Husqvarna 155 User's Manual
Contents
1. 6 When the engine has started release the ignition key to neutral position Push the throttle control to the reguired speed For cutting 3 4 to full throttle WARNING Never run the engine indoors in enclosed or poorly ventilated areas The exhaust fumes contain toxic carbon monoxide 6007 007 English 19 DRIVING Driving the machine 1 Release the parking brake by pressing down the parking brake pedeal and then releasing it 6017 012 2 Carefully press down one of the pedals until the correct speed is reached To drive forwards press down pedal 1 To reverse press down pedal 2 6017 214A 3 Select the required cutting height 1 9 with the cutting height lever To obtain a uniform cutting height it is important that the tyre pressures are equal on both front wheels 60 kPa 8 5 PSI 6007 008H 20 English DRIVING 4 Push in the lock button on the lift lever and lower down the cutting unit IMPORTANT INFORMATION The service life of the drive belts increases considerably if the engine is run at low speed when engaging the blades For this reason do not increase the throttle until the cutting unit has been lowered to the cutting position Cutting tips Localise and mark stones and other fixed objects to avoid collision Start with a high cutting height and reduce down until the required cutting result are obtained The cutting results are best with a high engin2. 2 Grasp the handle at the front BioClip 90 or hold the frame of the cutting unit 2 and slide the unit underneath the rider mower making sure that the tongue on the cutting unit 3 engages correctly 3 Insert the bolt and secure it with a locking pin WARNING A Observe caution to avoid trapping your hand 4 Press down the frame and insert the pin Fit the drive belt around the drive wheels of the cutting unit 5 Hook up the height adjustment strut 6 Fit the front cover 7 Secure the collet s spring see ring in the diagram below 32 English 6017 159 6017 120 6017 160 MAINTENANCE Installing BioClip 90 In order to install BioClip 90 the drive belt support wheel must first be removed 1 Release the tensioning wheel s spring see ring in the diagram 2 Remove the locking pin 1 that is located next to the support wheel 3 Screw off the nut and washer 2 under the centre of the support wheel Remove the screw and support wheel 4 Fit the cutting unit according to the instructions above Checking and adjustment of the cutting unit s ground pressure To achieve the best cutting results the cutting unit should follow the underlying surface without pres sing too hard against it The pressure is adjusted with a screw on each side of the machine 1 Check the air pressure in the tyres 60 kPa 0 6 kp cm 8 5 PSI 2 Place the Rider on a flat surface 3 Put t
3. The machine engine brakes better in low gear Take extra care if any attachments are fitted that can change the stability of the machine Do not mow too close to edges ditches or Be especially careful when driving on slopes banks The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch or if an edge gives way 8010 054 Do not mow wet grass It is slippery and the tyres can lose their grip so that the machine skids e Do not try to stabilize the machine by putting your foot on the ground e When cleaning under the machine it may never be driven near verges or ditches Follow the manufacturer s recommendations regarding wheel weights or counterbalance weights to increase stability 10 English SAFETY INSTRUCTIONS Children Serious accidents may occur if you fail to be on vour guard for children in the vicinity of the machine Children are often attracted to the machine and mowing Never assume that children will remain where you last saw them Keep children away from the area to be mowed and under close supervision by another adult Keep an eye out and shut off the machine if children enter the work area Before and during reversing procedures look behind you and down for small children Never allow children to ride along They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine Never allow children to op
4. 1 AN 1 Safety rules for USA N These instructions are for your safety Read them carefully Safe operation practices for ride on mowers IMPORTANT This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death l General operation 1 Read understand and follow all instructions in the manual and on the machine before starting 2 Only allow responsible adults who are familiar with the instructions to operate the machine 3 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade 4 Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area 5 Never carry passengers 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place 8 Slow down before turning 9 Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting 10 Turn off blades when not mowing 11 Stop engine before removing grass catcher or unclogging chute 12 Mow only in daylight or good artificial light 13 Do not operate the machine while under the in
5. Only allow the machine to be used by adults who are familiar with its use e Make sure nobody else is in the vicinity of the machine when you start the engine engage the drive or drive off 8010 047 Read the operator s manual before starting the machine e Make sure animals and people maintain a safe distance from the machine e Stop the machine if anyone enters the working area e Clear the area of objects such as stones toys wires etc that may become caught in the blades and be thrown out Look out for the ejector and do not direct it towards anyone Stop the engine and prevent it from starting before you clean the cutting unit 6003 002 Clear the area of objects before mowing e Remember the operator is responsible for danger or accidents e Never carry passengers The machine is only intended to be used by one person Always look downwards and backwards before and while reversing Keep watch for both large and small obstacles Slow before cornering Switch off the blades when you are not mowing 8010 052 Never carry passengers WARNING AN This machine can sever hands and feet as well as throw objects Failure to observe the safety instructions can result in serious injuries 8 English SAFETY INSTRUCTIONS Take care when rounding a fixed object so that the blades do not hit it Never run the machine over foreign objects Only use the machine in daylight or in
6. can cause severe injury or death Disconnect and ground spark plug lead s before servicing KOHLER COMMAND 15 5 HP Overhead Valve Cast Iron Cylinder Liner Automotive T Hydraulic valda e Oil Filter ve Lifters Full Pressure Lubrication t Husqvarna NOTE REMOVE DEBRIS FROM THE FOAM COVER DAILY OR BEFORE STARTING THE ENGINE TO PREVENT ENGINE OVERHEATING ENGINE MAINTENANCE INFORMATION AIR CLEANER PRECLEANER CHECK DAILY PAPER ELEMENT INSPECT WEEKLY REPLACE OR CLEAN TAP LIGHTLY TO REMOVE DIRT INSPECT MORE OFTEN IN DUSTY CONDITIONS OIL OIL FILTER CHECK ENGINE OIL LEVEL DAILY BY SETTING DIPSTICK ONTO TUBE OIL CHANGE 100 HOURS ONCE A SEASON SUMMER USE SAE 10W30 WINTER USE SAE 5W30 OIL FILTER CHANGE 200 HOURS EVERY OTHER OIL CHANGE FOR PERSONAL SAFETY WARNINGS AND DETAILED MAINTENANCE INFORMATION SEE THE ENGINE OWNER S MANUAL SALES SERVICE INFORMATION US CANADA CALL 1 800 544 2444 12 113 04 6 88 a WARNING W Do not operate engine with cover removed See Owner s Manual RA ka Electrical Shock can cause injury Do not touch wires while engine is running AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS IF MACHINE STOPS GOING UPHILL STOP BLADE AND BACK DOWN SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF LOOK
