Husqvarna 1365GN User's Manual
Contents
1. About your equipment warranty We welcome warranty repair and apologize to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate For example warranty service would not apply if equipment damage occurred because of misuse lack of routine maintenance shipping handling warehousing or improper installation Similarly the warranty is void if the manufacturing date or the serial number on the equipment has been removed or the equipment has been altered or modified During the warranty period the Authorized service dealer at its option will repair or replace any part that upon examination is found to be defective under normal use and service This warranty will not cover following repairs and equipment e Normal Wear Outdoor power equipment like all mechanical devices needs periodic parts service and replacement to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment e Installation and Maintenance This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in our judgment to adversely affect its performance and reliability This warranty also do2. Don t Overload Generator on page 13 Stopping the Engine Unplug ALL electrical loads from generator panel receptacles NEVER start or stop engine with electrical devices plugged in and turned ON 2 Move idle control switch to Off position 3 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator 4 Turn engine off according to instructions given in the engine owner s manual 5 Move fuel valve to Off position Operating Automatic Idle Control This switch is designed to greatly improve fuel economy When this switch is turned ON the engine will only run at its normal high governed engine speed when an electrical load is connected When an electrical load is removed the engine will run at a reduced speed With the switch off the engine will run at the normal high engine speed Always have the switch off when starting and stopping the engine Charging a Battery Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery DO NOT use the unit to charge any 6 Volt batteries DO NOT use the unit to crank an engine having a discharged battery Storage batteries give off explosive hydrogen gas during recharging Hydrogen gas stays near battery for a long time after battery has been charged Slightest spark will ignite hydrogen and cause explosion You can be blinded or severely injured Batt
3. H Husqvarna cm i A 1 2 Ni 01935 1365GN Owner s Manual 4 EE Read this manual carefully and become familiar with your generator 1 Know the applications the limitations and any hazards involved o HI 193174GS Rev 0a 06 01 04 Part Number 531 30 00 69 06154113 o N24847 Safety Rules TABLE OF CONTENTS Safety R leS ss as eae pr ima a BS aa a a paes 2 4 Know Your Generator 0 0 00 c eee eee eee eee 5 Assembly a ose cata coves sa ab Rear 6 7 OperatiON sas iii pes aan apa gaa E E ai a eae 8 13 Maintenance sas ssa nee 14 Storage an nee ee 15 Notes anne een ee der 16 Troubleshooting u are sara ar od a ara ape nara 17 Schematic Wiring Diagram 0004 18 19 Replacement Parts sosit ederrei eee eee eee 20 24 WUT ANILY GONE SEEN RN ERE anita USER FEIERTE ERONEE TONER 25 EQUIPMENT DESCRIPTION Read this manual carefully and become familiar LL with your generator Know the applications the limitations and any hazards involved This generator is an engine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliances tools and motor loads The generator s revolving field is driven at about 3 600 rpm by a single cylinder engine CAUTION DO NOT exceed the generator
4. AC 30 Amp Locking Receptacle Use a NEMA LI4 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater Figure 7 You can use the same 4 wire cord if you plan to run a 120 Volt load Figure 7 120 240 Volt AC 30 Amp Receptacle 4 Wire Cord Set 240V 1 20V e I20V W Neutral i d Y Hot X Hot NEMA L14 30 L Ground Green This receptacle powers 120 240 Volt AC 60 Hz single phase loads requiring up to 6 500 watts of power 6 5 kW at 30 Amps for 120 Volts or 240 Volts The outlet is protected by a push to reset circuit breaker 120 Volt AC 20 Amp GFCI Duplex Receptacles Each duplex receptacle Figure 8 is protected against overload by a push to reset circuit breaker Figure 8 120 Volt 20 Amp GFCI Duplex Receptacle Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 2 400 watts 2 4 kW at 20 Amps of current Use cord sets that are rated for 125 Volt AC loads at 20 Amps or greater 12 Volt DC 10 Amp Receptacle This receptacle Figure 9 allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided Figure 9 2 Volt DC 10 Amp Receptacle 7 VA N This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged batt
