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HP LX800 Installation Manual

1. 7 Add any groups or users required and set the permissions as required by the customer 8 Navigate to Control Panel gt Network and Internet gt Network and Sharing Center on Windows Vista and make sure that File Sharing is turned on Whew full map nterne Lecal and nbena Local Area Connection Maetyeork drpic B On File shirnig or Public folder shanng On Printer sharing On Pectwerd protected shanng o of Shoe me of the files and folders am Huning Thra me el the chaned neteccrk folders on tha computer ENWW Create a shared folder on the HP Internal Print Server computer 57 Configure the printer s IP address E NOTE If you cannot establish a connection between the printer and Internal Print Server make sure that no proxy is configured See Configure the proxy on page 75 1 To open the Internal Print Server double click the Internal Print Server icon on the desktop 2 Setthe printer IP address in the Internal Print Server under Tools gt Preferences Preferences Ure a mm 2 Celsia cm Fahwranhed mich Printer address 3 Configure HP Proactive Support and make sure the customer accepts all disclaimers under Tools gt Proactive support 58 Chapter 8 Prepare the printer ENWW 9 Prepare for printing Install the printheads Manpower Time 1 person 5 minutes After the initial power up of the printer i
2. 1 Goto the IPS menu Tools then press Preferences and look for the tab Callme HP Preferences colmegP Customer name Customer phone Customer email Customer company Printer senal number Agent email 2 Enter in information into all 6 fields The first four fields are related to customer data They can be generic and are intended to be automatically loaded as default data into the Remote Support Application a Printer Serial Number Check that the serial number is correctly entered into the text field b Agent e mail This parameter is VERY important as it establishes the call routing to the appropriate support organization If the configuration of this field is not correct any support calls made will not reach the intended recipient e Ifthe Reseller partner is going to provide the support for the unit AND has been approved for using this tool and has the account setup and permissions setup enter in this field the E mail of the reseller engineer supporting this printer using the reseller s domain used for creating the account e Ifthe reseller is not entitled to use the Callme hp remote troubleshooting tool then leave the default value printcare hp com 3 Launch the callme HP application under the tools menu option and verify the information entered loads correctly into the template Important The application will ask for software to be installed select yes to all the requireme
3. and confirm that each color arrived to the air purger Purge Printer tubes Check printer purg if purge iS Well don press OK press CANCEL otherwise If ink did not reach one of the air purgers use a syringe to complete the operation For instructions see Use a syringe to purge the tubes from the ISM to the printheads on page 49 47 12 Wear gloves and use a cloth to remove the air purgers as some ink may spill When you have finished removing the air purgers close the carriage cover and access window Press OK to finish Purge Printer tubes Purge of printer is done remove purgers and press OK to confirm 13 At this point check to make sure that the rear ink leakage sensor is correctly placed at the bottom of the tray it should be touching the tray 14 From the front panel enter the diagnostic menu and select Purge and Setup Menu gt Force Normal Boot Purge and Setup Menu Purge ISM m 0 2 Fill Intermediate Tank 0 3 Purge Printer Tubes 4 Purge Report Ink Menu 5 ph AC Volt Setup Menu k A T Pranar a far Francrnnr Ff 15 The printer sets the boot configuration Configure normal boot Setting configuration 48 Chapter 7 Purge the ink system ENWW 16 The printer displays OK when the configuration is set Press any key to finish Configure normal boot OK Press any key to finish 17 Switch the ACB 1 breaker switch ON and OFF again to resta
4. NOTE Wait until the purge operation is completely finished before you remove the syringe 7 Continue from step 6 of the previous procedure 49 8 Prepare the printer Install the printhead cleaning roll and aerosol filters Install the printhead cleaning roll E NOTE You should install the printhead cleaning roll during the purging process to save time You can install the printhead cleaning roll when the printer is off or in diagnostic mode Otherwise when the printer starts in normal boot mode it will detect that the printhead cleaner roll is missing and you can install it at that time 1 In order to replace the printhead cleaning roll open the door on the front right of the printer 2 Grip the handle and pull the whole printhead cleaning roll assembly out through the door 3 Slide both rolls off their axles and dispose of the roll with the used cleaning material according to the instructions provided with the new roll Keep the empty core to use as a takeup core 4 Slide the new roll onto the upper axle It clicks into place 5 Pull the black knob on the upper left and move the pinch system aside 50 Chapter 8 Prepare the printer ENWW 6 Pass the leading edge of the roll over the upper rollers and thread the cleaning material through the rollers on the left i a L 7 There is a strip of polyester film on the leading edge of the cleaning material Insert it into the hole in the takeup core which t
5. r HP Designjet L65500 Printer amp HP Scitex LX Printer family Installation guide third edition Legal notices Trademarks 2009 Hewlett Packard Development Microsoft and Windows Vista are U S Company L P registered trademarks of Microsoft Corporation The information contained herein is subject to change without notice The only warranties for HP Products and services are set forth in the express warranty statement accompanying such products and services Nothing herein should be construed as constituting an additional warranty HP shall not be liable for technical or editorial errors or omissions contained herein Table of contents 1 Safety precautions General Safety guidelines cccccccseccccessecceeceecseececsueecsueeecsueeeseuseessaesecaueeecsaseessaeeecsueeessaaeesssaeseseaes 1 BGCC SPOCK NAZ i asses cara ta earache ae eae nev cease E E 1 PIS AU WAZ ANG eachesahiiettaapeqemiabiatimarePeuicbacendaeibadndeadntahamadedjetnrbeadansuntaisnbandumssne aie iesatiesanahesantntacatens 2 FM VIZ AGG EE E E E A EEEE E E E A on 2 Mechanical WAZANC sisanne AEE aE EE S 2 Heavy substrate hazard cccccccsccecsececeeeceeeeceeeecseeesaeeesaaeesaseesaeeesaseesaeeeeaeeeseeesageesaseeseeeess 3 MEANG ee N E E E 3 Warning and Cautions ie ccicte cd cmctornaniorecaaionesincosacincatnes wads catendesdwespnaeseahoumnuseuaveemtansbsadtordedegees 3 WV ANG HOSS sirisser sateuesereasteansedesasessarnuatesasteseaepl
6. Japan and Russia only ENWW 2 Check Run ona schedule ig Dick Defragmenter aSa to Dak Defragmenter consotdates fragmented files on your computer s hard dak te improve neste ER performance Hoey does Ded Defrpgrenter Agip F Run one schedule recommended tun at DO Ah evens Wednesday starting 1 1 2005 l Mody schedule Lin fare A 100 AR l hie shrdaed me 11 aa 100 AM E Scheduled defragmentation b enabled Your dia call be defregmented af ihe tchedited time Configure visual effects 1 Select Control Panel gt System and Maintenance gt System gt Advanced system settings left column gt Advanced gt Performance gt Visual Effects gt Custom 2 Only the following should be checked e Enable Desktop composition e Enable transparent glass e Smooth edges of screen fonts e Use visual styles on windows and buttons Peformance Options oul Effect advanced Data Emecvton Prevenson Select the setings pou want boua for the appeerance ard performance of Vinda on thes computer wet Winders Oea rata best for my conoute duat im Dee ee ere hdst for best performance D Captions Anmate ppi pip and semeniy rede wns AAS werd when mrig and maip J Ee Deh CO Erase angari Slee Eade oF ise Peers vis ayy Pade of ide Tonina nia view Fade ot mer ites after dicen Show peeview and aes in folder Shay Bhide ureher repre Shaw Sumbnads retesd of core Configure the proxy 1 Log in with the HPL65500 account E
7. To avoid personal injury take the following precautions Do not touch the internal enclosures of the printer s drying and curing modules Take special care when accessing the substrate path Fire hazard The drying and curing subsystems of the printer operate at high temperatures Call your service representative if the printer s built in Residual Current Circuit Breaker Ground Fault Circuit Interrupter is repeatedly tripped To avoid the risk of fire take the following precautions Do not insert objects through slots in the printer Take care not to spill liquid on the printer Do not use aerosol products that contain flammable gases inside or around the printer Do not block or cover the openings of the printer Do not attempt to dismantle the drying or curing module or the electrical control cabinet Load substrates that can be used at an operating temperature of up to 125 C 257 F and have auto ignition temperatures above 250 C 482 F Mechanical hazard The printer has moving parts that can cause injury To avoid personal injury take the following precautions when working close to the printer Keep your clothing and all parts of your body away from the printer s moving parts Avoid wearing necklaces bracelets and other hanging objects If your hair is long try to secure it so that it will not fall into the printer Take care that sleeves or gloves do not get caught in the printer s moving parts Avoid standi
