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HP 30 30 User's Manual

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1. iS5 series Filtros Footprint Footprint Filters VARIADOR ror CODIGO INTENS TENSION berucas DIMENSIONES MONTAJE Peso TORNILLOS SE SAUDA INVERTER POWER CODE CURRENT VOLTAGE LEakace DIMENSIONS MOUNTING Wear DEFMACION OUTPUT CURRENT L W H y X MOUNT CHOKES TRIFASICOS THREE PHASE NOM MAX V008iS5 2 0 8kW SV015iS5 2 15KW FFS5 T012 x 12A 250VAC 0 3A 18A 329 x 149 5 x 50 315 x 120 M5 FS 2 V022iS5 2 22KW SV037i55 2 37KW FFS5 T020 x 20A 250VAC 0 3A 18A 329 x 149 5 x 50 315 x 120 M5 FS 2 SV055iS5 2 55kW FFS5 T030 x 30A 250VAC 0 3A 18A 415x199 5x60 401x160 M5 FS 2 SV075iS5 2 7 5KW FFS5 T050 x 50A 250VAC 0 3A 18A 415x199 5x60 401x160 M5 FS 2 SV110iS5 2 TIKW SV150i55 2 15KW 100A 250VAC 0 3A 18A FS 3 SV185iS5 2 18KW SV220i55 2 kW 120A 250VAC 0 3A 18A FS 3 SV008iS5 4 0 8kW SV015iS5 4 15KW FFS5 T006 x 6A 380VAC 0 5A 27A 329 x 149 5 x 50 315 x 120 M5 FS 1 SV022i55 4 22KW SV037iS5 4 37KW FFS5 T012 x 12A 380VAC 0 5A 27A 329 x 149 5 x 50 315 x 120 M5 FS 2 SVO55iS5 4 5 5kW SV075iS5 4 75KW FFS5 T030 x 30A 380VAC 0 5A 27A 415x 199 5 x 60 401 x 160 M5 FS 2 SV110iS5 4 11kW SV150iS5 4 TEKW FFS5 T051 x 51A 380VAC 0 5A 27A 466 x 258 x65 440 5 x 181 M8 FS 2 SV185iS5 4 18kW FFS5 T060 x 60A 380VAC 0 5A 27A
2. Model Number 008 015 022 037 055 075 110 150 185 220 SV xxx ACtionMaster 2 Motor HP 1 2 3 5 7 5 10 15 20 25 30 Rating kW 0 75 15 2 2 3 7 5 5 7 5 11 15 18 5 22 Capacity kVA 1 9 3 0 4 5 6 1 9 1 12 2 17 5 22 9 28 2 33 5 Output FLA A 5 8 12 16 24 32 46 60 74 88 Ratings Frequency 0 400 Hz 0 120Hz for Vector control Voltage 200 230 V 3 Input Voltage 3 Phase 200 230 V 10 Ratings Frequency 50 60 Hz 5 Lu On the Board Braking Circuit On the Board On the Board Optional Braking Unit Resistor 4 Optional Resistor Average Braking Dynamic 100 100 150 150 Torque Braking Max Continuous aoe 5 seconds 5 seconds 15 seconds Controlled by Braking Unit Baking Time Max Duty 3 ED 2 ED 5 ED 5 ED Weight lbs 10 1 10 1 10 6 10 8 16 5 17 0 30 4 31 5 42 8 44 1 460V Class 1 30HP Model Number 008 015 022 037 055 075 110 150 185 220 SV xxx ACtionMaster 4 Motor HP 1 2 3 5 75 10 15 20 25 30 Rating kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 Capacity kVA 1 9 3 0 45 6 1 9 1 12 2 18 3 22 9 29 7 34 3 Output ELA A 2 5 4 6 8 12 16 24 30 39 45 Ratings Frequency 0 400 Hz 0 120Hz for Vector control Voltage 380 460 V 3 Input Voltage 3 Phase 380 460 V 10 Ratings Frequency 50 60 Hz 5 Dynamic Braking Circuit On the Board i On the Board On the Boa
3. Application Parameter Code When you want to use the auto tuning function FU2 41 44 When you want to operate using PID feedback FU2 50 54 When you want to change the reference frequency for acceleration and deceleration FU2 70 When you want to change the acceleration and deceleration time scale FU2 71 When you want to set the initial keypad display that is displayed when the power is turned ON FU2 72 When you want to set the user defined display FU2 73 When you want to adjust the gain for the motor RPM display FU2 74 When you want to set the dynamic braking DB resistor mode FU2 75 76 When you want to verify the inverter software version FU2 79 When you want to change the connection from one motor to the other motor which use difference parameters FU2 81 90 When you want to copy the inverter parameter to another inverter FU2 91 92 When you want to initialize the parameters FU2 93 When you want to prevent the parameters from being changed FU2 94 I O Group When you want to set the analog voltage or current for the frequency reference 1 0 01 10 When you want to set the operating method when the frequency reference is lost 0 11 When you want to change the functions for the input terminals P1 P2 and P3 10 12 14 When you want to check the status of the input output terminals 10 15 16 When you want to change the response time of the input terminals 1 0 17 When you want to use the
4. Inverter Motor MCCB ELB on MAO AC Input Contactor AC Reactor DC Reactor Models HP CMC R S T U V W Ground Fuse CMC SVO08ACti 1 ABS33a EBS33 SMC 10P 2 14 2 14 3 5 12 10A 2 13 MH 5 7A 7 00mH 54A onMaster 2 SV015ACti 2 ABS33a EBS33 SMC 10P 2 14 2 14 3 5 12 15A 1 20 mH 10 A 4 05 mH 9 2 A onMaster 2 SV022ACti 3 ABS33a EBS33 SMC 15P 2 14 2 14 3 5 12 25A 0 88 mH 14A 2 92 mH 13 A onMaster 2 SV037ACti 5 ABS33a EBS33 SMC 20P 3 5 12 3 5 12 3 5 12 40A 0 56 mH 20A 1 98 mH 19A onMaster 2 SVOSSACTi 75 ABS53a EBS53 SMC 25P 5 5 10 5 5 10 5 5 10 40A 0 39 mH 30A 1 37 mH 29A onMaster 2 SV075ACti 10 ABS63a EBS63 SMC 35P 8 8 8 8 5 5 10 50A 0 28 mH 40A 1 05 mH 38 A onMaster 2 SV110ACti 15 ABS103a EBS103 SMC 50P 14 6 14 6 14 6 70A 0 20 mH 59A 0 74 mH 56A onMaster 2 SV150ACti 20 ABS103a EBS103 SMC 65P 22 4 22 4 14 6 100A 0 15 mH 75 A 0 57 mH 71 A onMaster 2 SV185ACti 25 ABS203a EBS203 SMC 80P 30 3 30 3 22 4 100A 0 12 mH 96A 0 49 mH 91 A onMaster 2 SV220ACti 30 ABS203a EBS203 SMC 100P 38 2 30 3 22 4 125A 0 10 mH 112A 0 42 mH 107A onMaster 2 SVOOSACTi 1 ABS33a EBS33 SMC 10P 2 14 2 14 2 14 6A 8 63 mH 2 8A 28 62 mH 2 7 A onMaster 4 SV015ACti 2 ABS33a EBS33 SMC 10P 2 14 2 14 2 14 10A 4 81mH 4 8A 16 14 mH 4 6 A onMaster 4 SV022ACti 3 ABS33a EBS33 SMC 20P 2 14 2 14 2 14 10A
5. Chapter 7 Options 5 LED Indicator lamp description DBU has three LED indicator lamps Display Description POWER Power LED turns Red when input power is applied to DBU RUN RUN LED is blinking while the DBU is activated by motor regenerating energy OHT The unit shuts down the output and turns OHT LED ON when the heatsink is overheated in operation by its protection function gt POWER LED Red indicates input power is applied O O O gt RUN LED Green indicates Dynamic braking is active OHT POWER RUN gt OHT LED Green indicates Over Heat Trip occurs 7 30 Chapter 7 Options 7 6 4 Micro surge filter Designed for Inverter driven 400V Class motor In the PWM type inverter a surge voltage attributable to wiring constants is generated at the motor terminals Especially for a 400V class motor the surge voltage may deteriorate the insulation When the 400V class motor is driven by the inverter consider the following measures Measures It is recommended to taking either of the following measures 1 Rectifying the motor insulation For the 400V class motor use an insulation rectified motor Specifically 1 Specify the 400V class inverter driven insulation rectified motor 2 For the dedicated motor such as the constant torque motor and low vibration motor use the inverter driven dedicated motor 2 Suppressing the surge voltage on the inverter o
6. thverter Canactty Grounding wire Sizes AWG mm 200V Class 400VClass Below 5 HP 12 3 5 14 2 7 5 10 HP 10 5 5 12 3 5 15 20 HP 6 14 8 8 25 30 HP 4 22 6 14 Chapter 1 Installation MB Wires and Terminal Lugs Refer to the following table for wires terminal lugs and screws used to connect the inverter power input R S T and output U V W ire Inverter Capacity enna E Ring Temas Screw Size mm AWG Kgf cm Ib in R S T U V W R S T U V W R S T U V W 1 3HP M3 5 15 10 2 4 2 4 2 2 14 14 5 HP M3 5 15 10 2 4 2 4 3 5 3 5 12 12 7 5 HP M4 15 10 5 5 5 5 5 5 5 5 5 5 10 10 200V 10 HP M4 15 10 14 5 8 5 14 8 6 8 Class 15 HP M5 26 18 14 5 14 5 14 14 6 6 20 HP M5 26 18 22 6 22 6 22 22 4 4 25 HP M6 45 31 38 8 38 8 30 30 2 2 30 HP M6 45 31 38 8 38 8 38 30 2 2 1 5HP M3 5 15 10 2 4 2 4 2 2 14 14 7 5 HP M4 15 10 5 5 5 5 5 5 3 5 2 12 14 400V 10 HP M4 15 10 14 5 8 5 3 5 3 5 12 12 Class 15 HP M5 26 18 14 5 14 5 5 5 5 5 10 10 20 HP M5 26 18 22 6 22 6 14 8 6 8 25 HP M6 45 31 38 8 38 8 14 8 6 8 30 HP M6 45 31 38 8 38 8 22 14 4 6 m Power and Motor Connection r s t e n Bi 8 u v w ee 3 Phase Power Input Power supply must be connected to the R S and T terminals Connecting it to the U V and W terminals causes internal damages to the inverter Arranging the phase sequence i
7. Setting Range Moe LCD 7 Seq Description FDT 1 0 Output frequency arrival detection FDT 2 1 Specific frequency level detection FDT 3 2 __ Frequency detection with pulse FDT 4 3 Frequency detection with contact closure Frequency detection with contact ETS 4 lclosure inverted FDT 4 OL 5 Overload detection IOL 6 __ Inverter overload detection Stall 7 Stall prevention mode detection OV 8 Over voltage detection LV 9 Low voltage detection OH 10 Overheat detection Setting Range sha LCD 7 Seg Description Lost Command 11 Lostcommanddetection Run 12 Inverter running detection Stop 13 Inverter stop detection Steady 14 Steady speed detection Nine E Exchange signal outputs COMM line 16 Ssearch 17 Speedsearch mode detection Step pulse 18 Step detection in Auto mode Seq pulse 19 Sequence detection in Auto mode Ready 20 Inverter ready detection Trv ACC 21 Traverse acceleration frequency Trv DEC 22 Traverse deceleration frequency MMC 23 Usedfor MMC operation Zspd Dect 4 0 Rpm detection signal during vector control Torq Dect 25 Torque detection signal during vector and sensorless control FDT 1 When the output frequency reaches the reference frequency target frequency AXA AXC terminal is CLOSED Output Frequency N J Reference Frequency _ 10 4312 gt Time AXA AXC CLOSED gt Time AXA AXC c
8. Control LPF Gain Bias keypad 1 Draw amp Override SUBA Cd orSUBC LPF Gainfias da Draw Mode DrawPerc 9 Max Frequency 6 69 CHAPTER 7 OPTIONS The ACtionMaster series inverter provides many options for various applications See the following option table and select the proper options according to your application Option Name Description Internal Installation Sub Boards Sub A Board Extended I O Extended I O Module Three Multi Function Inputs P4 P5 P6 Three Multi Function Outputs Q1 Q2 Q3 Auxiliary Analog Frequency Reference V2 LM Load Meter Output 0 10V Sub B Board Speed Feedback Encoder Pulse Input Speed Feedback AOC BOC A A B B Encoder Pulse Output FBA FBB Vector control PG operation and reference freq via pulse input Sub C Board Extended I O Extended I O Module Three Multi Function Inputs P4 P5 P6 One Multi Function Outputs Q1 Isolated Auxiliary Analog Frequency Reference V2 Two Isolated Analog Meter Output AM1 AM2 Sub D Board Extended I O Speed Feedback Extended I O Module Three Multi Function Inputs P4 P5 P6 Two Multi Function Outputs Q1 Q2 Auxiliary Analog Frequency Reference V2 Encoder Pulse Input Speed Feedback AOC BOC A A B B Encoder Pulse Output FBA FBB
9. Common Features Specification Control Method VIF Control Sensorless Vector Control Speed Torque Sensored Vector Control Speed Torque Selectable Frequency Setting Digital Reference 0 01 Hz Below 100 Hz 0 1 Hz Over 100 Hz z Resolution Analog Reference 0 03 Hz 60 Hz Frequency Accuracy Digital 0 01 of Max Output Frequency 5 Analog 0 1 of Max Output Frequency gt VIF Ratio Linear Square Pattern User V F Overload Capacity 150 of Rated Current for 1 Min 200 of Rated Current for 0 5 sec Characteristic is Inversely Proportional to Time Torque Boost Manual Torque Boost 0 20 Auto Torque Boost OPERATION Input Signal Operation Method Key Terminal Communication Operation Frequency Setting Analog 0 10V 4 20mA Additional ports VR 12V 10mA V2 0 10V for Sub Boards Digital Keypad Start Signal Forward Reverse Multi Step Up to 8 Speeds can be Set Use Multi Function Terminal Multi Step 0 6 000 sec Up to 4 Types can be Set and Selectable for Each Setting Use Multi Function Accel Decel Time Terminal Accel Decel Pattern Linear U Curve S Curve Selectable Emergency Stop Instantly Interrupts the Inverter Output 5 Refer to Chapter 7 Options for DBU and DB Resistors Jog Jog Operation Auto Operation Operates via Internal Sequence by Setting Multi Function Terminal
10. Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test Basic EMC Publication IEC 1000 4 2 1995 Electromagnetic compatibility Basic immunity standard Radiated radio frequency electro magnetic field Immunity test Radio electromagnetic field from digital radio telephones Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transients burst immunity test Basic EMC Publication IEC 1000 4 4 1995 Electromagnetic compatibility Basic immunity standard Conducted disturbances induced by radio frequency fields Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 8 Power frequency magnetic field immunity test Basic EMC Publication IEC 1000 4 8 1993 vi EMC INSTALLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility EMC Directive 89 336 EEC and Low Voltage LV Directive 73 23 EEC using a technical construction file However Conformity of the inverter with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements Many factors can influence total machine installation compliance Essential Requirements for CE Compliance Following conditions must be satisfied for CMC inverters to meet the CE EMC requirements 1 CE compatible CMC inverter 2 Ins
11. Jog Operation 1 0 20 Jog Frequency Frequency Jump Operation FU2 10 16 Frequency Jump Timing the Electronic Brake Operation 1 0 42 43 Frequency Detection Level 1 0 44 Multi Function Output l l DRV 04 Motor Speed Displaying the Rotating Speed FU2 74 Motor RPM Display Gain Function Alteration Prevention FU2 94 Parameter Lock Energy Saving FU1 39 Energy Saving Auto Restart Operation After Alarm Stop FU2 27 28 Auto Retry 2nd Motor Operation FU2 81 90 2 4 Function PID Feedback Operation FU2 50 54 PID Operation Frequency Reference Signal and Output Adjusting 1 0 01 10 Analog Frequency Setting Define the Multi Function Input Terminals 1 0 12 14 Define the Multi Function Input Terminals Define the Multi Function Input Terminals I O 44 Multi Function Auxiliary Contact Output Setting Commercial Line inverter Switchover Operation 1 0 12 14 Define the Multi Function Input Terminals I O 44 Multi Function Auxiliary Contact Output Setting Frequency Meter Calibration 0 40 41 FM Output Operate by Communicating with a Computer 1 0 46 Inverter No 1 0 47 communication Speed 10 48 49 Loss of Reference APPENDIX B PARAMETERS BASED ON APPLICATION Application Parameter Code DRV Group When you want to change the frequency setting DRV 00 When you want to change the acce
12. Option Boards Device Net Embedded DeviceNet protocol CAN Controller Inverter Connection Max 64 Input Voltage DC 11 25V Baud Rate 125 250 500k bps CSMA CD NBA Method PLC Communication F Net Connection with Fnet Communication Module for GLOFA PLC Inverter Connection Max 64 Baud Rate 1M bps Token Method RS 485 RS 485 Communic ation Inverter Connection Max 32 Baud Rate Max 19200 bps Profi Bus Connection to ProfiBus Network Device Type Profibus DP Slave Inverter Connection Max 64 Baud Rate Max 12M bps EXTETTIAI Installati d Keypad LCD 32 Character Display Download and Upload from the Keypad 7 Segment Six Digit 7 Sengment Display 7 1 Chapter 7 Options Option Name Description Remote Cable Remote Cable O 2m 3m 5m long keypad cables for separate keypad installation Dynamic DB Resistor O Enables Inverter to decelerate rapidly Braking DB Unit o DB units are provided as an option for 15 30 HP inverters Note Refer to option manual for more details 7 2 Chapter 7 Options The following table shows the Sub Board Selection Guide According To Functions Sub Board Type Function Description SUB A Board EXT 02 Multi Function Input Terminal P4 s J J _EXT 03 Multi Function Input Terminal P5 S a i EXT 04 Multi Function Input Termina PS _EXT 05_ V2 Mode Selection
13. FU2 94 Parameter Write Protection FU2 gt Para lock ola 5 94 0 Factory Default 0 0 6 33 Factory Default This code is used to exit a group when using a 7 segment keypad After pressing PROG ENT key set the value to 1 and press the IPROG ENT key again to exit Related Functions FU1 99 Return Code 1 0 99 Return Code EXT 99 Return Code COM 99 Return Code Chapter 6 Parameter Description FU2 Notes 6 34 Chapter 6 Parameter description I O 6 4 Input Output Group I O I O gt VI volt x2 I O 00 Jump to Desired Code 04 0 00 V Factory Default 10 00 V 10 00 04 10 00 I O gt Jump code 00 1 This is the maximum voltage of the V1 input at which inverter outputs maximum frequency Jumping directly to any parameter code can be ae ee a i 05 60 00 accomplished by entering the desired code number This 2 code is available only with LCD keypad Factory Default 60 00 Hz 60 00 This is the inverter output maximum frequency when there 0 01 0 05 Analog Voltage Input V1 Signal is the maximum voltage I O 03 on the V1 terminal Adjustment Reference Frequency A This is used to adjust the analog voltage input signal when 10 05 the frequency is referenced by the control terminal V1 This function is applied when DRV 04 is set to V1 or V1 Reference frequency versus Analog voltage input curve can
14. In Torque mode LCD display Trque mode 7 Segment 04 lf the DRV 04 Frequency or Torque Mode is set to 2 V1 3 I 4 V1 l see the description of I O 01 10 Analog Voltage Current input signal adjustment f FU2 39 is set to 4 Sensorless_T or 6 Vector_TRQ speed is displayed as the percent to the rated torque Torque command is settable in DRV 04 Frequency or Torque Mode DRV 04 setting value is separately saved according to which control mode Speed or Torque is selected in FU2 39 Control mode selection Setting Range LCD 7 Seg Description Keypad 1 0 Frequency is set at DRV 00 The frequency is changed by pressing PROG key and entered by pressing ENT key The inverter does not output the changed frequency until the ENT key is pressed Keypad 2 1 Frequency is set at DRV 00 Press PROG key and then by pressing the A IV key the inverter immediately outputs the changed frequency Pressing the ENT key saves the changed frequency VI 2 Input the frequency reference 0 10V to the V1 control terminal Refer to the I O 01 to I O 05 for scaling the signal Input the frequency reference 4 20mA to the I control terminal Refer to the 1 0 06 to I O 10 for scaling the signal Viti 4 Input the frequency reference 0 10V 4 20mA to the V1 I control t
15. 15 Sec 45 2000 TYPE 3 30 2400 TYPE 3 18 5 25 5 15 Sec 35 2400 TYPE 3 20 3600 TYPE 3 22 30 5 15 Sec 30 2800 TYPE 3 20 3600 TYPE 3 30 40 37 50 45 60 55 75 75 100 3 DB Resistor Wiring When wiring connect the DB Resistor as SHORT as possible 7 20 Chapter 7 Options e DB resistor wiring for 1 5 HP Inverter DB Resistor Max distance 5m Analog freq output 2 0 10V FWD Run Stop RX Max Current thru REVRun Stop Liu Fault reset Jog DB resistor terminal Terminal description B1 B2 Connect the DB Resistor to Inverter terminal B1 B2 Thermal sensors provided with the DB resistor P1 is ON TH1 TH2 Shorted at normal ambient temp and P1 is OFF TH1 TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B TH1 TH2 Chapter 7 Options e DB resistor wiring for 7 5 10HP Inverter DB Resistor Max distance 5m Analog freq output 2 RX Max Current thru PC 5mA BX RST JOG P1 Multi function input terminal p2 Vl0 12 Setting Ext Trip B Fault reset Jog P3 CM DB resistor terminal Terminal description B1 B2 Connect the DB Resistor to Inverter terminal B1 B2 Thermal sensors provided with the DB resistor P1 is ON TH1 TH2 Shorted at normal ambient temp and P1 is OFF T
