Husqvarna 540200800 User's Manual
Contents
1. Front Weight Bar lamp Plate Replacement Parts 540200942 Custom Kit for HITCH Parts List 540200809 540099020 540000415 540099065 540099031 540000427 540093082 reen Bar 0 AS Z FRONT WEIGHT BAR Parts List 540200932 Front Weight Bar 1 540200934 Clamp Plates 2 540092731 Holddown Bar 1 540099065 3 8 Nylon Lock Nuts 4 540990591 3 8 x 4 1 2 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 Cotter Pin 2 540099668 3 8 x 1 Clevis Pin 2 27 IZ elle EE 1 3 8 x 1 1 4 Hex Bolts 2 3 8 Flat Washers 4 3 8 Nylon Lock Nuts 2 1 2 x 1 1 4 Hex Bolts 4 1 2 Flat Washers 8 1 2 Nylon Lock Nuts 4 Front Weight Front Weight Bar Clamp Plate Replacement Parts 540200803 Spindle Drive Fan Assembly Replacement Parts ITEM PART NO QTY DESCRIPTION enee 539106752 1 FAN COVER W DECALS bonn 999108599 a1 dues UPPER HOUSING NE 539106706 1 sc LOWER HOUSING Arsia 5391060786 ci Zia BEARING WITH COLLAR B oisi 2399 106707 lana FAN WLDMT YT enses 539102691 Di FLANGETTE erg 230990813 n Ti NUT 3 8 16 FLANGE CP 539106711 dus SHEAVE FLOOR TU osos 2991007 13 1 assis SHEAVE 4 TE2. 4 540000425 1 2 Flat Washers 8 540093082 1 2 Nylon Lock Nuts 4 540099611 3 8 x2 1 2 Hex Bolts 2 Hitch Spacer 540200788 Hitch Spacer Blk Fin 2 Nuts to Outside WI Holddown Bar FRONT WEIGHT BAR Parts List 540020255 Front Weight Bar 1 540200921 Front Weight Bar 72 deck aus 1 540092519 Clamp Plates 2 540092731 Holddown Bar 1 540099065 3 8 Nylon Lock Nuts 4 540099113 3 8 x 3 1 2 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 Cotter Pin s s 10101 2 S Front Weight Bar 540099668 3 8 x 1 Clevis Pin 2 lamp Plate 25 FRONT WEIGHT BAR Parts List 540020255 540092519 540092731 540099065 540099697 540000415 540099616 540099668 Replacement Parts 540200799 Custom Kit for Gen I HITCH Parts List 540200828 540099031 540000425 540093082 Sa Lockn uts to inside J Front Weight Bar 1 Clamp Plates 2 Holddown Bar 1 3 8 Nylon Lock Nuts 4 3 8 x 4 1 2 Hex Bolts 4 3 8 Flat Washer 8 11 Cotter Pin 2 3 8 x 1 Clevis Pin 2 26 HiO EE EE 1 1 2 x 1 1 2 Hex Bolts 6 1 2 Flat Washers 12 1 2 Nylon Lock Nuts 6 Holddown Bar
3. DANGER indicates immediate hazards that may result in severe injury or death WARNING indicates unsafe actions or situations that may cause severe injury death and or major equipment or property damage CAUTION indicates unsafe actions or situations that may cause injury and or minor equipment or property damage This equipment should not be modified without the manufacturer s prior written authorization Doing so may not only affect the equipments performance and durability but also create safety hazards for the operator and the surroundings Warranty will be void if changes are made to the equipment without the manufacturer s prior written authorization Safety Procedures 1 Training Read the Operator s manual If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator s controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 2 Preparation Wear appropriate clothing including hard hat safety glasses and ear protection Long hair loose clothing or jewelry may get tangl
4. 4 X 3 4 SQ Ada 5039106751 ses ii SUPPORT 44 299100748 Lu HOSE 45 B3909TUTO aues HOSE CLAMP 46 599976979 aus dien NUT 3 8 16 NYLOC 29 H Husqvarna