5. by hydrometer is 1 260 or higher COLD WEATHER OPERATION 2 Ensure a minimum of two feet clearance between open Under certain weather conditions temperatures below side of box and nearest object 40 F 4 C and a high dew point your generator may 3 Face exposed end away from wind and elements experience icing of the carburetor and or the crankcase 4 Enclosure should hold enough heat created by breather system generator to prevent problems Build a structure that will enclose three sides and the top of the generator A DANGER Make sure entire muffler side of generator is exposed Running generator gives off carbon monoxide Note that your generator may appear different from an odorless colorless poison gas that shown in Figure 6 Breathing carbon monoxide will cause nausea fainting or death Operate generator ONLY outdoors Keep at least 2 feet of clearance on all sides of generator for adequate ventilation DO NOT operate generator inside any building or enclosure including the generator compartment of a recreational vehicle RV Remove generator from shelter when temperature is above 40 F 4 C Operation RECEPTACLES Receptacles may be marked with rating value greater than generator output capacity NEVER attempt to power a device requiring more amperage than generator or receptacle can supply DO NOT overload the generator See Don t Overload Generator 120 240 Volt
6. down Remove the existing hardware from the left unit vibration mount with 3mm wrench Use the same hardware to attach the support leg 10 Attach the other side of the support leg with a 20 mm cap screw and lock nut Rest generator on wheels and support leg II Attach handles to handle brackets on generator frame as shown in Figure with 45 mm capscrews flat washers nylon washers and lock nuts 12 Loop handle pins to generator frame as shown in Figure Raise handles and insert handle pins to move generator 13 Check each fastener to ensure it is secure and the tires are inflated between 15 40 PSI BEFORE STARTING THE ENGINE Add Engine Oil and Fuel e Place generator on a level surface e Refer to engine owner s manual and follow oil and fuel recommendations and instructions CAUTION Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure e Refer to engine manual for oil and fuel fill information e Damage to equipment resulting from failure to follow this instruction will void warranty NOTE Check oil often during engine break in Refer to engine owner s manual for recommendations NOTE The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing Operation GROUNDING THE GENERATOR The National Electrical Code requires that the fr
7. its vapors are extremely flammable and VAG MM explosive Fire or explosion can cause severe burns or Mo death WHEN ADDING FUEL Turn generator OFF and let it cool at least 2 minutes before removing gas cap Loosen cap slowly to relieve pressure in tank Fill fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke WHEN OPERATING EQUIPMENT DO NOT tip engine or equipment at angle which causes fuel to spill This generator is not for use in mobile equipment or marine applications WHEN TRANSPORTING OR REPAIRING EQUIPMENT Transport repair with fuel tank EMPTY or with fuel shutoff valve in the OFF position Disconnect spark plug wire WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK Store away from furnaces stoves water heaters clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors Safety Rules A WARNING CAUTION Lu Exceeding generator s wattage amperage capacity can K amp a damage generator and or electrical devices connected Unintentional sparking can result in fire or on why electric shock See Don t Overload Generator on page 13 Start t d let i tabilize bef ti WHEN ADJUSTING OR MAKING REPAIRS TO YOUR en nenn GENERATOR Connect electrical loads in OFF position then turn
