Huffy M0073 User's Manual
Contents
1. oe Lt l ne T Je oy LU 30 E C 1 D D fi G H i U fig 22 continued gt gt Rear Derailleur Adjustments continued Put the low adjusting Screw in the correct position as follows fig 22 e Shift the chain onto the largest rear Sprocket F e Loosen Nut of the cable clamp Turn the low adjusting Screw H so the Jockey Roller is exactly below the larg est rear sprocket e Tighten the Nut of the cable clamp Adjust the Index Shift System e Shift the chain onto the smallest rear sprocket e Without turning the crank turn the Right Shift Control A one click rearward Slowly turn the crank forward The chain should move from the smallest rear sprocket to the next larger rear sprocket Turn the Adjusting Barrel B OUT as needed so the chain moves exactly on to the second rear sprocket and does not rub jump or delay When adjusted properly the shift system will operate smoothly with no chain rubbing Note If you have trouble take the bike to a bike shop 31 Maintenance Maintenance Inspection of the Bearings Maintenance Frequently check the bearings of the bicycle Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following2. rr assssssssssas 13 e Handlebar and Stem Install a 14 e Testing Stem and Handlebar Tightness 16 s Seat Installato ersinnen uranta sassa sauia a wa a aqa iE 17 e Tightening Seat Quick Release Lever 18 e Testing Seat Clamp and Post Clamp TightneSs 19 e Front Rear Reflector Installation 20 e Pedal Installation a ar a rssssssssssss 21 Maintenance and Service e Repair Service and Adjustment 22 e Adjustable Luggage Rack r 22 s TH8S uu uuu Siwas E A A 23 s Brake SyStUeDW_ aaa nssasasasanasssssanasakayahasssnassyahaskassasassahanassh 24 e Final Brake Adjustment Before Riding 25 SHI DY SECIM earnen enren e EAN R EENE sqepaszasepupruappas 28 e Rear Derailleur Adjustments I 30 e Inspection of the Bearings ssicinscavacsasavanensbaeiosdanncnneaventnadeemeucndanxseniaanmonnts 32 e Lubrication Lubrication Table aiiaibcsnicersxdadacsdacaesesshsteeecaeasncnenceessancboutan 33 Warranty e Huffy Corporation Limited Warranty
3. Note Ensure wheel spins freely without contacting fork or fender Ad warnine Do not use Nuts 5 without serrations to attach the front wheel Dianne bas un Snaps tighten both nuts to the recommended torque of 21 ft lbs Adwarnine Failure to obey these steps can allow the front wheel to loosen while riding This can cause injury to the rider or to others continued gt gt 11 Front Wheel Install Notes and Warnings NOTE Ensure wheel spins freely without contacting fork or fender Ad WARNING Do not use Nuts 5 without serrations to attach the front wheel Adwarnne Failure to obey these steps can allow the front wheel to loosen while riding This can cause injury to the rider or to others Assembly Re attach Front Brake Cable Re attach Front Brake Cable 1 Squeeze the two Brake arms together A 2 Insert the Brake Cable Guide B into the cutout in the Guide Bracket C 3 Make sure the Brake Cable Guide B is seated securely in the Guide Bracket C cutout A WARNING Check Front Brake Adjustment Before Riding See Brakes Section Page 24 ot O mmn 12 Rear Fender Install various models Note Top Fender mount is loose fig 06 to allow installation Line up the Rear Fender Braces A with the Frame Mounting Tabs B fig 05 Insert each lower mounting Bolt 7 and Washer 6 into the Frame Mounting Tabs B and tighten securely Make
4. 34 35 Owner s Bicycle Identification Record NOTE This information is only available on the bicycle itself It is not available from Huffy Each Huffy bicycle has a Serial Number stamped into the frame The Serial Number 1 can be found on the bottom of the crank housing as shown Introduction Write this number below to keep it for future reference If the bicycle is stolen give this number and a description of the bicycle to the police This will help them find the bicycle Model Serial Number Purchase Date Model Name Fitting the Rider to the Bicycle To determine the correct size of bicycle for the rider e Straddle the assembled bicycle with feet shoulder width apart and flat on the ground There must be at least 1 inch 2 5 cm of clearance 1 between the highest part of the top tube 2 and the crotch of the rider with tires properly inflated e The minimum leg length for the rider is the highest part of the top tube plus one inch 3 3 Introduction Warning and Safety Information Meanings of Warnings A This symbol is important See the word CAUTION or WARNING which follows it The word CAUTION is before mechanical instructions If you do not obey these instructions mechanical damage or failure of a part of the bicycle can occur The word WARNING is before personal safety instructions If you do not obey these instructions inju