5. Deck ITEM Lm PART NO 539200833 539200664 539080652 539093814 539099046 539099077 539099079 539099082 QTY 23 DESCRIPTION Boot Gen I Boot Gen Il amp Gen II 72 deck Deck bracket Boot rod 14 Washer 5 16 Bolt 5 16 18 x 1 Nut 51 6 18 nylock Cotter pin 13 Replacement Parts 540200798 Custom Kit for Mini HITCH Parts List 540200809 Hitch ee ee ee ee Ee 540099020 3 8 x 1 1 4 Hex Bolts 540000415 3 8 Flat Washers 540099065 3 8 Nylon Lock Nuts 540099031 1 2 x 1 1 4 Hex Bolts 540000427 1 2 Flat Washers 540093082 1 2 Nylon Lock Nuts FRONT WEIGHT BAR Parts List 540200810 Front Weight Bar 1 540092747 Clamp Plates 2 540092731 Holddown Bar 1 540099065 3 8 Nylon Lock Nuts 4 540001765 3 8 x 3 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 Cotter Pin 2 540099668 3 8 x 1 Clevis Pin 2 NS y A NS 4 Front Weight Front Weight Bar 24 Replacement Parts 540200792 Custom Kit for Gen Il 540200927 Custom Kit for Gen II 72 Deck HITCH Parts List 540200749 OR EE EE 1 540099020 3 8 x 1 1 4 Hex Bolts 4 540000415 3 8 Flat Washers 8 540099065 3 8 Nylon Lock Nuts 4 540099031 1 2 x 1 1 2 Hex Bolts
6. H Husqvarna Z2 7 Collection System Operator s Manual Models 540200800 Parts Manual Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 540200855 REV 3 04 14 03 Operators Guide spei T E 3 Features and Controls Auxiliary Engine sessesssesessseeessnenssrrrsssrrrssrrrnnes 4 Features and Controls Spindle Drive 5 General Informatio seg ici arene e GED nent 6 Sale EE 6 Unpacking Instructions ains tme tia ENE ESE Ern tn mapa KEES EE 8 Assembly NSTUCHONS 2 2 10 EE EE REO den lessen nei 8 Servicing the ENGINE stirare gee A kg ee ie 19 Pie Stant DOEK se es ela 13 Starting the Engine PR EE N 13 Operating the Vacuum e sesse esse DRR EE uc ERK RR Ek OR GE EE EG EE QE 18 Maintenance and Service Instructions Cleaning and Washing sis see 14 olie LE EE RE EN EE ER FE 14 Preventative Maintenance Schedule Re ee ee rr non 14 Engine Service and Maintenance AAA 15 Caring Tor Vacuum Hoses iese sees ke eke ee kn Up REG URS nbn rr ee CHUTE RENEE 15 Cleaning Exhaust SEEP cedes iaia 15 Trouble Shooting Guide AANEREN 16 Replacement Parts Replacement Parts List 17 WARNING Engine exhaust some of it s constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm 2003 Husqvarna All rights reserved Beatrice
7. mower blades if not mowing Do not operate machine under the influence of alcohol or drugs Use care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision 4 Maintenance and Storage Stop engine and disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from muffler and engine to help prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Shut off fuel while storing Do not store fuel near flames or drain indoors Never allow untrained personnel to service machine Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Keep all parts in good working condition and all hardware tightened Replace all worn or damaged decals Operators Guide Unpacking Instructions Wear gloves and eye protection Cut straps around carton and remove top Take hoses out of carton Remove wood pieces NOTE Watch for nails and wood splinters Slide carton sleeve out of bottom tray and lift over Z2 7 Oo POND Assembly Instructions 1 Attach hitch to unit see hitch instructions 2 Mounting the Z2 7 Tools Required None Wire Lock Pin 1 Slide the Z2 7 Frame into the Hitch 2 Line up through holes in the Hitch and Z2 7 Frame and secure with t
