HP 45WDG User's Manual
Contents
1. 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 19 of 38 Hickory Industries Inc II Operating Instructions 1 0 Start Up 2 0 Shut Down d WARNING Switch the exhaust hood to on Open the gas cock at the rear of the machine Turn the knob on the manifold valve to the pilot position While pressing the flow index button down place a match or other type of ignition method to the pilot burner until it is lit Keep the knob pressed down for at least 40 60 seconds so that the thermocouple tip warms up and the pilot flame remains lit Release the knob The pilot flame should stay on Repeat the procedure for the other burners Turn the manifold valve knob to the desired setting on must be lined up with the flow index button for high flame or maximum heat The pipe burner should now light up Allow the unit to pre heat for about 15 minutes When ready to load the spits with product turn the light and the motor switches to the on position Turn the manifold valve knobs to the off position if all flames are to be shut off If the pilot light is to remain lit and2. e on D Qd eu i H l T x oo LL mEn i 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Page 6 of 38 201 223 0050 Fax 201 223 0950 Tel Hickory Industries Inc 1 4 Conversion and Adjustment Instructions 1 6 Before converting or adjusting the machine it is imperative that the manual gas cock be turned to the off position The electrical power to the machines should also be turned off When converting from one type of gas to another the main gas orifice or injector the pilot burner orifice or injector and the primary air adjustment must be changed according to the table on page 9 In addition the spring in the pressure regulator must be changed so that it can operate at higher pressures Verification for use with Natural Gas The highest flame setting on position on the manifold gas valves for each of the pipe burners can be confirmed by using the volumetric method in conjunction with the main gas meter From the pilot position turn the Gas Control Lever clock wise towards on until the lever goes no further To carry out this verification procedure it is necessary to obtain the heating value BTU ft of the local gas from the local gas company If the measured gas volume does not correspond to the values in the following table the first item which sho
3. 15 minutes ON ON The most important part in getting started with a rotisserie is knowing how to properly spit the product This is quite easy but it must be learned As an operator you will become an expert in spitting chick ens within half an hour There are two types of commomly used spits the angle spit and the regular spit The following pages describe and show how spitting is done with both these types of spits 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 22 of 38 5 0 Spitting Chickens A Using Angle Spits Hickory Industries Inc Figure 1 Chickens Ties When using a V or angle spit it is very important to tie or truss the product being cooked This prevents the product from moving around the spit and also prevents damage by preventing the legs and wings from flopping In this section we will show how to properly truss a chicken It is important to use a tie to fit the size of the product In this case we are tieing a 2 Ib chicken with a 6 tie Figure 2 Trussing Wings With the back of the chicken facing up take the tie and wrap it around the breast making sure to tuck the wings against the breast Pull on the tie as pictured You will also need to hold the chicken with your other hand Figure 3 Trussing Accross Back While pulling on the tie cross the strings so that you make an X across the back of the chicken
4. With the loop in your hand you will now need to tie the legs of the chicken 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 23 of 38 Hickory Industries Inc Figure 4 Trussing Legs While pulling on the tie loop the strings over the legs of the chicken Figure 5 Trussed Legs Make sure that both legs are securely held by the tie Figure 6 Trussed wings Make sure that both wings are securely held by the tie against the breast of the chicken 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 24 of 38 Hickory Industries Inc Figure 7 Pop up Thermometer The only way to tell if a chicken is done is take the intermal temperature Since it can be difficult to probe the chickens while they are in the rotisserie we recommend the use of pop up thermometer These inexpensive items should be place in the thickest part of the chicken which is the breast The thermostat will pop out when the internal tem perature reaches 185 F Figure 8 Chicken Ready to Spit With the chicken trussed and the pop up thermom eter in place the chicken is ready to be spitted with an angle spit Figure 9 Spitting Accessories In order to make the use of the angle spits fast and easy we offer an accessorie called a Spit Holder Hickory Part 195 This aluminum plate offers si