8. 7 mm 15 mm and two 30 mm open end wrenches Introduction ENWW Inbox content E NOTE The shipment items should be verified during installation ENWW NOTE Ink cartridges do not come with the printer and should have been ordered by the customer prior to installation Make sure that the ink cartridges are available The shipment should include the following items The HP Printer Documentation CD including the Legal Information the Maintenance and Troubleshooting Guide and the User s Guide Maintenance and troubleshooting guide Operating System Recovery CD Pneumatic gun L65500 only 1 substrate roll 2 spindles the front spindle is mounted on the printer with ties the rear spindle is attached to the pallet 1 empty substrate core L65500 only o HP 786 Yellow Magenta Designjet Printhead o HP 786 Cyan Black Designjet Printhead o HP 786 Lt Magenta Lt Cyan Designjet Printhead LX600 LX800 only o HP 786 Yellow Magenta Scitex Printhead o HP 786 Cyan Black Scitex Printhead o HP 786 Lt Magenta Lt Cyan Scitex Printhead LX800 only Ink Collector Kit o 8 collector plates in one box o 2 Diverters LX800 only Dual Roll Kit o 2 spindles with differential o Edge Holders o Allen Keys 4 6 1 HP Internal Print Server computer includes keyboard mouse and power cord 1 LAN switch includes power cord Inbox content e 1 Flat screen monitor includes power cord e Ethernet cables computer to LAN switch e Keyboard
9. ARAN SE ARAE 2007 07 25 10 25 3 Remove the T15 screw securing the terminal block and pull it out for easy access 4 To make the delta or star configuration use the metal strips and configure them according to the table Use an M7 socket wrench to secure them 30 Chapter6 Configure the electrical system ENWW A WARNING The curing module terminal block must use the same configuration as the drying module Check resistances Check the resistance at the output of the static relay as shown below through the hole protecting the static relay Ao L F a ar n ae D i rae Li AY Sra J a j 3 r i 7 t gt F i h f d w C m d i gt i Also check the resistance between A2 B2 A2 C2 B2 C2 marked on the static relay and on the heating and curing cables 1 2 3 The acceptable values are as follows Triangle configuration low input tri phase 200 220 V between phases resistance should be 16 Q minimum 15 QO maximum 17 Q Star configuration high input tri phase 380 415 V between phases resistance should be 32 Q minimum 30 Q maximum 34 Q Check connections Check that the following items are correctly connected The main interconnect The left remote controller board remove the left trim The ink supply module board The capping station s remote controller board The printhead cleaning roll station The tri phase cables on the static relay within the electrical c
10. Change the Windows Vista language ENWW
11. Screen Saver y TIP The Screen Saver Settings window is also available under Control Panel gt System and Maintenance gt Performance Information and Tools 2 Inthe Screen Saver drop down menu select Blank SS a e e E Gren Saver Settings rmi MEET Saar m cinien pave Blank Setters Paa a Ci F Le 10 gt mme Un mame cesplay loge seen 1 Pier Tuanegermnent Conserve energy or musinmine performance by adjusting dipit brightreess and other power reting Lhange D ear eth rF Ji Configure the hard disk 1 Select Start gt Computer gt Right click Manage gt Device Manager gt Disk drives gt HDD gt Properties gt Policies tab 2 Check the following e Optimize for performance e Enable write caching on the disk e Enable advanced performance ENWW 73 Thee peting improves dek pefoemance bul a pora culege or Apna aire mgt peel im dala ees ot Gotten Fenema ony for daka witha bedug pree sunny Ther pets further imoecves disk paloma but iso Fatai the sek of hats les f the dick eee power cmoa Enable scheduled defragmentation 1 Select Start gt Computer gt Right click Manage gt Disk Management gt Right click C gt Properties gt Tools i Local Dai Oo Properti H3 Backus Tia opion wi beck up hisa an a ica 1 Bacom How 74 Appendix A Prepare the HP Internal Print Server
12. Tray e Sliding Door Handle e Covers with screws e Product name label e Fuse and cable kit o 6 fuses 1 extra fuse o Set of power jumpers includes 200V 240 230V 220V 127V 120V and 115V 100V 110V e Two electrical cabinet keys e Printer Cleaning Kit e Maintenance Kit o 2 aerosol filters o 1 printhead cleaner roll e Purge kit o 7 syringes and needles extra syringe needle set is included o 6 purge bags o 1 purger quick connector already installed o 4 air purgers extra air purger is included o Protective gloves and cloth e 12 intermediate tanks and labels E NOTE The Russian printer configuration includes two 2 MB memory cards 8 Chapter 2 Introduction ENWW 3 Receive the shipment Unload the crate Manpower Tools Time 2 persons Forklift skates 15 minutes A WARNING The crate must be lifted with a forklift from the front side of the crate The front side of the crate will be marked Front This is important because of the weight distribution inside the crate WARNING Do not stand on top of the crate Shown below are the recommended specifications of the forklift that should be used to move the crate Weight Fork Length Distance between forks Forklift for L65500 LX600 2721 kg 5999 Ib 2 m 78 74 in 800 mm 31 5 in Forklift for LX800 3500 kg 7716 Ib 2 m 78 74 in 800 mm 31 5 in 1 To move the crate with a forklift insert the forks in the designated slots on the crate Always lift the crate from t
13. connect the airgun to the customer air supply a Configure the RIP A Raster Image Processor RIP should be run on a separate computer In this section we describe how to configure the RIP correctly for use with the printer e L65500 only RIP software is not provided with the printer and cannot be installed on the same computer as the HP Internal Print Server e _LX800 LX600 only The RIP software is sold with the printer co HP Scitex Onyx RIP Software CQ756A o HP Scitex Caldera RIP Software CQ755A The customer s RIP for use with the HP Designjet L65500 Printer The customer s RIP must be configured correctly to work with the HP Designjet L65500 Printer Because HP cannot support the customer s RIP any troubleshooting must be done using the documentation and service that accompany the RIP However generally three tasks must be done 1 Configure the IP address or network name of the HP Designjet L65500 Printer 2 Configure the RIP to recognize the shared output folder with the HP Internal Print Server 3 Make any additional configurations required by the RIP 64 Chapter9 Prepare for printing ENWW HP Scitex Onyx RIP The HP Scitex Onyx RIP is sold with the HP Scitex LX800 LX600 Printer After the RIP software has been installed and the printer has been added to the RIP use the following procedure to configure the RIP 1 Following the installation process of the RIP the screen Configure Printer Port should auto
14. missing or substantial horizontal banding Request a hard clean of the printhead and illuminate the space between the printheads and the printhead cleaning roll while the printhead is being cleaned e Check that the primer is working correctly first step of the hard cleaning big dots should form under the printhead e Check that static spitting is functioning correctly Second step seen as heavy rain Inspect the ink deposited on the printhead cleaning roll during printhead cleaning You should see a large area saturated with ink followed by a pattern of smaller areas of ink If the large saturated area is missing the primer is not working If the primer is not working 1 2 Go to the front panel and start the process to replace the printhead in question After lifting the printhead cover you will see two O rings that seal the joints between the printhead cover and the printhead Apply a little oil grease or water to the O rings to improve their performance Check the primer s electrical connections Close the printhead cover the carriage cover and the printhead access door Request a hard clean of the printhead Install the printheads 61 Callme HP Setup Process During installation process specific information must be introduced into the IPS preferences to correctly route the Remote Support Calls to the Support Agent HP or Authorized Service Provider approved to provide this Remote Support Service
15. not open TIP Ifyou run out of ink in the syringe you can refill the syringe from the ink cartridge Keep track of how much ink you remove from the ink cartridge because you will be asked to report the quantity of ink taken Make sure the electrovalves are still open Remove the syringe from the purge port with a cloth around the needle to prevent spills Press OK on the front panel to close the electrovalves Check that the ink has arrived as far as the purging bag and purger Press OK to confirm that you have finished purging the ink tubes for the color selected 1K Color Purge Verify 1 K purge has been completed correctly and press OK Otherwise press CANCEL Disconnect the purge bag and connect the ink cartridge If the ink cartridge is connected correctly the cartridge LED will show a constant green light 40 Chapter 7 Purge the ink system ENWW 20 When the ink cartridge has been installed correctly press OK 1K Color Purge Connect 1 K Ink cartridge 4 and press OF 21 Press OK to confirm that you have installed the ink cartridge 22 The printer checks the pressure sensors 1K Color Purge Checking Ink Cartridge 1K Color Purge Checking Pressure Sensor If the pressure is correct press OK to continue 1K Color Purge Pressure Sensor Value a 2208 99 most Note Value must be above 2200 mosi to proceed with purge Press OK to continue If the pressure sensor value
16. the bolt allows 5 Once the wheels are 15 mm A off the ground tighten the 30 mm locking nut against the printer structure E NOTE The right side of the printer is heavier than the left side Therefore the feet on the right side will be more difficult to lower NOTE The position of the feet must be parallel with the spindle 22 Chapter4 Setup the printer in the final position ENWW 5 Connect the power cables Requirements An electrician is required for the setup and configuration and building of the electrical system used to power the printer and also for printer installation Make sure that your electrician is appropriately certified according to local regulations and supplied with all the information regarding the electrical configuration Configure the building s electrical system used to power the printer to meet the printer s requirements and the Electrical Code requirements of the local jurisdiction of the country where the equipment is installed A qualified electrician is required Your printer requires the following electrical components to be supplied and installed by the customer according to the Electrical Code requirements of the local jurisdiction of the country where the equipment is installed Remember that you are required to follow the local laws regulations and standards that pertain to the electrical installation of your printer Tri phase AC Power Cord ENWW The cable must meet the requir
