Hubbell S-18 User's Manual
Contents
1. SUPPLIED sequence and connection methods must comply mu Bra with National Electrical code and Local Electrical ordinances If in doubt contact a local electrical contractor or electrical inspector i BRUSH TERMINAL SLIP RING CONNECTIONS i LEADWIRES ARE i yo 3 WATER TIGHT i i CABLE GRIP 1 NUMBER TAGGED E m COLOR SEQUENCE FOR TYPE SO CABLE THREE CONDUCTOR CABLE 1 BLACK 2 WHITE 3 GREEN ground FOUR THRU TWELVE CONDUCTOR CABLE 1 BLACK 2 WHITE 3 RED 4 GREEN ground 5 ORANGE 6 BLUE 7 WHITE W BLACK TRACER 8 RED W BLACK TRACER SPOOL 9 GREEN W BLACK TRACER uc 10 ORANGE W BLACK TRACER 11 BLUE W BLACK TRACER 12 BLACK W WHITE TRACER REEL MAINSHAFT SLIP RINGLEAD TO MOVING CABLE CONNECTIONS 1 2 3 4i i i sur mNG M c preset eec HH dk dk HHH COVER AN FRAME Li SLIP RING ENCLOSURE AL 600 VOLT AC 250 VOLT DC WATERTIGHT DUST TIGHT DO NOT EXCEED AMPERAGE RATING OF CABLE OR SLIP RING NUMBER OF CIRCUITS MAY VARY FROM TWO MINIMUM TO 36 MAXIMUM FOUR CIRCUITS SHOWN S 18 DIRECT DRIVE ELECTRIC CABLE REEL REPLACEMENT PARTS LIST NOTE Applicable mounting hardware included with each kit ITEM KIT NO DESCRIPTION QTY ITEM KIT NO DESCRIPTION QTY 1 012392 Frame Assembly 1 13 017190 Spanner Wrench 35 80 Springs 1 2 012402. 5 Discs Set of two 1 18 017191 Spanner Wrench 100 Springs 1 3 012397 Main Shaft Assembly 1 14 032805 Ratchet Wrench Kit 75 80 Springs 1 Includes drive pin and retaining rings Includes mounting bolts 4 012402 Bearing Kit 2 Bore 1 14 032804 Ratchet Wrench KIt 100 Springs 1 Includes housing and gasket 15 017054 Extension Bolts 35 80 Springs ar 5 012401 Bearing Kit 1 75 Bore 1 4 bolts per kit less hardware Includes housing and gasket 15 017055 Extension Bolts 100 Springs ar 6 012456 Drive Stud Kit 1 16 016182 Carriage Bolt 50 13 x 1 5 ar 7 012208 Stub Shaft Std Rotation 351 601 1 17 021291 Lockwasher 56 Med Z P ar 7 01220801 Stub Shaft Rev Rotation 351 601 1 18 100959 Hex Nut 50 13 Z P ar 7 012209 Stub Shaft Std Rot 621 751 801 1 7 01220901 Stub Shaft Rev nae 751 ea 1 19 101211 Flat Washer 50 ar 7 012210 Stub Shaft Std Rot 622 752 802 1 20 P06 03 ESNA Lock Nut 50 13 Z P ar 7 01221001 Stub Shaft Rev Rot 622 752 802 1 21 021762 Hub Lock Pins 100 Springs ar 7 012211 Stub Shaft Std Rot 623 753 803 1 21 021761 Hub Lock Pins All Other Springs ar 7 01221101 Stub Shaft Rev Rot 623 753 803 1 7 012212 Stub Shaft Std Rot 624 754 804 1 22 012457 Button Plug 1 7 01221201 Stub Shaft Rev Rot 624 754 804 1 23 012285 Collector Assembly 2 Pole 35 Amp 1 7 012213 Stub Shaft Std Rotation 1001 1 23 012286 Collector Assembly 3 Pole 35 Amp 1 7 01221301 Stub Shaft R
3. INSTALLATION and MAINTENANCE INSTRUCTIONS S 18 DIRECT DRIVE ELECTRIC CABLE REELS All units are provided with right hand rotation unless otherwise specified This means that cable is pulled off spool top left or bottom right spool rotates clockwise to wind cable when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic cable take up Spring must be pretensioned at time of installation to insure that tension is applied to cable at all times A tension adjustment spanner wrench is provided with each reel WARNING Some reels with large or multiple springs are equipped with a ratcheted adjustment wrench Follow separate instructions for its use Failure to use ratcheted wrench on reels so equipped could result in serious personal injury WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may result in personal injury INSTALLATION 1 Insure that machinery to be serviced by reel is at position closest to reel 2 Securely mount reel in desired position using 3 8 M10 bolts Be sure spool is aligned with cable run 3 Position optional cable guide if reel is so equipped See CABLE INSTALLATION DRAWING 4 Unspool cable from reel without allowing spool to rotate so that desired length of cable extends from reel Do not pull cable directly off reel as this will apply tension to the spring and may cause overtensioning when th