5. distributor Pilot burner Thermocouple tip is not f Adjust thermocouple position ignites Main enveloped by pilot flame burner initially b Thermocouple is not Only the themocouple tip should be ignites but heated enough by flame or enveloped by the pilot flame and then goes out itis being heated along the heated The pilot flame must be entire length too much strong and blue in color Primary air intake blocked c Clean or adjust opening according or must be adjusted to table in page 9 Thermocouple is loose at Tighten all thermocouple one of the connections connections Defective thermocouple Replace thermocouple service co Burners too Gas pressure too low a Contact service or gas company weak b Wrong orifice size b Install correct orifices Burner Too much primary air Adjust the primary air intake back fires contact service company Pilot flame Flames on pipe burners Block off holes on the main burner does not stay disrupting pilot flame pipe directly below the pilot burner on Defective thermocouple Replace thermocouple service co 1 12 Testing or checking for safety After a conversion a new installation or after a repair it is important that the unit be tested to insure that it operates properly This should include the following Test for gas leaks Check that the unit has enough clearance behind and to the sides Check that enough primary and secondary air is availabl
6. only the pipe burners are to be shut off turn the manifold valve knobs to the pilot position Note that to turn the knobs to the off position one must pull out on the locking mechanism on the knobs and then turn the valve to the off position After all of the loaded spits have been removed turn the motor and lights off Close the gas cock at the rear of the machine if the pilot flames are also shut off Turn off the exhaust hood Do not clean the machine or glass while these are hot Everything should be cooled down before cleaning 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 20 of 38 Hickory Industries Inc 3 0 Working with the Rotisserie A Cooking Temperature The desired temperature in the rotisserie can only be set with the manifold valve knob Setting on is for the high flame setting and represents about 540 F The grilling temperature can be reduced by turning the knob counter clock wise CCW towards the pilot position i Flow Index Button Reduced Flame Setting wx J O Off Locking Mechanism bc Gas Control Lever High Flame Setting Manifold Valve Knob in Pilot Position As a general rule the higher the grilling temperature the shorter the cooking time However when working with the Old Hickory rotisserie one must consider that the temperatures will vary from top to bottom The top of the un
7. the high flame setting on position Allow the unit to pre heat burn for 10 to 15 minutes Verify that the flow rate is calibrated to the appropriate flow rate indicated in the table 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 8 of 38 Hickory Industries Inc 1 8 Orifice Diameters Primary Air Intake Settings and Pressure Regulators 3 16 Natural 5 5 5 holes 9 55 3211 1 3 1 8 Propane 11 2 holes 55 3221 3 16 Butane 11 2 holes 55 3221 3 16 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 9 of 38 Hickory Industries Inc 1 9 Changing Gas Orifices 1 9 1 Changing the Main Gas Orifice l The venturi tubes and manifold valves are on the same side as the spit handles On each venturi loosen the lock nuts 7 8 wrench and then move the nut and the air intake cap all the way to the top of the nipple 3 With a 3 4 wrench loosen the nipple so that it can be removed from the venturi 4 With the nipple orifice assembly off separate the main orifice from the nipple with a pipe wrench or a pair of pliers Nipple Lock Nut Air Intake Cap Venturi Tube LLL Venturi Assembl Re assemble all of the components with the new main orifice Make sure that the proper air intake adjustm
8. 050 Fax 201 223 0950 Page 14 of 38 Hickory Industries Inc 1 16 Parts List for N 4 S WDG Item Qty Description Material Length Size Manufacturer 113 39 Ceramic Radiants Single Face Ceramic Hickory 1 Accordian Door Option SS Hickory 120 2 Drip Pan45 SS Hickory 121 2 Drip Pan Plug Brass Hickory 122 2 Drip Pan Receptacle Brass Hickory 131 2 Fiber Motor Worm Gear Fiber Hickory 409T 1 Glass Track Top SS Hickory 409B 1 Glass Track Bottom SS Hickory 410 2 Glass Trolley 45 Alum Hickory 2 Handle 45 Alum Hickory 150 2 Lamp Par 120 V Hickory 155 2 Motor 1 3 HP 120V Hickory 157 2 Motor Worm Steel SS Hickory 158 33 Oil Lite Bushing Brass Hickory 159 6 Pillow Block Bearing 5 8 SS Hickory 414 2 Reflector Panel 45WDG Curved SS Hickory 415 3 Reflector Panel 45 WDG Flat SS Hickory 182 1 Shaft 5 8 SS Hickory 184 22 Shaft Worm Nylon Hickory 420 2 Spit Plate N 45 Exterior SS Hickory 421 1 Spit Plate N 45 Center SS Hickory 414 1 Top Reflector Single SS Hickory 227 3 Venturi Cap Iron Hickory 229 3 Venturi Lock Nut 3 8 ID 3 4 OD Iron Hickory 231 3 Venturi Nipple Steel Hickory 233 3 Venturi Threading Tube Brass Steel Hickory 234 3 Venturi Tube Iron Hickory 232 3 Main Orifice Nat Gas Brass Hickory 162 3 Pilot Burner includes pilot orifice Steel Hickory 163 3 Pilot Gas Line Alum Hickory 164 3 Pilot Thermocouple Copper Hickory 138 3 Gas Pipe Burner Steel 1 1 2 Hickory 175 3 Retainer Rod 45 for Ceramics SS Hickory 152 2 Lamp So