17. twice perform the 4 5 ISS Ink Pressure Sensors diagnostic procedure found in the Service Manual Purge the ink system ENWW Fill the intermediate ink tanks ENWW 1 2 EX From the front panel select Purge and Setup Menu gt Fill intermediate tanks Install all the intermediate ink tanks apply the labels match them to the labels on the printer and confirm that they are installed from the front panel Fill intermediate tanks Check that 1 all ink Cartridges are connected and have enough 1mE eihew intermediate tanks are inserted with the correct lables Then press OF The printer unfolds the intermediate ink tanks This process takes approximately 25 minutes NOTE During this time you can install the printhead cleaner roll aerosol filters HP Internal Print Server and switch See Install the printhead cleaning roll and aerosol filters on page 50 and Install the computer monitor LAN switch tray keyboard and mouse on page 53 When the printer finished unfolding the intermediate ink tanks press OK to continue Fill intermediate tanks Unfolding don press OF to continue The printer fills the intermediate ink tanks This takes a few minutes When the process is finished check that the ink cartridge LED is green and press any key to continue 45 Purge the tubes from the ISM to the printheads 1 Install the three air purgers into the three empty printhead ink ports 2 From the fr
18. 20 screws securing the printhead cleaning assembly 9 Remove the plastic ties securing the diverter ENWW Remove additional packaging 19 10 Remove the plastic tie securing the spindle and the tape covering the air valve 11 E 12 Remove the plastic coverings from the ink cartridge connectors 13 Remove the intermediate tank plastic bags foams and straps 14 Remove the plastic ties securing the tri phase and single phase power cables 15 Remove any other plastic ties that you can see inside the printer 20 Chapter4 Set up the printer in the final position ENWW 16 Remove the tape covering the OMAS window on the print platen 17 Remove the tapes covering the temperature sensors 18 Remove the plastic covering from the carriage access door front panel and central cover 19 Remove tape from the Curing Plate 20 Remove foam pieces from the left and right 21 Remove foam pieces from the rear beam structure ENWW Remove additional packaging 21 22 Remove 4 plastic ties from the left side cover 23 Remove plastic ties from the top covers Lower the feet 1 Use a 30 mm wrench to unlock the nut at the top of the foot 2 Rotate the nut manually down the bolt Leave about 0 8 inches 2 cm of clearance at the bottom between nut and foot 3 Use a 15mm wrench to rotate the foot downwards Use the flat faces at the bottom of the bolt to fit the wrench 4 Lower the foot as far as
19. 5m Option 2 2m If you use a Spreader beam to lift the printer make sure that the spreader beam and lifting bars are wide enough so the lifting cables do not touch the center covers or carriage beam The following graphic illustrates how to lift the printer with a spreader beam ENWW Lift the printer to a second floor using a crane 13 14 Chapter3 Receive the shipment ENWW 4 Setup the printer in the final position How to push the printer Manpower Time 2 persons Varies 22 E NOTE Do not remove the ISM or electrical cabinet straps until the printer is in the final position When you set the printer on the floor the printer wheels allow you to easily roll the printer Only push the printer from the outside corners of the top covers on either side of the printer Choose the final position Your HP Designjet L65500 printer requires enough space to perform the following tasks e Print e Use the HP Internal Print Server e Replace a substrate roll e Service the printer or replace printer components e Ensure the printer is well ventilated The printer has the following dimensions ENWW How to push the printer 15 Printer Length Width Height HP Designjet L65500 5 m 16 ft 5 inches 1 6 m 5 ft 3 inches 1 8 m 5 ft 11 inches HP Designjet LX600 5 m 16 ft 5 inches 1 6 m 5 ft 3 inches 1 6 m 5 ft 3 inches HP Designjet LX800 5 7 m 18 ft 11 inches 1 6 m 5 feet 3 inches 1 6 m 5 feet 3 inc
20. NWW 2 In Internet Explorer select Tools gt Internet options gt Connections gt LAN settings Ta ett up an Desert conecten chet Saug Dai are Wirbasl Erie e pek n Chome Settings if you need to configure a orca y Ack WPi D ra Loca Aree heirt LAN setin LAH Seiny da nal apply bo daup connector LAH petting Ohee Gelti ghae bs diun terete 3 Autor ponian aber doterate comdigurasen may overide maruel ating To enmure the use of manual etg dasble afer be comfigurason Fi Automasenly deiert settings Use eviomatc confiauraton eel Prony Serer y Use 8 proxy server For yor LAM hes laa all gf aol tn daag of WH eeoa Adres ot can meree d Bpa puy aa For b ee l Install the HP Internal Print Server TIP If necessary the HP Internal Print Sever executable file can be found on the web at http www hp com under the Support amp Drivers tab 1 Find the setup exe icon on the desktop double click on the icon and follow the on screen instructions 76 Appendix A Prepare the HP Internal Print Server Japan and Russia only ENWW ENWW 2 From the Internal Print Server navigate to Tools gt Preferences and set the printer IP address in the Internal Print Server gt Celsiua Fahranted Printer address From the Internal Print Server navigate to Tools gt Proactive support Configure the HP Proactive Su
21. OWO TO TOET an ea E E A E E E T E A S 22 5 Connect the power cables S SCI SS E e E A A ets P NE E OE A AE E E E E A AT E E AEN 23 ENWW Tri phase AC Power Cord sca cissrseshecie encrusted veevatnc Secetane gaint dabnadosedsesaperoestieeseeeed eesedspitecerensd ova beaesetentecaeds 23 Protective Earth conductors grounding ccseccceeecceececeeeeseececeececeeeeseeeeseeeseueeseeeeseesseeesseeeseeeeeeaes 26 6 Configure the electrical system Install the fuses and power JUMPED ccccceeccceececeececaececeeeeeaeeeceececeeceeeaeeseueeseeeesaaeesaeeeseeesaeeesseeeesees 27 Choose delta or star Y configuration nannaaneneannosannoeeeosererrarnrsrrernrrrsrerrrnrrsnrersnrrrarerrsnrrsnrrrnnnernnne 29 CRECK TES INCO arei eE a E E a a a EE E AEE TE 31 GNEC CONNEC IONS te aoe secsnicetee pee be aa T E E E AE E E 31 Connec TAMAS POWE riers g nan E EE N E E E oaneeceoee 32 Power onthe Dinter op cies See ectsectitsSeoatiegeehanioda ae ennetnddsiocts aia aa ania aiai 32 7 Purge the ink system 8 Prepare the printer Install the printhead cleaning roll and aerosol filters 2 0 0 cece ee ceeeeeeeeeeeeseeeeeaeeeeaeeesaeeeeseaeesaeeeeaaees 50 Install the computer monitor LAN switch tray keyboard ANd MOUSE ccccceeceeeeseeeeeeeseeeneeenes 53 Create a shared folder on the HP Internal Print Server computer ccccceeccceeeeeeeeeeeeeeeeeeeseeeees 55 Configure the printer SIP AdGI 6S Sasi Severe ceudccseas
22. Phillips screws from the monitor arm p a p Attach the holder to the printer with the four T20 screws X TIP Itis better to connect the power cable to the monitor before connecting it to the printer 7 Connect the monitor keyboard and mouse to the computer 54 Chapter 8 Prepare the printer ENWW 10 11 Ex 12 13 14 Plug the power cords of the computer monitor and LAN switch into the outlets provided on the side of the electrical cabinet facing the computer WARNING The outlets are for the computer monitor and switch only Never plug any other equipment into the outlets Place the HP Internal Print Server computer in the electrical compartment and secure it with the two straps Put the switch inside the electrical compartment Route the customer LAN cable and connect it to the switch NOTE The LAN cable on the customer network side must be connected to a hub switch port configured as autosense Otherwise there will be no communication between the HP switch provided with the printer and the rest of the customer s network The HP Procurve 1400 8G switch that is included with the printer supports one low level communication protocol autosense If the connector to which the switch is connected is set to any other protocol such as half duplex no communication can occur Connect the HP Internal Print Server computer to the switch using the cable included in the shipment Connect the printer to the sw
23. Purge ISM 8 Purge and Setup Menu d i Purge ISM 2 Fill Intermediate Tank 0 3 Purge Printer Tubes 4 Purge Ink Used Set Men 0 5 3ph AC Volt Setup Menu 6 Force Normal Boot F ie i Preanare For trancrnnrt 8 Select the color you want to purge 1 Purge ISM 1 8 Supply 0 1 1 Supply 2 Y eO 1 2 Supply 3 C 0 1 3 Supply 4 M 0 1 4 Supply 5 LM 0 1 5 Supply 6 LC Ink Supply Legend e 1 K e 2 Y e 3 C e 4 M e 5 LM e 6 LC E NOTE The printer starts up the procedure which may take a couple of minutes TIP Do not press the OK button more than once 9 Place the cartridge on a flat surface and turn it four times rotating it through 360 degrees as indicated on the label to ensure that the ink is well mixed before use Chapter 7 Purge the ink system ENWW ENWW 10 11 A 12 13 14 Insert a clean syringe into the ink cartridge and fill it with 60 cc of ink for the color selected 1 K Color Purge Pl eas prepare the syring and press OK to open el ectrovalves From the front panel press OK to open the electrovalves You now have 200 seconds to feed the remaining ink into the purging port before the electrovalve closes NOTE The printer will beep during these 200 seconds 1K Color Purge Seconds until automatic ga electrovalves WILL close 195 a Check that all of the electrovalves have opened you can hear a clicking sound If not perform the 4 6 I