5. Warranty last The frame is warranted for life e Aluminum frames are warranted for ten 10 years The fork is warranted for life except for shock and aluminum forks which are war ranted for one 1 year Electronics are warranted for 90 days Batteries have no warranty All other components are warranted for six 6 months All warranties are from date of purchase and for the original owner What will Huffy do Huffy will replace without charge to you the component found to be defective by Huffy The original owner must pay all labor and transportation charges connected with the repair or warranty work How do you get service Contact Huffy Consumer Service See included list for Customer Contact information What rights do you have This warranty gives you specific legal rights You may also have other rights which vary from state to state 35 Warranty WARNING ALWAYS WEAR YOUR HELMET WHEN RIDING THIS PRODUCT CORRECT INCORRECT Helmet should sit level on your head and low on your forehead Adjust the strap sliders below the ear on both sides Buckle the chin strap Adjust strap until it is snug No more than two fingers should fit between the strap and your chin A proper fitting helmet should be comfortable and not rock forward back ward or side to side Always read the user manual that comes with your helmet to make sure it is fitted and attached properly to the wearer s head according to th
6. bicycle according to the following table Lubrication Table When How every six months Put four drops of oil where the axles go into the pedals Chain every six months Put one drop of oil on each roller of the chain Wipe all excess oil off the chain Derailleurs every six months Put one drop of oil on each pivot point of the derailleurs Brake Levers every six months Put one drop of oil on the pivot point of each brake lever Cantilever every six months Put one drop of oil on the pivot point of each Brakes cantilever brake Brake and every six months Put four drops of oil into both ends of each cable cable Allow oil to soak back along the cable wire Rear Sprocket every six months Lay the bicycle on its left side Slowly turn the Cluster rear wheel clockwise Put four drops of oil in the crack between the rear sprockets which are stationary and the freewheel body which is turning clockwise 33 Maintenance Warranty Huffy Corporation Limited Warranty e Part or model specifications are subject to change without notice This Limited Warranty is the only warranty for your Huffy Corporation Huffy prod uct There are no other expressed or implied warranties This Limited Warranty extends only to the original consumer and is not transferable to anyone else Warranty registration is not required The only uses for this product are described in this manual W
7. reflectors with lighted devices that look similar to reflectors Rules of the Road continued e Make yourself more visible to motorists e Wear light colored or reflective clothing such as a reflective vest and reflec tive bands for your arms and legs Use reflective tape on your helmet e Do not let anything cover the reflectors e Use extra caution in wet weather e Ride slowly on damp surfaces because the tires will slide more easily e Avoid these hazards to prevent loss of control or damage to your wheels Be aware of drain grates soft road edges gravel or sand pot holes or ruts wet leaves or uneven paving Cross railroad tracks at a right angle to prevent the loss of control Avoid unsafe actions while riding Do not carry any passengers Do not carry any items or attach anything to your bicycle that could hinder your vision hearing or control Do not ride with both hands off the handlebar Do not add a motor to the product Do not tow or push the product Do not modify the product Replace worn or broken parts immediately If anything does not operate properly discontinue use The Owner s Responsibility A WARNING This bicycle is made to be ridden by one rider at a time for general transportation and recreational use It is not made to withstand the abuse of stunting and jumping Introduction If the bicycle was purchased unassembled it is the owner s responsibility to follow all assembl