7. edge of the cover S J Tighten the nuts after adjustment On completion of the adjustment the unit s parallelism should be re checked Fit the right hand fender and the front hood WARNING Wear protective glasses when dismantling the cutting unit The spring which tensions up the belt can go off and cause personal injury service position see Service position for the cutting unit on page 33 Fitting of the cutting unit takes place in the reverse order to removal See page 29 for details of how to fit the BioClip 90 When assembling Make sure that the unit s lug enters the loop correctly on the underside of the machine 34 English 6017 018 6017 021 8009 123 MAINTENANCE Replacing the cutting unit belts Belt replacement on BioClip 90 The BioClip 90 is driven by a toothed belt that synchronises rotation of the blades The belt is located under the cover of the cutting unit When changing the belt on a BioClip 90 follow steps 1 7 of the above procedure for version 2 NOTE BioClip 90 has just 1 belt Belt replacement on the Combi 103 112 cutting unit On these cutting units with collision proof blades the blades are driven by one V belt Do as follows to change the V belt 1 Remove the cutting unit see page 31 2 Undo the bolt on the lift strut and the two screws on the cover Lift the cover off the cutting unit 3 Loosen the spring that tensions the V belt an
8. from damage or inferior balancing after sharpening Blades blunt Cutting unit skew Long or wet grass Grass blockage under hood Different tyre pressures on right and left sides Over speeding Drive belts slipping The blade has a broken break pin BioClip English 4 3 STORAGE Winter storage At the end of the season the machine should immediately be put in order for storage also if it is going to stand idle for more than 30 days Fuel which is left to stand for long periods 30 days or more can leave tacky deposits which can block the carburettor and interfere with the engine Fuel stabiliser is an acceptable alternative to avoid tacky deposits during storage If alkylate petrol Aspen is used stabiliser is not necessary since this fuel is stable However one should avoid changing from standard to alkylate petrol since sensitive rubber parts can harden Add stabiliser to the fuel in the tank or the storage container Always use the mixing ratios indicated by the manufacturer Run the engine for at least 10 minutes after adding the stabiliser so that it will reach the carburettor Do not empty the fuel tank and carburettor if stabiliser has been added WARNING Never place an engine with fuel in the tank indoors or in poorly ventilated areas where petrol fumes can come into contact with naked flames sparks or pilot flames in boilers hot water heaters or drying cabinets etc It is hig
9. operate the riding mower safely in order to protect themselves and others from serious injury Never carry children even with the blades off They may fall off and be seriously injured or interfere with safe machine operation English 3 INTRODUCTION Dear customer Thank you for choosing a Husqvarna Rider Husqvarna Riders are built to a unique design with a front mounted cutting unit and a patented rear wheel steering system Riders are designed for maximum efficiency even in small or confined areas Collected controls and a hydrostatic transmission controlled by pedals also contribute to the machine s performance We hope you will find this operator s manual very useful By following its instructions on operation service maintenance etc you will significantly extend the life of the machine and even its second hand value When you sell your Rider make sure you pass on the operator s manual to the new owner Travel and transport on public roads Check the relevant road traffic regulations before driving the machine on a public road If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held Towing Your machine is equipped with a hydrostatic transmission and if necessary you should only tow the machine over short distances and at a low speed otherwise there is a risk of damaging the transmission Intended use This machine has been designe
10. other well lit conditions Keep the machine at a safe distance from holes or other irregularities in the ground Pay attention to other possible risks Never use the machine if you are tired if you have consumed alcohol or if you are taking other drugs or medication that can affect your vision judgment or co ordination Keep an eye on the traffic when working close to a road or when crossing it Never leave the machine unsupervised with the engine running Always stop the blades apply the parking brake stop the engine and remove the keys before leaving the machine Never allow children or other persons not trained in the use of the machine to use or service it Local laws may regulate the age of the user WARNING WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive impairment The engine emits carbon monoxide which is a colourless poisonous gas Do not use the machine in enclosed spaces 6003 006 Keep children away from the area to be mowed You must use approved personal protective equipment whenever you use the ma chine Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your dealer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using t
11. 1030 mm 40 5 Combi 1120 mm 44 Combi 45 95 mm 1 3 4 3 3 4 BioClip 410 mm 16 1 4 BioClip103 440 mm 17 1 4 BioClip 90 English 45 TECHNICAL DATA When this product is worn out or no longer used it should be returned to the dealer or other appropriate body for recycling We reserve the right to change technical specifications without prior notice Note that no legal claims are valid on the basis of information in this manual Use only genuine parts for repairs The warranty is not valid if non genuine parts are used 46 English SERVICEJOURNAL Pre delivery service 1 Top up battery with acid and recharge for four hours 2 Fit steering wheel seat and any optional equipment 3 Adjust cutting unit Adjust the lifting springs the weight of the cutting unit should be 12 15 kg 26 5 33 lbs Only applies to BioClip Adjust cutting unit so that rear edge is about 2 4 mm 1 8 higher than front edge Adjust cutting unit height setting so that cutting height limit is 5 mm 3 16 above the frame of the unit at the lowest cutting height Check that engine has correct amount of oil Check that the right amount of oil is in the transmission Connect battery Fill with fuel and start engine 4 o 6 Check and adjust tyre pressure 60 kPa 0 6 bar 8 5 PSI 7 8 9 Check that machine does not move in neutral 10 Check Forward drive Reverse drive Operation of blades Seat safe
12. A 3 Dismantle the frame plate by releasing the screws two on each side Check the tension of the steering wires by pushing them together as shown in the dia gram It should be possible to push them together so that the distance between them is half as much without using unnecessary force If necessary the wires can be adjusted by tightening the adjuster nuts on each side of the steering collar Do not tension the wires too much they should only be tightened against the steering collar Support the wire so it does not twist If you tension only one side the steering wheel s centre position may change Check the wire tension as set outin point 2 after you have made the adjustment Adjusting the parking brake The parking brake is adjusted as follows 1 2 Loosen the locking nuts 1 Tension the cable using the adjuster screw 2 until the play in the cable is taken up Tighten the locking nuts 1 The parking brake should be checked again after the adjustment has been made WARNING A poorly adjusted parking brake can result in reduced braking ability 6008 008H 6008 009 6008 010 JE TT MIESZA 5 ae oh N VV 6008 239H English 25 MAINTENANCE Adjusting the throttle wire If the engine does not respond as it should do when the throttle lever is moved or if the top speed is not reached t