24. SS Electrovalves diagnostic procedure described in the Service Manual While the test is in progress tap vigorously on the body of the electrovalve with a tool such as a screwdriver Check that there is no air in the syringe by hitting it a few times If there is air hold the syringe vertically with the needle up so that the bubble of air rises to the top Put a cloth around the needle and press gently on the piston to remove the air from the syringe Insert the syringe in the purging port next to the ink pressure sensor for the color selected and slowly push the ink until it clearly reaches the purger quick connector and the purge bags AR TIP Make sure to insert the syringe far enough into the port In order to insert the ink correctly the tip of the syringe must engage a small spring inside the port CAUTION If you apply too much force to the syringe you may damage the ink system If there seems to be too much resistance stop pushing the ink with the syringe and try to identify possible problems CAUTION Never look away from the syringe If you need to look at the purge bags or something else in the room set down the syringe first The ink system components are easily broken 39 Ink Supply Legend 15 16 17 18 19 e 1 K e 2 Y e 3 C e 4 M e 5 LM e 6 LC CAUTION Do not push the ink from the syringe if the electrovalves are not open You will notice too much resistance if the electrovalves are
25. There are four emergency stop buttons distributed around the printer If an emergency occurs simply push one of the emergency stop buttons to stop all printing processes A system error message is displayed on the front panel and the fans turn at maximum speed Ensure that all emergency stop buttons are released before restarting the printer ENWW General safety guidelines 5 2 introduction Installation guide overview This installation guide provides you with step by step procedures for the installation process This guide is organized in chronological order and should be followed from beginning to end Manpower required Installation of your HP Designjet L65500 amp HP Scitex LX600 LX800 requires the following manpower HP Installation Specialist Customer Certified electrician Moving specialist Tools required for installation TIP Without a heavy duty electric screwdriver it could take up to two hours just to disassemble the crate Installation of your HP Designjet L65500 HP Scitex LX600 LX800 requires the following tools 6 Chapter 2 Step ladder Cutting pliers Cutter Heavy duty electric screwdriver with two batteries Phillips screwdrivers T8 T10 T15 T20 T25 and T30 torx screwdrivers Long torx extension pins that have a diameter of approximately 2 3 mm and are more than 15 cm in length to be able to access all screws Two Flathead screwdrivers two sizes Socket wrench extension and 17 mm socket
26. UBNET MASE DEFAULT GATEWAY 11 Edit the IP address settings and press OK when you are finished F ADDRESS 80 Appendix B Manually configure the printer s IP address ENWW C Change the Windows Vista language ENWW 1 Navigate to the Control Panel on the Internal Print Server and select Clock Language and Region E Loni Fare Hha System and Maintenance Get ducted wih Windows Back wp pow campum Security Check for updats P Allia picari Through Windig Faa ea hll Network and Internet Weew Retort aba and tasks Set up file hring Hardware and Sound Phy O06 of other meda automata Printer Baers Programs remie b progr irm Charge startup pregna Mobile PC Change battery settingn Adat commonly weed mobility settings WP Change accourt type Appearance anc Personalization Change dikis bacboreand Change the color pihan adjust screen resolution lock Language and Region Change beytsurds or ether ipul method Ease of Access Let Wiindhcrws Lugepest meiga Optimape wal daiglay Additional Optiens 81 2 Select the appropriate entry from the format list Te change the way you computer dieplt numbert cunrencres dates and firme select an eniry from the format bys Exarsples of bow dala displayed uung the format Humber 1235454 7290 Cumenge 123 458 789 00 Ibia 13 Newermber 4008 For additonal formats keyboards and books go to the bocrosett viis 82 Appendix C
27. abinet on the left the two big black relays The neutral or zero line of the tri ohase cables must not be connected ENWW Check resistances 31 Connect mains power Manpower Time 1 person 5 minutes 22 E NOTE This task must be performed by a certified electrician provided by the customer NOTE Make sure to route the power cables under the electrical cabinet structure Use the key to access the electrical cabinet N Connect both power cables to the AC mains using the appropriate connectors or by wiring them directly to the PDU according to the National Electrotechnical Code NEC For more information about the HP Designjet L65500 electrical specifications see the Site Preparation Guide Power on the printer Manpower Time 1 person 5 minutes Ground check 1 Check that the Protective Earth Conductor for the single phase and tri phase green and yellow grounding cable is well attached to the back panel of electrical cabinet 2 Check that the Protective Bonding Conductor green and yellow grounding cable is well attached to the electrical cabinet doors 32 Chapter6 Configure the electrical system ENWW 3 Check that the Protective Bonding Conductor green and yellow grounding cable is well attached to the back panel of the electrical cabinet TUS an y vir sams 4 Check that the Protective Bonding Conductor green and yellow grounding cable is well attached to the input sin
28. ack To r purge 42 Chapter 7 Purge the ink system ENWW ENWW e The pressure sensor gives a negative value If the pressure is negative there may be an error in the ink pressure PCA or in the ink pressure sensor cable Check both by looking at the connection of the cable to the ISS PCA and at the pressure sensor PCA Press OK to cancel the purge process 2 v Color Purge Pressure Sensor Value 721 961 mpst Warning Negative values Indicates problems with the pressure sensor Press OK to continue If the pressure is positive probably there is an air bubble inside the cartridge connector tube column Prepare the syringe again then press OK 1K Color Purge Problem reading the ink pressure value value Too lows Please redo the ink cartridge connector tube column purge to remove any bubble of air Press OK to re purge press CANCEL to 1K Color Purge exit sanatni kal al Remove the Ink cartridge Frepare the purge bag and the syringe Press OK when finished Insert the same syringe into the ink cartridge and fill it with 20 cc of ink for the color selected Check that there is no air in the syringe by hitting it a few times If there is air hold the syringe vertically with the needle up so that the bubble of air rises to the top Put a cloth around the needle and press gently on the piston to remove the air from the syringe 43 Insert the syringe in the purging port next to the ink press
29. akes hold of it 8 E NOTE Ifthe cleaner roll has not been properly installed you may see a message about clearing a printhead cleaning roll jam Pull the whole assembly out wind a little of the roll forward then slide it back in again The printer will check the roll again 9 Restore the pinch system by moving the black knob back into place If you feel resistance because the cleaning roll is too tight turn the roll slightly counter clockwise 10 Grip the handle and push the whole printhead cleaning roll assembly back into the printer 11 Close the door ENWW Install the printhead cleaning roll and aerosol filters 51 Install the aerosol filters 1 Open the printhead access door in the side of the printer and lift the carriage cover 2 The aerosol filter containers are on the near and the far sides of the printheads 3 Lift up the right hand side of the filter container it pivots on the left 4 Pull the old filter out of the bottom of its container and dispose of it according to the instructions provided with the new filter 5 Unpack the new filters and ensure that the blue tabs at each end of each filter are at right angles to the filter 6 Insert the new filter into the container 52 Chapter 8 Prepare the printer ENWW 7 Ensure that the blue tabs on the filters are correctly engaged with the hooks on the containers otherwise the containers may not close completely 8 Lower the container i
30. d Troubleshooting Guide 3 Check the printhead alignment 68 Chapter9 Prepare for printing ENWW 4 Fine tune the substrate advance with the print mode or modes that you intend to use We recommend using the following internal test plot from the Internal Print Server computer C Users the printer name Documents HP IPS Test Plot plot name SubstrateTestPlot Set the correct print mode and substrate and print the test plot See the Maintenance and Troubleshooting Guide 5 Perform Dynamic Color Calibration mainly when using the HP Photorealistic substrate A specific user s guide for this calibration is available from hitp www hp com 6 Print the three ripped files provided using the Internal Print Server Nest them to print all on the same row We recommend using four to eight passes When you inspect the prints you should observe no defects from a viewing distance of one meter if printing with six or eight passes or from three meters if printing with four or five passes E NOTE The option of five passes is not available with the HP Photorealistic substrate ENWW Print the HP test images 69 A Prepare the HP Internal Print Server Japan and Russia only Manpower Time 1 person 45 minutes The following procedure must only be performed in Japan and Russia h a Power up the HP Internal Print Server computer N Choose the language for Windows Vista X TIP Remember that the HP Internal Print Ser
31. e able to check the print quality achieved by using files that do not need to be ripped and have been set up for the substrate supplied with the printer This will avoid any print quality issues due to the RIP application or to a mismatch of substrate RIP selections If any issues are found the error can come only from the printer s installation and setup It is important when selecting the print that the correct file is selected for the type of substrate loaded There is a choice of two and the correct selection will depend on which type of substrate is loaded in the printer e L65500 Printers only with serial numbers lower than SG96M1FO02 are delivered with HP Photorealistic substrate The pre ripped images are located in C Users L65500 Documents HP IPS Test Plot ripped Photorealistic e L65500 Printers only with serial numbers SG96M1FO02 and greater are delivered with HP Permanent Gloss Adhesive Vinyl The pre ripped images are located in C Users L65500 Documents HP IPS Test Plot ripped SAV Gloss e _LX800 and LX600 Printers are delivered without substrate rolls The pre ripped images are located in the following locations o C Users scitexlx Documents HP IPS Test Plot Ripped Photorealistic o C Users scitexlx Documents HP IPS Test Plot Ripped SAV Gloss Make sure before printing the files that the printer is ready to print at its best 1 Load the roll of substrate provided with the printer 2 Align the printheads see the Maintenance an
