Hubbell S-16 User's Manual
Contents
1. Spanner Wrench 35 80 Springs 1 2 012404 Discs Set of two 1 13 017191 Spanner Wrench 100 Springs 1 3 012397 Main Shaft Assembly 1 14 032805 Ratchet Wrench Kit 75 80 Springs 1 Includes drive pin and retaining rings Includes mounting bolts 4 012402 Bearing Kit 2 Bore 1 14 032804 Ratchet Wrench KIt 100 Springs 1 Includes housing and gasket 15 017054 Extension Bolts 35 80 Springs ar 5 012401 Bearing Kit 1 75 Bore 1 4 bolts per kit less hardware Includes housing and gasket 15 017055 Extension Bolts 100 Springs ar 6 012456 Drive Stud Kit 1 16 016182 Carriage Bolt 50 13 x 1 5 ar 7 012208 Stub Shaft Std Rotation 351 601 1 17 021291 Lockwasher 56 Med Z P ar 7 12200 Stub Shaft Std Rot 621 751 801 a o iea A eae T u aft Std Rot 7 01220901 Stub Shaft Rev Rot 621 751 801 1 19 101211 Flat Washer 50 ar 7 012210 Stub Shaft Std Rot 622 752 802 1 20 P06 03 ESNA Lock Nut 50 13 Z P ar 7 01221001 Stub Shaft Rev Rot 622 752 802 1 21 021762 Hub Lock Pins 100 Springs ar 7 012211 Stub Shaft Std Rot 623 753 803 1 21 021761 Hub Lock Pins All Other Springs ar 7 01221101 Stub Shaft Rev Rot 623 753 803 1 7 012212 Stub Shaft Std Rot 624 754 804 1 22 012457 Button Plug 1 7 01221201 Stub Shaft Rev Rot 624 754 804 1 23 012285 Collector Assembly 2 Pole 35 Amp 1 7 012213 Stub Shaft Std Rotation 1001 1 23 012286 Collector Assembly 3 Pole 35 Amp 1 7 01221301 Stub Shaft2. from machine junction box Grip spool by hand and carefully release spool lock or tie Slowly unwind remaining tension Again lock or tie spool to prevent rotation Remove cable from spool Loosen U bolt and water tight connector and disconnect conductors from slip ring 8 Install new cable following instruction at right af NO CABLE INSTALLATION Use the following procedure to replace cable or if reel was ordered without cable Refer to CABLE INSTALLATION REFERENCE DRAWING below akWN Feed one end of the cable through water tight connector on the main shaft inside the spool and into the slip ring side See drawing below NOTE This may require that jacket of cable be stripped to allow conductors to pass through shaft Connect individual conductors to appropriate rings on collector using crimp fitting or similar connection method Tighten water tight connector and U bolt provided on drum wrapper segments Do not over tighten Wind the cable onto the reel spool by hand rotating spool in direction it turns free of spring tension Connect free end of cable to machine junction box Pretension reel and complete installation as previously described COLLECTOR REPLACEMENT Turn off all power to reel Remove collector cover and gasket Disconnect electric leads to and from collector Remove drive stud bolt from bearing housing Remove button plug from hole in side of housing Insert long 1 8 All
3. reel is put into service Connect free end of cable to junction box on machine or adjust cable stop 5 Remove cover plate on spring housing to expose shaft and spring hub See Figure 1 6 Insert spanner wrench into holes in spring hub Fig 2 Rotate wrench counterclockwise for standard rotation Number of 360 turns should match last digit in model number on serial plate f model number includes an R reel is reverse rotation and wrench must be rotated clockwise See EXPLANATION on parts list page MAINTENANCE Periodically A Use compressed air to clean collector assembly and inside of collector housing Inspect collector assembly for brush wear and pitted slip rings B Inspect cable for wear and check mounting bolts and IN with 2 3 BROKEN SPRING other hardware for tightness cable off reel INDICATORS 3 Check for broken springs SPRING OK ix by pulling about 2 3 cable off reel and observing Broken Spring Indicators on sides of a lspring canisters See Fig 3 NOTE Bearings and springs are prelubricated and require OUT with 2 3 6 j cable off ae SPRING amp BROKEN Figure 3 no periodic maintenance SPRING COUNTER HOUSING CLOCKWISE FOR STANDARD va ROTATION SPANNER WRENCH SPRING Figure 1 HUB Figure 2 A CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cau