13. ATION Throttle and Choke lever The engine speed is adjusted with the throttle control and thereby also the rotation speed of the N blades The control is also used to activate the choke function When the choke is used the engine receives a richer mixture of fuel and air which simplifies cold start Speed limiter The speed of the machine is steplessly regulated with two pedals Pedal 1 is used to drive forwards and pedal 2 for reversing WARNING AN Make sure that branches do not obstruct the pedals when mowing under bushes otherwise you may lose control Parking brake The parking brake is activated as follows 1 Press down the parking brake pedal 1 2 Press in the lock button 2 on the steering column 3 Release the parking brake pedal while keeping the button pressed in The parking brake lock is automatically disengaged when the parking brake pedal is pressed down WI 6004 004H 6017 214A 6017 011 English 15 PRESENTATION Cutting unit The Rider 155 can be fitted with four different cutting units lt lt a BioClip 900 mm 36 a e Combi 4120 mm 44 rT 8 Combi 1030 mm 41 i See Maintenance Checking the Blades for identification of the cutting unit 6017 214 Lift lever for the cutting unit The lift lever is used to set the cutting unit in trans port or cutting position If the lever is pulled back the unit will lift up and the bla
14. DOWN AND BEHIND BEFORE AND WHILE BACKING KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES IN PLACE AND WORKING REMOVE OBJEKTS THAT COULD BE THROWN BY THE BLADE READ OPERATOR S MANUAL DANGER DE BLESSURES GRAVES OU MORTELLES NE JAMAIS TRAVERSER UNE PENTE SE D PLACER DANS LA LIGNE DE LA PENTE EVITER LES VIRAGES BRUSQUES Si LA TONDEUSE S ARR TE EN MONT E ARR TER LES LAMES ET FAIRE MARCHE ARRI RE LENTEMENT NE PAS TONDRE EN PR SENCE D ENFANTS OU D AUTRES PERSONNES NE JAMAIS TRANSPORTER D ENFANTS MEME AVEC LES LAMES ARRETEES REGARDER VERS LE BAS ET EN ARRI RE AVANT ET PENDANT LA MARCHE ARRIERE GARDER TOUS LES DISPOSITIFS DE S CURIT PROTECTEURS T LES DE PROTECTION ET CONTACTEURS EN PLACE ET S ASSURER DE LEUR BON 4 METTRE DE COTE TOUT OBJET POUVANT ETRE PROJET PAR LES LAMES LIRE LE MANUEL DU PROPRI TAIRE 506 9492 01 8009 442 English SAFETY INSTRUCTIONS Safety instructions These instructions are for your safety Read them carefully applies to your safety WARNING AN The inserted symbol means that important safety instructions need to be observed It General use e Read all the instructions in this operator s manual and on the machine before you start it Ensure you understand them and then observe them e Learn how to use the machine and its controls safely and learn to how to stop quickly Also learn to recognize the safety decals e
15. ORMATION The air intake grille in the engine cover behind the driver s seat must not be blocked by for example clothing leaves grass or dirt Impaired cooling of the engine Risk of major engine damage 8009 431 Before starting Read the safety instructions and information on the location and function of the controls before starting see pages 5 14 Conduct daily maintenance before starting see maintenance schedule on page 20 6007 001H Starting the engine 1 Lift up the cutting unit by pulling the lever backwards to locked position transport posi tion 2 Apply the parking brake This is done as follows Press down the parking brake pedal 1 Press in the lock button on the steering column 2 Release the parking brake pedal while keeping the button pressed in 6017 011 The parking brake lock is automatically disengaged when the parking brake pedal is pressed down Cold engine 3 Push the throttle control to position 3 choke position In this position the engine receives a richer mixture so that the engine starts more easily 6007 004H 18 English DRIVING Warm engine 4 Setthe throttle control midway between position 1 and 2 6007 005H 5 Turn the ignition key to start position IMPORTANT INFORMATION Do not run the starter for more than about 10 seconds at a time If the engine does not start wait about 60 seconds before trying again 6007 006
16. Operator s manual Rider 155 Please read these instructions carefully and make sure i you understand them before using the machine English CONTENTS Operator s Manual for Rider 155 Safety rules for USA 2 Introduction oss cc2giscec ote cn neko cedeestensivasdeesesdtdensts2acee 4 Travel and transport on public roads 4 TONN JAS AAS a EAUS E aia 4 Intended use sacdisedicncusiecscenewstatiniaidtearicnsesianieadin 4 Serial number rrnnennennennnnnn ena 5 Explanation of symbols 6 Safety instructions ru 8 General use ee caccaseactectiesasenseueheensnctesomtsnessconsusees 8 Driving on slopes n vvnnnnennen 10 8016175 pH A 11 Maintenance mnneennnennnnnnane nan 11 HAND OM slit lan 13 Presentation mmmrrnnnnn 14 Location of the controls nn 14 Throttle Choke lever nmen 15 Speed limiter mrrnneeenenene enne 15 Parking brake x 25 its ia a akadit pan knd as nad aa saa 15 CUWNO UNIT SPAAS 16 Lift lever for cutting unit mmeernnu 16 Lever for adjustment of cutting height 17 CS AM ESPE EEA EEE E E TT 17 FUGU AAA m 17 Driving PSM METS 18 Before Starting cccccsececcseeeeceeeeecseeeesseaees 18 Starting t
17. TION BioClip units 90 should always have the blades in the relative position shown in the diagrams with an angle of 90 between the blades Otherwise the blades can go against each other and damage the unit Combi 103 112 8009 288 English 39 MAINTENANCE Replacing the break pin BioClip 90 The blades are fitted with a break pin to protect the BioClip unit and its drive when colliding with obstacles A domed spring friction washer is fitted to each blade bolt The washer must always be replaced with a new washer if the blade bolt is loosened Otherwise the break pin can break causing the blades to collide Only use original spare parts A set containing a blade break pin and friction washer can be purchased from your dealer 1 Put the cutting unit in the service position see Service position for the cutting unit Placing in the service position 2 Remove the blade 2A by removing the blade bolt with washer and friction washer 2B 3 Remove the remains of the broken break pin 3 4 Make sure the contact surfaces 4 on the blade and the blade mounting are metalic clean Clean if necessary 5 Fit one new break pin 5 in the blade mounting 6 Fit the blade 6 and make sure it is fitted as illustrated 7 Fit a new friction washer 7 with the concave face turned towards the blade 8 Fit the blade bolt with washer 8 Tightening torque 45 50 Nm 4 5 5 kpm 32 36 Ibft Removal of BioClip pl
18. attery acid Check that the level of the battery acid lies between the markings Top up the cells with only distilled water N WARNING Procedures on contact with acid External Rinse well with plenty of water Internal Drink large guantities of water or milk Contact a doctor as soon as possible Eyes Rinse well with plenty of water Contact a doctor as soon as possible Batteries emit explosive gas Sparks flames and cigarettes must absolutely not be brought into the vicinity of the battery 28 English 6008 013 MAINTENANCE Ignition system The engine is equipped with an electronic ignition system Only the spark plug requires maintenance For recommended spark plug see chapter Technical data IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine 1 Remove the ignition cable shoe and clean around the spark plug Remove the spark plug with a 5 8 16 mm spark plug socket wrench Check the spark plug Replace the spark plug if the electrodes are burned or if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 1 02 mm 0 040 Adjust as necessary by bending the side electrode Reinsert the spark plug turning by hand to avoid damaging the threads After the spark plug is seated tighten it with 38 43 Nm 28 32 Ibft Replace the ignition cable