32. ements of the printer and should be in accordance with the Electrical Code requirements of the local jurisdiction of the country where the equipment is installed Printer s tri phase line specifications High voltage systems Low voltage systems Input voltage line to line 3 x 380 414 V 10 6 3 x 200 220 V 10 Input frequency 50 Hz 60 Hz 1 Power Consumption 15 KW 15 KW Maximum Load Current 30 A 50 A 1 Japan may have input frequencies of 50 Hz or 60 Hz Power Cord Specification High voltage systems High voltage systems Configuration 4 Wires L1 L2 L3 PE Minimum cross sectional area AWG6 16mm AWG6 The power cord must enter into the printer through the AC power gland and securely fit into it in order to avoid any slip even when the cord suffers a pull force of 100N Requirements 23 Tri phase Power Cord attachment 1 The Tri phase AC power cord must be attached to the back of the Main Switch 2 Back of the Main Switch is shown below This Main Switch is made by two blocks of identical size each one having three contacts The left block is dedicated to tri phase lines so the three contacts are used The block on the right side is dedicated to single phase lines so only two contacts form the total of three are used 24 Chapter 5 Connect the power cables ENWW The AC power cords tri phase and single phase have to be screwed to the bottom terminals of the switch Add adequate ferrules on power cord cab
33. en the plastic bag surrounding the printer and free it from the printer Remove the printer from the pallet Manpower Tools Time 1 person Two M30 sockets M17 socket wrench 10 minutes cutter forklift 1 Remove the 8 Phillips screws that secure the items box and remove it E NOTE The starter kit weighs 60 kg Two people are needed to lift it Remove the PC box and the disassembled covers LX800 only Remove the Ink Collector Ink Use the 17 mm socket wrench to remove the spindle 7 P rN Lift the spindle away from the pallet EY NOTE Ifyou must lift the printer with a crane or perform difficult maneuvers use tape to prevent the door from opening accidentally ENWW Remove the printer from the pallet 11 6 Remove the two 30 mm nuts attaching the left side of the printer to the pallet amp NOTE Useasecond M30 wrench to hold the second 30 mm nut in place 7 Remove the two 30 mm nuts attaching the right side of the printer to the pallet 8 Make sure that the feet are up and the sliding door is secured with the tape used for transportation 9 Locate the forklift guides underneath the printer and make sure that the forks on the forklift are spaced 80 cm apart A 10 Carefully lift the printer move it away from the pallet and set it on the floor amp NOTE The printer weighs more on the right side than the left side Make sure that it does not tilt toward the right hand side when you lift the p
34. enos p E Metweer and lnlemrt H Fiy COs or other media automatically E MEGA ane ond Sound Adut aiem volume Change sien pounds Manage auc dec house Change button setings Change porin appearance Cercerat energy ef pidornite a Hy peapa E harge when the computer feep Lor pubat minig postr Personalan P Change ae gi on me dimi Adjunt pone aapon Hew jo Cenedt rera eiei efiri aa Scanners and Cameras P T Recent Laiks t ENWW Wee coer and eE Scan a decument of pcre Keyboard Change cursor blink tate Device Manager Check keyboard Yiu 2 Select High performance and click on Change plan settings Select a power plan Power plans can help you musimane your computer s parfermunce ct conserve energy Make a plan active by selecting i or cheese a plan and cuttomise A by changing its power settingi Tel me more about peri piini Pre esred plens Balanced Change plan settings A Bower saver Change plan settings High pefcemance Change plan settings 3 Change settings for the plan High performance Choose the sleep and display settings thet pou went your computer bo use faa Tum ot the draptay Never Putthe computertoskep Nerei Change advanced pan inga Restore dehnt settings foe this plan 72 Appendix A Prepare the HP Internal Print Server Japan and Russia only ENWW Set a blank screen saver 1 Right click anywhere on the desktop and select
35. enseduceenodnosdioeuantnadesereesadeavelenmondessetacvaasmacnasdtisewsesbece 58 9 Prepare for printing RS Vel TENS SOO AGS ane o ion E E EA E ade ceocelns eae conn E E 59 Callme HP Setup Process aiiincccssesaudosvenceodude onctsnasyanaduudansnantsetied even ciuesneasndnnenvanddeseseatandieweseataedadeanats 62 Antivirus Registration aici isieipnetnsadeatuiedacipsdvaidveduativatcelic tenis tunel tonsuaeiannssonenaiadiesdveimiwstscoeieraneceaasespan bugs 63 Web Cam Installation sassen o a E EE AA AE EENAA E 63 LOC AL ODS 2 lt serena ee cn ae ee en E A OENE A OEN EANA E eee 63 CONNEC tne alr SUDI wcccecdocsecncouicacencecendencncncsdanssansbasdacacan i e EE TEE 63 OTIS Me RIP sirsiran Ea E AEE EE EET EEES 64 WRU AN TINGS COVO S a E EE EE E E E 66 EAE UG HP OSE UNMIAQC S saien E E E E T E O R AEO 68 Appendix A Prepare the HP Internal Print Server Japan and Russia only Appendix B Manually configure the printer s IP address Appendix C Change the Windows Vista language ENWW 1 Safety precautions Before installing the printer read the following safety precautions General safety guidelines e No operator serviceable parts inside Refer servicing to qualified service personnel e Turn off the printer using both Branch Circuit Breakers located in the building s Power Distribution Unit PDU and call your service representative in any of the following cases o The power cord is damaged o Liquid has entered the print
36. er o There is smoke or an unusual smell coming from the printer o The printer has been dropped or the drying or curing module damaged o The printer s built in Residual Current Circuit Breaker Ground Fault Circuit Interrupter has repeatedly tripped o Fuses have blown o The printer is not operating normally e Turn off the printer using both Branch Circuit Breakers in either of the following cases o During a thunderstorm o During a power failure Electric shock hazard A WARNING The internal circuits and drying and curing modules operate at hazardous voltages ENWW capable of causing death or serious personal injury Turn off the printer using both Branch Circuit Breakers located in the building s Power Distribution Unit PDU before servicing the printer The printer must be connected to earthed mains outlets only To avoid the risk of electric shock do not attempt the following actions e Do not attempt to dismantle the drying and curing modules or the electrical control cabinet e Do not remove or open any other closed system covers or plugs e Do not insert objects through slots in the printer General safety guidelines EY NOTE Ablown fuse may indicate malfunctioning electrical circuits within the system Call your service representative and do not attempt to replace the fuse yourself Heat hazard The drying and curing subsystems of the printer operate at high temperatures and can cause burns if touched
37. following screen is displayed Enter the IP address of the printer not the IP address of the IPS Install the covers Manpower Tools Time 1 person T30 screwdriver 5 minutes 66 Chapter9 Prepare for printing ENWW 22 ENWW NOTE The covers are wrapped in plastic and the screws are inside the packaging It is recommended to install the covers last in case of any issue that may require you to remove the covers It is recommended to wear gloves when removing the covers 1 On the left side replace the six T30 screws that secure each cover The position of the screws is the same on the rear cover as it is on the front cover Install the covers 67 Print the HP test images Test images are available with which you can check the print quality achieved once the printer has been fully installed From HP s Web site hittp www hp com select Support amp drivers check Download software amp drivers type the name of the printer select Drivers and download the pre ripped images amp NOTE L65500 only The test prints are also available in the Internal Print Server computer if your printer has a serial number beginning with SG95 or greater The following three images are available each designed to test the print quality in a different way Filename Petra Filename Notatravel Filename Fish 4 4 N F t L M F E e t vi A The main purpose of these pre ripped files is to b
38. ge the ISM tubes NOTE From the ink cartridge to the purging port no air can be tolerated From the purging port to the printhead the printer can tolerate a cumulative total of 20 cm of air the length of the bubble in the tubes per color Small pockets of bubbles are acceptable A CAUTION To avoid damaging the printer do not force any tube or connection Gently manipulate the ENWW syringe during insertion and purging 1 Install the six purge bags 2 Begin connecting the purger quick connector To do so hold each end of the quick connection with your hands 3 Press and hold the green button on the ISM side of the quick connector 4 If not already installed some printers may have this part already installed insert the purger quick connector until both sides of the connection are perfectly aligned and release the green button on the ISM side of the quick connector complete the coupling until you hear a click 3 5 Release the green button on the ISM side of the quick connector and complete the coupling You should hear a click A CAUTION Use only moderate force to make the connection If it is difficult to make the connection do not continue Instead start the process again Using too much force could damage the internal fittings of the connectors 6 Test the connection by gently pulling both connectors away from each other 7 From the diagnostic menu on the front panel select Purge and Setup Menu gt