8. stem and can cause loss of control 14 Handlebar and Stem Install continued Two Bolt Stem various models If necessary re adjust Handlebar 12 fig 08a e Tighten Clamp Screws D NOTE Do not over tighten Torque to 17 ft lbs Assembly A WARNING If the handlebar clamp in not tight enough the handlebar can slip in the stem This can cause damage to the handlebar or stem and can cause loss of control 15 Testing Stem and Handlebar Tightness To test the tightness of the stem Straddle the front wheel between your legs Try to turn the front wheel by turning the handlebar e If the handlebar and stem turn without turning the front wheel realign the stem with the wheel and tighten the stem bolt s tighter than before about 1 2 revolution only at a time Do this test again until the handlebar and stem do not turn without turning the front wheel Assembly To test the tightness of the handlebar clamp e Hold the bicycle stationary and try to move the ends of the handlebar up and down A CAUTION Do not exceed 100 lbs downward force If the handlebar moves loosen the bolt s of the handlebar clamp e Put the handlebar in the correct position and tighten the bolt s of the handlebar clamp tighter than before e If the handlebar clamp has more than one bolt tighten the bolts equally Do this test again until the handlebar does not move in the handlebar clam
9. you can easily move the lever to the close position the clamping force is too light A WARNING If the clamping force of the Quick Release Lever is too light the seat post can loosen while riding This can cause injury to the rider or to others Tighten the quick release lever continued Open and close the Quick Release Lever with one hand while you turn the Adjust ing Nut F with the other hand fig 11 Tighten or loosen the adjusting nut by hand so that you first feel resistance to the quick release lever when it perpendicular to the bicycle frame Push the Quick Release Lever to the close position fig 11 When in the close position make sure the Quick Release Lever lays against the Seat Post Clamp E The tightening torque of the Quick Release Lever should be tight enough so that the seat does not move during normal operation 18 Testing Seat Clamp and Post Clamp Tightness To test the tightness of the seat clamp and the post clamp A WARNING Every time the quick release mechanism is loosened make sure the red reflector is correctly positioned as shown in fig 13 next page Try to turn the seat side to side and to move the front of the seat up and down If the Seat 14 moves in the Seat Clamp fig 10a Loosen the Seat Clamp A Put the seat in the correct position and tighten the Seat Clamp tighter than before Do this test again until the seat does not move in the Seat Clamp If the S
10. Owner s Manual for Multi Speed Comfort Bicycles This manual contains important safety assembly operation and maintenance information Please read and fully understand this manual before operation Save this manual for future reference HComfort EN 071913 m0073 Copyright Huffy Corporation 2013 Owner s Manual Index Introduction e Owner s Bicycle Identification Record 3 s Fitting the Rider to the Bicycl iaaassssssssssasssssnassassssssa 3 e Warning and Safety Information 4 s gs 2104 0 Su u uuu u usus EE asas asi manua aaa qanpan 4 R les Of th R0a01 u ua ous ssssssisassshisqstassctssssysakasuusawpusuispuqahuk kaha 4 5 The Owner s Responsibility r r 5 Components e Part Assembly View r rrrsssss 6 s Parts Assembly LIS uuu u uavecausuasadesasongduadeneesdastaroedseceansess 7 Assembly s PHLOQUGliOli a a u amana a E te 8 Tools INS Satis acter uuu stan adi ah A kus ayda sah owiaa T 8 s Front Fender Install n uum ua wauu suy ii s ideiak ase 9 e Assemble the Front Wheel to the Fork 11 e Re attach Front Brake Gales ivcsecesvassrtejenrecpuen vabanctoessssaetdanmaweanndneianucie 12 e Rear Fender Ilnstall