19. clean grass leaves and other debris from the machine using approved fasteners such as machine tension belts chains or ropes when transporting e Check and observe local road traffic regulations before transporting or driving the machine on roads IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine during transport Ensure you secure the machine firmly to the transporting vehicle Reverse the machine on tothe transporting vehicle to prevent it from overturning English 13 PRESENTATION Presentation Congratulations on your choice of a top guality The power transmission from the engine is handled product which you will enjoy for many years by a hydrostatic gearbox which allows variable These instructions describe the Rider 155 This VANANONONNG SPARA Py Mela ine pedals rider mower is equipped with a 15 5 horsepower There is one pedal for driving forwards and one Kohler engine pedal for reversing 4 3 Ze JE K J 000000000000000000 000000000000000000 0000000000000000 IK Location of the controls 1 Ignition lock 7 Parking brake 2 Throttle Choke lever 8 Lock button for parking brake 3 Adjustment of cutting height 9 Knobs for adjusting seat 4 Lifting lever cutting unit 10 Fueltank cap 5 Speed limiter for reversing 11 Main lock under seat 6 Speed limiter for driving forwards 12 Lever for disengagement of drive 14 English PRESENT
20. considered to cause cancer birth defects or other repro ductive impairment Wash your hands after touching the battery 8009 441 Do not smoke when carrying out maintenance SAFETY INSTRUCTIONS e Never use the machine indoors or in spaces lacking proper ventilation Exhaust fumes contain carbon monoxide an odourless poisonous and highiy dangerous gas Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer e The blades are sharp and can cause cuts Wrap the blades or wear protective gloves when handling them 8010 060 Never run the machine in an enclosed area e Check regularly that the parking brake works Adjust and maintain as required e The mulching unit should only be used where better quality mowing is required and in known areas e Reduce the risk of fire by removing grass leaves and other debris that may have fastened on the machine Allow the machine to cool before putting it in storage Transport e The machine is heavy and can cause serious crush injuries Be especially careful when it is loaded in or out of a car or on and off of a trailer e Use an approved trailer to transport the ma STASI chine Activate the parking brake and secure the Regularly
21. d pry off the belt Simply reverse the procedure to fit the new belt IMPORTANT INFORMATION The blades on a BioClip unit should be set at 90 degrees to each other In all other cases the blades can collide and cause serious damage to the cutting unit 6012 079 8009 287 6012 080 English 35 MAINTENANCE Service position for the cutting unit The cutting head can be placed in the service B position to provide easy access for cleaning repairs and servicing In service position the cutting unit is raised and locked in the vertical position Placing in service position JAN 1 Position the machine on flat ground Apply the A GG parking brake A Adjust the cutting unit to the Q 4 lowest cutting height and lower the cutting unit 7T B lt L 8009 437 2 Remove the front hood by removing the pin There are complete instructions on using the service position inside the front hood 6017 219 3 Remove the two support wheels from under the front hood 6017 220 36 English MAINTENANCE 4 Fit the support wheels on either side of the rear of the cutting unit WARNING Wear protective glasses when dismantling the cutting unit The spring which tensions up the belt can go off and cause personal injury 6017 221 5 Disengage the spring for the drive belt tensioning wheel 6017 222 6 Place a foot on the front edge of the cutting unit near the wheel and raise t
22. d to mow grass on lawns and other open and level ground surfaces without obstacles such as stones tree stubs etc even when the machine is equipped with special accessories provided by the manufacturer for which the operating instructions are provided in conjunction with delivery Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intended use This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognised regulations on safety and occupational medicine and all road traffic regulations must be observed at all times Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury 4 English SAFETY INSTRUCTIONS Good service Husgvarna products are sold all over the world and only through servicing dealers This is to ensure that you the customer get the best support and service Before the machine is delivered it undergoes inspection and is adjusted by your dealer When you need spare parts or advice on service issues warranty terms etc contact This Operator s Manual belongs to Transmission machine w
23. des will automatically stop rotating transport position If the lock button is pressed and the lever is moved forward the unit will be lowered and the blades will automatically start rotating cutting position The lever can also be used to temporarily regulate the cutting height e g for a small mound in the lawn 6004 011H Lifting of the cutting unit transport position 6004 012H Lowering of the cutting unit cutting position 16 English PRESENTATION Lever for adjustment of cutting height With this lever the cutting height can be adjusted to 9 different positions Combi 40 90 mm 1 9 16 3 9 16 BioClip unit 45 95 mm 1 3 4 3 3 4 6004 013H Seat The seat has a jointed attachment on the front edge and can be tipped forward The seat can also be adjusted lengthways Release the knobs under the seat and adjust it forwards or backwards to the reguired position Lock the setting with the knobs 6004 014H Fuelling The engine should be run on 85 octane or higher unleaded petrol gasoline no added oil Environmentally adapted alkylate fuel is also recommended Do not use petrol that contains methanol Do notfill the tank completely leave an expansion area of at least 2 5 cm 1 WARNING Petrol gasoline is highly inflammable Observe care and fill up with fuel outdoors see 6004 015 safety instructions English 1 7 DRIVING IMPORTANT INF
24. e speed fast rotating blades and low driving speed slow moving machine If the grass is not too high and thick the driving speed can be increased without noticeably depreciating the mowing result 6007 212 Mowing pattern 6007 009H The best lawns are achieved if the grass is cut often Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results Avoid mowing a wet lawn The mowing results are inferior since the wheels sink down into the soft lawn Wash down the underside of the cutting unit with water after use Do not use a high pressure jet Put the cutting unit in the service position while doing this If you use the BioClip unit it is important to mow the grass regularly WARNING AN Clear the lawn from stones and other object which can be thrown out by the blades English 21 DRIVING WARNING AN Never drive the machine on ground with a slope of more than 15 Mow slopes upwards and downwards never across Avoid sudden changes in direction Stopping the engine Preferably allow the engine to idle for a minute to obtain normal working temperature before stopping itifit has been working hard 1 Lift up the cutting unit by pulling the lever back to the end position 2 Pull back the throttle control and turn t