4. age to equipment or personal 4 Ti ae i Tighten water tight connector and U bolt provided on injury Follow instructions carefully a drum wrapper segments Do not over tighten 1 Move machine serviced by reel to a position closest to 5 Wind the cable onto the reel spool by hand rotating reel Springs will still be under pre tension at this point spool in direction it turns free of spring tension 2 Turn off all electric power 6 Connect free end of cable to machine junction box 3 Lock spool to prevent turning using either a spool lock 7 Pretension reel and complete installation as mechanism or by tying off previously described 4 Disconnect cable from machine junction box 5 Grip spool by hand and carefully release spool lock or COLLECTOR REPLACEMENT tie Slowly unwind remaining tension 1 Turn off all power to reel 6 Again lock or tie spool to prevent rotation l 2 Remove collector cover and gasket 7 Remove cable from spool Loosen U bolt and water tight 3 Disconnect electric leads to and from collector connector and disconnect conductors from slip ring 4 Remove drive stud bolt from bearing housing 8 Install new cable following instruction at right 5 Remove button plug from hole in side of housing Insert long 1 8 Allen wrench through hole and loosen two set CABLE INSTALLATION screws in collector locking collar Set screws are at 90 Use the following procedure to replace cable or if reel was to one another ordered wi
5. e reel is put into service Connect free end of cable to junction box on machine or adjust cable stop 5 Remove cover plate on spring housing to expose shaft and spring hub See Figure 1 6 Insert spanner wrench into holes in spring hub Fig 2 Rotate wrench counterclockwise for standard rotation Number of 360 turns should match last digit in model number on serial plate If model number includes an R reel is reverse rotation and wrench must be rotated clockwise See EXPLANATION on parts list page SPRING COUNTER HOUSING CLOCKWISE exl FOR STANDARD ROTATION N SPANNER WRENCH SPRING Figure 1 HUB Figure 2 CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cause a broken spring sheared shaft or other damage NOTE If reel is equipped with ratcheted adjustment wrench follow instructions on separate sheet NOTE On reels containing more than one spring the hubs are connected at the factory Therefore by tightening the outer spring the inside spring s will be tightened 7 Remove collector cover and connect individual supply conductors to collector terminals See ELECTRICAL CONNECTIONS diagram on parts page MAINTENANCE Periodically A Use compressed air to clean collector assembly and inside of collector housing Inspect collector assembly for brush wear and pitted slip rings B Inspect cable for wear and check mounting bolt