8. 2GS 193048GS 23762GS 66476GS 192569GS 31579GS 83083GS B4986GS 67989GS 192981GS 193058GS 192983GS 193157GS 74908GS 193049GS 191435GS 86292GS 22531GS 191436GS 43107GS Description CRADLE MOUNT Vibration SUPPORT Engine HOUSING Engine Adapter NUT ASSY Alternator see page 22 SUPPORT Eng Muffler WASHER MOUNT Vibration SCREW SCREW NUT SCREW BRACKET Muffler WASHER SCREW w Lock Washer MUFFLER SPACER SCREEN Spark Arrest DECAL Ground NUT Flange Serrated SHIELD Heat DECAL Panel Control SHIELD Heat HARNESS Wire Power SCREW ASSY Control Panel see page 23 DECAL Fuel Shut off SCREW SCREW DECAL Hot Muffler SCREW Item Part 33 22129GS 34 186347GS 35 23762GS 36 86494GS 37 192376GS 38 56893GS 39 193057GS 40 NSP 41 192980GS 43 83465GS 44 78831AGS 45 B4363GS 46 85000GS 47 193500GS 48 14353621GS 49 26850GS 50 188333GS 51 92982GS 52 189274GS 53 85652GS 54 92665GS 55 B2153GS 900 NSP Parts Not Illustrated 43438GS BB3061BGS 65787GS B1464GS 193174GS Description WASHER Lock COVER Bearing Carrier WASHER SCREW Wing SCREW SCREW DECAL Unit GASKET Muffler with Item 900 KIT VLV FUEL SRV GROMMET Tank SCREW CAP Fuel Gauge CLIP Insulation ASSY Tank Fuel Includes Items 41 50 51 amp 52 WIRE Ground WASHER DECAL Instruction Fuel Level DECAL Danger DECAL Start Instructions MOUNT Vibration INSULATION SCREW E
9. F and disconnect from generator before stopping generator Starting the Engine Disconnect all electrical loads from the generator Use the following start instruction steps by numerical order Make sure unit is on a level surface IMPORTANT Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation 2 Turn fuel valve to On position Figure 3 The fuel valve handle should be vertical pointing toward ground for fuel to flow Figure 3 Fuel Valve FUEL TANK Fuel Valve is shown in the On position 3 Make sure Idle Control switch is in Off position Figure 4 Figure 4 Idle Control Switch Operation 4 Start engine according to instructions given in engine owner s manual NOTE If engine starts after 3 pulls but fails to run or if unit shuts down during operation make sure unit is on a level surface and check for proper oil level in crankcase This unit may be equipped with a low oil protection device See engine manual Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 and or 240 Volt AC single phase 60 Hz electrical loads DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles DO NOT connect 3 phase loads to the generator DO NOT connect 50 Hz loads to the generator DO NOT OVERLOAD THE GENERATOR See
10. ITTED BY LAW Some countries or states do not allow limitations on how long an implied warranty lasts and some countries or states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from country to country or state to state WARRANTY PERIOD Equipment Consumer Use Commercial Use Portable Generator 2 Years 2nd year parts only 2 Years 2nd year parts only The warranty period begins on the date of purchase by the first retail consumer or commercial end user and continues for the period of time stated in the table above Consumer use means personal residential household use by a retail consumer Commercial use means all other uses including use for commercial income producing or rental purposes Once equipment has experienced commercial use it shall thereafter be considered as commercial use for purposes of this warranty The engine and starting batteries are warranted solely by the manufacturers of those products WARRANTY REGISTRATION IS NOT NECESSARY TO OBTAIN WARRANTY ON BRIGGS amp STRATTON POWER PRODUCTS EQUIPMENT SAVE YOUR PROOF OF PURCHASE RECEIPT IFYOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED THE MANUFACTURING DATE OF THE EQUIPMENT WILL BE USED TO DETERMINE THE WARRANTY PERIOD
11. LTAGE 12V DC Pie HUURMETER REGULATOR pam 13 55 e 12VDC CB5 10A 13 13A 55 n nm Fan T 11 POWER POWER 44 10A 1P Y Pl e P1 4 11 CB1 CBe 25A 25A iP 1P 155 156 D CT CT IDLE CONTROL CIRCUIT BOARD A IDLE IDLE CONTROL CONTROL COIL SWITCH CB3 11A e o O 20A 1P 11A Wiring Diagram WIRING DIAGRAM CB2 CB3 CB4 THP CB1 Ai 2 1 OT 1 2 44A 11 1 44 11A NOTE POSITIVE BRUSH IS CLOSEST TN BEARING 4 1 Es 13 ctr esos P1 ae VIILTAGE REGULATOR ee 33 6 BOARD u 11 22 STATIR 22 2 6 is BATTERY CHARGE CS RECTIFIER WIRE DIAGRAM O Exploded Views EXPLODED VIEW MAIN UNIT Exploded Views PARTS LIST MAIN UNIT Item Part SIzyvyonau wm N192958AGS 82857GS N92531GS 190220GS 45771GS NSP N92731GS 96796GS 92609GS 190274BGS 187365 GS 189160GS 2214