25. erate the machine Be particularly careful near corners bushes trees or other objects that block your view Maintenance Stop the engine Prevent starting by removing the ignition cable from the spark plug or remove the ignition key before making any adjustments of carrying out maintenance Never fill the fuel tank indoors Petrol and petrol fumes are poisonous and extremely flammable Be especially careful when handling petrol as carelessness can result in personal injury or fire Only store fuel in containers approved for the purpose Never remove the fuel cap and fill the petrol tank while the engine is running Allow the engine to cool before refuelling Do not smoke Do not fill petrol in the vicinity of sparks or naked flames Never allow children to operate the machine Never fill the fuel tank indoors 8010 057 8010 058 English 11 SAFETY INSTRUCTIONS If leaks arise in the fuel system the engine must not be started until the problem has been resolved Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Avoid overfilling If you spill petrol on the machine wipe up the spill and wait until it has evaporated before starting the engine If you spill petro
26. fluence of alcohol or drugs 14 Watch for traffic when operating near or crossing roadways 15 Use extra care when loading or unloading the machine into a trailer or truck ll Slope operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles 2 English Use slow speed Choose a low gear so that vou will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embandments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mo
27. he engine ccccccssseeeeeeeeeeeeseeees 18 Driving the machine cecesecseseeseeeeneeeens 20 CUWING UDS PEENEMA 21 Stopping the engine nnnnnneennna 22 Release lever 1 nenvneennnennnnene nen 22 Maintenance nmmmmnennane nene nnnena 23 Maintenance schedule nn eeonnue 23 Dismantling of the machine hoods 24 Checking and adjusting the steering wires 25 Adjusting the parking brake 25 Adjustment of throttle wire 26 Inspecting the muffler menn 26 IMPORTANT INFORMATION Read carefully through the Operator s manual so that you know how to use and maintain the Rider before you use it Replacement of fuel filter 27 Replacement of air filter eenn 27 Checking the level of the battery acid 28 IGNITION System cccceeeceeceeeeeeeseeeeeeeseaeeeenens 29 Checking the safety system 30 Main fuse 2 s2s6t222 snctescadcorecdotdundectstidcicentsteadecds 31 Checking the tyre pressure 31 Checking the engine s cooling air intake 31 Fitting the cutting unit scsccsacisasecoesnsecesstecsnemeestees 32 Installing BioClip 90 mmmmern 33 Checking and adjustment of cutting unit s gr
28. he filter Replacing the air filter If the engine seems to lack power or goes irregularly the reason may be that the air filter is clogged It is therefore important to replace the air filter at regular intervals see Maintenance schedule for correct service interval 1 Fold open the engine cover Unscrew the wing nut A on top of the air filter and remove the cover 3 Carefully remove the precleaner Wash and reoil the precleaner every 25 hours of opera tion Wash the precleaner in warm water with detergent Rinse precleaner with clear warm water Squeeze water out do not wring to avoid tearing Allow to dry before lightly oiling with fresh engine oil and installing it over the paper filter IMPORTANT INFORMATION Do not use compressed air to clean the paper filter Filters should not be oiled They should be assembled dry 8009 459 4 Replace the paper filter every 100 hours or if it is clogged with dirt Unscrew the wing nut B and remove the paper filter English 27 MAINTENANCE 5 The paper filter may be carefully tapped on a hard surface to remove dust Do not try to wash or blow it with compressed air 6 Insert the paper filter and check that it is correct sealed to its seat Tighten the paper filter wing nut and install the precleaner over the paper filter 7 Fit the air filter cover and tighten its wing nut SA AN SSS Check the level of the b
29. he front edge of the unit to make it easier to remove the lift strut Engage the strut in the holder 8009 122 6017 223 English O MAINTENANCE WARNING Observe caution to avoid trapping your hand 7 Lift off the drive belt 1 Then pull out the pin 2 6017 225 8 Pull the frame forwards and refit the pin 6017 226 9 Grasp the front edge of the cutting unit pull out and raise into the service position If the cylindrical bolt which is now holding the cutting unit is removed the cutting unit can be lifted off 6017 227 Restoring from service position To leave the service position reverse the procedures set out in Placing in the service position Make sure that the cutting unit s lug enters the loop correctly on the underside of the machine see diagram 8009 123 38 English MAINTENANCE Checking the blades To achieve the best mowing results it is important that the blades are undamaged and well sharpened Check that the blades attachment screws are tight IMPORTANT INFORMATION Replacing or sharpening the blades should be conducted by an authorised service workshop The blades should be balanced after sharpening Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the servicing dealer judge whether the blade can be p 6017 023 repaired ground or must be discarded BioClip 90 IMPORTANT INFORMA
30. he ignition key to the STOP position 3 When the Rider is at a standstill press down the parking brake and push in the locking button Q START ZEISS Release lever The release control must be pulled out in order for the Rider to be moved when the engine is shutoff 22 English 6007 002 6007 015 a 4 6007 217H MAINTENANCE Maintenance schedule The following is a list of the maintenance which should be conducted on the machine For the items which are not described in these instructions go to an authorised service workshop Maintenance interval aintenance in hours Maintenance Page pefore start malm Check the engine s oil level Check the engine s cooling air inlet Check the fuel pump s air filter Check the steering wires Check the battery Check the safety system Check screws and nuts Check for fuel and oil leakage Clean around the silencer Check the muffler Change the engine oil Replace the air filter s prefilter Check the cutting unit Check the tyre pressures 60 kPa 8 5 PSI Lubricating the belt adjuster gt Lubricate joints and shafts 3 Check the V belts Check the hydrostat s cooling fins Check the transmission s oil level Adjust the parking brakes Check and adjust the throttle wire Clean the engine s and hydrostat s cooling flanges 2 Replace the air filter s pre filter and paper filter Replace the fuel filter Replace the plug 0 Firs
31. he lifting lever in the mowing position 4 Place a set of bathroom scales under the cutting unit s frame front edge so that it rests on the scales If necessary a block can be placed between the frame and scales so that the support wheels do not bear any weight 5 Adjust the unit s ground pressure by screwing in or out the adjusting screws located behind the front wheels on both sides The ground pressure should be between 12 and 15 kg 26 5 33 Ib Checking the cutting unit s parallelism Check the parallelism of the cutting unit as follows 1 Check the air pressure in the tyres 60 kPa 0 6 kp cm 8 5 PSI 2 Place the machine on a level surface 3 Put the lifting lever in the mowing position 4 Measure the distance between the ground and the front and rear edges of the cutting unit hood The cutting unit should slope forwards slightly so that the rear edge is 2 4 mm 1 8 higher than the front edge 6017 142 6017 216 6008 019 6017 217 English 33 Adjusting the parallelism of the cutting unit 1 Removing the cutting unit Carry out points 1 9 to put the cutting unit in the Remove the bolt 3 and lift off the cutting unit MAINTENANCE Remove the front hood and the right hand fender as described on page 21 Undo the nuts on the lift strut Screw out extend the stay to raise the rear edge of the cover Nie SCR Screw in shorten the stay to lower the rear E