11. able to you To select a gear while riding this model has only one Front Sprocket A 1 While pedaling shift the chain onto different rear sprocket 2 You will feel a difference in the rhythm and ease of pedaling 3 Shift the chain to the gear that allows you to pedal at a rhythm and effort that is comfortable to you 4 When riding uphill or against the wind you may wish to shift the chain onto a larger rear sprocket B continued gt gt 29 Maintenance Maintenance Rear Derailleur Adjustments The rear derailleur has two adjusting screws The low adjusting screw sometimes marked L limits how far the rear derailleur and chain can move toward the wheel The high adjusting screw sometimes marked H limits how far the rear derailleur and chain can move away from the wheel Put the high adjusting screw in the correct position as follows fig 22 e Shift the chain onto the smallest rear sprocket Loosen Nut C of the cable clamp e Turn the lever Barrel Adjuster A and rear Derailleur Adjustor B all the way IN e Turn the high adjusting Screw G so the Jockey Roller D is in line with the outside edge of the smallest rear Sprocket E e Remove the slack from the cable wire and tighten the Nut of the cable clamp
12. ay cut the cable and cause injury to the rider or to others Stretching the Cable 4 Squeeze each brake lever firmly 20 times 5 Hold both Brake Shoes against the rim and loosen the cable clamp Screw 6 Pull the Cable tight and tighten the cable clamp Screw Final Brake Adjustment Before Riding The following sections describe final brake system adjustments required be fore riding Check tightness of the cantilever mounting Bolt A fig 14 e Make sure each cantilever mounting Bolt is tightened securely Center brake shoes on rim 1 Turn the Adjustment Screw B on the cantilever arm to move the arm in or out so each Brake Shoe C is the same distance from the rim 2 Squeeze the brake lever two times 3 Do this step again until both brake shoes are the same distance from the rim continued gt gt 25 Maintenance Maintenance Brake System continued Put the brake shoes the correct distance from the rim fig 15 Q P O IS ND 26 If desired adjust Brake Levers G to a comfortable distance from the grip using the Adjustment Screw H Turning the screw IN brings it closer to the grip Make sure brake line Sheaths A B are seated correctly Position each Brake Shoe 1 16 inch away from the rim Turn the caliper brake adjusting Screws D in or out to make the adjustment If the brake shoes cannot be positioned the correct distance from the rim hold both Brake Shoes against the ri
13. brake lever touches the grip or does not work well have a bicycle service shop repair or adjust the brakes continued gt gt 27 Shift System Note Various models have different handlebar shifters and derailleurs but the func tions and instructions are the same Parts of the Shift System e Right hand Shift Lever A operates the Rear Derailleur B g Rear Sprocket Set C ic Operation Operate the shift system as follows 1 The rider turns the rear shift control around the handlebar for twist shift models or moves the shift lever thumb shift models to an index position 2 When the rear shift control moves into each position with a click sound the shift is complete The shift control pulls a cable wire that is attached to the rear derailleur The derailleur moves and guides the chain from one sprocket to another If there is some chain noise after the shift turn the rear shift control a small amount to trim the rear derailleur oS continued gt gt 28 Shift System continued A CAUTION Do not force the shift lever Shift only when pedaling forward and without strong force Do not backpedal Backpedaling can cause the chain to come off the sprockets Backpedaling and shifting while not pedaling can damage the sprockets and stretch the cable wire There is no correct gear in which to ride the bicycle The correct gear is the one that is comfort
14. e fitting instructions described in the user manual Check www Huffy com for the current contact information H Helmet EN 100212 i0027