9. 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 11 of 38 Hickory Industries Inc 1 10 Checking the Connected Gas Pressure Nominal Pressure 1 11 Close the gas cock where the gas line is connected to the machine and attach a manometer to the tap allen screw on the gas cock With the manometer connected open the gas cock ignite all burners and set the manifold valves to on or maximum setting Along with all other gas appliances at the location in operation measure the gas pressure This nominal pressure should be 5 5 W C for natural gas and 11 W C for LPG If the measured pressure falls below the range mentioned above the installer should try to find the cause of the problem and resolve it A typical source of this problem is that the gas line pipe diameter leading up to the unit is too small If it is not possible to resolve the problem the local gas company or gas supplier should be contacted so that they can resolve the problem If the nominal pressure is below 5 5 W C for natural gas or below 11 W C for LPG the unit should not be operated These should be adjusted to the ideal settings using the pressure regulating screw on the pressure regulator If the pressure is too high and can not be adjusted downward check to see if the proper adjusting spring is in place If this is correct the regulator membrane may have been ruptured by excessive gas pressure and may have to be replaced Do not ope
10. 950 Page 2 of 38 Hickory Industries Inc Il OPERATING INSTRUCTION 20 1 Start Up 20 2x Shut Down 20 3 Working with the Rotisserie 21 4 Cooking Times 22 5 Spitting Chickens 23 A Using Angle Spits 23 B Using Regular Spits 28 6 Loading and Unloading Spits 33 Ts Checking Chickens for Doneness 34 8 Cooking other Products 34 9 Cleaning 34 10 Maintenance 36 III CRITICAL CONTROL STEPS FOR PREPARATION AND COOKING 37 OF BARBECUE CHICKENS IV WARRANTY 38 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 3 of 38 Hickory Industries Inc I INITIAL STEPS 1 Placing the Machine Barbecue products are often bought on impulse The continuous style rotisserie models have been designed for maximum viewing by both the customers as well as the operator The unit usually has a front glass surface and should be placed where it will get the best and most exposure Wherever the unit is placed remember that the operator will need continual access through the glass doors WARNING THESE MACHINES ARE OVENS AND SHOULD NEVER BE PLACED WITHIN PUBLIC ACCESS FOLLOW MINIMUM CLEARANCE REQUIREMENTS FOR ALL UNITS AS PER SPECIFICATION GUIDES 2 Assembling the Machine The N 45G come fully assembled except for the glass spits skewers baskets and thumb screws which are individually packed Check all parts and accessories with your packing list Remove all tape on glass and viny
11. Hickory Industries Inc wner s Operating Manua USA Hickory Rotisseries Models N 45WDG 45SWDG PLUS E i SP 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 1 of 38 Hickory Industries Inc INDEX I INITAL STEPS 1 Placing the Machine 2 Assembling the Machine 3 Electrical Connection 4 Gas Connection 5 Venting 1 0 Installation Instructions 1 1 12 1 3 1 4 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 14 1 15 1 16 1 17 General Information Description of the Data Plate Machine Drawings and Dimensions Conversion and Adjustment Instructions Adjustments and Verification for use with Natural Gas Natural Gas Flow Table Consumption 1 7 1 Volumetric Method to Verify the High Flame Setting Mathematical Orifice Diameters Primary Air Intake Settings and Pressure Regulators Changing Gas Orifices 1 9 1 Changing the Main Gas Orifice 1 9 2 Changing the Pilot Gas Orifice Checking the Connected Gas Pressure Nominal Pressure Maintenance Response to Technical Problems and Solutions Testing or Checking for Safety Description of the Electrical Connection Electrical Diagram Parts List for N 45G Parts List explosion diagram AHA A O 0000 N I QV Uta oa tA e e e onm e e e xm Ln Yon A A UO N NY KF O O 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0