4. s off shaft and discard NOTE On multi spring reels be sure to remove and save dowel pins which connect one spring hub with another Also remove snap rings on shaft between spring housings 8 Install replacement spring motor s pawls and pawl springs NOTE Pawl springs must be located between the pawls and the deepest section of the shaft grooves Make sure that pawls and pawl springs are inserted flush with ends of shaft and hub or they may rub against inspection cover OT PN SPRING SPOOL FAWL lt HUB SHAFT A A Spring not E D B shown SPRIN J Install SHART GROOVE SIDE VIEW against flat 9 Tighten nuts and extension bolts securing spring housing s to reel frame 10 Connect free end of cable to junction box on machine or adjust cord stop so that desired length of cord extends from reel 11 Tension spring with spanner wrench Refer to INSTALLATION section 12 Replace inspection cover CONTINUED ON BACK PAGE mummi ILLUSTRATED PARTS LIST S 16 DIRECT DRIVE ELECTRIC CABLE REELS Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts 11 TO DETERMINE ROTATION OF REEL STANDARD REVERSE ROTATION ROTATION Cable is payed out and retracted as shown when viewing reel from spring motor side CABLE LEADWIRES LEADWIRE INPUT FIXED END yy CABLE CUSTOMER SUPPLIED Te AMS 3 BRUSH TERMIN
5. 460 Cable Connector 50 62 Cable Dia 1 23 pete Co lectofAssembiy s Poler tea emp 1 10 012461 Cable Connector 62 75 Cable Dia 1 037239 Collector Assembly 4 Pole 125 Amp 1 10 012462 Cable Connector 75 88 Cable Dia 1 012307 Collector Assemblys e Pole200 Amp 1 T 23 012381 Collector Assembly 3 Pole 200 Amp 1 10 012463 Cable Connector 88 1 00 Cable Dia 1 10 012464 Cable Connector 1 00 1 12 Cable Dia 1 23 012382 Collector Assembly 4 Pole 200 Amp l 10 012465 Cable Connector 1 12 1 25 Cable Dia 1 23 012383 Collector Assembly 6 Pole 200 Amp 1 10 012466 Cable Connector 1 25 1 38 Cable Dia 1 23 012384 Collector Assembly 8 Pole 200 Amp 1 10 012467 Cable Connector 1 38 1 50 Cable Dia 1 24 012440 Brush Kit 35 Amp ar 11 17041 ing M Ki Rot Each kit includes 4 brushes and 4 fingers oe Spring Motor Kit Sta Rot 95 TE 24 012441 Brush Kit 75 Amp ar Includes pawl pawl springs cover gaskets and snap ring g 11 017042 Spring Motor Kit Rev Rot 35 ar 24 012443 Brush Kit 125 Amp 200 Amp ar 11 017043 Spring Motor Kit Std Rot 60 ar 25 012409 Collector Cover Kit 8 long 1 11 017044 Spring Motor Kit Rev Rot 60 ar Includes seal ring 11 017045 Spring Motor Kit Std Rot 62 ar 25 012410 Collector Cover Kit 10 5 long 1 11 017046 Spring Motor Kit Rev Rot 62 ar 25 012411 Collector Cover Kit 13 long 1 11 017047 Spring Motor Kit Std Rot 75 ar 25 012412 Collector Cover Kit 15 5 long 1 11 017048 Spring Mot