16. FU2 75 Select the DB resistor mode when the regenerative load Is Byname braking FU2 76 connected Refer to DBU manual for more details 4 6 Chapter 4 Function Settings 8 Operation starting method Parameter Name Code Description Motor starting method FU2 20 FU2 20 Power on run Startna method FU2 21 FU2 21 Restart after Fault Reset 9 FU2 26 FU2 26 Number of Auto Restart Attempt FU2 27 FU2 27 Delay Time Before Auto Restart See parameter description for more FU2 22 ia i Speed search function is available during Accel trip i FU2 23 l 3 Speed Search Selection FU2 24 instant power failure restart after fault reset and auto FU2 25 restart See parameter description for more 4 1 3 Advanced function 2 setting 1 PID operation The inverter can be used to exercise process control e g flow rate air volume or pressure via PID feedback control Parameter Name Code Description PID control setting FU2 41 FU2 60 _ Setting parameters for PID control 2 Jog and Multi speed operation Parameter Name Code Description Multi function input 10 12 14 If O 12 14 are set to Speed H Speed M Speed L terminal setting EXT2 4 multi speed operation up to speed 7 enable ane ume eisai yee 10 17 Effective for eliminating noise in the freq setting circuit input terminal DRV 05 7 Speed reference value 10 21 11
17. signal is affected by noise causing unstable operation of the inverter increase this value Increasing this value may make response time slower EXT V2 volt x1 07 0 00 V 07 0 00 Factory Default 0 00 V 0 00 This is the minimum voltage of the V2 input at which the inverter outputs minimum frequency EXT gt V2 volt yl 08 0 00 Hz 08 0 00 0 00 Hz 0 00 This is the minimum frequency the inverter outputs when there is the minimum voltage EXT 07 on the V2 terminal EXT V2 volt x2 y 3 09 10 00 09 0 00 V Factory Default 10 00 V 10 00 This is the maximum voltage of the V2 input at which the inverter outputs maximum frequency EXT gt V2 volt y2 10 60 00 Hz 10 60 00 Factory Default 60 00 Hz 60 00 This is the maximum frequency the inverter outputs when there is the maximum voltage EXT 09 on the V2 terminal Reference Frequency A EXT 10 ZI EXT 08 gt EXT 09 Analog Voltage Input V2 EXT 07 Reference Frequency vs Analog Voltage Input V2 0 to 10V T D Chapter 6 Parameter Description EXT Reference Frequency Related Functions DRV 04 Frequency Mode A 1 0 01 1 0 05 V1 Adjustment EXT 21 EXT 12 Usage of Pulse Input Signal Sub B EXT gt F mode 14 None 14 0 EXT 19 Pulse Input Factory Default None 0 EXT 18 EXT 20 0 to 10 kHz This function is to select the usage of encoder pulse signal Reference Frequen
18. 1 N These functions are to protect the motor from overheating without using additional thermal overload relay Inverter calculates the temperature rising of the motor using several parameters and determines whether or not the motor is overheated Inverter will turn off its output and display a trip message when the electronic thermal feature is activated FU1 gt ETH select 50 No Factory Default No 0 This function activates the ETH parameters by setting Yes FUlb ETH 1min 51 150 150 150 31 150 Factory Default This is the reference current when the inverter determines Chapter 6 Parameter description FU1 the motor has overheated It trips in one minute when 150 of rated motor current established in FU2 33 flows for one minute t Note The set value is the percentage of FU2 33 Rated Motor Current FU1 gt ETH cont 52 100 52 100 Factory Default 100 100 This is the current at which the motor can run continuously Generally this value is set to 100 and which means the rated motor current set in FU2 33 This value must be set less than FU1 52 ETH 1min t Note The set value is the percentage of FU2 33 Rated Motor Current Load Current A FU1 51 ETH 1min FU1 52 ETH cont gt Trip Time 1 minute Motor i2t Characteristic Curve FUlb Motor type sh 53 0 53 Self cool Factory Default Self cool 0 To make the ETH function Motor i
19. 4 The tester should display several mega ohms when open The tester can display terminal is shorted for a short time and then display several mega ohms because of the electrolytic capacitor The tester should display x Q xx Q when terminal is shorted If all measured values are about the same individual modules are OK 4 Diode module and IGBT module checking points Test Polarity Measured Test Polarity Measured Elements Element Value Value DI R DCP Short D4 R N Open DCP R Open N R Short Diode D2 S DCP Short D5 S N Open Module DCP S Open N S Short T DCP Short T N Open di DCP T Open di N T Short U B1 Short U N Open a B1 U Open I N U Short IGBT V B1 Short V N Open Module T9 BI V Open w N V Short W B1 Short W N Open Tr2 UE BI W Open i N W Short 8 6 Chapter 8 Troubleshooting amp Maintenance 8 5 Maintenance The ACtionMaster series is an industrial electronic product with advanced semiconductor elements However temperature humidity vibration and aging parts may still affect it To avoid this it is recommended to perform routine inspections 8 5 1 Precautions m Be sure to remove the drive power input while performing maintenance m Be sure to perform maintenance only after checking that the bus has discharged The bus capacitors in the electronic circuit can still be charged even after the power is turned off M
20. Description g None 0 Forward and Reverse run is available Forward Prev 1 Forward run is prevented Reverse Prev 2 Reverse run is prevented FU1 05 Acceleration Pattern FU1 06 Deceleration Pattern FUlbAcc pattern i 05 0 05 Linear Factory Default Linear 0 FUlbDec pattern 06 0 06 Linear Factory Default Linear 0 Chapter 6 Parameter description FU1 Different combinations of acceleration and deceleration patterns can be selected according to the application Setting Range LCD 7 Seg Description Linear 0 This is a general pattern for constant torque applications S curve This pattern allows the motor to accelerate and decelerate smoothly The actual acceleration and deceleration time takes longer about 40 than the time set in DRV 01 and DRV 02 This setting prevents shock during acceleration and deceleration and prevents objects from swinging on conveyors or other moving equipment U curve This pattern provides more efficient control of acceleration and deceleration in typical winding machine applications Minimum The inverter makes shorten the acceleration time by accelerating with a current rate of about 150 of its rated current and reduces the deceleration time by decelerating with a DC voltage rate of 95 of its over voltage trip level Appropriate application When the maximum capability of the inverter and t
21. EXT 06 Fitering Time Constant for V2 Input Signal J EXT 07 V2 Input Minimum Voltage __ i _ExT 08_ Frequency Corresponding to V2 Input Minimum Voltage ST __ ExT 09 V2 Input Maximum Voltage TE EXT 10 Frequency Corresponding to V2 Input Maximum Voltage lt ExT 14 Usage for Pulse Input Signal EXT 45 Pulse Input Signal Selecton S __ I EXT 16 Encoder Pulse Selection EXT 47 Filtering Time Constant for Pulse Input Signal Joo o S __ 1 ExT 48 Pulse Input Minimum Frequenoy S EXT 19 Frequency Output corresponding to Pulse Input Minimum Frequency EXT 20 Pulse Input Maximum Frequency CM __ Y ey Frequency Output corresponding to Pulse Input Maximum Frequency ExT 22 P GantorPGOpton a e oi i ExT 23 GainforPG Option __ LL i ExT 24 Sip FreguencyforPGOp on d LO Y_ EXT 25 P Gain for Sensored Vector SPD EXT 26 Gain for Sensored Vector SPD EXT 27 Forward Torque Limit o Reverse Torque Limit Multi function Output Terminal Q1 Multi function Output Terminal Q2 32_ M a a ee cl oo ee anni ca OS _ EXT 32 Multifunction Output Termina Q3 Y_ L eli SL peli i fr ddl a a preci alalaaji a Jaf afla u LM Load Meter Output Selection LM Output Adjustment EXT 40 AMI Analog Meter 1 Output Selection EXT 41 AMI Output Adjustment EXT 42 AM2 Anal
22. Not using Auto Change Function The inverter keeps the order Main motor RLY1 gt RLY2 gt RLY3 gt AUX and do not change the running order of auxiliary motors M1 ACti M1 main M2 ACti 1 Auto Change Function is applied only to aux motors The inverter changes the order of auxiliary motors except the main motor connected to the drive Running order is Sequence Circuit for Inter Lock Configuration Main Motor RLY1 RLY2 gt RLY3 AUX And then it is changed to Main Motor gt RLY2 gt RLY3 gt AUX gt RLY1 APP 27 Auto Change Time APP 28 Auto Change Level 2 Auto Change Function is applied to all motors The inverter changes the order of all motors The inverter operates the initial motor and the others are directly powered by commercial line It should be used with Inter Factory Default 72 00 72 00 lock function after configuring external inter lock sequence circuit as shown below APPPAUtOEX intv 2 27 72 00 72 00 APPPAutoEx level 28 20 28 20 Factory Default 20 20 3 Phase Pal This function is used to protect motor from running alone for a long time by changing operation to other motor Auto Change is accomplished when the following conditions are satisfied 1 The time set in APP 27 is over 2 The actual value of controlling amount is less than the value set in APP 28 3 Only one motor is running When above three conditions are met the inverter stops
23. motor by using the multifunction input terminal Following table is the 2 functions corresponding to the 1st functions FU2 gt Para read 91 No Factory Default No FU2 gt Para write 92 No Factory Default No This is useful for programming multiple inverters to have same parameter settings The LCD keypad can read upload the parameter settings from the inverter memory and can write download them to other inverters This t The 1 functions are applied if the multifunction terminal is not defined to 2nd Func or if it is not ON The 2 9 function parameters are applied when the multifunction input terminal set to 2nd Func is ON Parameters not listed on the table above are applied to the 2nd motor as to the 1st motor nd i st j inti nets E nes Bescripuon function is only available with LCD keypad 2nd Acc time _ Acc time SARA FU2 82 DRV 02 ui e aa 2nd Dec time Dec time Dscelstaiga ine FU2 83 FU1 21 2nd BaseFreq Base freq Base Frequency FU2 gt Para read FU2 84 FU1 29 91 Yes 2nd V F WF Pattem S2 mode FU2 85 FU1 27 E F 3 Parameter Upload 2nd F boost Fwd Boost ovara Torque posi Li FU2 86 FU1 28 a 2nd R boost __ Rev Boost Reverse gue NOOR FU2 87 FU1 60 2nd Stall Stall Level Stall pre
24. 5 Way 8 Step Fault Reset Trip Status is Removed when Protection Function is Activated Operating Status Frequency Detection Level Overload Alarm Stalling Over Voltage Under Voltage Inverter gt Overheating Running Stop Constant Speed Inverter By Pass Speed Searching Auto Operation di Step Auto Operation Sequence 2 Fault Output Contact Output 30A 30C 30B AC 250V 1A DC 30V 1A 2 Indicator FM LM Choose 1 from Output Frequency Output Current Output Voltage DC Voltage Output Torque Output Voltage 0 10V for FM Linear output 15V Max LM Pulse output 500Hz for LM Operation Function DC Braking Frequency Limit Frequency Jump Second Function Slip Compensation Reverse Rotation Prevention Auto Restart Inverter By Pass Auto Tuning PID Control Air Pressure Inverter Trip Over Voltage Under Voltage Over Current Fuse Open Ground Fault Inverter Overheating Motor E Overheating Output Phase Open 5 Overload Protection External Fault 1 2 Communication Error Loss of Speed Command Hardware L Fault Option Fault etc E Inverter Alarm Stall Prevention Overload Alarm Temperature Sensor Fault Momentary Power Loss Less than 15msec Continuous Operation More than 15msec Auto Restart Possible Operation Output Frequency Output Current Output Voltage Frequency Value Setting Operating Speed DC Keypad Information Voltage Output Torque a Trip Indicates a Fault when the P
25. FU2 Group Selection Nesi I Not i Press DRV 22 I O Group Selection All i e Te displayed in Not available i PROG ENT DRV 2312 EXT Group Selection i i 62 LCD keypad i DRV 24 COM Group Selection es 62 DRV 25 APP Group Selection 6 2 12 Code DRV 23 through DRV 24 appears only when a Sub Board or an Option Board is installed 5 2 Chapter 5 Parameter List 5 2 Function 1 Group FU1 Keypad Displa Code Description ve apay oa 7 Segment FU1 00 Jump to Desired Code Jump code None FU1 03 Run Prevention Run Prev Forward Prev Reverse Prev Linear S curve Acceleration Pattern U curve Minimum iS Optimum Linear S curve Deceleration Pattern g U curve Linear Minimum Optimum BI Decel FU1 07 Stop Mode Stop mode DC brake Decel Free run DC Injection Braking DcBr freq Frequency DC Injection Braking ae On delay Time DC Injection Braking DcBr value Voltage DC Injection Braking i DcBr time Time Starting DC Injection DcSt value 0 to 200 50 Braking Voltage Starting DC Injection i DcSt time 0 to 60 sec 0 1 0 Braking Time PreExTime Hold Time No Flux Force 100 0 4 orzo Feng Fut 21 Base Frequency Base freq acute not frail ne 62 Fut 22 Staring Frequency Start freq no ee 6 2 FU1 23 Frequency Limit selection Freq limit e FU1 24 4 Low Limit Frequency F limit Lo FU1 22 to FU1 25 001 0 50 Hz no 13 Code FU1 08 through
26. Note Inverter is not tripped by this function t Note The set value is the percentage of FU2 33 Rated Motor Current Output Current A FU1 54 OL Level Time FU1 54 OL Level AXA AXC ON gt Time gt t1 t1 t1 FU1 55 Overload Warning Time Overload Warning Related Functions FU2 33 Rated Motor Current 1 0 44 Multi function Auxiliary Contact Output FU1 56 Overload Trip Selection FU1 57 Overload Trip Level FU1 58 Overload Trip Delay Time FU1P OLT select 56 Yes 56 1 Factory Default Yes 1 FU1 gt OLT level 57 180 37 180 Factory Default 180 180 FU1 gt OLT time 58 60 0 sec 58 60 0 Factory Default 60 0 sec 60 0 Inverter cuts off its output and displays fault message when the output current persists over the FU1 57 Overload Trip Level for the time of FU1 58 Overload Trip Time This function protects the inverter and motor from abnormal load conditions D 7 Chapter 6 Parameter description FU1 t Note The set value is the percentage of FU2 33 Rated Motor Current Output Current A FU1 57 OLT Level Time FU1 57 OLT Level t_ _ _ FU1 58 OLT Time Overload Trip Output Frequency A gt Time Overload Trip Operation Related Functions FU2 33 Rated Motor Current FU1 59 Stall Prevention Mode Selection Bit set FU1 60 Stall Prevention Level o F
27. si GE Chapter 5 Parameter List Keypad Display Setting Range Factory Adj Code Description Duino Page LCD i i 7 Segment Default RUS g Encoder Feedback ENC EXT 14 Pulse Input Signal F pulse set A B No las Selection A B pl EXT 16 Encoder Pulse Number F pulse num 10 to 4096 1024 Filtering Time Constant i i f F filter 0 to 9999 ms 1 10 ms Yes 6 2 for Pulse Input Signal I Pulse Input Minimum i F pulse x1 0 to 100 kHz 0 01 0 00 kHz Yes 6 2 Frequency I Frequency Output Corresponding to Pulse ini 0 to FU1 20 0 01 0 00 Hz Yes Input Minimum Frequency Pulse Input Maximum EXT 20 F pulse x2 i 0 to 100 kHz 0 01 10 00 kHz Yes 6 2 Frequency i Frequency Output Corresponding to Pulse i 0 to FU1 20 0 01 60 00 Hz Yes Input Maximum Frequency EXT 22 P Gain for Sub B 0 to 9999 3000 EXT 23 I Gain for Sub B i 0 to 9999 Slip Frequency for EXT 24 PG Slip Fregi 0 to 200 1 100 Yes 6 2 Sub B Board P Gain for i i EXT ASR P Gain i 10 to 500 0 1 100 0 Yes Sensored Vector SPD Gain for i EXT 26 ASR I Gain i 10 to 9999 ms 1 200 ms Yes Sensored Vector SPD i EXT 27 Forward Torque Limit i 0 to 200 180 EXT 28 Reverse Torque Limit T 0 to 200 180 ves EXT 30 Multi Function Output Q1 define FDT 1 Yes 6 2 Terminal Q1 Define Lost Command 5 16 EXT 17
28. the running motor and changes motor to run by the order set in APP 26 and then continues operation according to new order Wiring Diagram for Inter Lock Configuration If Auto Change Level APP 28 is set to 0 the function is initiated only when the motor is in Stop or Sleep state The gt D N Chapter 6 Parameter Description APP count time for Auto Change is depend on Auto Change Mode APP 26 In mode 0 inverter starts counting only when auxiliary motor is running In mode 1 or 2 inverter starts counting when any motor is running including main motor APP 29 Inter Lock Selection APP Inter lock 29 aa No Factory Default No 0 By setting this code to Yes the multi function input terminals P1 P4 are used as auxiliary motor operating condition of RLY1 RLY2 RLY3 and AUX The multi function input terminal should be turned on to run the corresponding auxiliary motor If running with any multi function input terminal open with this function the inverter starts motors except the corresponding motor If multi function input happens to be turned off during motor running the inverter stops all running motors and restarts running with only normal motors except the subject motor By setting this parameter to Yes the multi function input terminals P1 P4 are set to Interlock1 through Interlock4 automatically t Note P1 through P4 cannot be use
29. 2 0 1 60 0 sec 0 1 Yes 0 01 Yes 6 2 0 0 0 0 Chapter 5 Parameter List Keypad Display Setting Range Factory Adj Code Description During Page cote prsinon LCD 7 Segment LCD 7 Segment Default Run 9 APP 25 Wake Up Level WakeUp Leve Auto Change Mode APP 26 Selection APP 27 Auto Change Time AutoEx int APP 28 Auto Change Level AutoEx leve APP 29 Inter Lock Selection Inter lock APP 30 Actual Value Display Actual Valu Actual Value Display in Actual Perc Percentage APP 3229 Draw Mode Selection Draw Mode APP 33 Draw Size Setting DrawPerc 0 to 2 1 1 Yes 6 2 i No 0 29 Code APP 32 through APP 33 appears only when APP 01 is set to Draw 5 21 Chapter 5 Parameter List 5 8 Sub Board Selection Guide According To Function Sub Board Type Function Description EXT 02 Multi Function Input Terminal P4 a EXT 07 V2 Input Minimum Voltage V2 Input Maximum Voltage ExT 10 Frequency Corresponding to V2 Input Maximum Voltage lt V ExT 14 Usage for Pulse Input Signal EXT 15 Pulse Input Signal Selection EXT 16 Encoder Pulse Selection __ i ExT 17 filtering Time Constant for Pulse InputSignal CV ExT 18 Pulse Input Minimum Frequency Y EXT 19 Frequency Output corresponding to Pulse Input Minimum gt Frequency ExT 20 Pulse Input Maximum Frequency IS __ Y EXT 21 Frequency O
30. 25 Gain for Sensored Vector SPD Related Functions FU1 54 Overload Warning Level EXT 27 Forward Torque Limit FU1 55 Overload Warning Time EXT 28 Reverse Torque Limit FU1 59 Stall Prevention Mode FU1 60 Stall Prevention Level A 1 0 12 I O 14 Multi function Input EXT ASR P a 25 150 Terminal define a Oe 0 42 O 43 Frequency Detection 7 5 1 0 44 Multi function Auxiliary Contact Factory Default 150 amp 150 Output define EX ASR I gain 1 0 50 I O 56 Auto Operation 26 200 ms 26 200 Factory Default 200 ms 200 EXT 34 LM Load Meter Output Sub A EXT 35 LM Adjustment EXT gt TRO Limit 27 100 21 150 EXT gt LM mode 34 Current 34 1 Factory Default 150 150 Factory Default Current 1 EXT gt TRO Limit 28 100 5 28 190 EXT LM Adjust Factory Default 150 150 35 100 amp 39 100 Factory Default 100 100 EXT 30 EXT 32 Multi Function Output Terminal a Load meter displays the inverter output Frequency Q1 Q2 Q3 Define Sub A Sub C Current Voltage and DC link voltage with pulse signals on the LM terminal of Sub A board The average ranges from Q1 Q2 Q3 terminals are provided on Sub A and Sub C OV to 10V EXT 35 is used to adjust the LM value board as an open collector output The functions of these terminals can be selected the same as O 44 Multi function Auxiliary Contact Output Define Frequency LM terminal outputs inverter output freq
31. 3 23 mH 7 5A 11 66 mH 7 1 A onMaster 4 SV037ACti 5 ABS33a EBS33 SMC 20P 2 14 2 14 2 14 20A 2 34 mH 10A 7 83 mH 10A onMaster 4 SVOSSACTi 75 ABS33a EBS33 SMC 20P 3 5 12 2 14 3 5 12 20A 1 22 mH 15A 5 34 mH 14 A onMaster 4 SV075ACti 10 ABS33a EBS33 SMC 20P 3 5 12 3 5 12 3 5 12 30A 1 14 mH 20 A 4 04 mH 19A onMaster 4 SV110ACti 15 ABS53a EBS53 SMC 20P 5 5 10 5 5 10 8 8 35A 0 81 mH 30A 2 76 mH 29A onMaster 4 SV150ACti 20 ABS63a EBS63 SMC 25P 14 6 8 8 8 8 45A 0 61 mH 38 A 2 18 mH 36 A onMaster 4 SV185ACti 25 ABS103a EBS103 SMC 35P 14 6 8 8 14 6 60A 0 45 mH 50A 1 79 mH 48 A onMaster 4 SV220ACti 30 ABS103a EBS103 SMC 50P 22 4 14 6 14 6 70A 0 39 mH 58 A 1 54 mH 55 A onMaster 4 SV300ACti 40 ABS103a EBS103 GMC 65 22 4 22 4 14 6 0 287mH 80A 1 191mH 76A onMaster 4 SV370ACti 50 ABS103a EBS103 GMC 85 22 4 22 4 14 6 0 232mH 98A 0 975mH 93A onMaster 4 SV450ACti 60 ABS103a EBS103 GMC 100 38 2 38 2 22 4 0 195mH 118A 0 886mH 112A onMaster 4 SV550ACti 75 ABS103a EBS103 GMC 125 38 2 38 2 22 4 0 157mH 142A 0 753mH 135A onMaster 4 SV750ACti 100 ABS103a EBS103 GMC 150 60 2 0 60 2 0 22 4 0 122mH 196A 0 436mH 187A onMaster 4 DECLARATION OF CONFORMITY Council Directive s to which conformity is declared Units are certified for compliance with Type of E