12. MPERATURE does not fall below 140 F Warmer tem perature insures that the ambient air temperature in the warmer is correct but does not insure product temperature Advanced preparation and storage of spitted product should be in an autho rized properly covered and maintained bin set aside for storing spitted product in the walk in refrigeration unit THE MOST CRITICAL STEP IN THE PREVENTION OF CROSS CONTAMI NATION IS THE HUMAN HAND THEREFORE HANDLING RAW PROD UCT AND THE WASHING OF HANDS IS THE MOST CRITICAL CONTROL STEP IN PREVENTING CROSS CONTAMINATION 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 37 of 38 Hickory Industries Inc IV WARRANTY HICKORY INDUSTRIES WILL WARRANTY ALL ROTISSERIES FOR ONE YEAR FROM THE DATE OF ORIGINAL INVOICE WARRANTY INCLUDES ALL PARTS EXCEPT BULBS AND GLASS WARRANTY CONDITION IS THAT ALL WARRANTY DOCUMENTS MUST BE SIGNED AND MUST BE RETURNED TO HICKORY BY THE USER AFTER RECEIPT OF THE ROTISSERIE THE COMPANY HICKORY RESERVES THE RIGHT TO REVIEW ALL WARRANTY CLAIMS BY ITS AUTHORIZED REPRESENTATIVE AND IF NEGLIGENCE OR ABUSE IS FOUND THE CLAIM WILL BE DISALLOWED 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 38 of 38
13. OXIMATELY 5 MINUTES TO BURN OFF ANY CHEMICAL RESIDUE THAT MAY BE REMAINING FROM THE CLEANING PROCEDURE Recommendation now would be a good time to spray the interior of the oven with KOTE You will be prepared for tomorrow s cooking cycle NOTE On a monthly basis to ensure that the burner is operating efficiently remove the ceramics and use a paper clip to clean any debris from the burner openings Additionally the venturi air inlet gap needs to be cleaned This can be done using a paring knife or business card Refer to the operating manual 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 35 of 38 Hickory Industries Inc 10 Maintenance Procedures for Continuous Cook Rotisseries The mosteffective maintenance procedure that you can perform will be the daily cleaning procedure Monthly To ensure that the burner is operating efficiently remove the ceramics and use a paper clip to clean any debris from the burner openings To ensure proper air gas mixture the venturi air inlet gap needs to be cleaned This can be done using a paring knife or business card Refer to the operating manual Every 6 Months To ensure thatthe shaft worm nylon gears properly mesh with the spit gears place a spit into each spit position with the motor running Ifthe gears jump or do not align properly adjust them using the allen wrench provided DO NOT OVER TIGHTEN THE SC
14. REWS Every 12 Months Inspect the spit plates and verify that the brass oil lite bushings are in place for each spit position Replace any worn or missing bushings Remove the glass and inspect for scratches and or chips If any are found replace the glass as soon as possible Also inspect the glass trolleys If they are worn replace them Units with sliding side doors the upper and lower slides needed to be greased 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 36 of 38 Hickory Industries Inc CRITICAL CONTROL STEPS FOR PREPARATION AND COOKING OF BARBECUE CHICKENS 10 11 12 13 Clean and sanitize preparation sink Clean and sanitize spits skewers and thumbscrews Use only the designated sink for raw product Rinse off chickens in the preparation sink Follow product spit up procedure in manual Load spitted product into machine Follow loading instructions in manual Thoroughly wash and sanitize hands before touching switches and or dials Follow operating instructions for oven operation Check product for doneness as per instruction manual Follow unloading procedures Use a designated surface for cooked product only Insure that no cross contamination occurs with any surface previously used for raw product including employee hands If placing product in a display warmer ensure that the product temperature NOT WARMER TE
15. VOLTS 60 CYCLE AC CURRENT 1 3 HP SINGLE PHASE 1725 RPM BURNERS 4 burners for 45 Plus LISTED GAS INPUT PER BURNER 60 000 BTU H 69D6 PRESSURE TYPE OF GAS NAT MFG DATE MINIMUM INSTALLATION CLEARANCE SIDE 6 INCHES BACK 6 INCHES MAXIMUM LAMP WATTAGE 150 WATTS FOR INSTALLATION ON A COMBUSTIBLE FLOOR Gas fired Food Service Equipment Classified by Underwriters Laboratories Inc In accordance with American National Standards Institute ANSI Z 83 11b 1991 Gas Food Service Equipment Ranges and Unit Boilers WARNING This unit must be installed and connected in accordance to the latest regulations and can only be operated in conjunction with forced ventilation or exhaust hood This unit has been designed for professional use only and may only be installed or repaired by licensed service agencies Before installing or using this equipment read these instructions 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 5 of 38 Hickory Industries Inc imensions 1 3 Machine Drawings and D 0 4 jE Ly