8. ppm 539106778 T 42 SHIELD W DECALS 539106779 1 48 SHIELD W DECALS m 539106780 1 52 SHIELD W DECALS 539106781 1 61 SHIELD W DECALS 2 sii 599106739 T egene SPACER D 539990629 1 HCS 3 8 X 2 25 USED ON 48 52 61 pu 539976941 1 HCS 3 8 X 1 25 42 ONLY de 539991120 1 HCS 7 16 X 2 5 B eom 539106723 1 BELT 42 MA 539106724 1 BELT 48 539106725 1 BELT 52 ni 539106726 1 BELT 61 e 539106744 1 STACKED SHEAVE 42 48 NM 5391067465 1 STACKED SHEAVE 52 539106746 1 STACKED SHEAVE 61 Tarsia 9899 6979 cus Tes NUT 3 8 NYLOC B ios S39 106787 ue scis STOP USED ON 42 amp 48 ONLY 21 Replacement Parts 540200817 Accessories Auxiliary Engine PART NO 540062092 540097154 540097148 540092531 540200717 540097076 540099611 540000415 540099065 540002004 540000403 540001062 540061651 DESCRIPTION Engine Mount Hose 7 x 54 Hose 7 x 48 Front Weight Small Parts Kit including Hose Clamp Bolt Hex 3 8 16 x 2 1 2 Washer Flat 3 8 Nut Hex Nylon Lock 3 8 16 Nut Hex Nylon Lock 410 24 Washer Flat 10 Screw Slotted Rd Hd 410 24 x 3 4 Throttle Cable 22 DD ND ND EN EA ch ch HA m lt Replacement Parts 540200671 Boot for Gen Il 540200818 Boot for Gen I 540200941 Boot for Gen Il 72
9. sees 539990563 ccc n BOLT 3 8 16 X 1 Zia 5991007 VS lus IDLER ARM TO tents 5391018306 1 SLEEVE BUSHING 14 539990546 sr ossis NUT 3 8 16 CTR LOCK 1D sies 999990629 Perskes BOLT 3 8 16 X 2 1 4 os 599990699 suir lue BOLT 3 8 16 X 1 1 2 ss 539990517 1 nis WASHER 3 8 18 cs EIN EEN Taisi WASHER 3 8 SAE 19 sns 539102539 Ts GREASE CAP 2O sisane 539100472 donis BOLT 5 16 18 X 1 1 4 CARRIAGE SE age 539990184 13 NUT 5 16 18 CTR LOCK 22 ci 25399907 17 aud acini NUT 5 16 18 NYLOC 2 geg 539990799 B BOLT 5 16 18 X 5 8 CARRIAGE 24 ri 5399990209 cris ses BOLT 5 16 18 X 1 20 ER 539990362 2 ouesse SCREW 1 4 20 X 5 8 SELF TAP 26 aus 59910672 Lil sns IDLER AI ses 539990074 16 BOLT 1 4 20 X 3 4 CARRIAGE 20 Augen 299970978 10 ans NUT 1 4 20 NYLOC AA ie 5399905998 14 WASHER 1 4 SU is 539990188 1 WASHER 5 16 31 ss 539106801 1 esse SPRING ROD IZ iua 299 1007204 aus SPRING AD ocre S39101050 1 VINYL GRIP 34 iss 539990037 1 COTTER PIN 3 32 X 3 4 dO cde 539100144 1 BOLT 7 16 20 X 1 1 2 JG sin S39106504 1 HEAVY WASHER CT 539990247 1 LOCKWASHER 7 16 98 is 299106810 sri I usce CLAMP II ges 539106809 1 BEARING PLATE 40 539106811 La BELT GUIDE 41 539106812 1 BACKING 42 539102067 1 KEY 1
10. 0000122 Bolt Hex 1 4 20 x 3 4 Gd 5 3 7 540099072 Nut Hex Nylon Lock 1 4 20 19 8 540092702 Latch 1 9 540093210 Spring 1 10 540000124 Bolt Hex 1 4 20 x 5 8 16 11 540000134 Bolt Hex 1 4 20 x 2 2 ki 540093610 Weatherstripping 1 2 x 1 6 ft 540093611 Weatherstripping 1 2 x 2 6 ft Not Shown 540030166 y 540030167 5 5 hp Briggs amp Stratton Vacuum Assembly ITEM N O O1 CO IN 8 9 Not Shown PART NO 540094004 540107832 540092705 540099001 540099012 540099027 540099002 540094082 540200027 540097081 540097055 540094251 540099015 540099079 540099072 540099074 6 hp Replacement Parts Kohler Vacuum Assembl I c a A i N N dl pee DESCRIPTION Blower Housing Impeller Inlet Blower Housing Washer Spring 5 16 Bolt Hex 5 16 24 x 3 4 Screw Set 3 8 24 x 3 8 Key Square 3 16 x 3 16 x 1 3 4 1 Decal Hot Surfaces Decal Caution List Screw muffler deflector Kohler only Deflector exhust Kohler only Hardware Kit including Bolt Hex 5 16 18 x 1 1 2 Nut Hex Nylon Lock 5 16 18 Nut Hex Nylon Lock 1 4 20 Washer Flat 1 4 20 QTY ND O1 O1 mk eem E P A ch Vo ch Replacement Parts 539106782 Spindle Drive Kit 42 539106783 Spindle Drive Kit 48 539106784 Spindle Drive Kit 52 539106785 Spindle Drive Kit 61 ITEM PART NO QTY DESCRIPTION