12. NGINE PLUG 250V 30A 4 Prong OIL Bottle CABLE Battery Charge MANUAL Engine MANUAL Owner s EXPLODED VIEW AND PARTS LIST ALTERNATOR Item Part 186059GS 192919GS 192920AGS 193336GS 86308HGS 66386GS 66849GS 22694GS 81917GS 191051 AGS 23762GS 192403XGS 189769GS 65795GS 66849AGS Exploded Views Description ADAPTER Mounting Alternator ROTOR STATOR RBC with O Ring p n 189197GS SCREW ASSY Holder Brush SCREW RECEPTACLE 6 pin PIN Roll ASSY Wire Ground WASHER WIRE Ground REGULATOR Voltage AVR RECTIFIER SCREW O Exploded Views EXPLODED VIEW AND PARTS LIST CONTROL PANEL Item Part NSP B192836GS 23897GS 49226GS 91526GS 22447GS 82538GS 90418GS 77604GS 43182GS 51714GS 43181GS 22694GS 87962GS 84028GS Description PANEL Control BOX Control Panel WASHER WASHER Lock SCREW WASHER SWITCH Rocker OUTLET I2VDC Snap METER Hour WASHER Lock NUT SCREW HOUSING Receptacle BREAKER Circuit TRANSFORMER Idle Cnt Item Part 64525GS 189367GS 64526GS 193077GS 22264GS 75477GS 51715GS 43180GS 75207GS 23365GS 75207PGS 193095GS 43437GS 80409GS 189502GS Description STANDOFF Hex PCB Idle Control SCREW STRIP Terminal WASHER Lock SCREW NUT WASHER BREAKER Circuit WASHER BREAKER Circuit JUMPER Terminal Block OUTLET 120 240V 30A OUTLET 120V 20A Duplex GFCI HARNESS Wire Exploded Views EXPLODED VIE
13. ON for Disconnect the spark plug wire from the spark plug and place operation the wire where it cannot contact spark plug Turn electrical loads OFF and disconnect from generator before stopping generator A WARNING Running engines produce heat Temperature of CAUTION muffler and nearby areas can reach or exceed EIN 65 C Severe burns can occur on contact Improper treatment of generator can damage it and shorten its life N A Bw Use generator only for intended uses DO NOT touch hot surfaces If you have questions about intended use ask your Husqvarna Allow equipment to cool before touching dealer or contact customer service at 877 224 0458 Operate generator only on level surfaces A CAUTION DO NOT expose generator to excessive moisture dust dirt p 7 TE or corrosive vapors Excessively high operating speeds increase risk of injury and damage to generator DO NOT insert any objects through cooling slots Excessively low speeds impose a heavy load If connected devices overheat turn them off and disconnect them from generator DO NOT tamper with governed speed Generator supplies correct rated frequency and voltage when running at governed speed Shut off generator if electrical output is lost equipment sparks smokes or emits flames DO NOT modify generator in any way unit vibrates excessively Features and Controls KNOW YOUR GENERATOR Read this owner s m
14. W AND PARTS LIST WHEEL KIT Item Part DSLONAUAwUN 22247GS B4966GS 191267KGS 191265GS 39253GS B89595GS 87841GS 22287GS 67989GS B2071GS B4605GS B187113GS 39287GS 22145GS 49820GS 187104GS B4135GS Description WASHER WHEEL AXLE E RING SCREW BRACKET Support Unit MOUNT Vibe Donut Type SCREW NUT NUT Lock GRIP Handle ASSY Handle Includes Item 1 SCREW WASHER NUT Nylok WASHER Nylon PIN with Lanyard LIMITED WARRANTY Briggs amp Stratton Power Products will repair or replace free of charge any part or parts of this Husqvarna branded product that are defective in material or workmanship or both Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for the time periods and subject to the conditions stated below For warranty service find the nearest Authorized Service Dealer by calling 1 877 224 0458 Warranty service may only be performed by a Briggs amp Stratton Power Products Authorized service dealer THERE IS NO OTHER EXPRESS WARRANTY IMPLIED VVARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE TIME PERIOD SPECIFIED OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERM
15. Window Fan 600 Furnace Fan Blower I 2 HP Kitchen Microwave Oven 1000 Watt Coffee Maker Electric Stove Single Element Hot Plate Family Room DVD CD Player VCR Stereo Receiver Color Television 27 Personal Computer w 17 monitor Other Security System AM FM Clock Radio Garage Door Opener 1 2 HP Electric Water Heater 40 Gallon DIY Job Site Quartz Halogen Work Light Airless Sprayer 1 3 HP Reciprocating Saw Electric Drill 1 2 HP Circular Saw 7 1 4 Miter Saw 10 Table Planer 6 Table Saw Radial Arm Saw 10 Air Compressor I 1 2 HP Wyattages listed are approximate only Check tool or appliance for actual wattage Maintenance SPECIFICATIONS Maximum Surge Watts 8 125 watts Continuous Wattage Capacity 6 500 watts Power Factor susanne en ad eda ewes 1 0 Rated Maximum Continuous AC Load Current At 120 Volts a posta nina qua ie 54 2 Amps AE 240 VOIES assita dake ds diene es 27 1 Amps Phase sena Brose trace an een I phase Rated Frequency cee ee eeee 60 Hertz Fuel Tank Capacity 7 US gallons Shipping Weight 00000 205 Ibs GENERAL MAINTENANCE RECOMMENDATIONS The Owner Operator is responsible for making sure that all periodic maintenance tasks are completed on a time
16. ame and external electrically conductive parts of this generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the unit For that purpose a GROUNDING FASTENER is provided on the generator end Figure 2 Figure 2 Grounding Fastener Es N NY Grounding Fastener Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding fastener and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock Be careful to keep the grounding wire attached after connecting the stranded copper wire However local codes may vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices especially when the unit is equipped with a wheel kit Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices OPERATING THE GENERATOR CAUTION Exceeding generator s wattage amperage capacity can damage generator and or electrical devices connected to it See Don t Overload Generator on page 13 Start generator and let engine stabilize before connecting electrical loads Connect electrical loads in OFF position then turn ON for operation Turn electrical loads OF
17. anual and safety rules before operating your generator Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Engine Switch Oil Fill Fuel Tank Sa Hour Meter Idle Control Switch 120 Volt AC 20 Amp GFCI Duplex Receptacles Circuit Breakers AC 30 Amp Receptacle 12 Volt DC I0 Amp Receptacle Recharge a discharged 12 Volt automotive type battery through this receptacle 120 Volt AC 20 Amp GFCI Duplex Receptacles May be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Uses a dry type filter element to limit the amount of dirt and dust sucked into the engine Choke Lever Used when starting a cold engine Circuit Breakers AC Push to reset circuit breakers are provided to protect the generator against electrical overload 120 240 Volt AC ESC Recoil Starter Choke Lever ee Air Cleaner Q Spark Arrester Muffler Fastener Fuel Tank Capacity of seven 7 U S gallons Grounding Fastener Contact your local
18. ce the wire where it cannot contact spark plug Generator Cleaning e Use a damp cloth to wipe exterior surfaces clean CAUTION Improper treatment of generator can damage it and shorten its life DO NOT expose generator to excessive moisture dust dirt or corrosive vapors DO NOT insert any objects through cooling slots Use a soft bristle brush to loosen caked on dirt or oil Use a vacuum cleaner to pick up loose dirt and debris Use low pressure air not to exceed 25 psi to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed Storage STORAGE The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the generator as outlined in Generator Cleaning e Check that cooling air slots and openings on generator are open and unobstructed WARNING Storage covers can be flammable DO NOT place a storage cover over a hot generator Let equipment cool for a sufficient time before placing the cover on the equipment Engine Storage See engine owner s manual for instructions Other Storage Tips To prevent gum from forming in fuel system or on essential carburetor parts add fuel stabilizer into fuel tank and fill wit
19. eep Freezer 500 500 Television 500 Light 75 Watts 75 3075 Total 1800 Highest Running Watts Surge Watts Total Rated Running Watts 3075 Highest Additional Surge Watts 1800 Total Generator Output Required 4875 Power Management To prolong the life of your generator and attached devices it is important to take care when adding electrical loads to your generator There should be nothing connected to the generator outlets before starting it s engine The correct and safe way to manage generator power is to sequentially add loads as follows With nothing connected to the generator start the engine as described in this manual 2 Plugin and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plugin and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load NEVER add more loads than the generator capacity Take special care to consider surge loads in generator capacity as described above Figure 10 Wattage Reference Chart Additional Surge Starting Watts Rated Running Watts Tool or Appliance Essentials Light Bulb 75 watt 75 Deep Freezer 500 Sump Pump 1200 Refrigerator Freezer 18 Cu Ft 1600 Water Well Pump 1 3 HP 2000 Heating Cooling Window AC 10 000 BTU 1800