6. ev Rotation 1001 1 23 012287 Collector Assembly 4 Pole 35 Amp 1 7 012214 Stub Shaft Std Rotation 1002 1 23 012288 Collector Assembly 6 Pole 35 Amp 1 7 01221401 Stub Shaft Rev Rotation 1002 1 23 012289 Collector Assembly 8 Pole 35 Amp 1 7 012371 Stub Shaft Std Rotation 1003 1 23 012290 Collector Assembly 10 Pole 35 Amp 1 7 01237101 Stub Shaft Rev Rotation 1003 1 23 012291 Collector Assembly 12 Pole 35 Amp 1 7 014619 Stub Shaft Std Rotation 1004 1 23 012292 Collector Assembly 14 Pole 35 Amp 1 7 01461901 Stub Shaft Rev Rotation 1004 1 23 012293 Collector Assembly 16 Pole 35 Amp 1 8 012416 Wrapper Kit 5 Wide 8 to 14 Dia 1 23 012294 Collector Assembly 20 Pole 35 Amp 1 Includes 4 wrapper sections 5 Perd ie Heals 3 pola 4 ae i ier n t ollector Assembly ole m 8 912417 Wrapper Kit 5 Wide 15 to 20 Dia 1 23 012297 Collector Assembly 36 Pole 35 pus 1 Includes 8 wrapper sections 23 012298 Collector Assembly 2 Pole 75 Amp 1 9 012444 Cable Clamp Kit 38 74 Dia Cable 1 23 012299 Collector Assembly 3 Pole 75 Amp 1 U bolt with lockwashers and hex nuts 23 012300 Collector Assembly 4 Pole 75 Amp 1 9 012445 Cable Clamp Kit 75 1 11 Dia Cable 1 23 012376 Collector Assembly 6 Pole 75 Amp 1 9 012446 Cable Clamp Kit 1 12 1 50 Dia Cable 1 23 012377 Collector Assembly 8 Pole 75 Amp 1 E 23 037194 Collector Assembly 2 Pole 125 Amp 1 10 OT2460 Cable Connector 50 62 Cable Dia 1 23 037294 Collector Assembl
7. otor Kit Std Rot 80 ar 25 012414 Collector Cover Kit 28 5 long 1 11 017050 Spring Motor Kit Rev Rot 80 ar 11 017051 Spring Motor Kit Std Rot 100 ar 26 012458 Seal Ring only 1 11 017052 Spring Motor Kit Rev Rot 100 ar S NOTE 12 012425 Pawl Kit 35 60 Springs ar Please consult factory for optional accessories roller guides ratchet lock limit Includes 2 pawls and springs Switch hoop guides spool lock and swivel base 12 012426 Pawl Kit 62 75 80 Springs ar 12 012427 Pawl Kit 100 Springs ar MODEL NUMBER EXPLANATION penn CODE AMPS SPRING FRAME SPRING NO OF NO OF AMPACITY CORE PRETENSION REEL SERIES SERIES SPRINGS POLES DIAMETER TURNS 3 35 7 7 S 18 80 2R 12 3 10 1 d Ee 20 200 INDICATES REVERSE ROTATION NO LETTER INDICATES STANDARD ROTATION CABLE REMOVAL 2 Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable Feed one end of the cable through water tight connector on the main shaft inside the spool and into the slip ring side See drawing below NOTE This may require that jacket of cable be stripped CAUTION to allow conductors to pass through shaft 1 i 3 Connect individual conductors to appropriate rings on Failure to relieve all spring tension prior to removing f ii NA A collector using crimp fitting or similar connection method cable could result in dam
8. s and IN with 2 3 BROKEN SPRING other hardware for tightness cable off reel INDICATORS A C Check for broken springs SPRINGOK 4 eNO amp by pulling about 2 3 cable off reel and observing Broken Spring Indicators on sides of s spring canisters See Fig 3 NOTE Bearings and springs are prelubricated and require no periodic maintenance SPRING REPLACEMENT OUT with 2 3 l cable off ree LA l SPRING Q BROKEN ud Figure 3 WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury The unique SAFETYCHANGE spring motor consists of a spring and hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be dis carded completely 1 Turn off all electric power 2 Disconnect cable from machine junction box 3 Wind all cable onto reel to relieve all spring tension 4 Remove inspection cover from face of spring housing 5 Rotate spool clockwise and observe inner shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft with a rubber mallet until shaft rotates freely and hub remains stationary 6 Remove 4 nuts which secure spring motor s