39. gle phase filter ENWW Power on the printer 33 5 Check that the Protective Bonding Conductor green and yellow grounding cable is well attached to the printer structure 6 Check that the Protective Bonding Conductor green and yellow grounding cable is well attached to the drying system at the resistor connection 34 Chapter6 Configure the electrical system ENWW 7 Check that the Protective Bonding Conductor green and yellow grounding cable is well attached to the curing system at the resistor connection Turn power on 1 Make sure that the printer is ready to be turned on E Make sure that the emergency stop buttons are not pressed Make sure the ACB 1 ACB 2 and ACB 3 circuit breakers located on the electrical cabinet door are enabled in the UP position Make sure the electronics box switch is turned on Have you removed all the additional packaging Have you lowered the feet Is the correct power jumper installed Are the delta star terminal blocks configured correctly Are the carriage access door and sliding door closed Are all tools and other objects clear from the printer OOOOUOUOQOUdA YA Make sure that no people are touching the printer 2 Turn the power switch ON 3 Go the front panel and see if it is on If it is not on press and hold the Power key for a few seconds to start the printer ENWW Power on the printer 35 4 Verify that all four LED lights on the rear side of t
40. he electrical cabinet are on PH1 PH2 PH3 Vacuum ON 5 Wait for the printer to initialize EY NOTE The printer will automatically start in diagnostic mode so you can purge the ink system When you first turn on the printer you must set the voltage according to the country of installation Configure the voltage 1 From the front panel enter the diagnostic menu and select Purge and Setup Menu gt 3ph AC Volt Setup Menu to display a list of voltages 2 Select the correct voltage according to the country of installation and press OK E NOTE Select the tri ohase nominal mains voltage line to line according to the Electrical Installation section of the Site Preparation checklist 8 5 John AC Volt Setup Menu m j FO 5 1 3ph AC Volt 206 2 3ph AC volt 220 Jon AC Volt 380v i 3ph AC Volt dy 3ph AC Volt 415 T E if in i un oun un om d hi 3 Press the Power enable button on the rear side of the printer It should light up orange 36 Chapter6 Configure the electrical system ENWW l Purge the ink system Manpower Tools Time 1 person Syringe Gloves Clean cloth 60 minutes Do the purging process one color at a time Always double check to make sure you are inserting the right color of ink into the purging port Before installing the purge bags check that the electrical connectors are not bent or damaged The purge process requires at least 1 7 liters of ink per ink cartridge Pur
41. he front and center ENWW Unload the crate 9 2 You can also use skates to maneuver the crate around tight corners or to move the crate laterally Move the printer over ramps A WARNING Do not exceed the maximum incline if you must move the printer up or down a ramp Failure to respect the maximum incline could damage the printer A CAUTION Slopes steeper than 5 may cause serious damage to the printer Once the crate packaging has been removed from the printer the maximum incline of a ramp used to move the printer is 5 If you must move the printer over a ramp that exceeds the maximum incline 5 do not remove the printer from the pallet The pallet will help prevent damage to the printer Remove the crate packaging Manpower Tools Time 2 persons M17 socket wrench Phillips screwdriver 40 minutes pliers ladder E NOTE Approximately 16 bolts and 100 Phillips screws secure the crate In some cases it may be necessary to leave the printer inside the crate packaging to go up ramps or make second story deliveries Plan accordingly 1 Beginning with the top left corners remove the Phillips screws securing the top panels and remove them 10 Chapter3 Receive the shipment ENWW 2 Remove the four support beams Be careful that the support beams do not fall into the crate n 3 Use a Phillips screwdriver to remove the remaining screws that secure the side panels 4 Carefully remove the panels and op
42. here are any doubts regarding the proper installation of the fuse or power jumper consult the certified electrician that knows the voltage of the electrical installation X TIP The electrical cabinet key is located in a plastic bag secured to the top of the electrical cabinet Open the sliding door to find it 1 Power fuse holder blocks 2 Vacuum transformer y E NOTE The Vacuum transformer is located in the purging kit box ENWW Install the fuses and power jumper 2 7 Install the fuses 1 Use the key to access the electrical cabinet 2 Open the two fuse holder blocks 3 Insert the six fuses three per fuse block into the fuse holder with the piston facing you Printer Sites with high voltage supply 200 Sites with low voltage supply 100 290V 120 HP Designjet L65500 LX600 20A 32 A HP Designjet LX800 25A 40 A 1 Japan may have input frequencies of 50 Hz or 60 Hz 4 Close the fuse holder until you feel and hear a click The red square above the fuse holder should change color once all fuse holders have been inserted Install the power jumpers 1 There are five power jumpers supplied Select the appropriate power jumper according to the single phase power at the installation site Inserting the wrong power jumper will cause the vacuum pump to work incorrectly 2 Insert the correct power jumper into the connector located close to the transformer 28 Chapter6 Configure the electrical sys
43. hes The following table and illustration shows the minimum space required for the printer Measurement A L65500 LX600 7m 23ft LX800 8m 26ft 3 in B 1 5 m 5ft C 0 6 m 2 ft minimum D 4 m 13 ft 2 in E 1 5 m 5 ft F 1 5 m 5 ft A WARNING The zone surrounding the HP Designjet L65500 printer should be considered a restricted access area and signaled accordingly Only trained personnel should be operating within this area 16 Chapter4 Setup the printer in the final position ENWW Remove additional packaging ENWW Manpower Tools Time 1 person Cutting Pliers Allen keys T20 and T25 15 minutes screwdrivers 1 From the back remove the electrical cabinet straps and foams from the printer Remove additional packaging 17 3 Remove the eight T20 screws attaching the scan path assembly to the frame Use a screwdriver extension for easier screw access Z WARNING Failure to remove the screws attaching the scan path assembly to the frame could seriously damage the printer NOTE The screws located at the back are less accessible and may require a longer screwdriver 4 Remove tape from the window and open the carriage access door remove the T30 screw securing the carriage 18 Chapter4 Setup the printer in the final position ENWW 5 Remove the tie and 2 foam pieces that secure the service station 6 Remove the four foam pieces that secure the top cover 7 Remove the two T
44. is below the limits or is negative then follow the steps in Problems with the ink sensor value on page 42 23 Enter the quantity of ink you extracted from the ink cartridge If you extracted ink from the cartridge twice and purged the ISM in two steps enter the total sum of the ink extracted 166 consumed ink Ink Amount used mls 6a 4 Press UP DOWN to change Value Press OK to continue 24 Select the next color and repeat ENWW 25 Remove the purger quick connector Problems with the ink sensor value 1 There are three different cases that can cause a problem e The pressure sensor value is below a limit which may vary depending on the volume of the supply Probably there is an air bubble inside the cartridge connector tube column Prepare the syringe again Press OK and continue with step 2 1K Color Purge Pressure Sensor Yalue 16035 37 mpsi Note Value must be above 2200 mosi to proceed with purge Press OK to continue e The ink volume of the cartridge is too low to register on the pressure sensor To ensure there are no air bubbles in the tube you are recommended to purge again Press BACK and continue with step 2 If you think there are no air bubbles press OK and continue the process of purging the ISM tubes from where you were 2 v Color Purge Pressure Sensor Value 1097 mosi Warning Ink cartridge volume too low or problems with the pressure sensor Press OK to continue anyway Press B
45. itch using the available cable Plug the power cord of the switch into the power strip amp NOTE For Russian installations you must also install the two 2 MB memory cards Create a shared folder on the HP Internal Print Server computer A shared folder must be created on the HP Internal Print Server computer for the RIP to be able to send jobs to the HP Internal Print Server and view the contents of the shared folder ENWW 1 Log in to the HP Internal Print Server computer using the administrative user account that is already set up on the computer e HP Designjet L65500 User name hp65500 no password e HP Designjet LX800 LX600 User name scitexlx no password Create a folder called OutJobs Create a shared folder on the HP Internal Print Server computer 55 3 Open the folder properties for the new OutJobs folder and navigate to the Sharing tab General Sarrg Securty Presous Vernona Customize Cag tctra Mot Shared Haban Piste et Shared Advanced Shag ached shang ootore Pagar Petites Peonke mih a uae eocount ard pee for thes oompuler can pcos folders shared with evenore Te charyge thea eating ee She hetero ares Shang Genter oe Gane ios 4 Click on Advanced Sharing to set the sharing properties 5 Make sure that Share this folder is selected 56 Chapter 8 Prepare the printer ENWW 6 Set the other settings to your requirements then click on Permissions