20. electrician for grounding requirements see page 8 Hour Meter Displays and records how many hours your generator has run up to 9 999 9 Idle Control Switch The idle control runs the engine at normal high speeds when there is a load present and runs the engine at idle low speeds when a load is not present Oil Fill Add engine oil here Recoil Starter Used to start the engine Engine Switch Set this switch to On before using recoil starter Set switch to Off to switch off engine Spark Arrester Muffler Exhaust muffler lowers engine noise and is equipped with a spark arrester screen Assembly ASSEMBLY Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel If you have any problems with the assembly of your generator please call the generator helpline at 1 877 224 0458 Remove Generator From Carton Set carton on a rigid flat surface with This Side Up arrows pointing upward 2 Carefully open top flaps of shipping carton 3 Cut down corners at one end of carton from top to bottom and lay that side of carton down flat 4 Remove all packing material carton fillers etc 5 Remove generator from shipping carton Figure Install Wheel Kit Handle Pin gt Nylon Washer Handle Use existing hardware to attach left side of support leg to unit Carton Contents Check all content
21. ery See Charging a Battery on page 9 before attempting to recharge a battery This outlet is protected by a 10 Amp self resetting circuit breaker O Operation Ground Fault Protection This unit is equipped with a Ground Fault Circuit Interrupter GFCI This device meets applicable federal state and local codes The GFCI protects against electrical shock that may be caused if your body becomes a path which electricity travels to reach the ground This could happen if you touch a Live appliance or wire or are touching plumbing or other materials that connect to the ground When protected by a GFCI one may still feel a shock but the GFCI should cut current off quickly enough so that a person in normal health should not suffer any serious electrical injury A DANGER Generator produces powerful voltage The GFCI will not protect you against the following situations Line to line shocks Current overloads or line to line short circuits The fuse or circuit breaker at the control panel must provide such protection Testing the GFCI Test your GFCI outlet every month and before use as follows e Push the black Test button The red Reset button should pop out which should allow no power to reach the outlet Use a test lamp in each outlet to test this The Reset button does not pop out or the test lamp remains lit when the Reset button is popped out DO NOT use any outl
22. ery electrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DO NOT allow any open flame spark heat or lit cigarette during and for several minutes after charging a battery Wear protective goggles rubber apron and rubber gloves To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells DO NOT use tap water 2 If battery is equipped with vent caps make sure they are installed and are tight 3 If necessary clean battery terminals 4 Connect battery charge cable connector plug to panel receptacle identified by the words 12 VOLTS D C 5 Connect battery charge cable clamp with red handle to the positive battery terminal Figure 5 Figure 5 Battery Connections 12 VOLT D C RECEPTACLE 12 VOLT BATTERY Operation 6 Connect battery charge cable clamp with black handle to the negative battery terminal Figure 5 Figure 6 Permanent Cold Weather Shelter 7 Start engine Let engine run while battery recharges 8 When battery has charged shut down engine NOTE Use an automotive hydrometer to test battery state of charge and condition Follow the hydrometer manufacturer s instructions carefully Generally a battery is considered to be at 100 state of charge when specific gravity of its fluid as measured