6. AL LIP RIN CONNECTIONS fui LEADWIRES ARE i WATER TIGHT NUMBER TAGGED CABLE GRIP SLIP RING LEAD TO REEL MOVING CABLE _ MAINSHAFT CONNECTIONS 1 i 1 I Sai 1 2 3 4 COLLAR l 7 SLIP RINGS il ih i rt SLIP RING gt gt HH leet SPOOL COVER A Le FRAME a 7 SLIP RING ENCLOSURE es 600 VOLT AC 250 VOLT DC WATERTIGHT DUST TIGHT DO NOT EXCEED AMPERAGE RATING OF CABLE OR SLIP RING NUMBER OF CIRCUITS MAY VARY FROM TWO MINIMUM TO 36 MAXIMUM FOUR CIRCUITS SHOWN NOTE Wire size wire connectors connection sequence and connection methods must comply with National Electrical code and Local Electrical ordinances If in doubt contact a local electrical contractor or electrical inspector COLOR SEQUENCE FOR TYPE SO CABLE THREE CONDUCTOR CABLE 1 BLACK 2 WHITE 3 GREEN ground FOUR THRU TWELVE CONDUCTOR CABLE 1 BLACK 2 WHITE 3 RED 4 GREEN ground 5 ORANGE 6 BLUE 7 WHITE W BLACK TRACER 8 RED W BLACK TRACER 9 GREEN W BLACK TRACER 10 ORANGE W BLACK TRACER 11 BLUE W BLACK TRACER 12 BLACK W WHITE TRACER Shoe HE He SR HE HE tee S 16 DIRECT DRIVE ELECTRIC CABLE REEL REPLACEMENT PARTS LIST NOTE Applicable mounting hardware included with each kit ITEM KIT NO DESCRIPTION QTY ITEM KIT NO DESCRIPTION QTY 1 012391 Frame Assembly 1 13 017190
7. INSTALLATION and MAINTENANCE INSTRUCTIONS S 16 DIRECT DRIVE ELECTRIC CABLE REELS All units are provided with right hand rotation unless otherwise specified This means that cable is pulled off spool top left or bottom right spool rotates clockwise to wind cable when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic cable take up Spring must be pretensioned at time of installation to insure that tension is applied to cable at all times A tension adjustment spanner wrench is provided with each reel A WARNING Some reels with large or multiple springs are equipped with a ratcheted adjustment wrench Follow separate instructions for its use Failure to use ratcheted wrench on reels so equipped could result in serious personal injury WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may result in personal injury INSTALLATION 1 Insure that machinery to be serviced by reel is at position closest to reel 2 Securely mount reel in desired position using 3 8 M10 bolts Be sure spool is aligned with cable run 3 Position optional cable guide if reel is so equipped See CABLE INSTALLATION DRAWING 4 Unspool cable from reel without allowing spool to rotate so that desired length of cable extends from reel Do not pull cable directly off reel as this will apply tension to the spring and may cause overtensioning when the
8. Rev Rotation 1001 1 23 012287 Collector Assembly 4 Pole 35 Amp 1 7 012214 Stub Shaft Std Rotation 1002 1 23 012288 Collector Assembly 6 Pole 35 Amp 1 7 01221401 Stub Shaft Rev Rotation 1002 1 23 012289 Collector Assembly 8 Pole 35 Amp 1 7 012371 Stub Shaft Std Rotation 1003 1 23 012290 Collector Assembly 10 Pole 35 Amp 1 7 01237101 Stub Shaft Rev Rotation 1003 1 23 012291 Collector Assembly 12 Pole 35 Amp 1 7 014619 Stub Shaft Std Rotation 1004 1 23 012292 Collector Assembly 14 Pole 35 Amp 1 7 01461901 Stub Shaft Rev Rotation 1004 1 23 012293 Collector Assembly 16 Pole 35 Amp 1 8 012416 Wrapper Kit 5 Wide 8 to 14 Dia 1 23 012294 Collector Assembly 20 Pole 35 Amp 1 Includes 4 wrapper sections 23 012295 Collector Assembly 24 Pole 35 Amp 1 ala i ste 23 012296 Collector Assembly 30 Pole 35 Amp 1 8 Oeste REPE A Nira A D a 1 23 012297 Collector Assembly 36 Pole 35 Amp 1 Includes 8 wrapper sections 23 012298 Collector Assembly 2 Pole 75 Amp 1 9 012444 Cable Clamp Kit 38 74 Dia Cable 1 23 012299 Collector Assembly 3 Pole 75 Amp 1 U bolt with lockwashers and hex nuts 23 012300 Collector Assembly 4 Pole 75 Amp 1 9 012445 Cable Clamp Kit 75 1 11 Dia Cable 1 23 012376 Collector Assembly 6 Pole 75 Amp 1 9 012446 Cable Clamp Kit 1 12 1 50 Dia Cable 1 23 012377 Collector Assembly 8 Pole 75 Amp 1 10 012459 Cable Connector 38 50 Cable Dia 1 23 037194 COlECIOrASSEMDIy A Eole TZS AMP q1 10 012