11. 2 7 until both the mower s engine and vacuum s engine have been shut off and all moving parts have come to a complete stop Do not stand behind the vent at the rear of the Z2 7 due to the potential for small pieces of blowing debris to escape through this vent Be sure to wear eye and ear protection TO STOP THE ENGINE throttle down to slow for a few seconds then push switch to OFF Remove any hearing protection and listen for all moving parts to come to a complete stop The flywheel in the power head will coast for a few seconds after the engine is shut off before actually stopping Maintenance and Service Instructions Cleaning and Washing Regular cleaning washing and lubricating will prolong the service of the machine NOTE Use care with power washers to avoid damage to decals Limit direct spray on these items DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING For best results clean exhaust screen inside container regularly Instructions for doing this can be found in the Service section of this manual Storage Refer to engine manufacturer s instructions for engine storage information Clean machine Cover all scratches with touch up paint Covered or indoor storage is recommended POND Preventative Maintenance Schedule Rotate Hose lean Machine 14 Maintenance and Service Instructions Engine Service and Maintenance Follow the engine manufacturer s maintenance instructions Should any malfunction occu
12. NE Printed U S A 2 Operators Guide Specifications Auxiliary Engine For Gen I and Gen II Units Only Weight without vacuum assembly 107 Ib 49 kg Weight with 6 hp Kohler vacuum assembly 172 Ib 78 kg Spindle Drive For Gen Il iZ and Mini Units Only Will Not Fit on 72 Decks Engine Options 5 5 hp Briggs amp Stratton Intek 6 hp Kohler Deck Options 42 52 48 61 Weight without spindle drive blower assembly 95 Ib 43 kg Weight with spindle drive blower assembly 155 Ib 70 kg Capacity 8 5 cu ft 7 bu or 0 24 m Hose 7 in 18 cm upper and lower Operators Guide Features and Controls Auxiliary Engine Top Assembly Latch Inlet Heat Shield Upper Hose Front Weight Front Weight Bar Gas Spring Container Frame Hose Vacuum Engine Assembly Mount Operators Guide Features and Controls Spindle Drive Top Assembly Inlet Heat Shield Hose Front Weight Front Weight Bar Container Fan Assembly Hose Support Operators Guide General Information This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment Read itthoroughly before attempting to operate the machine Callyour dealer or Husqvarna if additional information is required The following safety symbols are used throughout the manual to alert you to information about unsafe actions or situations
13. ed in moving parts Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with engine running Allow engine to cool before refueling Do not smoke Never refuel or drain the machine indoors Check that operator s controls safety switches hoses and shields are securely attached and function properly Do not operate unless they are functioning properly Operators Guide 3 Operation Never run an engine in an enclosed area Only operate in good light keeping away from holes and hidden hazards Slow down and use extra care on hillsides Make turns gradually and at slow speed Do not operate across the sides of slopes Operate up and down slopes only Do not operate on steep slopes Turf conditions can affect the machine s stability Do not operate on wet grass where traction may be reduced Do not change the engine governor setting or overspeed the engine Stop equipment and inspect vacuum impellar and hoses after striking objects or if an abnormal vibration occurs Make necessary repairs before resuming operations Look behind and down before backing up to be sure of a clear path Slow down and use caution when making turns and crossing roads and sidewalks Stop vacuum and