46. le terminations In total there are 6 terminals to attach wires and only 5 of them are to be used They are labeled from left to right L1 L2 L3 blank LO and N Each wire must be securely attached to the terminals of the power switch Label on Switch Wire Power Cord L1 Phase Tri phase L2 Phase Tri phase L3 Phase Tri phase Blank LO Phase Single phase N Neutral Single phase ENWW Tri p ase AC Power Cord 25 Protective Earth conductors grounding The printer must be connected to a good quality dedicated ground line in order to avoid electrical risk Please note your obligation to comply with the Electrical Code requirements of the local jurisdiction of the country where the equipment is installed Protective Earth attachment A The ground wires coming from the tri phase power cord and from the single phase power cord must be fitted with round terminals suitable for attaching into M6 pillar terminal Reliable screw attachment must be used They are close to Protective Earth PE terminal marking which are located in the Cabinet on the right as shown on the picture below Protective Earth PE terminal markings 26 Chapter 5 Connect the power cables ENWW 6 Configure the electrical system Install the fuses and power jumper Manpower Time 1 person 5 minutes NOTE The electrical system inside the printer must be configured by the service engineer during _ installation A CAUTION _ If t
47. matically be displayed If not launch the RIP Queue and select Configure the Printer The following screen is displayed select Print to HP Internal Printer Server and click on the Configure button Configure Printer Port HP Scitex LX800 EJ Select the port that the printer uses for receiving data If your pinter uses the parallel port then choose LPT1 If your printer is connected via the network choose TCP IP After selecting the port click Configure to modify its properties Printer Port Print to HP intemal Prot Severe Print Forwarding 2 The following screen is displayed Enter or browse to the Internal Print Server shared folder 3 Enter the IP address of the printer to enable the dynamic media list retrieval Click Test to check that it responds Configure Port Eg Print to File Output Directory E Output Scitex Lx800 IP Address Enter the IP address or host name of the printer to load media type information etc automatically 192 168 134 82 4 Click OK to confirm the printer configuration ENWW Configure the RIP 65 HP Scitex Caldera RIP The HP Scitex Caldera RIP is sold with the HP Scitex LX800 LX600 Printer After the RIP software has been installed and the printer has been added to the RIP use the following procedure to configure the RIP 1 Go to the Special menu in the RIP and click on Server Admin 2 Click on Configure and select the Connection tab the
48. n normal boot mode the printer recognizes that the printheads are not installed Use the following procedure to install the printheads and also follow the instructions on the front panel 1 At the front panel select the Ink System icon and then Replace printheads 2 When requested by the front panel open the printhead access door in the side of the printer 3 Lift the carriage cover ENWW Install the printheads 59 4 Check that the new printhead is of the correct colors amp NOTE Each printhead has a unique shape and cannot be inserted into the wrong slot 5 Remove its packaging and protective cap TIP Keep the protective cap and do not lose it It may be necessary to store the printheads in the original protective caps for future servicing 6 Shake the printhead according to the instructions on the packaging 7 Put the new printhead into its correct place in the printer and lower its handle A CAUTION Insert the printhead slowly and vertically straight down It may be damaged if you insert it too fast or at an angle or if you rotate it as you insert it 8 When you have inserted all the printheads close the printhead latches 9 Close the carriage cover 10 Close the printhead access door 60 Chapter9 Prepare for printing ENWW ENWW If a printhead fails to work correctly try the following recommendations 1 Use the procedures in the Service Manual described under Large ink area
49. ng close to the fans which could cause injury and could also affect print quality by obstructing the air flow Do not touch gears or moving rolls during printing 2 Chapter 1 Safety precautions ENWW Heavy substrate hazard Special care must be taken to avoid personal injury when handling heavy substrates e Handling heavy substrate rolls always requires at least two people Care must be taken to avoid back strain and or injury e Always use a forklift pallet truck or other handling equipment to lift substrates e Always wear personal protective equipment including boots and gloves Ink handling Your printer does not use solvent inks and does not have the traditional problems associated with them However HP recommends that you wear gloves when handling ink cartridges or printhead cleaner rolls Warning and Cautions The following symbols are used in this manual to ensure the proper use of the printer and to prevent the printer from being damaged Follow the instructions marked with these symbols A WARNING Failure to follow the guidelines marked with this symbol could result in serious personal injury or death A CAUTION Failure to follow the guidelines marked with this symbol could result in minor personal injury or damage to the product Warning labels Label Explanation Current leakage may exceed 3 5 mA The printer can be connected to power supplies at different seTore conne voltages Identifies the P
50. nto position 9 Lower the carriage cover and close the door Press the OK key on the front panel 10 When you finish the purging process and are ready to start the printer select Check cleaner roll from the Ink System menu in normal printer mode Install the computer monitor LAN switch tray keyboard and mouse Manpower Tools Time 1 person T20 T30 Phillips screwdriver 30 minutes E NOTE Perform this task while you fill the intermediate ink tanks 1 Install the Keyboard platform with four T30 screws two of which you will find already screwed into the printer and route the keyboard and mouse cables through the hole in the top cover E NOTE Use the longer of the two power cables computer and monitor to power the monitor A WARNING Do not route the keyboard mouse or monitor cables over the front panel cable ENWW Install the computer monitor LAN switch tray keyboard and mouse 53 2 Open the sliding door and check that all cables are routed above the sliding door support Otherwise over the course of time the movement of the door will damage the cables Cables wrongly positioned hanging over the sliding door support g oa Cables correctly positioned supported above the sliding door support Use a T20 screwdriver to remove the monitor holder on the printer Remove the Phillips screws that secure the monitor arm and remove it Keep the screws Attach the holder to the monitor using the 4
51. nts 62 Chapter9 Prepare for printing ENWW If no window is displayed go to the Site Preparation document under the section where the network requirements are described and check that all the requirements for network connectivity have been met 4 Submita Testing Call including the following text in the comment box Customer Name Installation Call Remote Support Configuration Check Antivirus Registration Antivirus software is pre installed with the PC equipment Antivirus license will be valid for 5 years License renewal will be the Customer s responsibility and it s a requirement for the use of the Callme HP tool Note that the installation and registration process may vary after this document has been generated Always keep updated with the installation notes Web Cam Installation Unpack the web cam from the package and connect it to the PC of the printer Wait until the operating system displays HW ready to use Go to Windows Start gt Print Care Webcam gt and check the webcam function In case of any install issues re install the drivers from the CD included with the Web cam Load a substrate For information regarding loading and handling substrates see the User s Guide Connect the air supply 1 Locate the airgun and adaptor that was included with the printer shipment ENWW Antivirus Registration 63 2 The customer should have the correct air supply with the correct connection Use the adaptor to
52. ont panel enter the diagnostic menu and select Purge and Setup Menu gt Purge Printer Tubes 3 Begin connecting the quick connector To do so hold each end of the quick connection with your hands A WARNING Always handle the quick connector by the protective tubing to avoid damaging the internal fittings 4 Press and hold the green button on the ISM side of the quick connector 46 Chapter 7 Purge the ink system ENWW ENWW 5 6 Partially insert the quick connector until both sides of the connection are perfectly aligned Release the green button on the ISM side of the quick connector and complete the coupling You should hear a click A CAUTION Use only moderate force to make the connection If it is difficult to make the 7 8 9 connection do not continue Instead start the process again Using too much force could damage the internal fittings of the connectors or result in an incorrect color matching of the ink tubes Test the connection by gently pulling both connectors away from each other Make sure the quick connector is placed in the holding panel Press OK to start the purge Furg Printer tubes Check 1 Setup PHS are installed 2 Quick connector is eann t ed nTh n press OK At this point the printer sends ink to the carriage This process takes approximately 5 minutes 10 The front panel prompts you to confirm that ink has reached the air purgers Look at the air purgers 11
53. pport and make sure the customer accepts all disclaimers Configure Call HP Install the Antivirus Eset32 software T B Manually configure the printer s IP address If the customer does not have DHCP the printer and or Internal Print Server computer is not able to automatically retrieve an IP address In this case you must manually configure the IP address Use the following procedure to manually configure the IP address for the printer 1 Select the setup menu icon 2 Select Connectivity er VYiew printer information cae a Teta Em g i E LoOnnienc Tt Ti BFront panel options E Resets Printer logs 3 Select Gigabit Ethernet AGigabit Ethernet 4 Select View Information me View informat on View configuration B Modify configuration 78 Appendix B Manually configure the printer s IP address ENWW 5 Select TCP IP Modify configuration A TCP IP 6 Select IPV4 Settings MS IPVA SETTINGS E IPG SETTINGS IDLE TIMEOUT 7 Select Config Method IPV4 SETTINGS CONFIG METHODO E MANUAL SETTINGS PRIMARY ONS e SECONDARY DNS 8 Select Manual to change the configuration so the printer uses the manual settings CONFIG METHOD 9 From the IPV4 Settings menu select Manual Settings b gt CONFIG METHOD i W MANUAL SETTINGS P PRIMARY ONS SECONDARY ONS ENWW 10 Select IP Address to edit the settings MANUAL SETTINGS be IP ADDRESS S