16. ace Figure 20 Pressing Chicken Towards Skewer When viewed from the breast side of the chicken the bottom of the drum stick is being pushed back while the meaty part of the leg is puffed up for better presentation Note that the skewer is not going straight through the drum stick 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 29 of 38 Hickory Industries Inc Figure 21 Locking Wings The wings must be locked or tucked in place When using the models N 5 5 and N 10 10 the locking method pictured here is only recom mended with birds up to 234 lbs With larger birds the wings must be tucked under the breast with elastic ties or wing tuckers If the wings are locked on large birds the wings on the adjacent spits will rub or catch preventing the spits from rotating freely This will cause the wings to break off or the gear mechanism to jam Figure 22 Tucking Wings With larger birds the wings must be tucked under the breast with elastic ties or wing tuckers Figure 23 Tucked Wings Notice how the wings are tucked agains the breast By tucking instead of locking the wings the working or rotating diameter of the chicken has been reduced 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 30 of 38 Hickory Industries Inc Figure 24 Inserting D
17. cket Ceramic Hickory 214 3 Switch 1 Pole Hickory 110 2 Caster w brake Nylon Hickory 111 2 Caster w o brake Nylon Hickory 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 15 of 38 Hickory Industries Inc 1 16 Parts List for N 45WDG Contd Item Qty Description Material Length Size Manufacturer 417 9 Spit Regular Complete with screws SS Hickory 179 2 spit Roll Pin 1 8 Stainless SS Hickory 190 9 Spit Regular without collar SS Hickory 191 9 Spit Collar SS Hickory 192 9 Spit Gear Nylon Hickory 419 9 Spit Handle 6 Short Nylon Hickory 185 4 Spit Skewer Double SS Hickory 186 2 Spit Skewer Single SS Hickory 219 6 Acc Thumb Screw SS Hickory 408 2 Tempered Glass 30 x33 3 4 Tempered Glass Hickory 407 2 Glass Frame 45 SS Hickory 165 1 Pressure Regulator 3 4 Alum 3 4 Maxitrol 7A 1 Pipe Steel 3 5 3 4 Hickory 135 Gas Cock Valve Steel 3 4 7B 1 Pipe Steel 6 3 4 Hickory 7C 3 T Connector Steel 3 4 Hickory 7D 6 Nipple Adapter 3 4 to 3 8 Steel 1 7 Hickory 132 3 Flexible Pipe SS 4 25 3 8 Dormont 180 3 Manifold Gas Valve SS 3 8 Baso 7E 3 Nipple Steel 1 5 3 8 Hickory 226 3 Venturi Assembly Iron 3 8 1 1 2 Hickory 228 3 Venturi Elbow 90 Iron 1 1 2 Hickory 7F 1 Pipe Steel 14 5 3 4 Hickory 7G 1 Pipe Steel 16 3 4 Hickory 7H 1 Pipe Cap threaded Steel 3 4 Hickory The following parts are not shown in the diagrams 123 1 Electrical Grounding Cap Hi
18. ckory Electrical Wire Janor Wire 1 Connection Cable TIP Products 104 1 Contact Section 242 terminal Buchanan 105 1 Contact Section 250 end piece Buchanan All components are inventories and sold through Hickory Industries and their distributors and dealers 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 16 of 38 Hickory Industries Inc 152 pr LLL 1n J n J a al EEG av Su 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 17 of 38 Hickory Industries Inc oy Co 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 18 of 38 Hickory Industries Inc
19. e strong blue flames Check for potentially flammable objects or potential flammability problems Check the gas distribution systems Check for proper ventilation and exhaust Check for proper room ventilation 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 13 of 38 1 14 1 15 Hickory Industries Inc When first installing after repairing or after cleaning the units it 15 1mportant to make sure that all components are properly in place a There should be a total of 9 evenly spaced ceramic bricks sitting above each main pipe burner b The ceramics must be sitting directly on the burners These ceramic bricks should also be placed so that they fit between the ceramic support rods c The burner pipes should not have any holes flames directly below the pilot burner assembly If holes flames are present they will overheat the thermocouple or blow out the pilot flame preventing the main burner from staying lit Description of the Electrical Connection The electrical connections are to be made in accordance to local and national codes All gas machines operate with 120 Volt single phase 60 Hz A NEMA 5 15P plug is supplied with the units All pertinent electrical information can be taken from the electrical diagram Electrical Diagram All Models 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0