15. eat Post 33 moves in the Seat Tube B Move the Quick Release Lever C to the open position Put the seat in the correct position and tighten the Quick Release Lever tighter than before Assembly e If necessary loosen Quick Release Lever tighten Adjusting Nut D and re tighten Quick Release Lever Do this test again until the seat post does not move in the seat tube 19 Assembly Front Rear Reflectors Installation various models Front Reflector Install 1 Position Reflector 17 so it is near the Stem A and points straight forward fig 12 2 Tighten Clamp Screw NOTE Do not over tighten This will damage the Clamp Make sure Reflector view is not ob structed Rear Reflector Install various mod els 1 Position Reflector 18 so it points straight backwards and is not above the seat post limit A fig 13 2 Tighten Clamp Screw NOTE Do not over tighten This will damage the Clamp Make sure Reflector view is not ob structed Dual Rear Reflectors various models The Rear Reflectors 40 are pre installed on the bike Make sure they are secure not bent and are pointing straight back wards Pedal Installation A CAUTION The right pedal is marked R and the left pedal is marked L e The pedal marked R has right hand threads Tighten it in a clockwise direction The pedal marked L has left hand threads Tighten i
16. g ve Jepue UOJ zx eqn uondii5s q oo CG Ajquiassy uAA 4014 uo dii5s dq slu uoduioo Assembly Introduction This Owner s Manual is made for several different bicycles Some illustrations may vary slightly from the actual product e Follow instructions completely If the bicycle has any parts that are not described in this manual look for separate Special Instructions that are supplied with the bicycle e Models may have different accessory items such as bags baskets reflectors cup holders racks etc All features components and accessories are not included on all models Use the Index page to locate specific sections of this manual e Please read through this entire manual before beginning assembly or maintenance A WARNING Keep small parts away from children during assembly NOTE All of the directions right left front rear etc in this manual are as seen by the rider while seated on the bicycle Do not dispose of the carton and packaging until you complete the assembly of the bicycle This can prevent accidentally discarding parts of the bicycle Tools Needed Small Adjustable Wrench Open end Wrenches Jaws must open at least 9 16 inch CeO Flat blade Screwdriver Phillips Screwdriver ora es Slip Joint Pliers Metric Allen Wrenches Front Fender Install various models Loosen the Front Brakes 1 S
17. hat does this Limited Warranty cover This Limited Warranty covers all parts of the bicycle What must you do to keep the Limited Warranty in effect This Limited Warranty is effective only if Bicycle is completely and correctly assembled e Bicycle is used under normal conditions for its intended purpose see the following section for excluded activities Bicycle receives all necessary maintenance and adjustments e Bicycle is used for general transportation and recreational use only What is not covered by this Limited Warranty This Limited Warranty does not cover normal wear and tear normal maintenance items or any damage failure or loss that is caused by improper assembly mainte nance adjustment storage or use of the bicycle This Limited Warranty will be void if the bicycle is ever e Used in any competitive sport e Used for stunt riding jumping aerobatics or similar activity e Installed with a motor or modified in any other way e Ridden by more than one person at a time e Rented e Used in a manner contrary to the instructions and warnings in this Owner s Manual Huffy will not be liable for incidental or consequential loss or damage due directly or indirectly from use of this product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you 34 Huffy Corporation Limited Warranty continued For how long does this Limited