32. 4 3 0 to 30 ES esistor FU2 79 Software Version i OoOo vezo 2 0 FU2 812 2nd Acceleration Time j 0 to 6000 sec 5 0 sec lt Linear Square Linear User V F 00 15 0 1 N 0 30 to 150 1 150 No i FU2 89 to 200 150 Level for 1 minute 2d Electronic Thermal 50 to FU2 88 2nd ETH con 100 Level for continuous Maximum 150 2nd Rated Motor Current 2nd R Curr 1 to 200 IA 0 1 3 6 A Read Parameters into Para Read Keypad from Inverter Write Parameters to Para Writ Inverter from Keypad A e Fu2 82 2nd Deceleration Time j 0 to 6000 sec 0 1 10 0 sec Yes FU2 83 24 Base Frequency 30 to FUI 20 60 00 Hz 6 2 B No All Groups DRV FU1 Initialize Parameters Para Init FU2 I O EXT COM APP 23 Code FU2 76 appears only when FU2 75 is set to Ext DB R 24 Code FU2 81 through FU2 90 appear only when one of I O 12 I O 14 is set to 2nd function 5 9 Chapter 5 Parameter List Cod DEI Keypad Display Li Range Factory Dung P ode escription Page i i 7 Segment i 7 Segment Default g Para Lock 0 to 255 6 2 Protection no _ PROGIENT le i i Return Code i Not available or 1 Yes 6 2 displayed _ SHIFT ESC 5 4 Input Output Group I O Keypad Debs Setting Range Factory Adi Code Description Guava Pade sea i 7 Segment 7 Segment Default Run g 1 0 00 Jump to Desired Code Jump code E displayed 1 to 84 N
33. CM Sequence Common Common Terminal for Contact Inputs NC Not Used E VR Frequency Setting Power Used as Power for Analog Frequency Setting 12V Maximum Output is 12V 100mA T VI Frequency Reference Used for 0 10V Input Frequency Reference Input Resistance is 20 K Q Si Voltage Frequency Reference Used for 4 20mA Input Frequency Reference Input Resistance is 250 Q 2 Current lt 56 Frequency Setting Common Terminal for Analog Frequency Reference Signal and FM Common Terminal Frequency Meter E Analog Output 0 10V Outputs One of the Following Output Freuen Output Current Output FM For Extemal Monitoring Voltage DC Link Voltage and Torque Default is set to Output Frequency Maximum Output Voltage and Output Current are 0 12V and 1mA 5 Activates when Protective Function is Operating AC250V 1A or less Z si DC30V 1A or less z 8 na Fault Contact Output Fault 30A 30C Closed 30B 30C Open 8 Normal 30B 30C Closed 30A 30C Open AXA AXC Multi Function Output Use After Defining Multi Function Output Terminal AC250V 1A or less i Relay DC30V 1A or less Comm CN3 Communication Port Keypad Connection Port Tightening Torque 5 2 Ib in maximum 1 13 Chapter 1 Installation 1 8 1 Wiring Control Terminals M Wiring Precautions e CM and 5G terminals are insulated to each other Do not connect these terminals with each other and do not connect these terminals to the power ground e Use shielded wir
34. DRV 21 FU2 Group Selection 7 Segment keypad 7 Segment Display Description 99 F o Riv forward dieciion DRV 22 I O Group Selection 7 Segment keypad 1 Run to reverse direction DRV 23 EXT Group Selection 7 Segment keypad DRV 14 Command Output Frequency Display DRV 24 COM Group Selection 7 Segment LCD Keypad keypad DRVPTAR 0 00Hz DRV 25 APP Group Selection 7 Segment 14 OUT 0 00Hz keypad Factory Default 0 00Hz Select the desired group and press the PROG ENT key to This code shows the Command Target Frequency set in move into the desired group The parameter in the group DRVO0 and inverter Output Frequency can be read and written after moving into the desired group DRV 15 Reference Feedback Frequency Display LCD Keypad DRVPREF 0 00Hz 15 FBK 0 00HZ Factory Default 0 00Hz Chapter 6 Parameter Description DRV Notes 6 8 6 2 Function 1 Group FU1 FU1 00 Jump to Desired Code FUlb Jump code 00 1 Factory Default 1 Jumping directly to a ny parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad FU1 03 Run Prevention FUlb Run prev 03 None Factory Default This function prevents reverse operation of the motor This None function may be used for loads that rotate only in one direction such as fan s and pumps Setting Range LCD 7 Se
35. EXT 18 EXT 22 Co Description Multi function Output P Q2 define Terminal Q2 Define Multi function Output 03 define Terminal Q3 Define LM Load Meter Output EXT 34 LM mode Selection EXT 35 JLM Output Adjustment LM adjust AM1 Analog Meter 1 EXT 40 f Output Selection EXT 41 AM1 Output Adjustment AM1 adjust AM2 Analog Meter 2 EXT 42 Output Selection AM2 adjust Speed Limi Speed Bias Speed Gain EXT 53 Speed Limit Direction Speed Dir Zero Speed Detection EXT 54 ZSD Level Level Zero Speed Detection ZSD Band Bandwidth AM1 mode AM2 mode Chapter 5 Parameter List Adj Defaut Duin Page Stop Steady INV line COMM line Ssearch Step pulse Seq pulse Ready Trv ACC Trv DEC MMC Zspd Dect Torq Dect I Same as Above rors Frequency Current Voltage Current DC link Vtg Torque i j ves 62 Frequency Current Voltage Frequency Yes DC link Vtg Torque i 1_ 10010 ves 62 Frequency Current DC link Vig Yes DC link Vtg 100 to 200 n TT I ewo oi oopa jno 1t010 eae Reverse Forward Forward 5 17 Chapter 5 Parameter List Keypad Displa Factory Adi Code Description yP pay ng Bang Def h During Page 7 Segment 7 Segment erault Run EXT 56 Torque Detection Level TD Level 0 to 150 100 ves oe Detection TD Band 0 to 10 0 1 Yes oe i i PROG ENT Not i i EXT 99 Return Code i Not av
36. FU1 11 appears only when FU1 07 is set to DC Brake 14 Code FU1 24 through FU1 25 appears only when FU1 23 is set to Yes 5 3 Chapter 5 Parameter List L i 7 Segment FU1 25 High Limit Frequency Manual Auto Torque Boost Selection Direction Direction Volts Hz Pattern J J _FU1 34 user V F Frequency 3_ U FUI 35 User V F Voltage3 U FU1 36 User VIF Frequency 4_ U Adjustment Electronic Thermal for 1 Minute for Continuous Electronic Thermal FU1 27 Fwd boost Rev boost ETH 1 min ETH cont Characteristic Selection Motor Type Overload Warning Level Overload Warning Hold Time Overload Trip Selection FU1 57 Overload Trip Level FU1 58 Overload Trip Delay Time Stall Prevention Mode OLT level OLT time Selection FU1 60 Stall Prevention Level Stall level 60 30 to 250 1 Stall prev 7 Segment F limit Hi Torque boost V F pattern control Energy save ETH select Motor type OLT select Manual 0 Auto 0 to 15 Linear Square User V F i 0 to FU1 20 0 to 100 Factory Default No 6 2 i 1 0 to 15 2 0 6 2 Linear 25 30 00 Hz gt rq 0 01 4 50 45 00 Hz 751 60 00 Hz 100 1 00 0 40 to 110 0 1 0 to 30 No 0 Yes i 1 FU1 52 to 200 1 50 to FU1 51 1 0
37. Max freq 0 01 0 00 Hz Yes 6 2 Torque during motor stop Output Current LCD Drive Mode Keyed 0 DRV 03 Drive mode Fx Rx 1 No 6 2 Run Stop Method Frequency Mode or Freq mode Torque Mode DRV 04 or Keypad 1 No 6 2 Frequency Torque Torque mod setting Method DRV 05 Step Frequency 1 Step freq 10 00 Hz FU1 22 to FU1 20 DRV 06 Step Frequency 2 Step freq 0 01 20 00 Hz Starting freq to Max freq DRV 07 Step Frequency 3 Step freq 07 30 00 Hz DRV 08 Output Current Current 08 The Load Current in RMS om DRV 09 Motor Speed 09 The Motor Speed in rpm tom DRV 10 DC link Voltage DC link Vt The DC Link Voltage inside inverter Pe oN fe DRV 11 User Display Selection User disp Selected in FU2 73 User Disp Shara DRV 12 Fault Display 0 Forward DRV 13 Motor Direction Set displayed i Not available Yes 6 2 1 reverse LCD keypad i Target Output Frequency DRV 14 _ 0 00 Hz Yes 6 2 Display Reference Feedback DRV 1511 0 00 Hz 6 2 Frequency Displa o L I ves 62 Yes DRV 16 Speed Unit Selection Hz Rpm Disp Yes 6 2 10 The speed unit is changed to when FU2 39 is set to Sensorless_T or Vector_TRQ 11 Code DRV 15 appears only when FU2 47 is set to Yes Chapter 5 Parameter List Keypad Displa Factory AS Code Description ye P y mg cane During Page as i 7 Segment Run DRV 20 FU1 Group Selection DRV 21
38. Multi function output N Fault output gt Speed signal input 30C relay 4 20mA 250 ohm Less than 30B AC 250V 1A 5G Common A terminal for AXA Multi function Speed signal input 3 VR V1 output Less than AC 250V 1A Note 1 Main circuit O Control circuit 2 Output voltage is adjustable up to 12V 3 Three types of External speed signal input available V I V I Refer to Parameter list and description for more details 7 12 Chapter 7 Options 7 4 2 Parameters of Sub D board Sub D board comprises of Multi function input P4 P5 P6 Multi function output Q1 Q2 input output terminal for Auxiliary analog frequency V2 and Encoder interface to receive pulse encoder input Encoder Pulse function Code Description LCD display EXT 01 Sub Board Type Display Sub D EXT 14 Usage for Pulse Input Signal F mode EXT 15 Pulse Input Signal Selection F pulse set EXT 16 Encoder Pulse Selection F pulse num EXT 17 Filtering Time Constant for Pulse Input Signal F filter EXT 18 Pulse Input Minimum Frequency F pulse x1 EXT 19 Frequency Output corresponding to Pulse Input F freq y1 Minimum Frequency EXT 20 Pulse Input Maximum Frequency F pulse x2 EXT 21 Frequency Output corresponding to Pulse Input F freq y2 Maximum Frequency EXT 22 P Gain for PG Option PG P gain EXT 23 Gain for PG Option PG
39. Over Current 2 Arm Short ASHT Option Error Option OPT Chapter 6 Parameter Description DRV Output Phase Loss Phase Open PO This code shows the Reference Frequency and Feedback Inverter Over Load Inv OLT IOLT Frequency while PID operation This code appears only when PID is selected in FU2 47 ts Note There are WDOG error EEP error and ADC Offset for the inverter Hardware Fault the inverter will not reset DRV 16 Hz Rpm Display when H W fault occurs Repair the fault before turning on gt Note Only the highest level fault will be displayed when 12 None MURG aS occur Factory Default None non Related Functions FU2 01 to FU2 05 Previous Fault History FU2 06 Erase Fault History Set this parameter to 0 Hz to display frequency or to 1 Rpm to display speed Ralated code M FU2 01 to FU2 05 There are up to 5 faults saved M FU2 06 Erases the faults saved in FU2 01 to FU2 05 Related Functions Changing the Hz Rpm display affects the following parameter display MB DRV 00 05 06 07 14 FU1 20 21 22 24 25 32 DRV 13 Motor Direction Set 7 Segment Keypad 1 0 03 05 08 10 20 21 22 23 24 42 43 n m FU2 32 n m EXT 08 10 mh oo Pac Peau DRV 20 FU1 Group Selection 7 Segment keypad This code sets the motor direction when using the 7 Segment keypad
40. Refer to I O 01 10 for detail description DRV 16 Speed Unit Selection is set to 1 Rpm speed is displayed in Rpm if FU2 39 is set to 4 Sensorless_T or 6 Vector_TRQ speed is displayed as the percent to the rated torque Torque command is settable in DRV 04 Frequency or Torque Model Factory default setting 100 Up to 150 settable 6 1 Setting the DRV 04 Frequency or Torque Mode Note In torque mode speed unit is automatically displayed in Setti ng DRV 04 Parameter Name Programming Description KeyPad 1 KeyPad Digital freq command 1 In DRV 00 press the PROG key 2 Enter the desired freq 3 Press the ENT key to write the new value into memory 1 In DRV 00 press the PROG key 2 Press the 2 Up or X Down key to set the desired freq while the inverter keeps running 3 Press the ENT key to write the new value into memory 4 Vi l Analog freq command Control terminal V1 Voltage analog input 0 to OV See the description of I O 01 05 Control terminal I Current analog input 4 to 20mA See the description of I O 06 10 Control terminal V1 1 0 10V 4 20mA Analog input See the description of I O 01 10 Command Freq Torque setting via V1 input terminal when set DRV 04 Frequency Torque mode to 2 V1 or 4 V1 l Code Def
41. Scr 1 00 Power se RSS PRATI T AU Mator APP 05 Traverse Decel Time iL ea a O Aux Motor 4 04 2 0 sec 04 2 0 Main Motor Factory Default 2 0 sec 2 0 MMC Diagram APP gt Trv Dec Time 05 3 0 sec 05 3 0 Factory Default 3 0 sec 3 0 6 63 Chapter 6 Parameter Description APP Sets the acceleration and deceleration time for traverse APP 08 Running Auxiliary Motor Number Display operation APPPAux Mot Run 08 0 iS The Trv Acc terminal set in EXT 30 to EXT 32 is ON 08 0 during traverse acceleration time Open Collector Output l Factory Default 0 ts The Trv Dec terminal set in EXT 30 to EXT 32 is ON during traverse deceleration time Open Collector Output This code shows how many auxiliary motors are running iS APP 04 and APP 05 should be set to a value less than by MMC control APP 03 If not traverse control does not accomplished correctly APP 09 Starting Auxiliary Motor Selection APP 06 Traverse Offset Hi Setting APPbStarting Aux 09 1 APP 07 Traverse Offset Lo Setting 09 1 wa o 0005 HE ge gous This code sets the starting auxiliary motor for MMC control Factory Default 0 0 0 0 This code makes positive offset during traverse operation APP 10 Operation Time Display on Auto Change by multi function input terminal When the Trv Off Hi terminal is ON the offset frequency is added to the APP gt Auto Op Ti
42. Stop Frequency of Aux Motor 1 1 APP 14 4 Stop Frequency of Aux Motor 2 j 3 19 APP 16 APP 17 Stop Frequency of Aux APP 18 Rei Motor 4 Delay Time before APP Operating Aux Motor Delay Time before APP 20 i Stopping Aux Motor APP 21 The Number of Aux Motor ES PID Bypass Selection Sleep Delay Time APP 24 Sleep Frequency t Stop Frequency of Aux Motor t Nbr Aux s Sleep Freq 7 Segment Trv Acc Time Trv Dec Time Trv Off Hi Trv Off Lo Aux Mot un Starting aux Auto Op Time tart freq 1 tart freq 2 tart freq 3 tart freq a top freq 1 top freq 2 top freq 3 top freq 4 Aux start pr Aux stop DT Regul Bypass Sleep Delay 0 0 to 20 0 0 0 to 50 0 0 to 6000 sec 0 to 6000 sec 0 0 to 20 0 0 0 to 20 0 0 to FU1 20 0 to FU1 20 0 to FU1 20 0 to FU1 20 0 to FU1 20 0 to FU1 20 0 to FU1 20 0 to FU1 20 0 to 9999 sec 0 to 9999 sec 0 to4 No Yes 0 to 9999 sec 0 to FU1 20 RAG 27 Code APP 02 through APP 07 appears only when APP 01 is set to Traverse 28 Code APP 08 through APP 31 appears only when APP 01 is set to MMC 5 20 Adj Factory 4 0 1 0 0 Yes 62 0 1 0 0 Yes 62 0 1 0 0 Yes 6 2 ESE 0 01 49 99 Hz 6 2 1 49 99 Hz 01 49 99 Hz 01 15 00 Hz 1 15 00 Hz 6 2 0 01 15 00 Hz 0 01 15 00 Hz 0 1 60 0 sec 6
43. T50ACTIONMAST ER 4 Chapter 7 Options Type 1 Max 400 Watt THERMAL SENSE Type 2 Max 600 Watt 7 26 Chapter 7 Options Type 3 Chapter 7 Options 7 6 3 DB Dynamic Brake Unit 1 DBU models Inverter Applicable motor rating DB Unit Dimension 200V 11 15kW SV150DBU 2 200V 18 5 22 kW SV220DBU 2 400V 11 15kW SV150DBU 4 400V 18 5 22 KW SV220DBU 4 See 4 Dimension 400V 30 37 kW SV370DBU 4U 400V 45 55 kW SV550DBU 4U 400V 75 KW SV750DBU 4U 2 Terminal configuration Cow Ton e 82 81 N P a Rees sti Connect it to Inverter terminal N Connect it to Inverter terminal P Common for Terminal OH Overheat Trip Output Terminal Open Collector output 20mA 27V DC 7 28 4 Dimension 4 M5 Mounting if 7 29 PU _ WY Dynamic Braking Unit WIRING PR nverter UP B1 RESISTOR ds vo iM i B2 UNIT oT wel i i WON la 0 Y O oO DH POWER UN 7 Cleveland Kk ALLS Motion Controls An MPN Company chy A UIL Ling 25 Jos 150 Chapter 7 Options
44. Terminal Block 1 15 Chapter 1 Installation Notes 1 16 CHAPTER2 OPERATION The ACtionMaster series inverter has seven parameter groups separated according to their applications as indicated in the following table The ACtionMaster series inverter provides two kinds of keypad One is of 32 character alphanumeric LCD keypad and the other is of 7 Segment LED keypad 2 1 Parameter Groups Parameter LCD Keypad 7 segment Keypad Group Upper left Corner LED is lit Description Drive Group DRV RV LED Goromang Frequency Accel Decel Time etc Basic Parameters Max F A t of T Boost etc Function 1 Group FUL LED ax requency Amount of Torque Boost etc Basic Related Parameters Frequency Jumps Max Min Frequency Limit etc Function 2 FU2 LED E O Basic Application Related Parameters Input Output co Multi Function Terminal Setting Auto Operation etc 1 0 LED Group Parameters needed for Sequence Operation Sub Board Group EXT LED Displayed when Sub Board is Installed Option Group lO EXT LED Displayed when Option Board is Installed FU2 I O EXT Traverse MMC Multi Motor Control Draw etc LED Application Related Parameters Refer to the function descriptions in Chapter 6 for detailed description of each group Application Group 2 1 Chapter 2 Operation 2 2 LCD Keypad LCD keypad can display up to 32 alphanumeric characters and various set
45. a certain frequency This is useful in textile machine DRV 01 DRV 02 Accel Decel Time FU2 71 Accel Decel Time Scale 1 0 25 I O 38 1st 7 Accel Decel Time application FU2 71 Accel Decel Time Scale t Note If the multi function input terminal I O 12 I O 14 is FU2 gt Time scale set to XCEL L XCEL M or XCEL H The Multi ai det n 0 1 Accel Decel Time I O 25 I O 38 has the priority Factory Default 0 1 sec 0 1 This is used to change the time scale Max Frequency Accel Decel Output Frequency di Change Related Functions DRV 01 DRV 02 Accel Decel Time Frequency FU2 70 Reference Freq for Accel Decel 1 0 25 I O 38 18t 7 Accel Decel Time Setting Range Description gt LCD 7 Seg f DRV 01 AccTime DRV 02 Dec Time The Accel Decel time is changed by 0 01 0 i j i 1 0 25 Acc Time1 I O 26 Dec Time1 NEAR pee a ER The Accel Decel time is changed by 0 1 FX 0 1 sec 1 second The maximum setting range is 6000 seconds The Accel Decel time is changed by 1 Accel Decel Change Operation 1 sec 2 second The maximum setting range is 60000 seconds FU2 70 Reference Frequency for Accel Decel FU2 72 Power On Display FU2bAcc Dec freq 70 Max freq 10 0 72 Factory Default Max freq 0 FU2bPowerOn disp Re 0 Factory Default 0 0 This is the reference frequency for acceleration
46. and deceleration If a decided Accel Decel time from a frequency to a target frequency is required set this value to Delta freq This code selects the parameter to be displayed first on keypad DRV 00 when the power is turned on Setting Description Setting Range Range LCD 7 Seg Description 0 DRV 00 Command Frequency The Accel Decel time is the time that 1 DRV 01 Acceleration Time Max freq 0 takesto reach the maximum 2 DRV 02 Deceleration Time frequency from 0 Hz 3 DRV 03 Drive Mode 6 30 Chapter 6 Parameter Description FU2 4 DRV 04 Frequency Mode FU2 75 DB Dynamic Braking Resistor Mode 5 DRV 05 Step Frequency 1 Selection 6 DRV 06 Step Frequency 2 7 DRV 07 Step Frequency 3 FU2b DB mode 5 1 8 DRV 08 Output Current 75 Int DB R 9 DRV 09 Motor Speed Factory Default Int DB R 1 10 DRV 10 DC link Voltage 11 DRV 11 User Display selected in FU2 73 This code is used to protect the DB resistor from over 12 DRV 12 Fault Display heating Seng st Description FU2 73 User display selection This is selected when there is no resistor None 0 connected Atthis time inverter does not Related parameter DRV 11 User display selection generate DB tum on signal This is selected when using the internal Select the display as shown below in FU2 73 User DB resistor This must