32. he machine Never use the machine when barefoot Always wear protective shoes or protective boots preferably with steel toes Wear approved protective glasses or full face visor during assembly and when operating Never wear loose fitting clothes that can catch in moving parts 8011 292 Personal protective equipment English 9 SAFETY INSTRUCTIONS Driving on slopes Driving on slopes is one ofthe operations where the risk of the driver losing control of the machine or of it overturning is the greatest this can result in serious injury or death All slopes demand extra care If you cannot reverse up a slope or if you feel unsure do not mow tt Proceed as follows Remove obstacles such as stones branches etc e Mow upwards and downwards not sideways 6003 004 P y Mow upwards and downwards on slopes not sideways Do not use the machine on ground that slopes more than 15 e Avoid starting or stopping on a slope If the tyres start to slip stop the blades and drive slowly down the slope e Always drive smoothly and slowly on slopes e Do not make any sudden changes in speed or direction e Avoid unnecessary turns on slopes if necessary turn slowly and gradually downwards if possible e Watch out for and avoid driving over furrows holes and bumps It is easier for the machine to overturn on uneven ground Tall grass can hide obstacles Drive slowly Do not turn the wheel sharply
33. he throttle wire may need adjusting 1 Loosen the clamping screw by the arrow and slide the throttle to the choke position 8009 455 2 Pull the throttle wire s casing as far as possible to the right and check that the choke is fully actuated 3 Tighten the clamping screw 4 Pull back the throttle to the full throttle position and check that the choke is no longer actuated Inspecting the muffler Check regularly that the muffler is complete and secured correctly Temperature variations and vibrations can mean that the tightening torque for the screws drops The screws should be checked when servicing to guarantee the correct torque The tightening torque should be about 10 Nm Never use a defective muffler WARNING The muffler gets very hot in use and remains so for a short time afterwards Contact can result in burns Remember the risk of fire 8009 685 26 English MAINTENANCE Replacement of the fuel filter Replace the pipe fitted fuel filter every 100 running hours once per season or more frequently if it is clogged Replace the filter as follows 1 Fold open the engine cover 2 Move the hose clips away from the filter Use a pair of flat pliers 3 Pull off the filter from the hose ends 4 Press in the new filter on the hose ends If necessary soap solution can be applied on the filter ends to simplify fitting 8009 457 5 Push the hose clips back on t
34. hly inflammable and negligent usage can cause severe person injury and material damage Drain off the fuel in an approved container outdoors and well clear of naked flames Never use petrol for cleaning purposes Use degrea sing agents and hot water instead 44 English To putthe machine in order for storage follow these instructions 1 Carefully clean the machine especially under the cutting unit Touch up paint damage to avoid rust 2 Inspect the machine for worn or damaged parts and tighten loose screws and nuts 3 Change the oil and take care of the waste oil 4 Empty the fuel tank Start the engine and run it until the carburettor is emptied of fuel 5 Remove the spark plug and pour about a tablespoon of engine oil in the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug 2 Grease all grease nipples joints and axles 7 Remove the battery Clean it charge it and store it in a cool place 8 Store the machine in a clean and dry place and cover it for extra protection Cover There is a cover to protect your machine during storage or transport Contact your dealer for a demonstration Service When ordering spare parts always state the purchase year model type and serial number Always use genuine parts Annual inspection or trimming by an authorised service workshop is a good way of getting the best out of your machine the next seaso
35. in plug English 41 LUBRICATION Change of oil filter Replace oil filter every 200 operating hours Drain oil first using the plug on the filter base Remove the old filter using an oil filter tool Lightly coat rubber gasket with new oil then install filter by turning it to the right until hand tight Tighten the filter an additional 1 2 turn Check that the drain plug is reinstalled before starting the engine Start engine and check for leakage 8009 466 Check the transmission s oil level 1 Remove the transmission cover Loosen both screws one on each side and lift off the trans mission cover 2 Check that there is oil in the transmission s oil tank Fill if necessary with engine oil SAE 10W 30 class SF CC Lubricating the belt adjuster The belt adjuster should be lubricated regularly using good quality molybdenum disulphide grease 1 nipple from the right hand side under the engine s lower belt pulley until grease is forced out With daily use lubrication should be conducted twice a week General lubrication 6008 240H All joints and bearings are lubricated on manufacture with molybdenum sulphide grease Re grease with same type of grease Lubricate the steering and control wires with engine oil The machine should be lubricated regularly and twice a week when used daily Grease from well known brand names petrol companies etc usually maintains a good quality The mo
36. ith serial number Serial number The serial number can be found on the printed plate attached to the front left hand side under the seat Stated on the plate from the top are e The machines type designation e The manufacturer s type number e The machine s serial number State the type designation and serial number when ordering spare parts The engine number is punched on the valve cover The text states e Model e Type Code Please state these when ordering spare parts The transmission s serial number is stated on the barcode decal located on the front of the housing on the left hand drive axle e Type designation is stated above the barcode and starts with the letter K e The serial number is stated above the barcode and has the prefix s n e The manufacturer s type number is stated under the barcode and has the prefix p n State the type designation and serial number when ordering spare parts English 5 EXPLANATION OF SYMBOLS These symbols are on the machine and in the operator s manual Study them carefully so that you know what they mean LL Read the operator s manual a M i N Neutral Fast Slow Engine off Choke Fuel START ty Lar 4 La Oil level Cutting height Backwards Forwards Ignition _ 6 ER Hydrostatic free wheel Use eye and hearing protection Parking brake Warning Never use the machine if persons especially Never carry passengers