18. l In structions are not sufficient for you Luggage Rack Adjustment various models 1 Loosen Adjustment Knob B by turning counter clockwise 2 Slide Adjustable Rack A into position 3 Tighten with Adjustment Knob by turning clockwise NOTE Do not over tighten This will damage the Knob 22 Maintenance e Frequently check the tire inflation pressure because all tires lose air slowly over time For extended storage keep the weight of the bicycle off the tires Do not use unregulated air hoses to inflate the inner tubes An unregulated hose can suddenly over inflate bicycle tires and cause them to burst e Replace worn tires A WARNING Do not ride or sit on the bicycle if a tire is under inflated This can damage the tire inner tube or wheel Maintenance Inflating the Tires e Use a hand or a foot pump to inflate the tires Service station meter regulated air hoses are also acceptable The maximum inflation pressure is shown on the tire sidewall If two inflation pressures are on the tire sidewall use the higher pressure for on road riding and the lower pressure for off road riding The lower pressure will provide better tire traction and a more comfortable ride Before adding air to any tire make sure the edge of the tire the bead is the same distance from the rim all around the rim on both sides of the tire If the tire does not appear to be seated correctly release air from the in
19. m and loosen the cable clamp Screw E Squeeze the Brake Arms F together and pull or loosen the cable wire slightly Tighten the cable clamp Screw 1 16 1 16 fig 15 continued gt gt Brake System continued A WARNING Do not over tighten the cable clamp Over tightening the cable clamp may cut the cable and cause injury to the rider or to others 1 Repeat these steps until the brake shoes are 1 16 inch from the rim and the Brake Lever G does not go all the way to the grip when squeezed fig 15 Maintenance A WARNING Do not move the brake shoes away from a wheel rim that is not true straight This can cause the caliper brake to be less effective and unsafe To al low safe adjustment of the caliper brake have a bicycle service shop true the wheel Test the tightness of the cable clamp fig 15 1 Squeeze each Brake Levers G with firm pressure 2 Make sure the cable does not move in the Cable Clamp E 3 Ifthe cable moves in the cable clamp adjust the brakes again but tighten the cable clamp tighter than before 4 Do this test again until the cable does not move in the cable clamp Test the travel of each brake lever 1 Squeeze each Brake Lever G with strong pressure 2 Ifthe brake lever touches the grip adjust the brakes again A WARNING After you adjust the brakes again if either
20. ner tube until you can push the bead of the tire into the rim where necessary Add air slowly and stop frequently to check the tire seating and the pressure until you reach the correct inflation pressure See fig 17 Tx lt N Tire Bead NOT Seated Correctly aw 23 Brake System NOTE The front and rear brake adjustments are the same A WARNING You must adjust the front and rear brakes before you ride the bicycle Step 1 Put the brake shoes B in the correct position fig 13 Maintenance 1 Loosen the Screw A of each Brake Shoe B 2 Aqjust each Brake Shoe so it is flat against the rim and aligned with the curve of the rim 3 Make sure each Brake Shoe does not rub the tire 4 lf the surface of the Brake Shoe has arrows make sure the arrows point toward the rear of the bicycle 5 Hold each Brake Shoe in position and tighten the Screw Step 2 Test the tightness of each Brake Shoe 1 Try to move each Brake Shoe out of position If a Brake Shoe moves do Step 1 again but tighten the nut tighter than before Do this test again until each Brake Shoe does not move a continued gt gt 24 Brake System continued Step 3 Tightening the cable fig 13 1 Hold both Brake Shoes against the rim 2 Loosen the cable clamp Screw C 3 Pull the Cable D tight and tighten the Screw A WARNING Do not over tighten the cable clamp Screw Over tightening the cable clamp Screw m
21. p Note Exceeding 100 lbs downward force may damage the Threads of the Stem and Handlebar If the Threads are damaged the Handlebar will not stay in position when tightened 16 Seat Installation Attach Seat to Seat Post fig 09 pre assembled on some models e Loosen nuts on Seat Clamp A and rotate Seat 14 into riding position Put the Seat Post 33 fully through the Seat Clamp Tighten the Seat Clamp so the Seat stays on the seat post If the Seat Clamp has a nut on each side tighten both nuts equally Assembly A CAUTION If you accidentally drop the seat post into the seat tube it may be difficult to remove it Point the Seat forward and put the Seat Post into the Seat Tube B figs 10 11 A WARNING To prevent the seat coming loose and possible loss of control the MIN IN minimum inser tion mark C on the seat post must be below the top of the Seat Tube continued gt gt 17 Assembly Tightening Seat Quick Release Lever Move the Quick Release Lever D to the open position so the word open is pointing away from the Seat Post Clamp E NOTE The words open and close are on opposite sides of the quick release lever A CAUTION Operate the Quick Release Lever by hand only Do not use a ham mer or any other tool to tighten the quick release lever You must use strong force to move the quick release lever to the close position If