23. es not cover normal maintenance such as adjustments fuel system cleaning and obstruction due to chemical dirt carbon or lime etc e Other Exclusions This warranty excludes wear items such as quick couplers oil gauges belts o rings filters pump packing etc pumps which have been run without water supplied or damage or malfunctions resulting from accidents abuse modifications alterations or improper servicing or freezing or chemical deterioration Accessory parts such as guns hoses wands and nozzles are excluded from the product warranty Also excluded is used reconditioned and demonstration equipment equipment used for prime power in place of utility power and equipment used in life support applications BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WISCONSIN U S A
24. ets on the circuit e Call a qualified electrician e If the GFCI tests good restore power by pressing the Reset button firmly until it is fully in place and locks in that position If the GFCI outlet does not reset properly do not use the outlet Call a local service center e If the GFCI trips by itself at any time reset and test the outlet If the reset button does pop out when the test button is pressed do not use the outlet Call a local service center Operation DON T OVERLOAD GENERATOR Capacity You must make sure your generator can supply enough rated running and surge starting watts for the items you will power at the same time Follow these simple steps Select the items you will power at the same time 2 Total the rated running watts of these items This is the amount of power your generator must produce to keep your items running See Figure 10 3 Estimate how many surge starting watts you will need Surge wattage is the short burst of power needed to start electric motor driven tools or appliances such as a circular saw or refrigerator Because not all motors start at the same time total surge watts can be estimated by adding only the item s with the highest additional surge watts to the total rated watts from step 2 Example Rated Running Additional Surge Tool or Appliance Watts Starting Watts Window Air 1200 1800 Conditioner Refrigerator 800 1600 D
25. h fresh fuel Run the unit for several minutes to circulate the additive through the carburetor The unit and fuel can then be stored for up to 24 months Fuel stabilizer can be purchased locally DO NOT store fuel from one season to another unless it has been treated as described above Replace fuel container if it starts to rust Rust and or dirt in fuel can cause problems if it s used with this unit Store unit in a clean and dry area Notes NOTES Troubleshooting TROUBLESHOOTING Problem Engine is running but no AC output is available Engine runs good but bogs down when loads are connected Engine shuts down during operation Engine lacks power Cause Circuit breaker is open Poor connection or defective cord set Connected device is bad Fault in generator Short circuit in a connected load Generator is overloaded Shorted generator circuit Out of gasoline Low oil level Load is too high Solution Reset circuit breaker Check and repair Connect another device that is in good condition Contact local service facility Disconnect shorted electrical load See Don t Overload Generator Contact local service facility Fill fuel tank Fill crankcase to proper level or place generator on a level surface Don t Overload Generator SCHEMATIC SSA BATTERY CHARGE 66 gt Kg 77 Schematic SCHEMATIC 11 022 vI
26. ly basis that all discrepancies are corrected and that the unit is kept clean and properly stored NEVER operate a damaged or defective generator Engine Maintenance See engine owner s manual for instructions Avoid prolonged or repeated skin contact with used motor oil Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with dirt leaves or any other foreign material NOTE DO NOT use a garden hose to clean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings CL 4 Unintentional sparking can result in fire or electric shock WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR Disconnect the spark plug wire from the spark plug and pla