47. are shown on the Chapter 4 Parameter List The ACtionMaster inverter is configured to operate a motor at 60Hz base frequency If the application requires coordinated control with other controllers it is recommended the user become familiar with all parameters and features of the inverter before applying AC power 1 Mounting the inverter mount the inverter as described in 1 3 Mounting Install in a clean dry location Allow a sufficient clearance around top and sides of inverter The ambient temperature should not exceed 40 C 104 F If two or more inverters are installed in an enclosure add additional cooling 2 Wiring the inverter connect wiring as described in 1 7 Power Terminals e AC power should be turned OFF e Verify the AC power matches the nameplate voltage e Remove the screw on the bottom front cover of the inverter for terminal board access For terminal board access on 15 30HP inverters you must disconnect the keypad cable from the inverter and fully removed the cover 3 1 Chapter 3 Quick Start Procedures 3 1 Operation using Keypad 10 11 Apply AC power LCD Press A key three times 7 Seg Rotate the encoder knob until 03 is displayed LCD Press PROG key 7 Seg Press PROG ENT key LCD Press W key one time 7 Seg Rotate the encoder knob left LCD Press PROG key 7 Seg Press PROG ENT key Press PROG ENT key LCD Press PROG key 7 Seg Pres
48. inverter capacity 1 2 Load is larger than the inverter rating 3 Operate after motor has stopped 4 Inverter turns output on when the motor is free running Check output wiring 2 Over Current a 4 Output short or ground fault has occurred 5 Check mechanical brake operation 5 6 Eien Mechanical brake of the motor is operating too fast 6 Check cooling fan Components of the main circuit have overheated due Caution Operating inverter prior to correcting fault to a faulty cooling fan may damage the IGBT Protection 2 The insulation of the motor is damaged due to heat 2 Exchange motor 1 Acceleration time is too short compared to the GD of 1 Increase deceleration time Over Voltage load 2 Use regenerative resistor option Protection 2 Regenerative load at the output 3 Check line voltage 3 Line voltage high Current Limit 1 Load is larger than the inverter rating 1 Increase capacity of motor and inverter Protection 2 Selected incorrect inverter capacity 2 Select correct inverter capacity Overload 3 Set incorrect V F pattern 3 Select correct V F pattern Protection 1 Damage due to repeated over current protection Exchange the fuse Fuse Damage 2 Damage due to instant deceleration when motor is at an Caution The IGBT receives damages on many excessive excitation status occasions when Fuse Open Trip occurs 1 Cooling fan damaged or an alien substance inserted 1 Exchange cooling fans and or eliminate alien
49. more details ED 5 Continuous Braking Time 15 sec If Enable duty ED is increased to 10 use the external DB resistor having twice Wattage rating Applied motor Operating rate 100 Braking Torque 150 Braking Torque capacity ED Continuous kW HP Braking Time ohm MW Type ohm W Type 0 75 1 5 15 Sec 200 100 TYPE 1 150 150 TYPE 1 1 5 2 5 15 Sec 100 200 TYPE 1 60 300 TYPE 1 2 213 5 15 Sec 60 300 TYPE 1 50 400 TYPE 1 o 3 715 5 15 Sec 40 500 TYPE 2 33 600 TYPE 2 0 5 5 7 5 5 15 Sec 30 700 TYPE3 20 800 TYPE3 v 7 5 110 5 15 Sec 20 1000 TYPE 3 15 1200 TYPE 3 11 15 5 15 Sec 15 1400 TYPE 3 10 2400 TYPE 3 15 20 5 15 Sec 11 2000 TYPE3 8 2400 TYPE 3 18 5 25 5 15 Sec 9 2400 TYPE3 5 3600 TYPE3 22 30 5 15 Sec 8 2800 TYPE3 5 3600 TYPE3 0 75 1 5 15 Sec 900 100 TYPE 1 600 150 TYPE 1 1 5 2 5 15 Sec 450 200 TYPE 1 300 300 TYPE 1 2 213 5 15 Sec 300 300 TYPE 1 200 400 TYPE 1 7 19 Chapter 7 Options Applied motor Operating rate 100 Braking Torque 150 Braking Torque capacity ED Continuous kW HP Braking Time ohm wW Type ohm W Type 4 3 7 5 5 15 Sec 200 500 TYPE 2 130 600 TYPE 2 0 5 5 7 5 5 15 Sec 120 700 TYPE 3 85 1000 TYPE 3 0 7 51 10 5 15 Sec 90 1000 TYPE3 60 1200 TYPE 3 V 11 15 5 15 Sec 60 1400 TYPE 3 40 2000 TYPE 3 15 20 5
50. not run the inverter with the front cover removed Otherwise you may get an electric shock due to high voltage terminals or charged capacitor exposure Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Otherwise you may access the charged circuits and get an electric shock m Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter below DC 30V Otherwise you may get an electric shock m Operate the switches with dry hands Otherwise you may get an electric shock Do not use the cable when its insulating tube is damaged Otherwise you may get an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock CAUTION Install the inverter on a non flammable surface Do not place flammable material nearby Otherwise fire could occur m Disconnect the input power if the inverter gets damaged Otherwise it could result in a secondary accident and fire m After the input power is applied or removed the inverter will remain hot for a couple of minutes Otherwise you may get bodily injuries such as skin burn or damage Do not apply power to a damaged inverter or to an inverter with parts missing even if the installation is complete Otherwise electric shock could
51. occur Do not allow lint paper wood chips dust metallic chips or other foreign matter into the drive Otherwise fire or accident could occur OPERATING PRECAUTIONS 1 Handling and installation Handle according to the weight of the product Do not stack the inverter boxes higher than the number recommended Install according to instructions specified in this manual Do not open the cover during delivery Do not place heavy items on the inverter Check the inverter mounting orientation is correct Do not drop the inverter or subject it to impact Verify that the inverter is solidly grounded Use ground impedance of 1000hm or less for 200 V Class and 10ohm or less for 400V class Take protective measures against ESD Electrostatic Discharge before touching the pcb for inspection or installation O e GG RD i a gp O LI Use the inverter under the following environmental conditions Ambient 10 40 C non freezing temperature Relative 90 RH or less non condensing humidity 2 Storage 20 65 C S temperature Location Protected from corrosive gas combustible gas oil mist or dust Altitude Max 1 000m above sea level Max 5 9m sec 0 6G Vibration or less Atmospheric 70 106 kPa pressure 2 Wiring OO Do not connect a power factor correction capacitor surge suppressor or RFI filter to the output of the inverter The connection orientation of th
52. respectively and the time is over APP 20 Sets the number of auxiliary motors connected to the inverter D 65 Chapter 6 Parameter Description APP APP 22 PID Bypass Selection APP 23 Sleep Delay Time APPbRegul Bypass 22 No 22 0 Factory Default No 0 This is used to bypass the PID operation selected in FU2 47 Select this code to Yes when using MMC function without PID control The frequency is determined by real value of control amount instead PID controller output The real value is also used as the Start Stop reference of Aux motors The following figure shows the running pattern with this function applied for controlling the flow rate of a tank To control the flow rate according to the water level of a tank divide the water level of the tank into the region to the number of Aux motors plus one and map each region from staring frequency to maximum frequency The inverter increases output frequency to lower the water level in the tank when the water level in the tank rises When reaching maximum frequency inverter connects aux motors connected directly to commercial line After connecting aux motor inverter starts again from the starting frequency By selecting APP 22 to Yes PID operation is disabled and Control Mode FU2 47 is changed to V F PID Bypass is available only when Freq Mode DRV 04 is set to V1 1 or V2 The level in a tank can be c
53. setting there are three modes continue operation decelerate and stop LP and free run LR ae as LOP Displayed when option frequency reference is lost DPRAM time out LV LOR Displayed when option frequency reference is lost Communication Frequency m Reference is Lost EWONE fault LX LOV Displayed when V1 analog frequency reference is lost LOI Displayed when I analog frequency reference is lost LOX Displayed when sun board V2 ENC analog frequency reference is lost The inverter turns off its output when the output current of the inverter flows MESSE SH Inverts Ovetead more than the rated level 150 for 1 minute 200 for 0 5 seconds Inverter uses NC thermal sensor for detecting heat sink temperature If this Thermal Sensor nom NTC open NTC message is displayed the thermal sensor wire may be cut Inverter keeps Opened l operating Magnetic This fault is displayed when input power is not applied or M C inside the inverter MC Fail MCF contactor fault becomes faulty To reset fault perform one of the following Press RESET key on the keypad Close RST CM terminals Cycle power to the inverter If a problem persists please contact the factory or your local distributor 8 2 Chapter 8 Troubleshooting amp Maintenance 8 2 Fault Remedy ROSA ae Cause Remedy Function 1 Acceleration Deceleration time is too short compared to Increase Accel Decel time the GD of the load Increase
54. that of V F control with small load Adjust the FU2 32 Rated Motor Slip value larger or smaller by 5 units if the speed is faster or slower than that of V F control with small load Sensorless_T Sensorless Vector Torque Operation Vector_TRQ Vector control torque Operation All settings are the same as Vector_SPD except using torque reference for torque control Chapter 6 Parameter Description FU2 FU2 40 44 Auto tuning FU2 gt Auto tuning 40 NO 40 0 Factory Default NO 0 FU2 gt Rs Al 0 171 ohm at 0 171 Factory Default 0 171 ohm 0 171 FU2 gt Lsigma 42 3 34 mH 42 3 34 Factory Default 3 34 mH 3 34 FU2 gt Ls 43 29 03 mH 43 20 03 Factory Default 29 03 mH 29 03 FU2 gt Tr 44 260 ms 44 260 Factory Default 260 ms 260 Note These values are automatically entered according to the FU2 30 Rated motor selection The above values are displayed when FU2 30 is set to 5 7 5 kW The auto tuning function automatically measures the motor parameters needed for control selected in FU2 39 Control mode selection such as stator resistance rotor resistance leakage inductance no load current and Encoder feedback frequency The motor does not rotate during auto tuning so there is no need to separate the motor from the system Encoder operating status can be checked The rated current voltage efficiency and slip described in the motor nameplate should be entered before perform
55. the inverter without a circuit breaker a cover or partially open Never run the inverter like this Always place the cover with circuit breakers and follow this instruction manual when operating the inverter CONTENTS USER SELECTION GUIDE ACTIONMASTER SPECIFICATIONS c ssssssesssesesesesssssesesesesessseeeeeeeeeeeeeneeeneaes Il CHAPTER 1 INSTALLATION shall area 1 2 1 1 Inspectioni iriia iii 1 2 1 2 Environmental Conditions mra cia 1 2 1 3 MOUNTING insanin rain 1 2 1 4 Ofher PrecaltioNis ra iii aiar 1 2 1 5 DIMENSIONS aaa 1 2 1 6 Basic Wiring scniiiiii iii 1 2 1 7 Power Terminals iaie aannaaien a anaana aeaa Sirana ariaa r erada iii 1 2 1 8 Coritrol Terminals i aria 1 2 CHAPTER 2 OPERATION ilaele peli ille 2 2 2 1 Parameter Groups sessies irei tiraa sant acsaie anata ovdstioutinahuns ins aitacidil cients arndanneuadlmebiaaaie ton 2 2 2 2 LOD Keypad uu 2 2 2 3 T Segment Keypad cassaseiiesssaccasavansssen cuss sass netecasssedsausuanasesawensauanvadesusdeesdsnans haa causation eassesiacsiausuvaeatsated disevasesusaenate 2 2 2 4 Operation Method is sisissscstsecscscaecsasssatacsessssinenescassassscavasatedsssieadecasdaeasnacccssivas aiacsessssdscecacorssansa aziaus iii 2 2 CHAPTER 3 QUICK START PROCEDURES wigs cies ccscdoeccscscecsssacsahuciseseeushessasxenssbvasat hetiselacbanacecagrensteaeseanas 3 2 3 1 Operation using Kevpadi sizasia sian iaia 3 2 3 2 Operation using Control Terminals ssss
56. the motor to be conducted after the is stabilized Note 3 The auto tuning result could be different unless CMC motor is used Note 4 The actual motor parameters Rs Rr Lsigma Tr can be used or set by user Code LCD display Name Description No Load Setting and display the No FU2 Motor Noload Curr Load Motor Current 34 Current RMS RMS FU2 40 Auto tuning Auto Tuning Auto tuning enable FU2 Rs Stator Setting and display the 41 resistance Stator resistance Rs FU2 Leakage Setting and display the 42 Lsigma inductance Lsigma FU2 ig Stator Setting and display the 43 inductance Stator inductance Ls FU2 Tr Rotor Setting and display the 44 constant Rotor constant Tr Keypad display during Auto tuning of motor parameters Motor parameter display corresponding to inverter capacity Class inverter Motor parameter capacity Rs Lsigma Ls Tr 0 8 kW X XXX XXX XXX XXX 200V 5 5 kW ohm mH mH ms 7 5 kW X X X XXX XXX XXX 55 kW mohm mH mH ms 0 8 kW X XX XXX joni hi eee eA ig 2 2 kW X XXX XXX XXX uy 15 kW ohm mH XXMH ms 18 5 kW X X X XXX XXX XXX 75 kW mohm mH i ms Note For 7 segment Keypad parameter unit is not Related Functions displayed FU2 30 37 Motor related parameters FU2 39 Control mode selection EXT 01 Sub Board Type Display EXT 14 Encoder Feedback F
57. to 0 keypad 1 3 Frequency Mode setting DRV 4 Setting 1 motor freq 4 Multi function input terminal P2 0 13 Set P2 to 2nd Func i DRS Set P1 to Speed L 5 Multi function input terminal P1 0 12 setting 2 motor freq 6 Freq setting for 15t motor DRV 0 Setitto 50 Hz DRV 1 7 Accel Decel time setting for 1st motor DRV 2 Set Accel Decel time to 15 sec 25 sec 8 Freq setting for 2 motor DRV 5 Setitto 10 Hz 9 Accel Decel time setting for 2 motor FU2 81 82 Set Accel Decel time to 30 sec 50 sec 10 Tiviotonaration Set it as main motor by turning P1 P2 output relay OFF P Run the motor in FWD REV direction using FX RX terminal Set 2 4 motor parameters by turning terminal P2 ON Change the freq setting to 20 Hz by turning terminal P1 ON d 11 2 motor operation Change 2 motor terminal by turning output relay ON Run the motor in FWD REV direction by terminal FX RX Chapter 4 Operation Examples Operation Example 4 Sensorless_S Control Multi speed operation Analog output FM Operation condition Control mode Sensorless Speed control Frequency command Multi function input from SUB A and 8 step speed operation Multi speed 7 jog freq 1 Accel time 5 Sec Decel time 5 Sec Drive mode Run Stop and speed output via terminal FX RX Wiring Output freq Hz freq meter ai 6 loo l l o SPD A SPD 1 D2 SPD 3 SPD
58. y seting Wei gt Time Output di Output Frequency A i i gt Time gt Time A PES gt FX CM ON ON Time a n oh gt Time A gt Ti sali gt Time Reset restart No Input Power A Output Frequency Crm A gt Time Output Frequency A Po gt No gt Time gt Time E Start 5 FX CM N gt Time A gt A gt FX CM ON ua RST CM ON Stime Power ON Start Yes Reset restart Yes is Note In case of using Power ON Start to Yes make sure is Note In case of using Reset Restart to Yes make sure to to utilize appropriate warning notices to minimize the utilize appropriate warning notices to minimize the potential potential for injury or equipment damage for injury or equipment damage Related Functions FU2 22 FU2 25 Speed Search Related Functions FU2 22 FU2 25 Speed Search FU2 21 Restart After Fault Reset FU2 22 Speed Search Selection Bit Set FU2 23 Current Limit Level During Speed Search FU2b RST restart 2 0 FU2 24 P Gain During Speed Search 21 No FU2 25 Gain During Speed Search Factory Default No 0 FU2bSpeed Search 22 0000 If FU2 21 is set to Yes inverter will restart after the RST 22 0000 reset terminal has been reset a fault Factory Default 0000 0000 If FU2 21 is set to No restart t
59. 0 BRO800W020J SV 055ACTIONMAST ER 2 220 345 93 140 330 7 8 BR1200W015J SV 075ACTIONMAST ER 2 220 345 93 140 330 78 BR2400W010J SV 110ACTIONMAST ER 2 220 445 93 140 430 78 BR2400W008J SV 150ACTIONMAST ER 2 220 445 93 140 430 78 BR3600W005J SV 185ACTIONMAST ER 2 220 445 165 140 430 78 BR3600W005J BRO400W600J SV 220ACTIONMAST ER 2 SV 008ACTIONMAST ER 4 220 64 445 412 165 140 40 430 400 78 6 3 BRO400W300J SV 015ACTIONMAST ER 4 64 412 40 400 6 3 BR0400W200J SV 022ACTIONMAST ER 4 64 412 40 400 6 3 BRO600W130J SV 037ACTIONMAST ER 4 128 390 43 64 370 1 24 Chapter 7 Options BR1000W085J SV 055ACTIONMAST ER 4 220 345 93 140 330 7 8 BR1200W060J SV 075ACTIONMAST ER 4 220 345 93 140 330 7 8 BR2000W040J SV 110ACTIONMAST ER 4 220 445 93 140 430 7 8 BR2400W030J SV 150ACTIONMAST ER 4 220 445 93 140 430 7 8 BR3600W020J SV 185ACTIONMAST ER 4 220 445 165 140 430 7 8 BR3600W020J SV 220ACTIONMAST ER 4 220 445 165 140 430 7 8 SV 300ACTIONMAST ER 4 SV 370ACTIONMAST ER 4 SV 450ACTIONMAST ER 4 SV 550ACTIONMAST ER 4 SV
60. 0 APPbStart freq4 14 49 99 eee Me Sets the time the inverter waits before starting the auxiliary Factory Default 49 99 Hz 49 99 motors The inverter turns on AUX RLY1 RLY2 and RLY3 in APPPAux Stop DT 20 60 0 order if the output frequency is over the frequencies set in 20 60 0 sec ai to APP 14 respectively and the time is over APP Factory Default eee 60 0 Sets the time the inverter waits before stopping the APP 15 Stop Frequency of Aux Motor 1 auxiliary motors APP 16 Stop Frequency of Aux Motor 2 APP 17 Stop Frequency of Aux Motor 3 Output APP 18 Stop Frequency of Aux Motor 4 Frequency An E ie P i Frequency rise according to APPbStop fregl Start freq 1 i APP 19 15 15 00 Hz 15 15 00 APP 11 Factory Default 15 00 Hz 15 00 Stop freq A A 1 APP 15 Frequency drop according to APP gt Stop freq2 E A 16 15 00 Hz 16 15 00 Starting i Freq Aux stop DT APP 20 Uea cl Factory Default 15 00 Hz 15 00 FOW ooo When the Flc Aux Motor Start sh APPbStop freq3 1 15 00 StartStop D ee ee oe When the Flc 17 15 00 Hz z Stop decrese Factory Default 15 00 Hz 15 00 Aux Motor Start Stop with MMC APP Stop freq4 Ge Oe eee 18 15 00 i E APP 21 The Number of Aux Motors Factory Default 15 00 Hz 15 00 APPPNbr Aux s 21 4 The inverter turns off RLY3 RLY2 RLY1 and AUX in 21 4 order if the output frequency is below the frequencies set 3 SE Factory Default 4 4 in APP 15 to APP 18
61. 0 f Voltage Frequency Yes Output Selection DC link Vtg i Torque 0 41 FM Output Adjustment FM adjust 10 to 200 6 1 100 ca 0 42 Frequency Detection Level 0 to FU1 20 0 01 30 00 Hz Yes Frequency Detection 10 43 FDT band i 0 to FU1 20 10 00 Hz Yes Bandwidth 0 44 Multi Function Auxiliary Aux mode Contact Output Define 3 Lost Command Stop Steady INViine COMM line Ssearch Step pulse 5 12 Chapter 5 Parameter List Factory Adi ce peace LCD 7 Segment LCD Segment Default eae made Seq pulse Ready Trv ACC Trv DEC MMC Zspd Dect Torq Dect 25 Fault Output Relay Setting 000 to 111 10 45 Relay mode 0 6 2 30A 30B 30C i Bit Set 1 18 Step Frequency of 10 5326 i 0 01 to FU1 20 0 01 11 00 Hz Yes Sequence 1 i Ii 10 10 4625 inverter Number 1t031 1 i 3 6 2 1 2 Transient Time to 18 Step i 10 54 i 0 1 to 6000 sec 0 1 1 1 sec of Sequence 1 i i 1200bps 2400 bps O 47 Baud Rate Baud rate 4800 bps 9600 bps 9600 bps 19200 bps ve Steady Speed Time at 18 10 55 i 0 1 to 6000 sec 0 1 1 1 sec 6 2 Step of Sequence 1 Yes Yes Yes Yes Yes No Yes Yes Yes Yes None Operating selection at l 1 0 48 Lost command FreeRun None Loss of Freq Reference Stop O O Waiting Time after Loss of i 10 49 i 0 1 to 120 sec 0 1 1 0 sec Freq Reference j Moto
62. 0 0 0 0 DRV 01 DRV 02 and 1 O 25 I O 38 Step Freq 1 DRV 05 0 0 1 The Accel Decel time is determined by the combination of Step Freq 2 DRV 06 0 0 P1 P2 and P3 terminals as shown in the following table Step Freq 3 DRV 07 0 1 1 Step Freq 4 0 21 1 0 0 Accel Decel Parameter XCEL H XCEL M XCEL L Step Freq 5 _1 0 22 1 0 1 Time Code P3 P2 P1 Step Freq 6 _1 0 23 1 1 0 Se e RA 0 0 0 Step Freq 7 _1 0 24 1 1 1 Decel Time 0 DRV 02 0 OFF 1 ON Accel Time 1 I O 25 0 0 1 Decel Time 1 1 0 26 is I 0 20 Jog Frequency can be used as one of the step Accel Time 2 _I O 27 0 1 0 frequencies Decel Time 2 1 0 28 gt If the Jog terminal is ON inverter operates to Jog Accel Time 3 0 29 0 1 1 frequency regardless of other terminal inputs Decel Time 3 1 0 30 Accel Time 4 1 0 31 1 0 0 Decel Time 4 1 0 32 E eae Accel Time 5 1 0 34 Decel Time 5 1 0 35 Accel Time 6 1 0 36 1 1 0 Decel Time 6 1 0 37 gt Time Accel Time 7 1 0 38 1 1 1 Decel Time 7 1 0 39 0 OFF 1 ON Step Step i Step i Step Step Step Step Step Jog Output Frequency A 0 1 2 i 3 4 i 5 6 i 7 A Provi oN onl jon on vue _ FROM GN gy gt Time FSGM ON gt Time JOG CM ON gt Time rime Time 4 Tine Time 3 Time 4 Vines Time 6 Time 7 elie ol ON ete Pec ON ON ON ON gt mne RX CM _ ON RER aa oN 4 ON 1 Time Multi Step Frequency Operation ae i SE gt Time Related Functions DRV 05 DRV 07 Step Frequency FX CM ON gt