14. ith the inlet cylinder pointing downward and forward toward the mower deck Secure the Inlet Cover with six 6 1 4 flat washers and six 6 1 4 nylon lock nuts ND No AR Q NOTE Auxiliary Engine kits contain a remote throttle cable that is not used with the Z2 7 10 Assembly Instructions continued Operators Guide 5 Attaching a Spindle Drive Assembly 10 11 Remove the discharge chute Remove the right hand belt shield Remove the deck belt from the right spindle assembly sheave Remove this sheave but keep the Ya square key and the two washers at hand for reinstal lation Install the Stepped Sheave and spacer key retainer included in the kit using the original key and washers but substituting the original 7 16 HCS with the longer version provided An application of anti seize is recommended Reinstall the deck belt The 5 8 hole toward the rear of the Va thick discharge chute mounting bar at the right end of the deck may be distorted from forming or loaded with paint Drill out or fill this hole until it will accept a 5 8 bolt or piece of bar stock Keep the fit close If any weld beads or the edge of the deck top project past the right end surface of the deck these must be ground back to allow the fan assembly to fit up flush to the end of the deck Remove the 3 8 fastener nut and clamp from the inside front corner of the fan assembly Remove the sheave floor to expose the fan asse
15. mbly belt sheave from below Loosen the nut retaining the belt guide retainer install the belt from the Drive Kit retighten the nut verify the belt clears the guide and reinstall the sheave floor 12 13 15 16 17 18 19 20 Rest the fan assembly onto the deck end and slide the pilot thru the 5 8 hole previously mentioned so that fan assembly is supported by the pilot and the 74 stop block welded under the clamp at the front of the fan assembly Note It may be necessary to swing the idler pulley away from the assembly mounting face to clear the chute mounting bar and the discharge chute mounting tab on the deck Reinstall the clamp at the front of the assembly so that the tab at the lower end of the clamp passes thru the rectangular slot at the right front corner of the mower deck but leave the fastener loose to ease belt installation Rotate the belt idler as far forward as possible and install the belt over the top groove of the new deck sheave Tighten the clamp fastener Using a scribe or other small sharp object transfer the mounting hole location at the rear edge of the fan assembly onto the mating vertical surface at the right rear of the mower deck and drill thru with a 25 64 drill Install the stops on the deck stop pins located atthe rear of the deck then install the new belt shield Install the tube support to the main collection assembly using the 3 8 fastener provided po siti
16. nd of the web cut Set aside the knife and finish breaking the coil by hand by working the scored portion back and forth until it breaks apart 12 Operators Guide Auxiliary Engine Vacuum Assembly Servicing the Engine 1 2 Make sure that engine oil is at engine manufacturer s recommended level refer to engine manual Fill the fuel tank Use fresh clean unleaded automotive gasoline Pre Start Check 1 Make sure the stop switch is in the OFF position and spark plug wire is disconnected Pull the starter rope slowly to make certain there are no foreign objects in the blower housing Be sure the spark plug wire and cover are attached to the spark plug Starting the Engine IRON Turn the stop switch to the ON position Move the choke lever to the FULL CHOKE position Move the throttle lever to the FULL THROTTLE position Grasp the starter handle firmly Pull the handle with a rapid continuous motion When the engine starts move the choke to 1 2 choke and then to NO CHOKE position Operating the Vacuum 1 OM N DARN NEVER USE THE Z2 7 WITHOUT THE INLET COVER AND ALL HOSES SECURELY ATTACHED Make sure both hoses are connected at both ends Inspect hoses prior to each use Do not use the Z2 7 on slopes greater than 15 degrees The mower must be running in order to vacuum debris through the mower deck In heavy grass it may be necessary to mow and vacuum at a slower ground speed Never attempt to unclog the Z