27. ry CAUTION when used without the alert symbol indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Hazard Symbols and Meanings 7 D W Electrocution Electrical Shock Electrical Shock ar M Toxic Fumes Explosion E gt Chemical Burn 27 Hot Surface Explosive Pressure Safety Rules A DANGER Running generator gives off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide will cause nausea fainting or death Operate generator ONLY outdoors Keep at least 2 feet of clearance on all sides of generator for adequate ventilation DO NOT operate generator inside any building or enclosure including the generator compartment of a recreational vehicle RV A DANGER Failure to properly ground generator can result in electrocution especially if the generator is equipped with a wheel kit National Electric Code requires generator to be properly grounded to an approved earth ground Call an electrician for local grounding requirements A DANGER Generator produces powerful voltage Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy When using generator for back
28. s If any parts are missing or damaged call the generator helpline at 1 877 224 0458 e The generator Generator and engine owner s manuals e Locking 30 Amp plug e Battery charge cables e Engine oil e Wheel kit Install Wheel Kit The wheel kit is designed to greatly improve the portability of your generator NOTE Wheel kit is not intended for over the road use You will need a socket wrench with 1 2 or 13mm sockets and a needle nose pliers to install this kit Refer to Figure and install the wheel kit as follows Place the bottom of the generator frame on a flat even surface Temporarily place unit on blocks to ease assembly Flat Washer Assembly 2 Slide axle through both axle mounting brackets on cradle frame as shown in Figure 1 3 Slide a wheel over the axle NOTE Be sure to install both wheels with the air pressure valve on the outboard side 4 Place the e ring onto the groove in the axle You may add the flat washer if desired NOTE Use retaining pins instead of e clip if applicable 5 Place one end of the needle nose pliers on the bottom of the axle and the other end of the pliers on top of the e ring Seat the e ring by pressing the pliers closed Repeat step 3 through 5 to secure second wheel Remove the temporary blocks Attach the vibration mounts to the support leg with 3 4 capscrews and lock nuts 9 To aid support leg assembly rest generator on cradle engine end
29. s wattage amperage capacity See Don t Overload Generator on page 13 Every effort has been made to ensure that information in this manual is accurate and current However we reserve the right to change alter or otherwise improve the product and this document at any time without prior notice The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands The muffler is equipped with a spark arrester it must be maintained in effective working order Replacement spark arresters may be obtained by calling 1 877 224 0458 SAFETY RULES This is the safety alert symbol It is used to A alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death The safety alert symbol is used with a signal word DANGER CAUTION WARNING a pictorial and or a safety message to alert you to hazards DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate inju
30. up power notify utility company Use approved transfer equipment to isolate generator from electric utility Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain or other forms of precipitation DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons or children to operate or service generator This generator does not meet U S Coast Guard Regulation 33CFR 183 and should not be used on marine applications e Failure to use the appropriate U S Coast Guard approved generator could result in bodily injury and or property damage Storage batteries give off explosive hydrogen gas during recharging Hydrogen gas stays near battery for a long time after battery has been charged Slightest spark will ignite hydrogen and cause explosion You can be blinded or severely injured Battery electrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DO NOT allow any open flame spark heat or lit cigarette during and for several minutes after charging a battery Wear protective goggles rubber apron and rubber gloves A WARNING Fuel and
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