63. 0 24 Setting speed reference value for each step pace ue 10 25 38 Setting Accel Decel time for each step setting for each step Jog freq 0 20 Setting jog freq for jog operation Speed H Speed M Speed L JOG Speed Signal Applied speed value 0 0 0 0 Speed 0 DRV 00 X x X 1 Jog freq 0 20 0 0 1 0 Speed 1 DRV 05 0 1 0 0 Speed 2 DRV 06 0 1 1 0 Speed 3 DRV 07 1 0 0 0 Speed 4 10 21 1 0 1 0 Speed 5 10 22 1 1 0 0 Speed 6 10 23 1 1 1 0 Speed 7 I O 24 4 7 Chapter 4 Function Settings 3 Auto sequence operation If O 50 Auto Sequence Operation selection is set to 1 Auto A or 2 Auto B up to 5 sequences can be set with max of 8 steps speed in each sequence Therefore max 40 operating steps can be made Two different types of auto sequence A B operation are available Parameter Name Code Description Auto operation setting 10 50 84 Set 8 steps and 5 sequences Max 4 2 4 motor operation 2 4 function setting is required to run the two motors by one inverter by exchange If the terminal defined for 2 function S gnal input is turned ON 2 4 motor operation is valid Parameter Name Code Description Multi function input 10 12 14 2 d motor operation is available with Multi function input terminals setting EXT2 4 terminals P1 P3 or P4 6 set to 7 2 Func Parameter setting for 2nd motor operation FU2 81 FU2 90 Setting parameters
64. 0 seconds the inverter increases the retry number by one FU2 28 Speed search hold time FU2b SS blk time 28 1 0 sec 28 10 Factory Default 1 0 sec 10 The inverter starts speed search function after the preset time t1 elapses Set the desired time for inverter to restart the previous operation using Speed search function Speed search function FU2 22 is activated automatically during exchanging function Input power v Time sec Motor speed rom Output vtg V Time sec tt 2 8 gt t Time sec t1 Ssearch wait time t2 Ssearch Accel time t3 Ssearch Decel time t Note This parameter is not valid when low voltage LV fault or instant power loss within 15msec occurs FU2 30 Rated Motor Selection FU2 31 Number of Motor Pole FU2 32 Rated Motor Slip FU2 33 Rated Motor Current FU2 34 No Load Motor Current FU2 36 Motor Efficiency FU2 37 Load Inertia K Fact tti Code epad Description oe oie 2010 display setting Range Speed search FU2 28 SS biktime PAIS time gee Ge during speed sec search If you do not set these values inverter will use its default values FU2bMotor select 30 0 75kW 30 0 Factory Default 0 75 kW 0 This value is set according to the model number before shipping This parameter sets the motor capacity Other motor related parameters are changed automatically according to motor capacity The m
65. 15 g e npukSigna EXT 16 15 and EXT 16 after checking encoder rating on the nameplate Motor runs at 50 Hz in forward direction with Accel time 15 sec by PG 7 FWD Operation control when pressing FWD key on the keypad Motor decelerates to stop with Decel time 25 sec when pressing Stop key Motor runs at 50 Hz in reverse direction with Accel time 15 sec by PG 8 REV Operation control when pressing REV key on the keypad Motor decelerates to stop with Decel time 25 sec when pressing Stop key 4 10 Chapter 4 Operation Examples Operation ni Example 3 2 d motor operation Operation condition Control mode V F control 1st motor 2na motor Operation by exchange using 2 d Func Values can be set differently Frequency command Using Multi speed 1st motor Apply 50 Hz as main speed 24 motor Apply 20 Hz with P1 terminal set as multi speed operation 1st motor Accel time 15 Sec Decel time 25 Sec 2nd motor Accel time 30 Sec Decel time 40 Sec Drive mode Run Stop via FX RX Accel Decel time Wiring R BI B2 S T G FX FX RX RX 5G 1st 2nd motor BX BX Switch over 1st 2nd RSI JOG 30A motor p1 30C select 30B CM CM AXA AXC VR VI 5G Step Parameter setting Code Description 1 Control Mode Selection FU2 39 Set itto 0 V F 2 Drive mode DRV 3 Set it to Fx Rx 1 r a Set it
66. 2 SEQL SEQ M SEQH Manual Go step Hold step Tiv Off Lo Trv Off Hi Interlock1 Interlock2 Interlock3 Interlock4 Pre excite Spd Trq ASRPIPI rosea unction Input P2 define Speed M 6 2 Speed H Terminal P2 Define B 2 z X Same as Above Multi function Input pa detin 9 Terminal P3 Define 0 15 Terminal Input Status In status 000000000 to 111111111 0 16 Terminal Output Status Out status 0000 to 1111 Filtering Time Constant for YO 17 Multi Function Input Ti Filt Num 2 to 50 1 Terminals S S S 1 0 20 Jog Frequency Setting 0 21 Step Frequency 4 Step freq 4 0 22 Step Frequency 5 Step freg 5 FU1 22 to FU1 20 0 23 Step Frequency 6 Step freq 6 40 00 Hz 10 24 Step Frequency 7 Step freq 7 i 30 00 Hz Yes Acceleration Time 1 0 25 Acc time 1 0 to 6000 sec 01 200 eg ves 62 for Step Frequency 5 11 Chapter 5 Parameter List Keypad Displa F An Code Description yp pay ngiang SR pase i 7 Segment lz Segment giau Deceleration Time 1 i 10 26 Dec time 1 0 to 6000 sec 20 0 sec Jo for Step Frequency i Ace time 2 cio di Dec time 2 0 to 6000 sec 01 30 0 seq ves Acc time 3 eeoj 01 anoles tes Dec time 3 Acc time 4 RETTE EEE Dec time 4 LL em Acc time 5 Dec _time 5 Acc time 6 a o 10 36 Dec time 6 a poop re Acc time 7 Dec time 7_ Frequency Current FM Frequency Meter i i 10 4
67. 2 11 16 three areas can be set with the jump frequencies set to either the top or bottom point of each area To enable the function set FU2 10 to Yes and set the value in FU2 11 FU2 16 This pattern has an effect on the prevention of cargo FU2 17 FU2 18 collapse on conveyor etc and reduction in an acceleration deceleration shock S shaped curve Accel Decel pattern 4 4 2 Sensorless vector control Related parameters for starting during Sensorless vector control when FU2 39 Control Mode Selection is set to 2 Sensorless_S Chapter 4 Function Settings Status Code Description FU1 14 Setting pre excitation time MMensianing yO12 14 no EXT2 4 Multi function input terminal P1 P6 define 3 Vector control Vector_SPD Vector_TRQ Related parameters for starting running stopping during Vector control when FU2 39 Control Mode Selection is set to 4 Vector_SPD Status Code Description FU1 14 Setting pre excitation time When starting 1 012 14 oe EXT2 4 Multi function input terminal P1 P6 define Pre excitation current FU1 16 Setting the Pre excitation current FU1 15 Setting hold time at a stop When stopping FU1 7 Stopping method selection This parameter can limit the over speeding motor running above limit level of the motor when FU2 39 Control mode is set to 5 Vector _TRQ Parameter Name Code Descript
68. 2 20 0 sec 3 I a 05 Linear 7 FU1 Dec pattern 06 Linear DRV gt Drive mode 03 Fx Rx 1 of 04 KevPad 1 07 Decel a SAFT DRV Step freq 1 FU1 gt DcSt value 05 10 00 Hz 08 50 Coe OS Oo eee DRV gt Fault FU1 gt Stall Level FU2 Para lock I O Way1 2D 12 60 150 94 0 60 Forward Chapter 2 Operation 2 3 7 Segment Keypad Parameter Group Display LEDs i T 7 segment display N CI G 15 vr ATA 7 SHIFT This button is Encoder knob used to move cursor TESTE across display in S900 MOVE you programming mode through parameter _ ESC This button is used groups and parameter al to move the program code Also used to N code to DRV 00 from any change data by rotating program code knob Run Button is used to run the drive The motor direction is set in DRV 13 The Run LED blinks when the drive Accels or Decels Program Button is used to go into programming mode to change data Enter Button is used to enter the changed data The LED blinks during i Stop Button is used to programming mode stop the drive from running Reset Button is used to reset Faults The LED blinks when there is a fault Parameter Group Display LEDs When parameter code is located on DRV 20 DRV 21 DRV 22 and DRV 23 respectively by rotating the encoder knob the parame
69. 2t work correctly the motor cooling method must be selected correctly according to the motor Self cool is a motor that has a cooling fan connected directly to the shaft of the motor Cooling effects of a self cooled motor decrease when a motor is running at low speeds The motor current is derated as the motor speed decreases Forced cool is a motor that uses a separate motor to 6 1 power a cooling fan As the motor speed changes the cooling effects doe not change Output Current A A 100 95 20Hz 60Hz Load Current Derating Curve t Note Despite the motor current changing frequently due to load fluctuation or acceleration and deceleration the inverter calculates the i2t and accumulates the value to protect the motor Related Functions FU2 33 Rated Motor Current FU1 54 Overload Warning Level FU1 55 Overload Warning Time 0 FU1 gt OL level 54 150 54 150 Factory Default 150 150 FU1 gt OL time 55 10 0 sec 59 10 0 Factory Default 10 0 sec 10 0 The inverter generates an alarm signal when the output current has reached the FU1 54 Overload Warning Level for the FU1 55 Overload Warning Time The alarm signal persists for the FU1 55 even if the current has become the level below the FU1 54 Multi function output terminal AXA AXC is used as the alarm signal output To output the alarm signal set I O 44 Multifunction Auxiliary Contact Output to OL t
70. 490 5 6 sPD7i Jos 6 so l Output af 0 10V N Loi a N SW Pulse P5 N N a Pe i a so Jos nN 5 N RX fn Multi speed freq setting range DRV 00 Speed 0 DRV 05 Speed 1 DRV 06 Speed 2 DRV 07 Speed 3 0 20 Speed 4 0 21 Speed 5 0 22 Speed 6 0 23 Speed 7 Step Parameter setting Code Description 1 Control Mode Selection FU2 39 Set it to Sensorless_S 2 Drive mode DRV 3 Set it to FX RX 1 3 Multi function input EXT 2 4 Set P3 P4 P5 to Speed L Speed M Speed H FM 4 Frequency Meter Output 10 40 Set it to Frequency output Selection j 9 5 FM Output Adjustment 10 41 Output V 10V x output freq x output gain ex100 Max freq x 100 Motor runs in forward direction at the set freq via P3 4 5 if Fx terminal is 6 Terminal FX ON Motor decelerates to stop with Decel time 5 sec if FX terminal is OFF Motor runs in reverse direction at the set freq via P3 4 5 if RX terminal is 7 Terminal RX ON Motor decelerates to stop with Decel time 5 sec if RX terminal is OFF 4 12 Chapter 4 Operation Examples Operation Vector_SPD Control Example 5 Operation condition Control Mode Vector_SPD Control Encoder specification Pulse number 1024 Line Drive type Freq command set it 55 Hz via KPD 1 Accel Decel time Accel 15 sec Decel 25 sec Drive mode Run Sto
71. 541x332x65 5155x255 M8 FS 2 SV220i85 4 22kW FFS5 T070 x 70A 380VAC 0 5A 27A 541x332x65 5155x255 M8 FS 2 iS5 series Filtros Est ndar Standard Filters VARIADOR por CODIGO ntens TENSION Serucas DIMENSIONES MONTAJE PESO TORNILOS SE SALDA INVERTER POWER CODE CURRENT VOLTAGE LeaKace DIMENSIONS MOUNTING Wear PETHCON OUTPUT CURRENT L W H Y X MOUNT CHOKES TRIFASICOS THREE PHASE NOM MAX V008iS5 2 0 8KW SV015iS5 2 1 5kW FE T012 x 12A 250VAC 0 3A 18A 250x 110 x60 238 x 76 FS 2 V022iS5 2 22KW SV037i55 2 37KW FE T020 x 20A 250VAC 0 3A 18A 270x 140 x60 258 x 106 FS 2 SV055iS5 2 5 5kW FE T030 x 30A 250VAC 0 3A 18A 270x140x60 258x106 FS 2 SV075iS5 2 7 5kW FE T050 x 50A 250VAC 0 3A 18A 270x140x90 258x106 FS 2 SV110i85 2 TIKW SV150iS5 2 15KW FE T100 x 100A 250VAC 0 3A 18A 420 x 200 x 130 408 x 166 FS 3 SV185iS5 2 18KW SV2201852 saw FE T120 x 120A 250VAC 13A 180A 420x200x130 408x166 FS 3 SV008iS5 4 0 8kW SV015iS5 4 1 5KW FE T006 x 6A 380 VAC 0 5A 27A 250x110 x60 238 x 76 FS 2 SV022i85 4 22KW SV037i55 4 37KW FE T012 x 12A 380 VAC 0 5A 27A 250x110 x60 238 x 76 FS 2 SV055IS5 4 55KW RS Sw FE T030 x 30A 380VAC 0 5A 27A 270x140x60 258x106 FS 2 SV110i85 4 TKW SV1501S5 4 T5kW FE T050 x 50A 380VAC 0 5A 27A 270x140 x 90 258 x 106 FS 2 SV185iS5 4 18kW FE T060 x 60A 380VAC 05A 27A 270x140x90 258x106 FS 2 SV220i
72. 85 4 22kW FE T070 x 70A 380VAC 0 5A 27A 350x180x90 338x146 FS 2 x 1 Industrial environment EN 50081 0 A class 2 Domestic and industrial environment EN 50081 1 B class DIMENSIONS FF SERIES Footprint o a g xt w x cls gl g o Ni RR z 9 L FS SERIES output chokes Oy eI FE SERIES Standard Hes pion gt wi xe e e E sA H L TIPO D Ww H X o FS 1 21 85 46 70 5 FS 2 28 5 105 62 90 5 FS 3 48 150 110 125 x 30 5 FS 4 58 200 170 180 x 45 5 Revisions Publication date Ordering Number SAANGERS to Dg POAN Note made Version No 1 Feb 1999 1 00 2 April 2000 1 03 3 March 2001 1 05 4 July 2001 1 06 5 May 2002 1 07 6 June 2002 2 00 xi S Cleveland VEAC Motion Controls An EEEE Company Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice Visit Our Website http www cmccontrols com 10 11 2002 Publication 10310000291
73. Analog Signal Loss I 0 50 Auto Sequence Operation I 0 51 Sequence Number Selection Seq I O 52 The Number of Steps of Sequence 1 0 gt Auto mode 50 None Factory Default None 0 There are two modes of Auto A and Auto B in Auto mode Auto operation is activated by the multi function input terminals set to SEQ L SEQ M SEQ H and Go step in O 12 I O 14 I O gt Seq select 31 uo 3 Factory Default 1 This code selects the sequence to set frequency transient time steady speed time and motor direction the steps I 0 gt Step number UI N o Factory Default 2 This code sets the number of steps to use for the sequence number selected in I O 51 Chapter 6 Parameter Description I O Auto A This mode will allow the inverter to operate automatically Output Frequency followed by its pre programmed sequence According to A Sequence1 Sequence 3 Sequence 2 this sequence eight different steps of Frequency SEQ1 2F Transient Time Steady Speed time and Motor Direction Bob z toga SEQ2 2F i FI can be initiated with only a single multi function input contact closure I O 12 I O 14 The sequence and steps SEQ1 1F are set in I O 51 I O 84 gt Time SEQ3 2F Step Parameter Speed H Speed M Speed L Frequency Code P3 P2 P1 SE
74. CMC AC Variable Speed Drive ACtion Master Series S 1 30 HP 230 460V Installation Operation and Maintenance Instruction x iis manual co N fe installing wi atin rvicing or inspe the drive N Ne ith 7 a SV POLITI TOT 8 ick e Ve al gt gt 2 1 Motion Controls VENA se fa Cleveland An EEEE Company Thank you for purchasing CMC Variable Frequency Drives SAFETY INSTRUCTIONS M Always follow safety instructions to prevent accidents and potential hazards from occurring M Inthis manual safety messages are classified as follows AN WARN N G Improper operation may result in serious personal injury or death AN C AUTION Improper operation may result in slight to medium personal injury or property damage Throughout this manual we use the following two illustrations to make you aware of safety considerations A Identifies potential hazards under certain conditions Read the message and follow the instructions carefully AN Identifies shock hazards under certain conditions Particular attention should be directed because dangerous voltage may be present M Keep operating instructions handy for quick reference MB Read this manual carefully to maximize the performance of the ACtionMaster series inverter and ensure its safe use aS WARNING m Do not remove the cover while power is applied or the unit is in operation Otherwise electric shock could occur m Do
75. Decel time 25 sec when FX terminal is turned OFF When RX terminal is turned ON motor starts to rotate in Reverse direction 7 Terminal RX at 50 Hz with Accel time 15 Hz When it is OFF motor decelerates to stop with Decel time 25 Sec Chapter 4 Operation Examples Operation example 2 VIF PG Control operation Run Stop via Keypad Operation condition Control mode V F PG control Frequency command 50 Hz Digital input via Keypad Accel time 15 sec Decel time 25 sec Drive mode Run Stop via Keypad Wiring block diagram when an Open Collector type encoder is used Wiring gp 90 R B1 Pe U ics IDO Input o o_o T Ww TOS ema Encoder sub B AOC BOC O A O A B O B FBA FBB GND O GND O 7 gt _ 5V 5V O O VR VCC O Power O VI Vcco i Supply O 5G 12V 15V DC Step Parameter setting Code Description 1 Control Mode Selection FU2 39 Set it to 0 V F 2 Drive mode DRV 3 Set it to 0 KeyPad 3 Frequency Mode DRV 4 Set it to 0 KeyPad 1 4 Digital Commana DRV 0 Press PROG key on the keypad to set 50 Hz Frequency setting 5 Accel Decel time settin DRV 2 DRV Accel time set DRV 2 to 15 sec 9 3 Decel time set DRV 3 to 25 sec exe Set EXT 12 Usage of Pulse Input Signal to 1 Feed back and set EXT 6 Sub B board setting EXT
76. FHEX occoHegl ves 0000 57FFHEX foooomexw ves owas foume outpace so oosa ool es COM 37 Output 7 COM 38 Output 8 COM 40 Input Number Input Num 0000 E ooooex ves 0000 57FFHEX foooomexw Yes 0108 ala es toe oi ioe si reser sel COM 52 ModBus Option Selection ModBus Mode COM 99 Return Code displayed 5 7 Application Group APP oooo s7FFHEX locostex j ves ocoos7eritex _ fo000 HEX Yes oooo s7FF HEX ooooex ves ocoos7eri ex locooex j ves oocos7eF HEx ooooHeves 0000 oooo Hex Yes oooo s7FF HEX ocooHeves ModBus ModBus RTU Yes i RTU Not available i SHIFT ESC Keypad Displa Factory Adi Run APP 00 Jump to Desired Code Jump code Application Mode App Mode Selection Traverse None No 6 2 MMC DRAW 5 19 Chapter 5 Parameter List LCD LCD 7 Segment Keypad Displa APP 0227 Traverse Amplitude Traverse Scramble APP 03 Amplitude PP APP 04 Traverse Accel Time APP 05 Traverse Decel Time Traverse Offset Lo APP 07 i Setting Traverse Offset Hi Setting Running Auxiliary Motor APP 0878 i Number Display Starting Aux Motor APP 09 Selection APP 10 Operation Time Display on Auto Change Start Frequency of Aux Motor 1 Start Frequency of Aux Motor 2 Start Frequency of Aux Motor 3 Start Frequency of Aux Motor
77. FU2 39 control mode is set to V F with PG encoder feedback using SUB B or SUB D boards the control type is automatically changed to V F PG The following parameters should be set accordingly to enable PG feedback using SUB B or SUB D boards Parameter Name Code Description Usage of Pulse Input Defines the use of pulse input signal with SUB B or SUB EXT 12 D mounted This parameter should be set to 1 Feed Signal back Pulse Input Signal EXT 15 Three types of input signal settable Selection A B A A B a ee EXT 16 Defines the number of encoders of the motor Number P Gain for Sub B Gain for Sub B EXT 22 EXT 23 Pl gains for PI controller during PG operation Slip Frequency for Sub B Board EXT 24 Setting as a percent of FU2 32 Rated Motor Slip 4 Slip compensation operation is done via Slip compensation if FU2 39 is set to 1 Slip compen This control keeps motor speed constant regardless of load change 5 Auto tuning of motor constant This parameter enables auto tuning of the motor constants If set to 1 All mode tuning type varies according to what control mode is set in FU2 39 Auto tuning can be done in two ways one is motor non rotation mode the other is motor rotation mode Auto tuning by non rotation mode Rs Lsigma Auto tuning by rotation mode All Enc Test Tr Before performing Auto tuning set motor rating motor parameter in co