9. en wrench through hole and loosen two set screws in collector locking collar Set screws are at 90 to one another NOTE Older reels may have lock screws which must be removed to reach set screws holding collector to shaft 1 Unspool new cable from shipping spool and lay out 6 Slide collector off shaft to eliminate twist 7 Install new collector by reversing above steps NOTE This step is not essential but will aid in winding operation of the reel and prolong cable life CABLE INSTALLATION REFERENCE DRAWING SPOOL ROTATION DIRECTION INSTALL CABLE TO WIND CABLE WHEN THIS DIRECTION VIEWED FROM SPRING SIDE TERMINATE THIS ENDTO POSITION CABLE TEE OAO MACHINE JUNCTION BOX CABLE GUIDE OPTIONAL SO THAT ROLLER PLATE PAYOFF FACES CABLE PAYOFF 4 ae ATTACH INDIVIDUAL BUTTON U BOLT DIRECTION m GUIDE CONDUCTORS TO HNE PLUG 11 LOCATION COLLECTOR LEADS ENTRANC Water TONT al AT THIS END CONNECTOR N Eg NA PRETENSION 1 HUB COLLECTOR PAYOFF i DIRECTION lt lt REMOVE SLIP RING ASSEMBLY SPRING MOTOR A MAIN SHAFT L k HOOP GUIDE N OPTIONAL PAYOFF DIRECTION SPOOL OPTIONAL GUIDE LOCATION Cea A Hubbell Company Printed in USA GLEASON REEL CORP P O Box 16 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 040252 a
10. or Kit Rev Rot 75 ar 25 012413 Collector Cover Kit 20 5 long 1 11 017049 Spring Motor Kit Std Rot 80 ar 25 012414 Collector Cover Kit 28 5 long 1 11 017050 Spring Motor Kit Rev Rot 80 ar 11 017051 Spring Motor Kit Std Rot 100 ar 26 012458 Seal Ring only 1 11 017052 Spring Motor Kit Rev Rot 100 ar NOTE 12 012425 Pawl Kit 35 60 Springs ae Please consult eel hed optione mamaria dir ae ratchet lock limit Includes 2 pawis and springs switch hoop guides spool lock and swivel base 12 012426 Pawl Kit 62 75 80 Springs ar 12 012427 Pawl Kit 100 Springs ar MODEL NUMBER EXPLANATION AMPACITY CODE AMPS SPRING FRAME SPRING NO OF NO OF AMPACITY CORE PRETENSION REEL SERIES SERIES SPRINGS POLES DIAMETER TURNS 3 35 7 7 12 125 S 16 80 2 R 12 3 10 1 20 200 INDICATES REVERSE ROTATION NO LETTER INDICATES STANDARD ROTATION CABLE REMOVAL Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable CAUTION Failure to relieve all spring tension prior to removing cable could result in damage to equipment or per sonal injury Follow instructions carefully 1 Move machine serviced by reel to a position closest to reel Springs will still be under pre tension at this point 2 Turn off all electric power 3 Lock spool to prevent turning using either a spool lock mechanism or by tying off Disconnect cable
11. se a broken spring NOTE If reel is equipped with ratcheted adjustment wrench follow instructions on separate sheet NOTE On reels containing more than one spring the hubs are connected at the factory Therefore by tightening the outer spring the inside spring s will be tightened 7 Remove collector cover and connect individual supply conductors to collector terminals See ELECTRICAL CONNECTIONS diagram on parts page SPRING REPLACEMENT WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury The unique SAFETYCHANGE spring motor consists of a spring and hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be dis carded completely Turn off all electric power Disconnect cable from machine junction box Wind all cable onto reel to relieve all spring tension Remove inspection cover from face of spring housing Rotate spool clockwise and observe inner shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft with a rubber mallet until shaft rotates freely and hub remains stationary 6 Remove 4 nuts which secure spring motor s to frame 7 Slide spring motor
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