9. thout cable Refer to CABLE INSTALLATION NOTE Older reels may have lock screws which must be REFERENCE DRAWING below removed to reach set screws holding collector to shaft 1 Unspool new cable from shipping spool and lay out 6 Slide collector off shaft to eliminate twist 7 Install new collector by reversing above steps NOTE This step is not essential but will aid in winding operation of the reel and prolong cable life CABLE INSTALLATION REFERENCE DRAWING SPOOL ROTATION DIRECTION INSTALL CABLE TO WIND CABLE a VIEWED FROM SPRING SIDE TERMINATE THIS END TO IESUS IN POSITION CABLE STANDARD ROTATION MACHINE JUNCTION BOX CABLE GUIDE OPTIONAL da SO THAT ROLLER PAYOFF fa PLATE FACES CABLE 4 DIRECTION ATTACH INDIVIDUAL TA Y U BOLT PAYOFF DIRECTION m OEA EE waren non 47 tocanon LINE CONNECTOR c d AT THIS END ENTRANCE N NET SS iN PRETENSION V HUB COLLECTOR PAYOFF COVER ae DIRECTION lt lt REMOVE cl SPRING MOTOR V i SN ES i a SLIP RING HOOP GUIDE NC ASSEMBLY OPTIONAL J PAYOFF i DIRECTION SPOOL OPTIONAL GUIDE MAIN SHAFT LOCATION huis A HUBBELL Ico Hubbell Company Printed in USA GLEASON REEL CORP P O Bos 26 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 040263 b
10. to frame 7 Slide spring motor s off shaft and discard NOTE On multi spring reels be sure to remove and save dowel pins which connect one spring hub with another Also remove snap rings on shaft between spring housings 8 Install replacement spring motor s pawls and pawl springs NOTE Pawl springs must be located between the pawls and the deepest section of the shaft grooves Make sure that pawls and pawl springs are inserted flush with ends of shaft and hub or they may rub against inspection cover SPRING SPOOL PAWL HUB SHAFT Spring not shown SPRIN Install SHAFT SIDE VIEW GROOVE against flat 9 Tighten nuts and extension bolts securing spring housing s to reel frame 10 Connect free end of cable to junction box on machine or adjust cord stop so that desired length of cord extends from reel 11 Tension spring with spanner wrench Refer to INSTALLATION section 12 Replace inspection cover CONTINUED ON BACK PAGE mulli ILLUSTRATED PARTS LIST S 18 DIRECT DRIVE ELECTRIC CABLE REELS Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts 11 TO DETERMINE ROTATION OF REEL STANDARD REVERSE ROTATION ROTATION Cable is payed out and retracted as shown when viewing reel from spring motor side CABLE LEADWIRES lt a _ MOVING END CABLE NOTE LEADWIRE INPUT FIXED END Wire size wire connectors connection CUSTOMER
11. y 3 Pole 125Amp 1 10 012461 Cable Connector 62 75 Cable Dia 1 23 037295 Collector Assembly 4 Pole 125 Amp 1 10 012462 Cable Connector 75 88 Cable Dia 1 23 012304 Collector Assembly 2 Pole 200 Amp 1 10 012463 Cable Connector 88 1 00 Cable Dia 1 23 012381 Collector Assembly 3 Pole 200 Amp 1 10 012464 Cable Connector 1 00 1 12 Cable Dia 1 23 012382 Collector Assembly 4 Pole 200 Amp 1 10 012465 Cable Connector 1 12 1 25 Cable Dia 1 23 012383 Collector Assembly 6 Pole 200 Amp 1 10 012466 Cable Connector 1 25 1 38 Cable Dia 1 23 012384 Collector Assembly 8 Pole 200 Amp 1 10 012467 Cable Connector 1 38 1 50 Cable Dia 1 24 012440 Brush Kit 35 Amp ar 11 017041 Spring Motor Kit Std Rot 35 ar Each kit neldes 4 brushes ana fingere Includes pawl pawl springs cover gaskets and snap ring 24 012441 Brush Kit 75 Amp ar 11 017042 Spring Motor Kit Rev Rot 35 ar 24 012443 Brush Kit 125 Amp 200 Amp ar 11 017043 Spring Motor Kit Std Rot 60 ar 25 012409 Collector Cover Kit 8 long 1 11 017044 Spring Motor Kit Rev Rot 60 ar Includes seal ring 11 017045 Spring Motor Kit Std Rot 62 ar 25 012410 Collector Cover Kit 10 5 long 1 11 017046 Spring Motor Kit Rev Rot 62 ar 25 012411 Collector Cover Kit 13 long 1 11 017047 Spring Motor Kit Std Rot 75 ar 25 012412 Collector Cover Kit 15 5 long 1 11 017048 Spring Motor Kit Rev Rot 75 ar 25 012413 Collector Cover Kit 20 5 long 1 11 017049 Spring M
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