78. Fx Rx nc vr VI jos cw em Bx rsr FM 56 DRV gt T K 0 0 A Z rrr 2 Apply AC power 00 STP 0 00Hz bt bt bf The DRV LED is ON 3 Confirm that the DRV 03 is set at Fx Rx 1 DERE E MRI Pi 03 Fx Rx 1 Led 4 LCD Press A key to move DRV 04 DRV gt Freq mode DU De DL 7 Seg Rotate encoder knob until 04 is 04 Keypad 1 bt bf displayed 5 LCD Press PROG key DRV gt Freq mode I De DE 7 Seg Press PROGIENT key 04 Keypad 1 bf bt The PROG ENT LED is turned ON 6 LCD Press A key and set at V1 DRV gt Freq mode I DL 7 Seg Rotate encoder knob and set at 2 04 VI DAI Ln The PROG ENT LED is turned ON DRV gt F K 7 LCD Press ENT key a le ea gt T c 7 Seg Press PROG ENT key The PROG ENT LED is turned OFF 8 Press SHIFT ESC key DRV T V 0 0 A Da DU I I 00 STP 0 00Hz bat dal DL 9 Set the frequency by rotating the potentiometer DRVPT V 0 0 A Dad Err 00 STP 60 00Hz bt bt bt DL 10 Close the FX or RX contact to run the motor The FWD or REV LED starts blinking The RUN LED starts blinking 11 Open the FX or RX contact to stop the motor The STOP RESET LED starts blinking The STOP RESET LED starts blinking Chapter 3 Quick Start Procedures 3 3 Operation using Keypad and Control Terminals 3 3 1 Frequency set by External Source and Run Stop by Keypad 1 Install a potentiometer on terminals V1 VR 5G and connect wiring as shown below left When a 4 to 20mA current source is use
79. H1 TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B TH1 TH2 1 22 Chapter 7 Options e DB Resistor Unit wiring for 15 30 HP Inverter DB Resistor DB Unit FWD Run Stop REV Run Stop Fault reset Jog Max distance 5m Max distance 5m The wire should be TWISTED Short Analog freq output 2 RX Max Current thru PC 5mA RST JO P1 Multi function input terminal pa 0 12 Setting Ext Trip B P3 CM DB resistor terminal Terminal description B1 B2 Connect the DB Resistor to Inverter terminal B1 B2 Thermal sensors provided with the DB resistor THI TH P1 is ON TH1 TH2 Shorted at normal ambient temp and P1 is OFF TH1 TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B For DBU refer to 7 6 3 DB Unit 7 23 Chapter 7 Options 4 DB Reisistor Dimensions DB Reisitor Inverter Model Type Dimensions mm D A BR0400W150J SV 008ACTIONMAST ER 2 64 412 40 400 6 3 BRO400W060J SV 015ACTIONMAST ER 2 64 412 40 400 6 3 BRO400W050J SV 022ACTIONMAST ER 2 64 412 40 400 6 3 BRO600W033J SV 037ACTIONMAST ER 2 128 390 43 64 37
80. Heat Sink 2 Cooling system has faults substance Overheat 3 Ambient temperature high Check for alien substances in the heat sink Keep ambient temperature under 40 C Motor has overheated Reduce load and or running duty Load is larger than inverter rating Increase inverter capacity ETH level too low Adjust ETH level to an appropriate level 1 2 Electronic 4 Selected incorrect inverter capacity Select correct inverter capacity 5 6 Theria Set incorrect V F pattern Select correct V F pattern Operated too long at low speeds Install a cooling fan with a separate power supply Ext Trip A External taulthas occurred Eliminate fault at circuit connected to external fault terminal or cause of external fault input Ext Trip B External fault has occirred Eliminate fault at circuit connected to external fault terminal or cause of external fault input 1 Line voltage low 1 Check line voltage 2 Load larger than line capacity is connected to line 2 Increase line capacity welding machine motor with high starting current 3 Exchange magnetic switch connected to the commercial line Faulty magnetic switch at the input side of the inverter 1 Short has occurred between the upper and lower IGBT 1 Check IGBT 2 Short has occurred at the output of the inverter 2 Check output wiring of inverter 3 Acceleration Deceleration time is too short compared to 3 Increase acceleration time the GD of load Output Phase 1 Faulty contact of magnetic
81. Input output Terminal from External Power Terminal Supply to Encoder For Open collector type GND Comiiony 10r Encoder Common terminal connecting encoder input output signal Input output Grouding FG Ground Termnal Used to connect shield of encoder signal 7 14 Chapter 7 Options 7 5 Communication option boards 7 9 1 F Net Needed for Communcation with CMC GLOFA PLC Open network system protocol based on IEC ISA FleldBus lt Specification 7 9 2 Topology Linear Bus Topology Band Method Baseband Protocol Fnet Protocol Media Access Method Token Drive link Fiber optics Number of nodes up to 64 nodes Bus Max Data transmission size 256byte Baud rate 1Mbps Transmission distance 750m Max Error check CRC 16 Encoding method Menchester Biphase L Station 0 63 Setting via Keypad Dip swich not provided Device Net Field bus lt Features Topology Linear Bus Topology Band Method Baseband Protocol DeviceNet Protocol Media Access Method CSMA CD NBA Carrier Sense Multiple Access Collision Detection Nondestructive Bitwise Arbitration Drive link 5 wire Cable Twisted Pair Number of nodes 64 nodes Bus Max Max Data transmission size max 8 bytes 64bits Data rates and Max Cable length thick 125kbps 500m 1640ft 250kbps 250m 820ft 500kbps 100m 328ft lt Specification Device type AC Drive Communication control method Explic
82. JOG and multi step speed operation 1 0 20 24 When you want to change the 1st 7 acceleration deceleration time 110 25 38 When you want to use the FM meter terminal output 1 0 40 41 When you want to set the frequency detection level 1 0 42 43 When you want to change the functions of the multi function auxiliary contact output AXA AXC 1 0 44 When you want to exchange the motor to commercial power line from inverter or the opposite 1 0 44 When you want to use the fault relay 30A 30B 30C functions 1 0 45 When you want to use RS232 485 communication 1 0 46 47 When you want to set the operating method when the frequency reference is lost 1 0 48 49 When you want to use the auto sequence operation 1 0 50 84 EXT Group When a Sub board and or an option board is installed When you want to define the functions for the input terminals P4 P5 P6 SUB A SUB C EXT 02 04 When you want to use the analog voltage V2 input SUB A SUB C EXT 05 10 When you want to use the encoder pulse for feedback to control the motor speed or use the pulse input for EXT 14 24 frequency reference SUB B When you want to change the functions of the output terminals Q1 Q2 Q3 SUB A SUB C EXT 30 32 When you want to use the LM meter terminal output SUB A SUB C EXT 34 35 When you want to use the analog outputs AM1 AM2 terminals EXT 40 43 APPENDIX C PERIPHERAL DEVICES
83. Panel Panel Ventilating fan Tear 7 TE EC 1 i A Inverter i Vv 4 Inverter Inverter i Inverter Cooling fan i 4 A f 7 7 loc er ee rere eT J leer 4 GOOD 0 BAD X GOOD 0 BAD X When installing several inverters in a panel When installing a ventilating fan in a panel e Install the inverter using screws or bolts to insure the inverter is firmly fastened Chapter 1 Installation 1 5 Dimensions E Frame 1 1 5HP E Frame 2 7 5 10 HP A DG DO JE fi L f fU Frame HP Model Number w1 W2 H1 H2 D1 1 SVO008ACtionMa ster 2 4 2 SV015ACtionMa ster 2 4 150 130 284 269 156 5 Frame 1 3 SV022ACtionMa 5 91 5 12 11 18 10 69 6 16 ster 2 4 5 SV037ACtionMa ster 2 4 7 5 SV055ACtionMa ster 2 4 200 180 355 340 182 5 Frame 2 10 SV075ACtionMa 7 87 7 09 13 98 13 39 7 19 ster 2 4 1 3 Chapter 1 Installation BLANK E Frame 3 15 20 HP m Frame 4 25 30 HP Chapter 1 Installation eb de eh el ji A A mm inches Frame HP Model Number W1 W2 H1 H2 D1 15 SV110ACtionMa ster 2 4 250 230 385 370 201 Frame 3 20 SV150ACti
84. Q3 1F Sequence 1 0 0 1 arca r i Do ON equence 0 84 SEQ L gt Time Sequence 4 0 1 1 A P2 CM Sequence 5 1 0 1 SEQ M ON gt Time 0 OFF 1 ON Example 2 of Auto A operation AUTO B This mode can be also used to program up to 8 different steps as Auto A However to switch from one step to ipul Erquery PA another an external contact closure set to Go step is A Seqt 2F required 1D Seg 1F e Forward Output Frequency A Sequence 1 Sequence 3 Sequence 2 e a gt Tim SEQ1 2F SEQ2 2F SEQ1 1F Seq 3F SEQ3 2F P1 CM SEQ3 1F SEQL ON gt Time Example 1 of Auto A operation PAC SeOL ON gt Time P2 CM SEQM oN gt Time P3 CM Go step ON ON ON ON ON gt Time gt Minimum 100msec Example of Auto B operation 6 50 Chapter 6 Parameter Description I O t Note When a new sequence is selected during a sequence operating the new sequence starts after the current sequence is finished I O 53 I 0 84 Frequency Transient Time Steady Speed Time Motor Direction setting of each Step and Sequence These parameter codes set the frequency transient time steady speed time and motor direction These codes are displayed according to the sequence number and steps 6 51 Chapter 6 Parameter Description I O Notes 6 52 6 5 External Group EXT EXT group appears only when an optional Sub Board is inst
85. Self cool Forced cool 1 30 to 150 1 0 to 30 sec No i 0 Yes 1 30 to 150 1 0 to 60 sec 000 to 111 Bit Set bit 15 Code FU1 30 through FU1 37 appears only when FU1 29 is set to User V F 16 Code FU1 51 through FU1 53 appears only when FU1 50 is set to Yes 5 4 0 No 150 100 Self cool 150 0 1 10 0 sec Yes 180 60 0 sec 180 Adj During Page CD Run FU1 24 to FU1 20 60 00 Hz EA 6 2 m fez 6 2 o No es Y Chapter 5 Parameter List Keypad Displa Factory Adi cate Description gt a fe During Page 7 Segment 7 Segment Run Not Return Code Not available displayed Chapter 5 Parameter List 5 3 Function 2 Group FU2 Keypad Displa Factory Adi Code Description Yp pay ung Rang pat pane Page i 7 Segment Pesan crau FU2 00 Jump to desired code Jump code Not displayed i Not available 1 Yes FU2 01 Previous Fault History 1 L a By pressing PROG and A key Previous Fault History 2 2 i the frequency current and FU2 03 Previous Fault History 3 3 None operational status at the time of fault Fu2 04 Previous Fault History 4 Last ip 4 i 3 can be seen FU2 05 Previous Fault History 5 ruz Erase Fault History Erase trips ae 07 Dwell EEE Dwell freq z FU2 08 DwelTime Time Dwell time Frequency Jump gt 0 Sele
86. Time 1 0 20 Jog Frequency 1 0 20 I O 24 Step Frequency Multi Accel Decel Time Operation i Note The frequency for Speed 0 is determined by DRV 04 Related Functions 1 0 25 O 38 1st 7 n Accel Decel Time XCEL L XCEL M XCEL H By setting P1 P2 and P3 terminals to XCEL L XCEL M 6 38 Dc brake DC Injection Braking can be activated during inverter stopped by configuring one of the multi function input terminals P1 P2 P3 to Dc bake To activate the DC Injection Braking close the contact on the assigned terminal while the inverter is stopped Exchange Exchange is used to bypass the motor from the inverter line to commercial power or the opposite To bypass the motor to commercial line set the Exchange function in multi function output terminal and INV line COMM line function in multi function output terminal Speed search function FU2 22 is activated automatically during exchanging operation MCCB Forward Run Stop o_o Reverse Run Stop Exchange P1 P2 Ops Common Terminal C Factory Setting Speed L Speed M Speed H Power supply for VR speed signal 11V 10mA AC220V Line CM Potentiometer 1 kohm 1 2W Shield i AXA AXB Speed signal input 0 10v Speed signal input 4 20mA 2500hm Common for VR V1 1 Speed signal Input Wiring to By Pass Motor to Commercial lin
87. U2 37 Motor Parameters 1 0 0 0 Speed search during Power ON starting FU2 20 When FU2 22 is set to 1111 Speed Search works for all conditions FU2 26 Number of Auto Restart Attempt FU2 22 Speed Search Selection selects the speed FU2 27 Delay Time Before Auto Restart search function FU2bRetry number FU2 23 Current Limit Level is the current that the inverter 26 0 limits its current rise during speed searching The set value is the percentage of FU2 33 Rated Motor Current 26 0 Factory Default 0 FU2 24 P Gain is the proportional gain used for speed FU2bRetry delay 2 10 search Set this value according to load inertia set in FU2 27 1 0 sec 37 Factory Default 1 0 sec 1 0 D 1 o Chapter 6 Parameter Description FU2 This function is used to allow the inverter to reset itself for a selected number of times after a fault has occurred The inverter can restart itself automatically when a fault occurs To use the speed search function during auto restarting set FU2 22 to xx1x See FU2 22 FU2 25 When an under voltage LV fault inverter disable BX or Arm short occurs the drive does not restart automatically Output Frequency A t FU2 27 gt Time 18 Fault 204 Fault Restart with Restart with Speed Search Speed Search iS Note Inverter decreases the retry number by one as a fault occurs When restarted without a fault during 3
88. Ulb Stall prev 59 000 59 Factory Default 000 000 This bit set parameter follows the conventions used in I O 15 and I O 16 to show the ON bit set status FUlb Stall level 60 180 60 180 Factory Default 180 180 This function is used to prevent the motor from stalling by reducing the inverter output frequency until the motor current decreases below the stall prevention level This function can be selected for each mode of acceleration steady speed and deceleration via bit combination Chapter 6 Parameter description FU1 t Note The set value is the percentage of FU2 33 Rated Output Current Motor Current FU1 60 Stall Level FU1 59 Stall Prevention Mode Selection Ti Setting Range FUI Descripti E 3 bit 24 bit 1stbit 10199 Sorpa FU160 0 0 1 001 Stall Prevention during Stall Level Acceleration 0 1 0 010 Stall Prevention during Steady Output dai Speed i Stall Prevention during e di l i i in Deceleration When FU1 59 is set to 111 stall prevention works during accelerating steady speed and decelerating gt Time Stall Prevention during Steady Speed t Note The acceleration and deceleration time may take longer than the time set in DRV 01 DRV 02 when Stall DC Link Voltage Prevention is selected 390VDC pa t Note If stall prevention status persists inverter may stop 680V DC during acceleration Related Functions FU2 33 Rated Motor Cu
89. V Related parameters DRV 04 Frequency or Torque Mode Kong IE DRV 16 Speed Unit Selection V1 Minimum V V1 Maximum V FU1 20 Maximum Frequency FU2 39 Control Mode Selection I O 1 10 Analog Frequency d T I O 06 10 Analog Current Input Signal adjustment eons Command Freq Torque setting via I input terminal when set DRV 04 Frequency Torque mode to 3 I DRV 01 Acceleration Tim or 4 V14l 01 Acceleratio e Code Default setting Setting range DRVW Acc time 01 10 0 10 06 10 msec 0 10000 msec 01 10 0 sec 10 07 4 mA 0 20 mA 0 08 0 Hz aree Factory Default 10 0 sec 10 0 10 09 20 mA 0 20 mA 10 10 60 Hz 0 Max freq 6 2 Chapter 6 Parameter Description DRV DRV 02 Deceleration Time Note I O 12 to I O 14 Sets the terminal function of P1 P2 P3 terminal inputs si a 02 20 0 LCD _ XCEL XCEL XCEL Factory 02 20 0 sec i coe display pes pion H M L setting Factory Default 20 0 sec 20 0 pa Acc time Acc time 0 0 0 0 10sec The inverter targets the FU2 70 when accelerating or p Dec time Dec time 0 0 0 0 20sec goralerating When the FU2 70 is set to Maximum arl ji n or Frequency the acceleration time is the time taken by the 0 28 DEC 1 Dectime 1 0 0 1 20sec motor to reach FU1 20 from 0 H
90. ailable or 1 Yes displayed i i SHIFT ESC 5 6 Communication Group COM COM group appears only when the corresponding Option Boards are installed Please refer to the option manual for detail Keypad dial Setting Range Factory SOL Code Description During Page cate premono _T Segment _T Segment REA snes COM 00 Jump to Desired Code Jump code T displayed i Not available Lal 1 ves i None Device Net Synchro COM 01 Option Board Type Opt B D Soa None Yes Profibus DP Digital n RS485 Modbus RTU None 7 Command COM 02 Option Mode Opt Mode i None Freq Cmd Freq comas oi verso opt version see el 8 Bit Bin 8BCD1 8BCD1Hz Binary Option Input i E i COM 04 D In Mode 12BitBin 8 Bit Bin Selection 12BCD0 1 12BCD 0 1Hz 12BCD Hz cOM 05 05 ran ia Va Filter Value Digital Ftr COM 10 Device NetID ves l EE OE cl i 125 kbps Device Net i j COM 11 Baud Rate 250 kbps i 125 kbps Yes Communication Speed i i i 500 kbps COM 12 Device Net Output Out Instance 5 18 Chapter 5 Parameter List Default Keypad Displa F Adj E mne Run COM 13 Device Net Input Instance In Instance PLC Option Station COM 17 Station ID Number Profi MAC I Output Num Oto 127 te Poms if s l 0000 57FF HEX foooatHex ves 0000 57FFHEX foooemew Yes 0000 57FFHEX ooo Yes 0000 57F
91. alled Chapter 6 Parameter Description EXT EXT 02 EXT 04 Multi Function Input Terminal Define P4 P5 P6 Sub A Sub C EXT 00 Jump to Desired Code EXT gt Jump code 00 1 Factory Default 1 Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad EXT P4 define 02 XCEL L 02 17 Factory Default XCEL L 1l An optional Sub Board is needed if an application requires more than three multi function input terminals Sub A and Sub C boards provide additional three multi function terminals These terminals are used in conjunction with P1 P2 and P3 terminals Refer to I O 12 I O 14 for use The following table shows the terminal definitions Setting Range oe Description EXT 01 Sub Board Display ae le E Speed L 0 Multi Step Speed Low Speed M 1 Multi Step Speed Mid EXT Sub B D 01 1 Speed H 2 Multi Step Speed High ol Sub A XCEL L 3__ Multi Accel Decel Low XCEL M 4 Multi Accel Decel Mid magone Sea L XCEL H 5 Multi Accel Decel High This code automatically displays the types of Sub Board poms AA sop installed Exchange 8 Exchange to commercial power line iTerm Clear 9 Reserved for future use Setting Range ia Up 10 Updrive Desc
92. angiets Ones eo ERFAN EXT 15 Pulse Input Signal Selection Sub B EXT gt F pulse set 15 A B 15 0 Factory Default A B 0 This code sets the encoder pulse to use A B uses two encoder signal lines of A and B and A uses one encoder signal line of A or B A B is used when encoder and mot or rotation direction is opposite 6 5 I Chapter 6 Parameter Description EXT EXT 16 Encoder Pulse Number Sub B EXT gt F pulse x2 20 10 0 EXT gt F pulse num 16 1024 20 10 0 kHz 2 E022 Factory Default 10 0 kHz 10 0 1024 ma l l Factory Deal 1024 n This is the maximum pulse frequency at which the inverter This code sets the encoder pulse per rotation of encoder outputs maximum frequency EXT 17 Filtering Time Constant for Pulse Input oe EL 21 60 00 x 21 60 00 Hz Signal Sub B Factory Default 60 00 Hz 60 00 EXT gt F filter 17 10 ms 1 10 This is the maximum frequency the inverter outputs when there is the maximum pulse frequency EXT 20 Factory Default 10 m ro 3 n This is the filtering time constant of pulse input signal This Reference Frequency is used to make the inverter respond slowly to the pulse A input signal when the EXT 14 is set to Reference EXT 21 EXT 18 EXT 21 Pulse Input Signal Adjustment Sub B EXT 19 This is used to adjust the pulse input signal when the pulse input through Sub B board references the frequency This Pulse Input functi
93. antiatds 6 2 6 5 External Group EXT darai ai i 6 2 6 6 Application Group APP 6 2 CHAPTER 7 OPT O N S ra aara aaa aaa cs decease aa aaa Arapa aa a sooecueutelsnnscaceanncenver 7 2 7 1 SUD A board i scssecsissscssccessvisavcraccavcevsvenasscsssusizececussieiseaccseunsusiscacdecasshavdeacserinscieausesietisseasdesninacdusdtsdsrtaasetenndsianersi 7 2 7 2 Sub B Board isniaii allo oa 7 2 7 3 Sub G Board Isplat d s0r eil 7 2 7 4 SUD D Board miniin naa aa Aa a AAE a T a a A a aaa 7 2 7 5 Communication option boards iii iii 7 2 7 6 External options iaia 7 2 CHAPTER 8 TROUBLESHOOTING amp MAINTENANCE 8 2 8 1 Fault DiISplay nien narici 8 2 8 2 Fault Remedy iscsi caah aa dala aa 8 2 8 3 Troublesnootiii iiiairii eee iaia aa att 8 2 8 4 How to Check Power ComponentS rrre 8 2 8 5 Maintenance si sicessssessissscessssssscssccssscisruvavevsssetsrsesvecenscstesecesestavevsvecterstacecscecsseiecrsesess tvsvecdenstivsccuestersntecevetssverdeente 8 2 8 6 Daily and Periodic Inspection ItemS rrrirerreresre recisi rire riieriererie iii 8 2 APPENDIX A FUNCTIONS BASED N USE aaa Il APPENDIX B PARAMETERS BASED ON APPLICATION Il APPENDIX PERIPHERAL DEVICES T nianna lLidileri ia ai Manes Il DECLARATION OF CONFORMITY angioina Il USER SELECTION GUIDE ACtionMaster SPECIFICATIONS 230V Class 1 30HP