37. k First and foremost use synthetic engine oil class SJ CF 5W 30 or 10W 30 for all temperature ranges Mineral oil SAE30 class SF CC can be used at temperatures gt 5 C 40 F Do not mix different types of oil Changing the oil The oil should be changed for the first time after 5 hours of running time Thereafter it should be changed every 50 hours of running time With heavy loads or high temperatures replace the oil after every 25 hours WARNING Engine oil can be very hot if it is drained off directly after the engine is stopped Therefore allow the engine to cool down first 1 Place a receptacle under the engine s drain plug located on the left hand side of the engine 2 Remove the dip stick and drain plug A 3 Let the oil run out into the receptacle 4 Fit the drain plug and tighten IMPORTANT INFORMATION 5 Fill up with oil to the FULL mark on the dip stick Used engine oil is hazardous to health and The oil is filled in the same hole for the dip stick environment and must in accordance with See Checking the engine s oil level above for the law not be poured out on the ground filling instructions The engine holds 1 9 litres or in the nature and must be handed in to 1 8 USqt of oil a workshop or other designated station for treatment Avoid skin contact wash with 6 Run the engine warm and then check that there soap and water in the event of spillage is no leakage from the dra
38. l on your clothing change your clothing Allow the machine to cool before performing any actions in the engine compartment Be especially careful when handling battery acid Acid on the skin can cause serious corrosive injuries In the event of spillage on the skin wash immediately with water Acid in the eyes can cause blindness contact a doctor immediately Take care with battery maintenance Explosive gases form in the battery Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks This can cause the battery to explode and cause serious injuries Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven if protective plates protective covers safety switches or other protective devices are not fitted or are defective Do not change the setting of governors and avoid running the engine at excessively high revs If you run too fast you risk damaging the machine components Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover opened or the protective covers removed 12 English WARNING The engine and the exhaust system become very hot during operation Risk of burn injuries if touched WARNING The battery contains lead and lead pollutants chemicals that are
39. n 6017 213 Dimensions Length without cutting unit Width without cutting unit Height Service weight Wheel base Track Tyre size Tyre pressure front amp rear Max gradient Engine Manufacture Power Displacement Fuel Tank volume Oil synthetic Oil volume Start Noise emissions and cutting width Measured noise level Guaranteed noise level Cutting width Electrical system Type Battery Spark plug Transmission TECHNICAL DATA Rider 155 2020 mm 6 61 ft 880 mm 2 89 ft 1060 mm 3 52 ft 247 260 kg 543 572 Ib including unit 855 mm 2 8 ft Front 715 mm 2 34 ft rear 625 mm 2 05 ft 16 x 6 50 x 8 60 kPa 0 6 kp cm 8 5 PSI 19 Kohler Engines model CV15 11 4 15 5 kW h p 426 cm 26 cuin Min 87 octane unleaded Research min 90 octane Gasohol lt 10 etyl alcohol or MTBE lt 15 by volume 7 litres 7 4 USat SAE 10W 30 SAE 5W 30 below freezing point class SG or SH 1 9 litres 1 8 USat Electric starter Bio 90 99 dB A Combi 103 99 dB A Combi 103 100 dB A 100 dB A 900 1120 mm 35 5 44 12 V negative earth 12 V 24 Ah Champion QC12YC electrode gap 1 02 mm 0 040 Manufacture Tuff Torq K46 Oil SAE 10W 30 class SF CC Cutting unit Type 3 blade hood Combi 1030 1120 mm 2 blade hood BioClip 900 mm Cutting width Cutting heights 9 positions 40 90 mm 1 9 16 3 9 16 Blade diameter 350 mm 13 3 4 Side 420 mm 16 1 2 Combi 112 900 mm 35 5
40. nt bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required DANGER KEEP HANDS AND FEET AWAY GARDER MAINS ET PIEDS A DISTANCE Danger keep hands and feet away Travel and transport on public roads Check the relevant road traffic regulations before driving the machine on a public road If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held Towing If your machine has a hydrostatic transmission you should only tow it very short distances at low speed if absolutely necessary otherwise the transmission may be damaged Intended use This machine is designed solely for cutting grass on con
41. on the Warning Never drive across a children or animals are in the vicinity machine or equipment Risk that the slope machine can tip over dm OO om Drive very slowly Keep hands and feet away from without the cutting unit moving parts Speed limiter pedal forwards Neutral STARTING INSTRUCTION e READ OPERATOR S MANUAL e CHECK ENGINE OIL LEVEL e ENGAGE PARKING BRAKE AND LIFT CUTTING DECK IN TRANSPORT POSITION IF ENGINE IS COLD USE CHOKE START THE ENGINE RELEASE PARKING BRAKE BEFORE DRIVING Speed limiter pedal reverse Switch off the engine and take off the ignition cable before repairs or maintenance INSTRUCTIONS DE DEMARRAGE LIRE LE GUIDE DE CONDUITE e VERIFIEZ LE NIVEAU D HUILE MOTEUR e SERREZ LE FREIN DE PARKING ET METTRE LE CARTER DE COUPE EN POSITION HAUT e SILE MOTEUR EST FROID UTILISEZ LE STARTER e ACTIONNEZ LE DEMARREUR e DESSERREZ LE FREIN DE PARKING 6 English Placards EXPLANATION OF SYMBOLS KOHLERGMIMES KOHLER CO KOHLER WISCONSIN USA VUT vatti es _ Hot parts can cause severe burns Do not touch Explosive fuel can cause fires and severe burns Stop Engine before filling fuel tank See Owner s Manual See Owner s Manual 4 WARNING Carbon Monoxide can cause severe nausea fainting or death Do not use indoors without Kohler Emission System and adequate ventilation Accidental Starts
42. ound pressure sieinvetcntenctecietiaiunesagiondeteuerdeivia 33 Checking the cutting unit s parallelism 33 Adjusting the parallelism of the cutting unit 34 Removing the cutting unit 34 Replacing the cutting unit belts 35 Service position for cutting unit 36 Placing in service position 36 Restoring from service position 38 Checking the blades n nennn 39 Replacing the break pin BioClip 90 40 Removal of BioClip plug Combi 40 Lubrication oso cisteven ds eeeinceepdeecscieecd ptevideasetesees 41 Checking the engine s oil level 41 Changing the oil KMA 41 Change of oil filter enneenn 42 Checking the transmission s oil level 42 Lubricating the belt adjuster 42 General lubrication ccccccseeeeceeeeeeeeeeees 42 Trouble shooting schedule 43 Storage eee eee oe eee eee ia 44 Winter storage MEREMEES 44 Soria E E 44 OU VIG e E E E E E 44 Technical data mmmenneeena 45 Servicejournal 0nnnnnnneeen anne 44 For service measures other than those described in this manual please contact an authorised dealer that provides parts and service English
43. shoe IMPORTANT INFORMATION Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plug too much can damage the threads in the cylinder head IMPORTANT INFORMATION Do not turn over the engine if the spark plug or ignition cable has been removed English 29 MAINTENANCE Checking the safety system The Rider is equipped with a safety system that prevents starting or driving under the following conditions The engine should only be possible to start when the cutting unit is in its raised position and the hydrostat pedals are in the neutral position The driver does not need to be seated in the Start engine w Works driver s seat Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the M Pe conditions and try again Ignition system A Does not work Check that the engine stops if you temporarily move out off the driver s seat while the cutting unit is lowered or the hydrostat pedals are not in the neutral position 30 English MAINTENANCE Main fuse The fuse is located in a loose holder under the battery case cover in front of the battery Type Flat blade mounting 15 A Do not use any other type of fuse when replacing A blown fuse indicates that the mounting has burnt off Pull the fuse out of the holder when replacing The fuse is used to protect the electrical s