20. en is done at 185 F MAKE SURE TO REMOVE THE SKEWERS FROM BETWEEN THE CHICKENS PRIOR TO SERVING IT TO CUSTOMERS 8 Cooking other Products These units can be used to cook anything from quail to turkeys pigs lamb goat vegetables potatoes fish and much more The baskets can be used for the cooking of chicken parts brochettes and any thing else that cannot go on a spit A variety of other accessories is also available for specific types of products Please consult the factory for a complete list of cooking accessories 9 Cleaning Instructions for Continuous Cook Rotisseries The most effective maintenance procedure that you can perform will be the daily clean ing procedure Prior to First Cook While the oven is still cold spray all interior panels with KOTE FOR GAS MODELS Using the shield provided cover the top row of ceramics and spray the interior of that area with KOTE Repeat the process covering the remaining rows of ceramics DO NOT SPRAY KOTE DIRECTLY ON THE CERAMICS OR THE PILOT LIGHTS FOR ELECTRIC MODELS When spraying KOTE near the elements adjust the spray nozzle pattern and try not to spray directly on the elements Removethe wire racklocated above the drip pan and spray the sides of the drip pan with KOTE Replace the wire rack and spray it with KOTE After Each Cooking Cycle Spray the inside of the glass doors with an approved glass cleaner and wipe with a soft cloth Drain the greasy water from the drip pan and
21. ent is made for the new type of gas according to the tables on page 9 The flames should be blue in color must be stable and must not lift off the burner 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 10 of 38 Hickory Industries Inc 1 9 2 Changing the Pilot Orifice 1 To reach the pilot burner open the sliding glass doors the sliding or hinged metal door remove all spits as well as all ceramics Before removing mark the position of the support bracket on the side wall Loosen the pilot burner assembly by removing the two screws which attach each pilot burner support bracket to the main body of the machine With the assembly loose carefully pull the entire assembly forward about 6 Pilot Orifice Pilot Flame ee Openings Thermocouple Pilot Burner Assembly Loosen the gas line connection to the pilot orifice with a 7 16 wrench Carefully separate the gas line from the pilot burner From the pilot burner carefully remove the pilot orifice using a 1 2 wrench Reassemble the pilot burner using the new pilot orifice and place the support bracket in its original position The following pilot orifices are to be used with each type of gas Pilot Orifice Marking LPG 3221 Verbally confirm model 45 when ordering Natural Gas 3211 Verbally confirm model 45 when ordering 4900 Westside Avenue North Bergen New Jersey 07047 N
22. f the spit and add the next chicken Depending on the size of the birds and on the rotisserie model each spit will accommodate three to four 2 Ib chickens Once completed the spit is ready to be placed in the rotisserie 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 27 of 38 B Using Regular Spits Hickory Industries Inc Figure 15 Inserting Single Bottom Skewer Attach a single skewer with a thumb screw at least 1 2 from the square end of the spit The skewer must be on the round section of the spit Figure 16 Fastening Bottom Skewer Use the T shaped tool supplied with the unit to tighten the thumb screw This will prevent the bottom skewer from sliding off the screw Figure 17 Using the Spit Holder Even though the chickens can be spitted on a work table the use ofthe Spit Holder Hickory Part 195 will make the spitting process much easier 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 28 of 38 Hickory Industries Inc Figure 18 Inserting Chicken Take the chicken with the drumsticks in the direction of the attached skewer and slide the spit through the cavity of the chicken Figure 19 Tucking the Legs The legs must be tucked between the skewer prongs and the center spit Note that the bottom of the drum stick is what is being locked in pl
23. it will have higher temperatures due to the natural convection The cooking temperatures indicated above refer to the top section of the machine For this reason the product on the top spits will be cooked faster than the product on the lower spits This factor allows for continuous cooking As the top spits are ready they should be removed The spits directly below should then be moved up one spit position thus freeing a spit position at the bottom of the unit This bottom position can then be loaded with fresh raw product By loading raw product to the bottom there is no danger of cross contamination WARNING The only way to be sure that the product is completely cooked is by taking the internal temperatures For example with poultry the internal temperature must be at least 185 F at the inner side of the thigh For example when preparing chicken 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 21 of 38 Hickory Industries Inc 4 0 Cooking Times Product Cooking Time Chicken 45 60 minutes Turkey 120 170 minutes Ribs 20 45 minutes Beef Roast 45 minutes to 104 F Pork Loin 45 minutes to 135 F Salmon 20 30 minutes Duck 120 minutes Vegetables 20 minutes Zuccini Potatoes 40 minutes 5 0 Spitting Chickens Temperature ON 1 2 power increase to ON for last 20 min ON ON ON ON 1 2 power 105 minutes ON