94. ation Related Functions APP 29 Inter Lock Selection I O 15 Terminal Input Status I O 16 Terminal Output Status I O 15 In status 000000000 15 0000 Factory Default 000000000 This code displays the input status of control terminals Terminals P4 P5 P6 and Q1 Q2 Q3 are provided on optional Sub Board LCD Keypad Display Input JOG FX RX Terminals Bit 8 Bit 7 Bit 6 Bit 5 OFF status 0 0 0 O ON stats 14 eA eae P6 P5 Bit 4 P4 Bit 3 P3 Bit 2 P2 Bit 1 P1 Bit 0 I 0 gt Out status 16 0000 0000 Factory Default 0000 16 This code displays the output status of control terminals LCD Keypad Display Output AXA AXC Q3 Q2 Q1 Terminals Bit 3 Bit2 Bit1 Bit0 OFF status 0 0 0 0 ON status 1 1 1 1 7 Segment Keypad Display The JOG terminal is not displayed on 7 Segment keypad TZ ON status gt Dm DU DU DI OFF status gt DL Ld De DI AXA AXC Q3 Q2 Q1 I O 17 Filtering Time Constant for Multi function Input Terminals I O gt Ti Filt Num 17 15 1 15 Factory Default 15 15 This is the response time constant for terminal inputs JOG FX RX P3 P2 P1 RST BX This is useful where there is a potential for noise The response time is determined by Filtering time constant 0 5msec I O 20 Jog Frequenc
95. ault setting Setting range 1 0 01 10 msec 0 10000 msec 1 0 02 OM 0 10 V 1 0 03 0 Hz 0 Max freq 110 04 10 V 0 10M 1 0 05 60 Hz 0 Max freq Chapter 6 Parameter Description DRV Code Keypad Display Parameter Name Code Keypacidispiay karameter Name Filter time constant for signal I O 06 filter Input i Filter Time Constant for 1 0 01 V1 filter V1 Signal Input 0 07 I curr x1 Input Minium curent requency Corresponding to V1 Input 1098 I freq y1 Input Minimum Current 1 0 02 V1 volt x1 NE Minimum Voltage 1 0 09 I curr x2 Input Maximum Current Frequency 10 10 I freq y2 Frequency Corresponding to 1 0 03 V1 freq y1 Corresponding to V1 Input Maximum Current Input Minimum Voltage i Important Increase O 06 Filter time constant for signal 110 04 VI volt x2 V1 Input Maximum Input if the signal is affected by noise causing unstable Voltage operation Increasing this value makes response time slower Frequency Corresponding 10 05 V1 freq y2 to V1 Input Maximum Voltage Important Increase 1 O 01 Filter Time Constant for V1 Signal Input if the V1 signal is affected by noise causing unstable operation Increasing this value makes response time Set freq slower 0 10 p gt Set freq E SE RE 1 0 08 p gt Terminal 0 20 mA 0 07 10 09 Minimum Maximum 0 03 yp current current V1 analog input 0 10
96. be made by four parameters of I O 02 I 0 04 I O V1 filter VO 03 T 10 ms 01 10 gt Analog Voltage 0 02 110 04 Input V1 Factory Default 10 ms 10 This is the filtering time constant for V1 signal input Reference Frequency vs Analog Voltage Input V1 0 to 10V Increase this value if the V1 signal is affected by noise causing unstable operation of the inverter Increasing this Related Functions DRV 04 Frequency Mode value makes response time slower FU1 20 Maximum Frequency I 0 V1 volt x1 02 0 00 V 02 0 00 I O 06 I O 10 Analog Current Input I Signal Factory Default 0 00 V 0 00 Adjustment This is the minimum voltage of the V1 input at which inverter outputs minimum frequency This is used to adjust the analog current input signal when the terminal T references the frequency This function is applied when DRV 04 is set to V1 or V1 l Reference frequency versus Analog current input curve can be made by four parameters of I O 07 I O 10 I 0 V1 volt yl 03 0 00 Hz 03 0 00 Factory Default 0 00 Hz 0 00 I o gt I filter This is the inverter output minimum frequency when there 06 10 ms is the minimum voltage I O 02 on the V1 terminal 06 10 Factory Default 10 ms 10 D 3 I Chapter 6 Parameter Description I O This is the filtering time constant for I signal input If the T signal is affected by noise causing unstable operation of the inverter increase this va
97. be selected for display selection 1 5 HP inverters because they have nee E i internal DB resistor as a default Setting FU2 73 Name Description Enable Duty 2 3 o Voltag Output Display output voltage of the Continuous Turn On Time 5 seconds e voltage inverter Factory setting This is selected when using an external Output Display output power of the DB resistor This must be selected for 1 Watt power inverter 7 5 10 HP inverters This must be Ext DB R 2 selectedfor1 5 HP inverters in case of using an external DB resistor Enable Duty 0 30 Continuous Turn On Time 15 seconds Note The display of Watt is approximate value FU2 74 Gain for Motor Speed Display iS The inverter turns the DB turn on signal OFF when the FU2 gt RPM factor 74 100 Continuous Turn On Time expires during dynamic braking 74 100 and an over voltage fault can occur When this happens 7 increase the deceleration time or install an external high Factory Default 100 100 duty DB resistor This code is used to change the motor speed display to iS Install an exterior high duty DB resistor when the load rotating speed r min or mechanical speed m min The accelerates and decelerates frequently Set the FU2 75 DB display is calculated by following equation Resistor Mode selection to Ext DB R and set the FU2 76 Duty of DB Resistor Rotating sp
98. ccumulated value by l Gain can be set to 0 by setting a multi function input terminal P1 P6 to iTerm Clear in I O 12 I O 14 or EXT 02 EXT 04 DD 2 N Chapter 6 Parameter Description FU2 P Control This is to compensate the error of a system proportionally This is used to make the controller response fast for an error When P control is used alone the system is easily affected by an external disturbance during steady state I Control This is to compensate the error of a system integrally This is used to compensate the steady state error by accumulating them Using this control alone makes the system unstable PI control This control is stable in many systems If D control is added it becomes the 3 order system In some systems this may lead to system instability D Control Since the D control uses the variation ratio of error it has the merit of controlling the error before the error is too large The D control requires a large control quantity at start but has the tendency of increasing the stability of the system This control does not affect the steady state error directly but increases the system gain because it has an attenuation effect on the system As a result the differential control component has an effect on decreasing the steady state error Since the D control operates on the error signal it cannot be used alone Always use it with the P control or PI control Related Fu
99. ck the fault content s output frequency output current and whether the inverter was accelerating decelerating or in constant speed at the time of the fault occurred Press the ENT key to exit The fault content will be stored in FU2 01 through FU2 05 when the RESET key is pressed For more detail please refer to Chapter 7 Chapter 6 Parameter description FU2 Fault Contents Faut Trip T eee Segment Over Current 1 Over Current 1 oc Over Voltage Over Voltage OV External Trip Input A External A EXTA Emer Not atched BX Bx Low Voltage Low Voltage LV Fuse Open Fuse Open FUSE Ground Fault Ground Fault GF Over Heat on Heat sink Over Heat OH Electronic Thermal Trip E Thermal ETH Over Load Trip Over Load OLT Inverter H W Fault EEP Error ADC Offset HW Diag HW WDOG Error In Phase Open External Trip Input B External B EXTB Over Current 2 Arm Short ASHT Option Error Option OPT Output Phase Loss Phase Open PO Inverter Over Load Inv OLT IOLT Related Functions is Note There are WDOG error EEP error and ADC Offset for the inverter Hardware Fault and the inverter will not reset when H W fault occurs Repair the fault before turning on the power fault will be displayed fault status FU2 gt Erase trips 06 No Factory Default No gt Note When multiple faults oc
100. ction 1 i 0 01 10 00 H MEU ump Frequency High J a 0 01 15 00 H FU2 13 Jump Frequency 2Low J 0 01 _ 20 00 H _FU2 14 Jump Frequency 2 High J oa 0 01 25 00 H E J 0 01 30 00 H J ia 0 01 35 00 kz Prende Ja Curve for S Curve Start Curve 1 to 100 40 Accel Dedel Pattern End Curve for S Curve End Curve 1 to 100 40 Accel Dedel Pattern Input Output Phase Loss i 00 to 11 Trip select Protection Bit Set ma Power ON Start Selection Power on run No N Zz e Zz Zz N Restart after Fault Reset RST restart 0000 to 1111 Speed Search Selection Speed Search 0000 Bit Set Current Limit Level SS Sup Curr 80 to 200 100 ra During Speed Search P Gain i 0 to 30000 During Speed Search Gain x i 0 to 30000 During speed search i Number of Auto Restart Retry number 0 to 10 Attempt i 17 Code FU2 11 through FU2 16 appears only when FU2 10 is set to Yes gt gt gt gt gt gt gt gt O Ne Dn Nn Do N N N nay J 5 6 Chapter 5 Parameter List Keypad Display Setting Range Factory aa Code Description I During Page Code prete LCD 7 Segment 7 Segment Default Run 9 LCD Delay Time FU2 27 0 to 60 sec 0 1 1 0 sec Yes 6 2 Before Auto Restart Fu2 28 Speed Search Hold Time SS blk tim 0 to 60 sec 1 0 sec Rated Motor Selection Motor selec Number of Motor Poles Pole nu
101. ction level Low Voltage l Low Voltage LV because insufficient torque or over heating of the motor can occurs when the Protection i input voltage of the inverter drops Over Current 2 IGBT Short We turns off the output if an IGBT short through or an output short Output Phase The inverter turns off its output when the one or more of the output U V W Out Phase Open gt an phase is open The inverter detects the output current to check the phase open p of the output Used for the emergency stop of the inverter The inverter instantly turns off the BX Protection Instant Cut Off output when the BX terminal is turned ON and returns to regular operation when the BX terminal is turned OFF Take caution when using this function Over Speed OSPD Overspeed Inverter turns off its output when the motor runs in excess of Max speed Protection 20Hz 8 1 Chapter 8 Troubleshooting amp Maintenance Keypad Display Protective Description 7 Segment _ Function Option o Option Fault Fault at the internal option of the inverter H Inverter H W A fault signal is output when an error occurs to the control circuitry of the HW Diag W Fault inverter There are the Wdog error the EEP error and the ADC Offset for this fault Err COM Error Communication ol l CPU Error IS Error This fault is displayed when the inverter cannot communicate with the keypad According to the 1 0 48 Operating Method when the Frequency Reference is Lost
102. cur only the highest level DRV 12 Fault Display displays current This function erases all fault histories of FU2 01 to FU 05 from the memory Chapter 6 Parameter Description FU2 FU2 07 Dwell Frequency FU2 08 Dwell Time FU2 10 FU2 16 Frequency Jump FU2 Dwell freq 07 5 00 Hz 07 Factory Default 5 00 Hz FU2b Dwell time 08 08 0 0 sec Factory Default 0 0 sec 0 0 This function is used to output torque in an intended direction It is useful in hoisting applications to get enough torque before a releasing mechanical brake If the dwell time is set at 0 this function is not available In dwell operation the inverter outputs AC voltage not a DC voltage is Note DC Injection Braking does not output torque to an intended direction It is just to hold the motor Output Frequency FU1 07 Di gt Time _ gt tl tf FU2 08 Dwell Time Output Current FX CM A Mechanical Brake A ON lun gt Time Release gt Time Dwell Operation FU2 gt Jump freq 10 No 10 0 Factory Default No 0 FU2 gt jump lo 1 11 10 00 Hz LL 10 00 Factory Default 10 00 Hz 10 00 FU2 gt jump Hi 1 Factory Default 15 00 Hz 15 00 FU2 gt jump lo 3 15 30 00 Hz 15 30 00 Factory Default 30 00 Hz 30 00 FU2 gt jump Hi 3 16 35 00 Hz 16 35 00 Factory Default 35 00 Hz 39 00 To prevent undesirable resonanc
103. current protective feature may operate or equipment connected to the output side may malfunction Connect only recommended braking resistor between the B1 and B2 terminals Never short B1 and B2 terminals Shorting terminals may cause internal damage to inverter The main circuit of the inverter contains high frequency noise and can hinder communication equipment near the inverter To reduce noise install line noise filters on the input side of the inverter Do not use power factor capacitor surge killers or RFI filters on the output side of the inverter Doing so may damage these components Always check whether the LCD and the charge lamp for the power terminal are OFF before wiring terminals The charge capacitor may hold high voltage even after the power is disconnected Use caution to prevent the possibility of personal injury Grounding The inverter is a high switching device and leakage current may flow Ground the inverter to avoid electrical shock Use caution to prevent the possibility of personal injury Connect only to the dedicated ground terminal of the inverter Do not use the case or the chassis screw for grounding The protective earth conductor must be the first one in being connected and the last one in being disconnected As a minimum grounding wire should meet the specifications listed below Grounding wire should be as short as possible and should be connected to the ground point as near as possible to the inverter
104. cy vs Pulse Input o di Ine da vini I da Related Functions EXT 15 Pulse Input Signal selection used as the motor speed feedback or frequency reference EXT 17 Filtering Time Constant When Sub B board is installed FU2 40 must be set to EXT 18 Minimum Pulse Frequency VIF EXT 19 Minimum Output Frequency EXT 20 Maximum Pulse Frequency None EXT 21 Maximum Output Frequency The encoder pulse signal is not used Feed back EXT 13 Real Motor Speed Direction The encoder pulse signal is used as the motor speed feedback The inverter can maintain the motor speed EXT gt RealSpdDir 13 0 constantly regardless of the load fluctuation by using the 13 None encoder feedback The encoder pulse related functions Factory Default None 0 must be set correctly for better performance in EXT 15 EXT 24 If EXT 12 is set to 1 Feed back with SUB B mounted Related Functions EXT 15 Pulse Input Signal selection motor rotation direction is displayed in this parameter EXT 16 Encoder Pulse Number EXT 22 P Gain for Sub B EXT 14 Encoder Feedback Frequency EXT 23 I Gain for Sub B EXT 24 Slip Frequency for Sub B EXT gt ENC FeedBack 14 None 14 0 Reference l The encoder pulse signal is used as the frequency Factory Default Nong 0 reference selected in DRV 04 is ignored Reference installed with EXT 12 set to Feed back Frequency versus Pulse Input Curve can be made by four Pal
105. d 2 load fluctuation is high 3 rapid response needed If not using CMC 220V 440V Class motor Set Yes in FU2 40 Auto tuning first Vector_SPD Vector control speed operaation only valid when Sub B board is mounted Speed detecting Encoder installed to the motor FU2 30 37 Motor related parameters FU2 41 44 Motor constant FU2 45 46 P I gain for Sensorless Related parameters EXT 25 26 P I gain for Vector_SPD EXT 27 28 Torque limit for Vector_SPD Conditions for Sensorless Vector Control Conditions for sensorless control are as follows If one of the following conditions is not satisfied the inverter may malfunction with insufficient torque irregular rotation or excessive motor noise It is recommended to use V F control O O Use a motor capacity that is equal to or one horsepower level lower than the inverter capacity Two different motor parameters can be set for one inverter but use only one motor parameter for sensorless control If the motor in use is not CMC 220V 440V Class motor or using 220V 380V dual use motor utilize the auto tuning feature in FU2 40 Auto tuning before starting Set appropriate values for the electronic thermal function the overload limit function and the stall prevention The set values should not exceed 150 of the rated motor current When DRV 04 Frequency Mode is set to V1 I or V1 eliminate any potential noise influence with the frequency r
106. d and blinks when the parameter code is located on DRV 20 DRV 21 DRV 22 DRV 23 DRV 24 and DRV 25 2 Parameter Code and Displays the code of a group Rotate the encoder knob to move through 0 99 codes Operating Status Displays the operation information First digit F Forward operation r Reverse operation Second digit d DC Braking J Jog Terminal Input 1 8 Step Frequency Input Displays the Step of the Auto operation Two digits when the reference is lost LP Loss of Reference from the Option Board DPRAM fault Lr Loss of Reference from the Option Board Communication network fault Lv Loss of Analog Frequency Reference V1 0 10V LI Loss of Analog Frequency Reference I 4 20mA LX Loss of Reference from the Sub Board 3 Output Frequency Displays the Output Frequency during run Command Frequency Displays the Command Frequency during stop 2 7 Chapter 2 Operation 2 3 2 Procedure for Setting Data 7 Segment Keypad In DRV Group 1 Rotate the encoder knob until the desired parameter code is displayed 2 Press PROG ENT key to go into the programming mode then the display blinks 3 Press SHIFT ESC key to move the cursor to the desired digit 4 Rotate the encoder knob to change the data 5 Press PROG ENT key to enter the changed data M In FUN1 Group 1 Rotate the encoder knob until parameter code 20 is displayed in drive group 2 Press PROG ENT key
107. d as the frequency reference use terminals and 5G as shown below right DRV 04 must be set at V1 1kQ 1 2 W DRV 04 must be set at I Joe cm em Bx st FM 5 _ P1 p2 P3 Fx RX NC VR vi Joe cm Jem Bx st 1 FM 5c 2 Apply AC power 3 LCD Press A key to move DRV 03 7 Seg Rotate encoder knob until 03 is displayed 4 LCD Press PROG key 7 Seg Press PROG ENT key 5 LCD Press A key one time 7 Seg Rotate encoder knob and set at 0 6 LCD Press ENT key 7 Seg Press PROG ENT key 7 Confirm that the DRV 04 is set at V1 8 Press SHIFT ESC key Set the frequency by rotating the potentiometer 9 LCD Press FWD or REV key 7 Seg Press RUN key DRV gt T K 00 STP 0 0 A 0 00Hz DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Keypad DRV Drive mode 03 Keypad DRV gt Freq mode 04 VI DRVPT V 0 0 A 00 STP 60 00Hz The FWD or REV LED starts blinking 3 4 4 to 20mA signal r rrr bt bt bt The DRV LED is ON m bt f m bt f The PROG ENT LED is turned ON m r DA E bf The PROGIENT LED is turned ON m y bt ut bf The PROGIENT LED is turned OFF re ns bt E The PROG ENT LED is turned ON The RUN LED starts blinking To change the motor running direction change DRV 13 to 1 3 3 2 1 Connect wiring as shown below P1 P2 P3 Fx Rx nc vr vi Joe cm cm Bx
108. d for other purpose it this code is set to Yes Related Functions 1 0 12 to I O 14 Multi Function Input EXT 02 to EXT 04 Multi Function Input APP 30 Actual Value Display APPPActual Value 30 0 00 Hz Factory Default 0 00 Hz 0 00 This code displays the value using on PID controller in frequency 6 6 APP 31 Actual Value Display in Percentage APPPActual Perc 31 0 2 6 31 0 Factory Default 0 0 oe This code displays the value using on PID controller in percentage APP 32 Draw Mode Selection APP Draw Mode 32 None 32 0 Factory Default None 0 This code sets the signal input to use for Draw operation The main reference frequency is set in DRV 04 This parameter should be set to a signal that is not selected in DRV 04 APP 33 Draw Size Setting oe APP Draw Perc 33 100 33 100 Factory Default 100 100 This code sets the frequency bandwidth during Draw operation For example when Reference Frequency DRV 00 is set to 30Hz Draw Mode APP 32 to V1_Draw and Draw Size APP 33 to 10 the frequency difference during Draw operation is between 27 Hz and 33Hz The following figure shows the block diagram for Draw and Override operation Chapter 6 Parameter Description APP Control LPF Terminal A Reference Frequency Frequency Mode Mt Sip Frequency Gain Bias