22. queeze the two Brake arms together A 2 Lift out the Brake Cable Guide B from the Guide Bracket C Assembly U Note Turn Fork so that Brake Arms are toward front of bike Use Screw Driver and Wrench 1 Frontfender attaching hardware has been pre assembled onto the fork Re move the Bolt 8 and Washer 9 and Nut 10 from the fork crown 2 Remove lower mounting Bolts 7 and Washers 6 from the dropout before starting fig 01 continued gt gt 9 Front Fender Install various models continued 3 Place the Fender 3 in the fork with the longer fork mounting tab A on the rear side of the fork fig 02 4 Insert the Bolt 8 through the Washer 9 and Fender tabs and fork mounting hole 5 Install Washer 9 and Nut 10 onto Bolt 8 and tighten securely Assembly 6 Line up the lower Fender Braces B with the Fork Mounting Tabs C fig 03 7 Insert each lower mounting Bolt 7 and Washer 6 into the Fork Mounting Tabs C and tighten securely 10 Assemble the Front Wheel to the Fork 1 If the Axle Nuts 5 are already attached to the front wheel axle begin by remov ing them with an open end wrench or adjustable wrench Set the wheel into the front fork 21 fig 04 Install wheel retainers 4 making sure the tabs are in the fork D tab holes Attach the front wheel with the Axle Nuts 5 Tighten Axle Nuts to 21 ft lbs aR O ro Assembly
23. ry to the rider or to others can occur e Do not add a motor to the product e Do not tow or push the product e Do not modify the product e Replace worn or broken parts immediately e If anything does not operate properly discontinue use Reflectors A WARNING For your own safety do not ride the bicycle if the reflectors are incorrectly installed damaged or missing Make sure the front and rear reflectors are vertical Do not allow the visibility of the reflectors to be blocked by clothing or other articles Dirty reflectors do not work well Clean the reflectors as necessary with soap and a damp cloth Rules of the Road Akuna n faerie obey the following Rules of the Road can result in injury to the rider or to others Obey all traffic regulations signs and signals Always wear a bicycle helmet that meets safety standards as well as local safety standards Ride on the correct side of the road in a single file and in a straight line If possible avoid riding at night dusk dawn and any other time of poor visibility If you must ride at night or at time of poor visibility Purchase install and use a headlight and taillight Headlights are required by all states for nighttime riding and taillights are re quired in some states Battery powered lights or flashing safety lights are also recommended Make sure the reflectors of your bicycle are correctly positioned Do not remove the reflector or replace the
24. sure fender is centered over tire he 2 Tighten Top Fender Mount 3 Tighten Bolt 11 and Nut 10 securely Make sure fender is centered over tire fig 06 Note Ensure wheel spins freely without contacting frame or fender Assembly 13 Assembly Handlebar and Stem Instal A WARNING To prevent steering system damage and possible loss of control the MIN IN minimum insertion mark A on the stem must be below the top of the Locknut B NOTE Remove plastic Cap E from the end of the Stem 13 1 Insert the Stem 13 into the fork fig 07 2 Point the Stem 13 towards the front of the bike 3 Tighten the Stem Bolt C just enough to hold it in position 4 lf necessary loosen the Handlebar Clamp Nut D and rotate Handlebar 12 into a comfortable riding position fig 08 5 Tighten Handlebar Clamp Nut D just enough to hold it in position fig 08 6 Align the stem 13 with the front tire and tighten the stem bolt C securely fig 07 A WARNING Do not over tighten the stem bolt Over tightening the stem bolt can damage the steering system and cause loss of control One Bolt Stem various models If necessary re adjust Handlebar 12 fig 08 e Tighten Clamp Nut D NOTE Do not over tighten Torque to 17 ft lbs A WARNING If the handlebar clamp in not tight enough the handlebar can slip in the stem This can cause damage to the handlebar or
