Hubbell UH18 User's Manual
Contents
1. 042286 Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts DOG amp RATCHET Standard Rotation P N 042230 Reverse Rotation P N 042231 SPOOL LOCK All models P N 042227 ROLLER HOSE GUIDES HORIZONTAL shown SPOOL PART WIDTH NUMBER 6 042195 8 042196 10 042197 12 042198 14 042199 VERTICAL SPOOL PART WIDTH NUMBER 6 042270 8 042271 10 042272 12 042273 14 042274 SPOOL PAWL SPRING HUB SHAFT f Spring not _ shown Not SPRING SIDE VIEW Install END VIEW SHET against flat z GROOVE Figure 4 I 9 Tighten bolts securing spring housing to reel frame I 10 Connect free end of hose to connections on machine or adjust hose stop so that desired length of hose extends from reel 11 Tension spring with spanner wrench Refer to INSTALLATION section CS 4 Unwrap hose without allowing spool to turn I5 Disconnect hose from elbows inside spool wrapper I6 Install new hose following directions below HOSE INSTALLATION Use the following procedure to replace hose or if reel was ordered without hose Refer to HOSE INSTALLATION REFERENCE DRAWING below IS Unspool new hose from shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong hose life 112 Replace inspection cover I2 Insert hose end through guide and conne2. 01 Direct Standard Rotation 1 19 042156 Stub Shaft 802 622 752 Direct Std Rot 1 1 19 042157 Stub Shaft 801 621 751 Direct Std Rot 1 19 042554 Stub Shaft 351 Direct Standard Rotation 1 1 19 042160 Stub Shaft 1002 Direct Reverse Rotation 1 1 19 042161 Stub Shaft 1001 Direct Reverse Rotation 1 19 042164 Stub Shaft 802 622 752 Direct Rev Rot 1 1 19 042165 Stub Shaft 801 621 751 Direct Rev Rot 1 19 042566 Stub Shaft 351 Direct Reverse Rotation 1 2 20 012425 Pawl Kit 35 Spring AR 1 Includes 2 pawls amp springs 20 012426 Pawl Kit 62 75 amp 80 Springs AR 1 20 012427 Pawl Kit 100 Spring AR 1 1 21 031484 Hex Hd Cap Screw M12 1 75 x 35L 4 1 1 22 025942 Lockwasher M12 4 1 1 23 025941 Hex Nut M12 1 75 4 1 1 24 042555 Stand off 35 Springs AR 24 042183 Stand off 62 75 amp 80 Springs AR 1 24 042182 Stand off 100 Spring AR 1 25 029159 Flat Washer M12 4 1 1 26 028502 ESNA Nut M12 1 75 4 1 27 042727 Spring Motor Kit 35 Standard Rotation AR 1 Includes items 20 27 28 29 amp 30 1 27 042732 Spring Motor Kit 35 Reverse Rotation AR 1 27 042725 Spring Motor Kit 62 Standard Rotation AR 1 27 042730 Spring Motor Kit 62 Reverse Rotation AR 1 27 042726 Spring Motor Kit 75 Standard Rotation AR 1 27 042731 Spring Motor Kit 75 Reverse Rotation AR 27 042724 Spring Motor Kit 80 Standard Rotation AR 1 27 042729 Spring Motor Kit 80 Reverse Rotation AR 1 27 042723 Spring Motor Kit 100 Standard
3. 8 dia core Wrapper Assy Kit 12 w 14 18 dia core Wrapper Assy Kit 14 w 14 18 dia core Hose Adapter Kit 0 25NPT Standard Rotation Includes swivel hub reducer amp elbow Hose Adapter Kit 0 38NPT Standard Rotation Hose Adapter Kit 0 50NPT Standard Rotation Hose Adapter Kit 0 75NPT Standard Rotation Includes swivel hub amp goose neck fitting Hose Adapter Kit 1 00NPT Standard Rotation Hose Adapter Kit 1 25NPT Standard Rotation Hose Adapter Kit 1 50NPT Standard Rotation Hose Adapter Kit 0 75NPT Reverse Rotation Hose Adapter Kit 1 00NPT Reverse Rotation Hose Adapter Kit 1 25NPT Reverse Rotation Hose Adapter Kit 1 50NPT Reverse Rotation Swivel Joint Only 0 25 Reducer Required Swivel Joint Only 0 38 Reducer Required Swivel Joint Only 0 50 Swivel Joint Only 0 75 Swivel Joint Only 1 00 Swivel Joint Only 1 25 Swivel Joint Only 1 50 Lockwasher M10 Hex Hd Cap Screw M10 1 5 x 20L QTY ITEM PART NO DESCRIPTION QTY 1 17 04272201 Bottom Base Kit 6 wide Wrapper 1 Includes mounting hardware 2 17 04272202 Bottom Base Kit 8 wide Wrapper 1 17 04272203 Bottom Base Kit 10 wide Wrapper 1 1 17 04272204 Bottom Base Kit 12 wide Wrapper 1 17 04272205 Bottom Base Kit 14 wide Wrapper 1 9 18 042733 Spanner Wrench 35 80 Springs 1 8 Includes mounting hardware 18 042734 Spanner Wrench 100 Springs 1 1 19 042152 Stub Shaft 1002 Direct Standard Rotation 1 2 19 042153 Stub Shaft 10