24. kory Industries Inc 6 Loading and Unloading Spits On the N 45G you do not need to open the front sliding glass doors of the machine in order to load the spits If your unit is equipped with hinged side doors these must be opened in order to insert and or remove the spits With the side s open use a barbecue fork to grab a spit on one end inside the single skewers You can then use your free hand to hold the spit handle With the motor switch on or off first insert the round end of the spit and position it on the oil lite bushing on the center plate see Figure 27 Then position the spit gear next to the handle so that it meshes with the shaft worm on the vertical drive shaft Shift the spit from side to side so that the space formed between the spit collar and the spit gear fits fits falls onto the oil lite bushing on the spit plate Reverse procedure to unload Shaft Worm Spit Plate 1 Spit Gear Spit Collar Oil Lite Bushi Figure 28 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 33 of 38 Hickory Industries Inc 7 Checking Chickens for Doneness Depending on the model being used a 2 Ib chicken will take between 50 minutes and 1 hour 20 minutes to cook in a pre heated oven when the thermostat is set for MAXIMUM By using a stem type thermometer the operator MUST determine the interior temperature of the chicken to test for doneness Chick
25. l coating on stainless steel before operating the machine 3 Electrical Connection The electrical connections on the N 45G is less than 15 amps 120V so just connect the plug sup plied with the unit into a regular outlet 4 Gas Connection The N 45G gas connection must be performed by a licensed gas fitter All units are supplied with a main shut off valve gas cock and a pressure regulator 5 Venting The N 45G is fully opened along the top for air evacuation and must be placed under a canopy type hood 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 4 of 38 Hickory Industries Inc II Installation Instructions 1 1 General Information The Operating Instructions are to be given to the operator of the rotisserie All unit operators are to be familiar with the functions of the rotisserie The Operating Instructions should be kept in a location close to the rotisserie It should be easily recognizeable and easily accessible These rotisseries can be used with both natural and LPG gases The rotisseries can be converted or adjusted to any type of the locally distributed natural and LPG gases It is recommended that a repair and maintenance contract be signed with the manufacturer s agent distributor or service agency 12 Description of the Data Plate COMMERCIAL COOKING APPLIANCES NORTH BERGEN NJ 07047 MODEL SERIAL no e MOTOR 110 115
26. ouble Skewers With the first chicken in place insert a double skewer down the length of the spit into the shoulders of the first chicken No thumb screw is required for the double skewers WARNING When driving the double skewer into the chicken do not exert pressure from the end of the prongs These are sharp and will pierce a finger or hand if not careful Only apply pressure at the bottom of the U shaped half of the skewer Figure 25 Double Skewer in Place With the double skewer in place insert the next chicken down the length of the spit and position the chicken as previously described Figure 26 Loaded Spit When the loading of the chickens is complete the end of the spit must be locked in place with another single skewer 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 31 of 38 Hickory Industries Inc Figure 13 Completing the Load Slide a single skewer with a thumb screw into place from the top Figure 14 Tightening Final Skewer Compress the chickens by exerting pressure on this last skewer and tighten the thumb screw securely Figure 15 Securing the Load Tighten the thumb screws with Hickory s thumb screw tightening tool This will prevent the chick ens from coming loose 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 32 of 38 Hic