44. st important property is that the grease provides good protection against corrosion 42 English TROUBLE SHOOTING SCHEDULE Problem Engine will not start Starter does not pull round engine Engine does not run smoothly Engine seems to have no power Engine overheats Battery does not charge Machine vibrates Uneven mowing Procedure Fuel tank empty Spark Plug defective Spark Plug connection defective Dirt in carburettor or fuel pipe Battery flat Bad contact between cable and battery terminal Lift lever for cutting unit in wrong position Main fuse blown The fuse is placed in front of the battery under the battery cover Ignition lock faulty Gear shift hydrostat pedal not in neutral Hydrostat pedals not in the neutral position Wrong gear too high Carburettor incorrectly set Air filter clogged Fuel tank vent blocked Ignition setting defective Dirt in fuel pipe Choking or incorrectly adjusted throttle cable Air filter clogged Spark Plug defective Dirt in carburettor or fuel pipe Carburettor incorrectly set Choking or incorrectly adjusted throttle cable Engine overloaded Air intake or cooling flanges blocked Fan damaged Too little or no oil in engine Ignition defective Spark Plug defective One or more cells faulty Bad contact between battery terminals and cables Blades are loose Engine is loose Imbalance on one or more blades resulting
45. t change after 5 hours Replace after every 25 hours with heavy loads or high temperatures During dusty conditions cleaning and replacement should be more frequent 3 For daily use of the machine lubrication should be conducted twice a week Conducted by authorised service workshop Described in these instructions O Not described in these instructions WARNING No service procedures must be conducted on the engine or cutting unit unless e The engine is switched off The parking brake is applied The ignition key is removed The cutting unit is disengaged e The ignition cable is removed from the plug English 23 MAINTENANCE Dismantling of the machine hoods Engine hood The engine is accessible for servicing when the engine hood is lifted up Tilt the seat forward release the rubber strap under the seat and tilt the hood backwards 6008 001 Front hood Release the clip on the front hood and lift off the hood 6017 215 Right hand fender Remove the knob 1 the screws 2 and 3 and lift off the fender 6017 003 Left hand fender Release the screws in the fender 2 and lift off the fender 6017 013 24 English MAINTENANCE Checking and adjustment of the steering wires The steering is controlled by means of wires These can in time become slack which implies that the adjustment of the steering becomes altered Check and adjust the steering as follows 1
46. ty switch Lift lever safety switch Safety switch for the hydrostat pedals 11 Check engine revs 2 900 100rpm 12 Check the screws on the muffler 10Nm MOU DOO OHOU 13 Tell customer about Need and benefits of following the service schedule Pre delivery service carried out The need and advantages of leaving the machine for regular No outstanding problems service Certified The effects of maintenance on the machine s second hand value Range of applications for BioClip 14 Complete proof of sale etc After first 5 hours 1 Change engine oil English 47 SERVICEJOURNAL Work done Date mileage stamp sign 48 English 114 01 35 95 I ATAA A 200448
47. ug Combi To change a Combi unit from BioClip function to cutting unit with rear ejection remove the BioClip plug located under the unit with three screws 1 Put the unit in the service position see Placing in the service position 2 Remove the three screws holding the BioClip plug and remove the plug 3 Tip Fit three full thread screws M8x15 mm in the screw holes to protect the threads 4 Replace the unit in normal position Fit the BioClip plug in the reverse order 4O English Service position Removal of BioClip plug 8009 137 6017 227 8009 289 LUBRICATION Check the engine s oil level Check the oil level in the engine when the Rider stands horizontal with the engine switched off Fold open the engine cover Release the dip stick and pull out Wipe off the oil OS gt and insert again 2 AS LITS The dip stick must be fully screwed down Now release the dip stick again and pull out Check the oil level The oil level should be between the markings on dip stick If the level approaches the ADD mark top up with oil to the FULL mark The oil is filled in the same hole as for the dip stick Fill the oil slowly Tighten the dipstick correctly before starting the engine Start and run the engine at idling speed for approx 30 seconds Turn off the engine Wait 30 seconds and check oil level If necessary fill so that the oil comes up to the FULL mark on the dipstic
48. ventional lawns and other cleared and leveled ground without obstacles as rocks stumps etc and in conjunction with accessories supplied by the manufacturer even for other special tasks for which instructions are delivered with the accessory Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intended use This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognised regulations on safety and occupational medicine and all road traffic regulations must be observed at all times Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury Safe operation practices for Ride On Mowers Before starting cutting operations train different driving operations on an open ground without people nearby until you feel familiar with handling the equipment This is particularly important if you have no or little prior experience of driving a vehicle Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to
49. w on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes ll Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn machine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children They may fall off and be seriously injured or interfere with safe machine operation 5 Never allow children to operate the machine 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision N 1 Safety rules for USA AN Service Use extra care in handling gasoline and other fuels They are flammable and vapours are explosive a Use only an approved container b Never remove gas cap or add fuel with the engine running Allow engine to cool before refuelling Do not smoke c Never refuel the machine indoors d Never store the machine or fuel container inside where there is an open flame such as in a water heater 2 Never run a machine inside a closed area 10 Keep nuts and bolts especially blade attachme
50. ystem If it blows again shortly after replacing this is due to a short circuit which must be rectified before the machine is used again Checking the tyre pressure The tyre pressure should be 60 kPa 0 6 kp cm 8 5 PSI all round To improve driving the pressure on the rear tyres can be reduced to 40 kPa 0 4 kp cm 5 6 PSI The maximum tyre pressure is 100 kPa 1 0 kp cm 14 PSI IMPORTANT INFORMATION Different tyre pressures on the front tyres will result in the blades cutting the grass at different heights Check the engine s cooling air intake Clean the air intake grille in the engine cover behind the driver s seat Fold open the engine cover Check that the cooling intake is free from leaves grass and dirt Check the air duct located on the inside of the engine cover ensure it is clean and does not rub against the cooling air intake If the cooling intake is blocked this will interfere with the cooling of the engine which can damage the engine L gt 4 WARNING Sai LT LA gt TTTS The cooling air intake rotates LOOS when the engine is running Mind your fingers ka rii 8009 470 Cooling air intake English 31 MAINTENANCE Fitting the cutting unit 1 Place the Rider on a flat surface and apply the parking brake Check that the lever for setting the cutting height is in the lowest position Make sure the support wheels are fitted to the cutting unit 1
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