4. INSTALLATION and MAINTENANCE INSTRUCTIONS UH18 UNIVERSAL HOSE REEL DIRECT DRIVE iS NOTE These instructions are written for machine pull reels If installing or servicing hand pull reel use only those steps marked with hand I All units are provided with right hand rotation unless otherwise specified This means that hose is pulled off spool top left or bottom right Spool rotates clockwise to wind hose when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic hose take up Spring must be pretensioned at time of installation to insure that tension is applied to hose at all times A tension adjustment spanner wrench is provided with each reel INSTALLATION A WARNING If machine pull reel move machinery to position closest to reel before adjusting spring tension Adjusting tension with hose extended may result in damage to reel or personal injury 1 Install hose if reel was purchased without hose See instructions on page 4 2 Insure that machinery to be serviced by reel is at position closest to reel I amp 2 Securely mount reel in desired position using 1 2 M12 Be sure spool is aligned with hose run 1 amp 3 Position hose guide if supplied so hose pays out as straight as possible through hose guide I4 Connect free end of hose to connections on machine or adjust hose stop so that desired length of hose extends from reel I5 Connect flexible supply lines
5. Rotation AR 1 27 042728 Spring Motor Kit 100 Reverse Rotation AR 1 1 28 G51 23 Gasket Hub Cover 1 1 1 29 G27 42 Hub Cover Springs 1 4 30 101220 Screw 8 32 x 0 25 Lg 3 4 31 021762 Hub Lock Pin Kit 100 Springs 1 Includes two pins 31 021761 Hub Lock Pin Kit All Other Springs 1 32 042735 Ratchet Wrench Kit 35 80 Springs 1 32 042736 Ratchet Wrench Kit 100 Springs 1 ACCESSORY CODE Horizontal Roller Guide H 340 Pivot Base P Vertical Roller Guide V Dog amp Ratchet ratchet lock D Spool Lock S Limit Switch L Reel Model Number Structure UH 18 80 1 08 10 06 1 HSD REEL TYPE ACCESSORIES SPOOL DIAMETER PRETENSION TURNS SPRING MODEL SPOOL WIDTH QUANTITY SPRINGS CORE DIAMETER HOSE CODE TO DETERMINE ROTATION OF REEL STANDARD REVERSE ROTATION ROTATION Hose is played out and retracted as shown when viewing reel from spring motor side 0 75 1 5 ID HOSE ONLY Reducers included in Hose Adapter Kits when required HOSE STOPS TYPE 3 00 O D TYPE B 3 50 O D PART FITS O D s TYPE NUMBER MIN MAX 037529 B 0 44 0 62 037531 A 0 62 0 75 037532 A 0 75 1 05 SPOOL PART 037533 A 1 06 1 30 037535 B 0 75 1 05 WIDTH NUMBER 037536 B 1 06 1 38 037537 B 1 39 1 55 4 6 042284 041845 B 1 56 1 87 8 10 042285 041846 B 1 88 2 06 12 14
6. USTABLE SWIVEL HOSE STOP FITTING VIEW FROM SPRING SIDE Printed in USA Glaser as cern A Hubbell Company GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 042868 b
7. awls and the deepest section of the shaft grooves Make sure that pawls and pawl springs are inserted flush with ends of shaft and hub or they may rub against inspection cover See Fig 4 page 4 CONTINUED ON BACK AGE mummi DIRECT DRIVE UH18 UNIVERSAL HOSE REEL REPLACEMENT PARTS LIST ITEM PART NO 1 2 10 11 12 14a 14a 14a 14a 14a 14a 14a 15 16 042015 012140 103837 038424 028268 042005 119114 103823 042030 012137 118322 042025 04271001 04271002 04271003 04271004 04271005 04271006 04271007 04271008 04271009 04271010 042711 042712 042713 042714 042715 042716 042717 04271401 04271501 04271601 04271701 102159 102159 102159 024670 102160 102161 041276 028138 028131 DESCRIPTION Vertical Frame Assy Swivel Side Housing 2 Bore Bearing Ball Bearing 2 Bore Flat Washer M8 ESNA Lock Nut M8 1 25 Vertical Frame Assy Drive Side Housing 1 75 Bore Bearing Ball Bearing 1 75 Bore Spool Support Hub Drive Side Stub Shaft Drive Pin Retaining Ring Spool Disk U18 Wrapper Assy Kit 6 w 10 12 dia core Includes segments amp hardware Wrapper Assy Kit 8 w 10 12 dia core Wrapper Assy Kit 10 w 10 12 dia core Wrapper Assy Kit 12 w 10 12 dia core Wrapper Assy Kit 14 w 10 12 dia core Wrapper Assy Kit 6 w 14 18 dia core Wrapper Assy Kit 8 w 14 18 dia core Wrapper Assy Kit 10 w 14 1