17. oning so that the tube is 2 to 3 away from the tire Install the 7 hose to the fan assembly and the container input port using the hose clamps provided Clamp the tube to the tube support Operators Guide Assembly Instructions continued 6 Hose Attachment NOTE Hoses may need to be trimmed to fit If necessary see the Hose Trimming section at the end ofthe Assembly Instructions Tools Required Flat screwdriver 1 Slide one hose clamp over each end of the 54 Lower Hose Slide one end of the hose over the Vacuum Inlet Cover and the other end over the Boot discharge opening Tighten the hose clamps to secure hose in place Slide one hose clamp over each end of the 48 Upper Hose Slide one end of the hose over the Vacuum discharge Slide the other end over the Container Inlet ensuring that the red decal on the inlet is completely covered by the hose Tighten the hose clamps to secure the hose 7 Hose Trimming Tools Required Utility Knife 1 2 Carefully measure the length needed Remember that although the hose is flexible it will not stretch Measure the same length on the hose that needs to be trimmed and with the utility knife cut through the webbing at the proper location Continue that cut through the webbing all the way around the hose so that it finishes just across the support coil from where the original cut was started Use the utility knife to score the support coil between the beginning and e
18. r with the engine during the warranty period take it to an Authorized Service Dealer DO NOT tear down the engine as this may void the Engine Manufacturer s Warranty NOTE Refer to engine manufacturer s owner s manual for all engine service information Caring For Vacuum Hoses 1 Inspect hoses before each use If hoses have excessive wear tears or punctures replace immediately 2 To prolong the life of the hose periodically rotate hose and turn hose end to end Refer to Preventative Maintenance Schedule in this manual 3 Avoid twists and sharp turns in the hoses as they will increase wear on the hoses 4 Avoid dragging the lower hose along the sides of buildings or other hard surfaces Cleaning Exhaust Screen To assist with blowout problems that will develop when air cannot exit the containers the rubber flap bolted to the upper surface of the steel top insert right rear corner is designed to open if the top assembly is otherwise clogged If the rubber flap opens it will release debris behind the vacuum system While the containers will typically continue to fill this is an indication that the top insert needs to be cleaned To clean the top insert 1 Shut off all engines 2 While wearing gloves open the top remove the containers and reach in and up to wipe debris off the expanded metal openings inside the top assembly 3 A household water hose can also be used to assist in the cleaning process but the unit sho