25. t in a counterclockwise direction anti clockwise Turn the right pedal marked R into the right side of the crank arm and the left pedal marked L into the left side of the crank arm Tighten the pedals fig 14 e Make sure the threads of each pedal are fully into the crank arm Assembly NOTE The recommended torque tightness for each pedal is 30 ft lbs A WARNING Ensure pedals are secure in crank arms so they will not loosen Periodically check tight ness Note A Pedal Wrench is preferred for attaching Pedals An open end wrench can also be used as shown 21 Maintenance Repair Service and Adjustment A WARNING e Inspect the bicycle frequently Failure to inspect the bicycle and to make repairs or adjustments as necessary can result in injury to the rider or to others Make sure all parts are correctly assembled and adjusted as written in this manual and any Special Instructions Immediately replace any damaged missing or badly worn parts Make sure all fasteners are correctly tightened as written in this manual and any Special Instructions Parts that are not tight enough can be lost or oper ate poorly Over tightened parts can be damaged Make sure any replacement fasteners are the correct size and type NOTE Have a bicycle service shop make any repairs or adjustments for which you do not have the correct tools or if the instructions in this manual or any Specia
26. tests Head Tube Bearings The fork should turn freely and smoothly at all times With the front wheel off the ground you should not be able to move the fork up down or side to side in the head tube Crank Bearings The crank should turn freely and smoothly at all times and the front sprockets should not be loose on the crank You should not be able to move the pedal end of the crank from side to side Wheel Bearings Lift each end of the bicycle off the ground and slowly spin the raised wheel by hand The bearings are correctly adjusted if e The wheel spins freely and easily The weight of the spoke reflector when you put it toward the front or rear of the bicycle causes the wheel to spin back and forth several times There is no side to side movement at the wheel rim when you push itto the side with light force 32 Lubrication A WARNING e Do not over lubricate If oil gets on the wheel rims or the brake shoes it will re duce brake performance and a longer distance to stop the bicycle will be neces sary Injury to the rider or to others can occur The chain can throw excess oil onto the wheel rim Wipe excess oil off the chain Keep all oil off the surfaces of the pedals where your feet rest Using soap and hot water wash all oil off the wheel rims the brake shoes the pedals and the tires Rinse with clean water and dry completely before you ride the bicycle Using a light machine oil 20W lubricate the
27. y and adjustment instructions exactly as written in this manual and any Special Instructions supplied and to make sure all fasteners and components are securely tightened NOTE Periodically check that all fasteners and components are securely tightened If the bicycle was purchased assembled it is the owner s responsibility before riding the bicycle for the first time to make sure the bicycle has been assembled and ad justed exactly as written in this manual and any Special Instructions supplied and to make sure all fasteners and components are securely tightened NOTE If product is assembled please proceed to pages 16 and 19 Testing Stem Handlebar and Seat Clamp tightness Part Assembly View slu uoduioo S jepow SNOUeA Zx SIO OSJOY JeSY 1n j iie q 4404 Lo rat OV lep d 49 6 eyelg U04 eyelg Ie y 19497 yL g 1YybIY 19497 e1g 437 BIEMPJIEH SOd 123S List 8e sj pow SNOA 10 29 2H4 1293Y 84 1O 99 qd U014 ZL 9 LG Japus y seoy INN 13497 aSeQIay YANO SI vi GE ve 1soq yeas penp ureuy Ajquiessy uAA Je9yY ce LE Wa s Jeqa pueH Jeq puelH F 409g 1unoj Jepusey seoy LL ZX INN pe dC CEER 6g Og uno 18pu jJ UOJ gt Q lt G ou pue syoIy du HyS s une g yueio 189S UBIO 8 Z px 0g edeg 1 pu 4 J USPAA z z px GZ ZX JOUIE OY I Uu A du
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