8. ct to elbows inside spool wrapper See drawing below HOSE REMOVAL I5 Wind the hose onto the reel spool by hand rotating Use the following procedure to remove worn or damaged hose cor ai elec A E A ner ate de from reel prior to installation of new hose oa 6 Adjust hose stop not used on machine pull reel 1 Move machine serviced by reel to a position closest to J P P reel Spring will still be under pre tension at this point 37 Complete working end connections E2 Turn off supply pressure to reel I8 Pretension reel and complete installation as I3 Disconnect hose from machine or other attachments described in REEL INSTALLATION section Remove hose stop if installed and allow hose to retract onto spool Ensure all tension is off spring by manually rotating spool normally clockwise when viewed from spring side r Dn E VIEW FROM FITTING SIDE HOSE INSTALLATION REFERENCE DRAWING SEENA STANDARD SPOOL ROTATION DIRECTION HOSE GUIDE TO WIND HOSE WHEN e SoSo LOCATION a VIEWED FROM TANDARD REEL ey FITTING SIDE MOUNTED BASE a wing EAD FLEXIBLE LINE DO NOT WS wes HARD PLUMB OPTIONAL HORIZONTAL HOSE STOP MOUNTING HOSE GUIDE BASE LOCATION ATTACH SUPPLY LINE HERE NOTE SUPPLY MUST BE STANDARD SPOOL ROTATION DIRECTION TO WIND HOSE WHEN VIEWED FROM SPRING SIDE SPRING MOTOR ELBOW SPOOL CONNECT SPOOL SPOOLED WRAPPER HOSE HERE HOSE ON SECTIONS SPOOL ADJ
9. esult in personal injury spring canisters Fig 3 NOTE Bearings and springs are prelubricated and require no periodic maintenance WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury SPRING REPLACEMENT The unique SAFETYCHANGE spring motor consists of a spring and hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be discarded completely I1 2 Insure that machinery to be serviced by reel is at position closest to reel Disconnect hose from machine connections Turn off supply pressure to reel I3 IS 4 I5 Wind all hose onto reel to relieve all spring tension Remove inspection cover from face of spring housing Rotate spool clockwise and observe inner shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft several sharp blows with a lead hammer or rubber mallet until shaft rotates freely and hub remains stationary I amp S 6 Remove 4 bolts which secure spring motor to frame I7 Slide spring motor off shaft and discard 38 Install replacement spring motor pawls and pawl springs NOTE Pawl springs must be located between the p
10. to swivel fitting See HOSE INSTALLATION REFERENCE DRAWING NOTE Do not hard plumb to swivel fitting I6 Remove cover plate on spring housing to expose shaft and spring hub See Figure 1 I7 Insert spanner wrench into holes in spring hub Fig 2 Rotate spanner wrench counter clockwise Number of 360 turns should match last digit in model number on A WARNING Some reels with large or multiple springs are equipped with a ratcheted adjustment wrench Follow separate instruc tions for its use Failure to use ratcheted wrench on reels so equipped could result in serious personal injury MAINTENANCE IN with 2 3 BROKEN SPRING cable off reel INDICATORS SPRING OK 777 wA Periodically A Inspect hose for wear and check mounting bolts and other hardware for bf tightness B Check for broken springs by pulling about 2 3 hose off reel and observing Broken Spring Indicators on sides of OUT with 2 3 VA cable off reel ENI Lo SPRING QQ BROKEN Figure 3 serial plate SPRING COUNTER HOUSING CLOCKWISE FOR STANDARD ROTATION COVER a PLATE O N SPRING SPANNER Figure 1 HUB Figure 2 WRENCH CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cause a broken spring sheared shaft or other damage WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may r
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