19. shaft or crankshaft 2 See engine service dealer bent or damaged 3 Loose engine mounting bolts nuts 4 Loose or missing bolts on unit 5 Engine shaft bearings damaged 3 Tighten bolts nuts 4 Tighten or replace bolts 5 See engine service dealer 16 Replacement Parts 540200800 Assembly ITEM zb OO D A X OF PART NO 540200853 540093817 540092531 540092767 540200854 540200855 540099693 540093961 540099077 540000413 540099079 Not shown DESCRIPTION Frame Top Assembly Container 30 Gal Front Weight Heat Shield Small Parts Kit including Manual Pin Wire Lock Ear Plugs Bolt Hex 5 16 18 x 1 Washer Flat 5 16 Nut Hex Nylon Lock 5 16 18 o lt NANNA U0UN sl Replacement Parts 540200853 Top Frame Assembly pe Poli 7 TT ITEM PART NO DESCRIPTION QTY 1 540092704 Gas Spring 1 2 540200849 Frame 1 3 540001765 Bolt Hex 3 8 16 x 3 1 4 540099065 Nut Hex Nylon Lock 3 8 16 1 5 540099015 Bolt Hex 5 16 18 x 1 1 2 1 6 540099079 Nut Hex Nylon Lock 5 16 18 1 7 540099082 Pin Cotter 13 2 8 540099102 Pin Clevis 5 16 x 1 1 4 w 2 holes 1 9 540104804 Decal Husqvarna 1 10 540200027 Decal Caution List 1 18 Replacement Parts 540092675 Top Assembly ITEM PART NO DESCRIPTION QTY 1 540092720 Top Plastic 1 2 540092761 Rubber Flap 1 3 540092754 Top Insert 1 4 540092535 Inlet 1 5 540099074 Washer Flat 1 4 22 6 54
20. uld be allowed to dry as the moisture may cause clogging to occur more quickly during operation Maintenance and Service Instructions Trouble Shooting Guide I DANGER Before servicing unit wait for all moving parts to come to a complete stop Turn engine off and remove the spark plug wire PROBLEM Engine Does Not Start Engine Runs Poorly Engine Overheats Loss of Vacuum 1 2 3 4 B is 2 3 4 5 1 2 1 2 POSSIBLE CAUSE Spark plug wire disconnected Engine ON OFF switch in OFF position Fuel tank empty Stale gasoline Dirty air filter Bad spark plug Dirty air filter Incorrect choke setting Stale gasoline Dirt or water in fuel tank Carburetor out of adjustment Oil level is low Vacuum inlet clogged Container full CORRECTION Reconnect wire Put switch in ON position Add gasoline Drain gasoline and add fresh gasoline Clean or replace Inspect spark plug Clean or replace Put choke in correct setting Drain gasoline and add fresh gasoline See engine service dealer See engine service dealer Check and add oil Remove hose and clean inlet Inspect and empty 3 Engine not reaching full RPM See Engine Runs Poorly above 4 Fan blades bent or broken Replace repair impeller Unusual vibration or noise 1 Solid object jammed in unit Check and remove any obstruction 2 Engine cylinder
21. wo 2 3 8 wire lock pins Operators Guide Assembly Instructions continued 3 Attaching the Heat Shield Tools Required 1 2 Wrench 1 2 Socket Ratchet 1 Locate two 2 holes in top corner brace plates of Hitch 2 Aligning holes in bottom of Heat Shield place Heat Shield onto Hitch 3 Secure Heat Shield to Hitch using two 2 5 16 18 x 1 hex bolts four 4 5 16 flat washers and two 2 5 16 nylon lock nuts If installing a spindle drive assembly skip to step 5 Operators Guide Assembly Instructions continued 4 Attaching the Engine Mount and Vacuum Assembly Vacuum Assembly Tools Required Ratchet 1 2 Socket 1 2 Wrench 9 16 Wrench 9 16 Socket 7 16 Socket Socket Extension Engine Mount NDOUDSDWN Slide the Engine Mount into the Frame as shown Place the Vacuum Assembly on the Engine Mount and secure it tightly with four 4 5 16 x 1 1 2 hex bolts and four 4 5 16 nylon lock nuts Slide the Engine Mount into the Frame so that the Vacuum Assembly is as close to the Frame as as possible Adjust the Engine Mount to the nearest aligning holes between the Frame and the Engine Mount Secure the Engine Mount to the Frame with two 2 3 8 x 2 1 2 hex bolts two 2 3 8 hex nylon lock nuts and four 4 3 8 flat washers Place the Inlet Cover on the Vacuum Assembly w
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