27. rate the rotisserie if the gas pressure is too low If the pressure is too low and can not be adjusted upward also check the regulator If this is correct verify the pressure coming out of the main gas meter or the diameter of the gas pipe feeding gas to the unit If the gas line is under sized the appropriate pressure may not be reached Do not operate the unit if the pressure falls below 5 5 W C After the pressure has been set close the gas cock once again remove the manometer seal the pressure regulator and then re open the gas cock WARNING After an installation repairs or maintenance make sure that there are no gas leaks anywhere in the gas lines or system Maintenance response to technical problems reasons for problems and solutions Should a technical problem arise for any reason shut off the machine and call for technical service 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 12 of 38 Hickory Industries Inc A routine maintenance should be carried out at least once a year Contact your local certified service company for maintenance Burners do No gas flow Make sure that all gas valves are notignite open and that gas is reaching unit Gas container too cold Remove and control the gas valve especially with butane atthe connection manual or the Water in gas freezes LPG pressure regulator Contact in gas regulator gas company or
28. replenish with fresh water 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 34 of 38 Hickory Industries Inc At The End of Each Day Turn burners valves or element switches to the OFF position and allow the oven to cool down Remove any spits or baskets allow them to soak for 15 20 minutes using a solution of warm water and detergent Rinse clean following guidelines for rinsing amp sanitizing Remove the wire rack and clean it in the sink using a solution of warm water and detergent Drain the greasy water from the drip pan and replenish with a solution of warm water and detergent Using either a sponge oracloth wipe downthe interior ofthe oven with the solution removing any grease fat Wipe dry the interior of the oven with a soft cloth USE CARE WHEN CLEANING NEAR THE PILOT ASSEMBLY IF YOU ACCIDENTALLY MOVE THE THERMOCOUPLE BE SURE THAT YOU SNAP IT BACK INTO POSITION Drain the solution from the drip pan wipe clean and return to the oven along with the wire rack Clean the glass with an approved glass cleaner Do not use abrasives or razor blades as they will mar and or scratch the surface causing it to break without notice Wipe clean the area around the controls with a sponge or soft cloth GAS MODELS RE LIGHT THE PILOTS AND TURN ON ALL BURNERS SET TO HIGH ELECTRIC MODELS TURN ON ALL OF THE ELEMENTS RUN THE UNIT FOR APPR
29. uld be checked is the incoming connected gas pressure If the pressure is correct it must be verified that the proper size gas orifices are in place a Gas Line Input Connection Thermocouple Connection Gas Control Lever in Pilot position Pilot Gas Connection uu Gas Line Output connection to venturi Manifold Valve 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 7 of 38 Hickory Industries Inc 1 7 Natural Gas Flow Table EE e Gas Flow per Burner 40 000 BTU Of Bum infr rig Flame Setting 57 75 24 00 24 00 1 7 1 Volumetric Method to Verify the High Flame Setting Mathematical WARNING No other gas equipment can be in operation during this procedure Calculation of flow rate E in ft hour E FP H 1 E Flow rate in ft minute FP High Flame Power setting in BTU hr H Heating value in BTU ft 1 Thus for natural gas E 60 000 BTU hr 57 75 ft hr 0 96 ft min 1040 BTU ft E 0 96 ft min Calculation of the natural gas needed in 1 hour by a 45WDG 3 burners at full power 57 15 3 TBS 2 89 ft min The time and the flow measurements should be taken at the gas flow meter with a chronometer stop watch To run the test open the manual gas cock valve start up the unit according to the start up instructions on page 24 and set the manifold valves to
30. x holes where the base square end of the angle spit can be inserted 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 25 of 38 Hickory Industries Inc Figure 10 Using the Angle Spit Insert the bottom handle of the spit into the Spit Holder Figure 11 Spitting a Chicken Spit the chicken through the cavity The chicken should be inserted through the head or at least where the head used to be first Figure 12 Chicken Position on Spit When spitting the chicken make sure that the breast is sitting on the flat exterior side of the spit Notice on the picture how the breast is not directly on the rounded corner of the spit but above one of the flat parts of the V It is also important to note that the legs and the tie must sit on the same flat side of the spit This picture shows exactly how the chicken should look when spitted 4900 Westside Avenue North Bergen New Jersey 07047 N 45 Series Manual12 00 Tel 201 223 0050 Fax 201 223 0950 Page 26 of 38 Hickory Industries Inc Figure 13 Incorrectly Spitted Chicken This picture shows a chicken with the legs improp erly placed Note how the chicken seems to hang to one side When spitted this way the chickens will tend to bounce up and down causing the chicken to break up Figure 14 Complete Spit After inserting the first chicken push it all the way to the bottom o
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