54. qudiasisbosancestiananuasastassniuCustashouasoatuaane dat 3 Emergency Stop DUMONS sessie E S E aes 5 2 Introduction Installation guide overview sss ssssssssssssrrseressrosrrrsrssrrrsrssrrrsresrrrerernreerrrsresrrrsresnreererrrnerreenreerernreener 6 Manpower regu ired siisisisiriinsereinidnenei eni a a E aaa ai a a E a aaan ankaii 6 Tools required for installation cccccccsecccesceceeeeceeeceeeseeeseeecsaeeseeeeseeeeeaeesaueeseueesaeessueesegeessueesseeesaaes 6 MBO L COMO a A E E TE E A E ENA T 3 Receive the shipment gond MEC a iera E E E E E A E E EE 9 Move the printer over ramps ccccccsccecccseecaeeceeceecueceeeceeesaueeaueceeeseuesaeesesecaeecueecsessueetaesaueeseneneeenes 10 Remove the crate packaging cccccccsseccceccccseeceseesesececsecensececuecececeneesensueesseseneesenueeseneetesesssaesenaaes 10 Remove the printer from the pallet cccccccccccceseceeeeeeseceeeeeeeeeeeecesseeessaeeeeesesegeeseeesseeesseeesuseesaees 11 Lift the printer to a second floor using a crane cccccceeeccseeeeceeeecaeeeeseeeeeseeeeseeeeeseueesseeessaueesaeeesaneees 13 4 Set up the printer in the final position How t push the Printer osioiesrenereiseinnen niana aNu EEANN EAE A EANNA KENA ANADA i 15 Choose the final DOSIUON seseriai ienai Ee Aa a E ER A 15 Remove additional packaging ccccceecceeeceeeeeeeeeseeeese eee seeeseeeeseeeeseeeeeeeesaueesueeseeeaaeesaueeseneesseeesees 17 L
55. rinter Make sure you lift the printer high enough so the screws that attach the printer to the pallet do not touch the printer 12 Chapter3 Receive the shipment ENWW Lift the printer to a second floor using a crane At this point normally you would push the printer to the final location However if you need to make a second floor installation a crane will be needed to lift the printer The same guides used to lift the printer with a forklift should be used to lift the printer with a crane To do so lifting bars must be inserted into the forklift guides The lifting cables can either be attached to a spreader beam or directly to the crane In some cases the printer can be lifted by the crane without removing the crate If the unloading area for the crate has enough space to disassemble the crate safely this situation is ideal E NOTE The lifting bars spreader beam and any other crane attachment must be supplied by the customer For the exact specifications of the crane attachments see the Site Preparation Guide Z WARNING When lifting the printer with a crane extra caution should be taken to ensure that the cables do not apply pressure to the center covers or carriage beam A CAUTION The printer weight is not evenly distributed and it may tilt to the right side E NOTE The printer will bend as you lift it The following graphic illustrates how to lift the printer using lifting bars Option 1 6 5m Option 2 6m Option 1 1
56. rotective Earth PE terminal It is located inside the electrical control cabinet ENWW General safety guidelines 3 Label Explanation Electric shock hazard The printer has two mains supplies There are no operator serviceable parts inside the printer In case of operation of the fuse parts of the printer that remain energized may represent a hazard during servicing Refer servicing to qualified service personnel Turn off the printer using both Branch Circuit Breakers located in the building s Power Distribution Unit PDU before servicing See installation instructions before connecting to the supply Danger of electric shock In case of operation of the fuse parts of the printer that remain energized may represent a hazard during servicing Therefore ensure that the printer is completely turned off before servicing Risk of burns Do not touch the internal enclosures of the printer s drying and curing modules You are recommended to wear gloves when handling ink cartridges printhead cleaning cartridges and the printhead cleaning container When substrate has been loaded the carriage descends into its normal position and could crush your hand or anything else left underneath it Danger that your hands may become trapped between gearwheels When the printer is printing the printhead carriage travels back and forth across the substrate 4 Chapter 1 Safety precautions ENWW Emergency stop buttons
57. rt the printer in normal boot mode E NOTE The printer performs a complete system check during start up If a failure is detected during start up follow the troubleshooting instructions in the Service Manual 18 When the printer finishes initializing select the preferred language in the front panel Use a syringe to purge the tubes from the ISM to the printheads ENWW If the ink does not arrive to any of the air purgers you must use a syringe to complete the purging operation This procedure is only necessary if the ink did not arrive to one or more of the air purgers 1 Fill the printhead pockets with paper or cloth to prevent spilled ink or dirt from dirtying the printhead interconnect contacts 2 Use a cloth to remove the air purger to which ink did not arrive 3 Insert an empty syringe into the ink port where you removed the air purger Make sure the syringe plunger is pushed all the way into the syringe before you insert it into the ink port 4 Enter the service menu and select Purge and Setup Menu gt Purge Printer Tubes to perform the purge again 5 The air will pass from the tubes into the syringe until the ink reaches the syringe The syringe plunger will move by itself Ef NOTE Ifthe syringe plunger does not move at all pull it out no more than 1 mm Otherwise never manually pull the syringe plunger out 6 When the purge operation is finished put a cloth around the needle and remove the syringe quickly E
58. tem ENWW Choose delta or star Y configuration Manpower Tools Time 1 person T10 and M15 screwdriver M7 wrench 5 minutes There are two Delta Star terminal blocks located on the printer that must be configured Use the following table to make the configuration and follow the procedures below to access the two terminal blocks CAUTION Both Delta Star terminal blocks must use the same configuration Delta configuration Star configuration 1 Use the delta configuration for tri phase power supply voltages from 200 220 V between phases 2 Use the star configuration for tri phase power supply voltages from 380 415 V between phases Heating Module Configuration ENWW 1 Remove the six T10 screws securing the middle cover of the heating module and remove it X TIP The heating module cover you must remove is marked with orange tape rm Ty Choose delta or star Y configuration 29 2 To make the delta or star configuration use the metal strips and configure them according to the table Use an M7 socket wrench to secure them Curing Module Configuration 1 Remove all the T10 screws securing the right cover of the curing module and remove the cover X TIP The heating module cover you must remove is marked with orange tape 5 2 There is a strap that does not allow you to remove the terminal block Remove this strap taking care that you replace it after making the configuration
59. ure sensor for the color selected and slowly push the ink until it clearly reaches the quick connector purger and the purge bags TIP Make sure to insert the syringe far enough into the port In order to insert the ink correctly the tip of the syringe must engage a small spring inside the port A CAUTION Ifyou apply too much force to the syringe you may damage the ink system If there seems to be too much resistance stop pushing the ink with the syringe and try to identify possible problems CAUTION Never look away from the syringe If you need to look at the purge bags or something else in the room set down the syringe first The ink system components are easily broken TIP You will notice more resistance than before because the electrovalves are not open 44 Chapter 7 TIP If you run out of ink in the syringe you can refill the syringe from the ink cartridge Keep track of how much ink you remove from the ink cartridge because you will be asked to report the quantity of ink taken Remove the syringe from the purge port with a cloth around the needle to prevent spills Press OK to confirm that you have finished purging the ink tubes for the color selected Disconnect the purge bag and connect the ink cartridge If the ink cartridge is connected properly the ink cartridge LED shows a continuous green Continue with step 20 in the process of purging the ISM tubes If the problem is not solved after trying this
60. ver software will automatically be installed in the language you choose for Windows Vista ad Create two users Create an administrative user called HPAdmin and create a non administrative user called HPL65500 TIP HP recommends that you password protect all users gt Create a computer name that makes sense HP recommends a name like HPL65500 n where n is any number Update the rate index 1 Right click Computer and select properties 2 Click on Windows Experience Index 70 Appendix A Prepare the HP Internal Print Server Japan and Russia only ENWW 3 Click on Update my score Rate and improve your computer s performance P dure where bo ec Leim how you an optics you computer t peormance Your coiii had a Windas Experience Index baie icare of bata Component What ts rated Subscore Base scone Proceon Graphics Yiee end pet desks Calculations per second Desktop perfomance for Windows Aero 3D business and gamang graphics performance Disk date traccf er rate kahat do there minberi een Liim more about the piore gilin E Upds miy pigri S Lack iimg VAA 10d hel View softeare foe my base tone Cert Change the power settings 1 Select Control Panel gt Hardware and Sound gt Power Options Sse Control Panel b Hardware and Sound J Printers Addapinter Change default ponte Femoveaponber Send a fox AutoPlay Change delest setings for media or d

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