109. d pressure of flow in fans or pumps Built in PI controller controls a main motor after receiving process control value and keeps the control value constant by connecting auxiliary motors to commercial line when needed In case that flow amount or flow pressure is beyond or below the reference so the main drive cannot control by itself auxiliary motors are automatically turned on off Maximum four Q1 3 and Aux output auxiliary motors can be run Each Starting and Stop Frequency should be set to four auxiliary motors Auto Change can be selected to automatically switch the order of the running motors for keeping motor run time constant Set mode 1 for automatic changing of auxiliary motors only and set mode 2 for automatic changing of all Chapter 6 Parameter Description APP motors including main motor For mode 2 external Draw This is a kind of Open Loop Tension Control This sequence Refer to APP 26 should be configured is used to maintain constant tension of material with the speed difference between main motor and subordinate Abnormal motor can be skipped from running by using motor the multi function input terminals P1 P2 P3 and P4 If a multi function terminal is opened the inverter stops all Related Functions APP 32 to APP 33 Draw Parameters DRV 04 Frequency Mode running motors and restarts operation with only normal 1 0 01 to 1 0 10 Analog Signal Inp
110. displayed _ Not available i oO EXT 01 Sub Board Type Display EXT 02 Multi Function Input P4 define Speed L Terminal P4 Define Speed M Speed H XCEL L XCEL M XCEL H Dc brake 2nd Func Exchange o AN DOO Aa GW N Oojo NO a As ON Reserved Up Down 3 Wire Ext Trip A Ext Trip B iTerm Clear N N N N N x on a Ww Na O N Open loop 5 14 Keypad DR Setting Range Description Multi Function Input Terminal P5 Define Multi Function Input Terminal P6 Define P5 define P6 define EXT 05 V2 Mode Selection Filtering Time Constant for V2 Input Signal V2 Input Minimum V2 volt x1 5 Wolkage Frequency EXT 08 Corresponding to V2 Input Minimum Voltage V2 Input Maximum V2 volt x2 8 Voltage Frequency EXT 10 Corresponding to V2 Input Maximum Voltage Usage of Pulse Input EXT 12 Signal V2 filter v2 freq yl V2 freq y2 EXT 13 Real Speed Direction RealSpdDir Main drive Analog hold XCEL stop P Gain2 SEQ L SEQ M SEQ H Manual Go step Hold step Trv Off Lo Trv Off Hi Interlock1 Interlock2 Interlock3 Interlock4 Pre excite Spd Trq ASR PIPI Same as Above None Override Reference 0 to 10000 ms 0 to 10 M 0 to FU1 20 Oto 10M 0 to FU1 20 None Feed back Reference Reverse Forward 5 15 Chapter 5 Parameter List Factory Default aie During Page Run 3 0 00 H 60 00 Hz 10 00 M
111. e Output P Frequency Note If the command frequency is set lower than the FU1 22 oi FU1 21 7 starting frequency inverter does not output voltage to motor FU1 23 Frequency Limit Selection FU1 24 Low Limit Frequency FU1 25 High Limit Frequency FUlb Freq limit 23 No 23 0 Factory Default No 0 FUlb F limit Lo 24 0 50 Hz 24 0 50 Factory Default 0 50 Hz 0 50 FU1 gt F limit Hi 2 25 60 00 Hz 5 60 00 Factory Default 60 00 Hz 60 00 FU1 23 selects the limits for the inverter operating frequency If FU1 23 is set to Yes inverter operates within the upper and lower limit setting The inverter operates at the upper or the lower limit when the frequency reference is outside the frequency limit range O 1 Output Frequency A Reference Frequency Curve FU1 24 i S Output Frequency Curve gt Time FU1 25 Freq limit Yes lt Note Frequency limit does not work during accelerating and decelerating FU1 26 Manual Auto Boost Selection FU1 27 Torque Boost in Forward Direction FU1 28 Torque Boost in Reverse Direction FUlbTorque boost 26 Manual 26 0 Factory Default Manual 0 FU1L gt Fwd boost 27 2 0 21 2 0 Factory Default 2 0 2 0 FU1L gt Rev boost 28 2 0 28 2 0 Factory Default 2 0 2 0 This function is used to increase the starting torque at low speed by increasing the output voltage of the inverter If the boost val
112. e 6 39 Chapter 6 Parameter Description I O Output Frequency K Speed Search A sn gt Time A N PASM a gt Time A Exchange CM ON gt Time AXA AXC ae ON COMM line gt Time A INV line ON ON gt Time A ON Mi gt Time A oe A SA gt Time gt lt gt Inverter Commerciali Inverter Drive Line Drive Drive t1 t2 50msec interlock time Exchanging Sequence Up Down By using the Up and Down function the drive can accelerate to a steady speed and decelerate down to a desired speed by using only two input terminals Output Frequency A Freq Max gt Time P1 cM Si SRI gt Time P2 CM Down Oy gt Time CM oN gt Time Up Down Operation Chapter 6 Parameter Description I O 3 Wire This function is for 3 wire start stop control This function is mainly used with a momentary push button to hold the current frequency output during acceleration or deceleration FX RX P2 CM Wiring for 3 Wire Operation P2 set to 3 Wire Output Frequency Freq Max gt Time Freq max A i a a gt Time Fx oM en gt Time RX CM ON gt Time 3 Wire Operation Ext Trip A This is a normally open contact input When a terminal set to Ext Trip A is ON inverter displays the faul
113. e Direction Regenerating Set FU1 28 to 0 FU1 21 Ascending and Descending Loads Parking Hoist etc Manual Boost Value gt Output Frequency Related Functions FU1 29 Volts Hz Pattern FU2 40 Control Mode selection Chapter 6 Parameter description FU1 FU1 29 Volts Hz Pattern FUlb V F pattern 29 Linear 29 0 Factory Default Linear 0 This is the pattern of voltage frequency ratio Select the proper V F pattern according to the load The motor torque is dependent on this V F pattern Linear pattern is used where constant torque is required This pattern maintains a linear volts frequency ratio from zero to base frequency This pattern is appropriate for constant torque applications Square pattern is used where variable torque is required This pattern maintains squared volts hertz ratio This pattern is appropriate for fans pumps etc User V F pattern is used for special applications Users can adjust the volts frequency ratio according to the application This is accomplished by setting the voltage and frequency respectively at four points between starting frequency and base frequency The four points of voltage and frequency are set in FU1 30 through FU1 37 Output Voltage A 100 gt Output Frequency Freq Base V F Pattern Linear 6 15 Chapter 6 Parameter description FU1 Output Voltage A 100 Output Fr
114. e Go step 25 nee Sequence operation i RE ETRE uto I O 14 Multi function Input Terminal P3 Define EE 26 Hold last step Auto A Trv Off Lo 27 dforT I1 0 gt P1 dedine 12 0 Tw Off Hi 58 Used for Traverse Operation 12 Speed L Interlock 1 29 Interlock2 30 Factory Default Speed L 0 interlocks z4 Used for MMC operation Interlock4 32 I O gt P2 dedine 13 1 13 Speed M Speed L Speed M Speed H By setting P1 P2 P3 terminals to Speed L Speed M Factory Default Speed M 1 and Speed H respectively inverter can operate at the preset frequency set in DRV 05 DRV 07 and I O 20 I O P3 dedine 1 0 24 14 Speed H 14 2 i a The step frequencies are determined by the combination of Factory Default Speed H 2 P1 P2 and P3 terminals as shown in the following table Multi function input terminals can be defined for many different applications The following table shows the various definitions for them D 37 Chapter 6 Parameter Description I O Step Parameter Speed H Speed M Speed L and XCEL H respectively up to 8 different Accel and Frequency Code P3 P2 P1 Decel times can be used The Accel Decel time is set in Step Freq 0 DRV 0
115. e and vibration on the structure of the machine this function locks out the potential resonance frequency from occurring Three different jump frequency ranges may be set This avoidance of frequencies does not occur during accelerating or decelerating It only occurs during continuous operation Output Frequency A Freq Max FU2 12 FU2 11 FU2 14 FU2 13 FU2 16 FU2 15 Reference 10Hz 20Hz 30Hz Frequency Frequency Jump Chapter 6 Parameter Description FU2 is Note When the reference frequency is set inside the jump Ex If DRV 10 1 sec FU2 17 40 FU2 18 20 frequency the output frequency goes to the frequency Actual Accel Time 1 sec 1sec 0 4 2 1sec 0 2 2 marked by symbol 1 3 sec iS Note If one frequency jump range is required set all ranges to the same range FU2 19 Input Output Phase Loss Protection Bit Set FU2 17 Start Curve for S Curve Accel Decel Pattern FU2 gt Trip select 19 00 FU2 18 End Curve for S Curve Accel Decel 19 00 Pattern Factory Default 00 00 FU2b Start Curve 1 40 This function is used to cut the inverter output off in case of 17 40 5 phase loss in either input power or inverter output Factory Default 40 40 i FU2 19 Phase Loss Protection Select Setting Range i or ene SEN o i ond bit 1st bit FU2 19 Description 18 40 8 0 0 0 00 Phase loss protection does not work 0 1 01 Protect inv
116. e output cables U V W to the motor will affect the direction of rotation of the motor O Incorrect terminal wiring could result in the equipment damage DI Reversing the polarity of the terminals could damage the inverter O Only authorized personnel familiar with CMC inverter should perform wiring and inspections O Always install the inverter before wiring Otherwise you may get an electric shock or have bodily injury 3 Trial run O Check all parameters during operation Changing parameter values might be required depending on the load O Always apply permissible range of voltage to the each terminal as indicated in this manual Otherwise it could lead to inverter damage 4 Operation precautions O O OOOO oOo O When the Auto restart function is selected stay away from the equipment as a motor will restart suddenly after an alarm stop The Stop key on the keypad is valid only when the appropriate function setting has been made Prepare an emergency stop switch separately If an alarm reset is made with the reference signal present a sudden start will occur Check that the reference signal is turned off in advance Otherwise an accident could occur Do not modify or alter anything inside the inverter Motor might not be protected by electronic thermal function of inverter Do not use a magnetic contactor on the inverter input for frequent starting stopping of the inverter Use a noise filter to reduce the effect of
117. ecel pattern and time Target Freq PID control references frequency without Accel and Decel pattern and time FU2PPID Ref Mode 49 Freq mode 49 Factory Default Freq mode This code selects reference input for PID control Freq Mode PID control references signal set in DRV 04 When selected other than Freq mode PID control references the selected signal regardless the selection in DRV 04 FU2 gt PID Out Dir 50 Ramp Freq Factory Default Ramp Freq 0 This code selects the direction of output value of PID controller The output value is added to reference frequency Chapter 6 Parameter Description FU2 FU2 51 PID Feedback Signal Selection FU2 52 P Gain for PID Control FU2 53 Gain for PID Control FU2 54 D Gain for PID Control FU2 55 High Limit Frequency for PID Control FU2 56 Low Limit Frequency for PID Control This is the frequency at which the output frequency is limited over during PID control FU2 57 PID Output Inversion FU2b PID F B 51 I 31 0 Factory Default I Select the feedback signal for PID control This can be set one of I V1 V2 according to the signal current or voltage and the terminal V1 or V2 FU2 PID P gain 52 300 0 52 300 0 Factory Default 300 0 300 0 Set the proportional gain for PID control When P Gain is set at 100 and l Gain at 0 0 second it means the PID controller output is 100 for 100 error
118. ed command may be set by Voltage Current or both 3 When installing the DC Reactor the Common Busbar between P1 and P2 must be removed 4 1 10 HP inverters have on board braking circuit Braking resistors are only included for 1 5 inverters 15 30 HP inverters need optional braking unit and resistor for dynamic braking 1 7 Chapter 1 Installation 1 7 Power Terminals Type A Configuration 1 5 HP SVO08ACtionMaster 2 SV015ACtionMaster 2 SV022ACtionMaster 2 SV037ACtionMaster 2 SVOO8ACtionMaster 4 SV015ACtionMaster 4 SV022ACtionMaster 4 SV037ACtionMaster 4 PR Es pt pe tN et pepe M Type B Configuration 7 5 10 HP SV055ACtionMaster 2 SV075ACtionMaster 2 SV055ACtionMaster 4 SV075ACtionMaster 4 srt pe PP et ee pe mM Type C Configuration 15 30 HP SV110ACtionMaster 2 SV150ACtionMaster 2 SV185ACtionMaster 2 SV220ACtionMaster 2 SV110ACtionMaster 4 SV150ACtionMaster 4 SV185ACtionMaster 4 SV220ACtionMaster 4 PR Es pt pe pet pee L Symbols Functions AC Line Voltage Input T 3 Phase 200 230VAC or 380 460VAC G Earth Ground Positive DC Bus Terminal P DB Unit P P Connection Terminals DB Unit may be added when more braking duty More than 30 ED is required External DC Reactor P1 P2 and DB Unit P2 P Connection Terminals N Negative DC Bus Terminal DB Unit N N Connection Terminal Dynamic Braking Resistor B1 B2 Terminal
119. eed 120 x F P where F Output frequency P motor pole number is This does not apply to 15 30 HP inverters They need the Optional DB unit to use DB resistor Mechanical speed Rotating speed x Motor RPM Display Gain FU2 76 Duty of DB Dynamic Braking Resistor Related Functions DRV 00 Output Frequency FU2 gt DB SED DRV 09 Motor Speed ae iocs 16 10 FU2 31 Number of Motor Pole Factory Default 10 10 This must be set when using an external DB resistor The Chapter 6 Parameter Description FU2 duty is calculated by ED Decel time 100 Accel time Steady speed time Decel time Stop status time t Exchange the motor connection from the 1st motor to the 2 4 motor or the opposite when the motor is stopped Over voltage or over current fault can occur when the motor FU2 79 Software Version connection is exchanged during operation FU2 gt S W Version 79 Ver 2 0 19 2 0 Factory Default Ver 2 0 Displays the software version t gt The User V F function of FU1 29 V F Pattern is used for both the 1st motor and the 274 motor FU2 91 Parameter Read FU2 92 Parameter Write FU2 81 FU2 90 2nd Motor Related Functions These functions are displayed only when one of the multifunction inputs is set at 2nd func in I O 12 to I O 14 When using two motors with an inverter by exchanging them different values can be set for the 2
120. eference Pole number of the motor should be 2 pole 4 pole or 6 pole The distance between the inverter and the motor should not exceed 100m 328 ft Precautions When Using Sensorless Control O Forced cooling should be used for the motor when the average operating speed is under 20Hz and more than 100 load is used constantly The motor may rotate 0 5 faster than the maximum speed if the motor temperature does not reach normal operating temperature The performance can be improved during regeneration for systems with frequent acceleration and deceleration operations by installing the DB Dynamic Brake braking unit option Utilize the auto tuning feature when the motor reaches normal temperature average temperature where the motor normally operates Output torque may be reduced when an output filter option is used between the inverter and the motor Speed change is more frequent than the V F control If the speed changes excessively when the FU2 38 Carrier Frequency Selection is set to a value more than 10kHz change the setting to 5 10kHz 6 23 Chapter 6 Parameter Description FU2 Over current fault can occur if the FU2 41 Stator Resistance Rs is set to a value more than twice the auto tuned value Max setting range is 300 Hz Detail Tuning Method for Sensorless Vector Control O Adjust the FU2 34 No Load Motor Current RMS value larger or smaller by 5 units if the current is larger or smaller than
121. electromagnetic interference Otherwise nearby electronic equipment may be affected In case of input voltage unbalance install AC reactor Power Factor capacitors and generators may become overheated and damaged due to potential high frequency noise transmitted from inverter O Use an insulation rectified motor or take measures to suppress the micro surge voltage when driving 400V class motor with inverter A micro surge voltage attributable to wiring constant is generated at motor terminals and may deteriorate insulation and damage motor LI Before operating unit and prior to user programming reset user parameters to default settings O Inverter can easily be set to high speed operations Verify capability of motor or machinery prior to operating unit C1 Stopping torque is not produced when using the DC Break function Install separate equipment when stopping torque is needed 5 Fault prevention precautions O Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails 6 Maintenance inspection and parts replacement O Do not conduct a megger insulation resistance test on the control circuit of the inverter CD Refer to Chapter 8 for periodic inspection parts replacement 7 Disposal CL Handle the inverter as an industrial waste when disposing of it 8 General instructions O Many of the diagrams and drawings in this instruction manual show
122. ent For example when the motor speed decreases below the reference speed frequency due to a heavy load the inverter increases the Chapter 6 Parameter Description FU2 output frequency higher than the reference frequency to increase the motor speed The inverter increases or decreases the output by delta frequency shown below Output current No load current x Rated Slip Rated current No load current Delta Freq Output frequency Reference freq Delta freq FU2b Efficiency 36 72 36 72 Factory Default 72 72 This value is set according to the motor capacity set in FU2 30 This value is used for calculating the output wattage when FU2 72 is set to Watt FU2bInertia rate 37 0 37 Factory Default 0 This parameter is used for sensorless control minimum Accel Decel optimum Accel Decel and speed search For better control performance this value must be set as exact as possible Set 0 for loads that has load inertia less than 10 times that of motor inertia Set 1 for loads that have load inertia about 10 times that of motor inertia FU2 38 Carrier Frequency FU2bCarrier freq 38 5 kHz 38 5 Factory Default 5 kHz 5 5 ma Factory 5 Code LCD Display Description saitin Setting range FU2 Carrier 38 Carrier freq Frequency 5 kHz 1 15 kHz 6 21 Chapter 6 Parameter Description FU2 This parameter affects the a
123. equency N Freq Base V F Pattern Square Output Voltage A 100 FU1 37 FU1 35 FU1 33 FU1 31 gt Output FU1 30 A FU1 36 A Frequency FU1 32 FU1 34 Freq Base V F Pattern User V F FU1 30 FU1 37 User V F Frequency and Voltage FU1 gt User freq 1 30 15 00 Hz 30 15 00 Factory Default 15 00 Hz 15 00 FU1 gt User volt 1 31 25 31 25 Factory Default 25 25 FU1 gt User freq 4 36 60 00 Hz 36 15 00 Factory Default 60 00 Hz 15 00 FUlb User volt 4 37 100 3 100 Factory Default 100 100 These functions are available only when User V F is selected in FU1 29 V F pattern Users can make the custom V F pattern by setting four points between FU1 22 Starting Frequency and FU1 21 Base Frequency Output Voltage A 100 FU1 37 FU1 35 FU1 33 FU1 31 gt Output Fut 30 i NI Fu1 36 Frequency FU1 32 FU1 34 Freq Base User V F t Note When the User V F is selected the torque boost of FU1 26 through FU1 28 is ignored 6 16 Related Functions FU1 21 Base Frequency FU1 22 Starting Frequency FU1 29 Volts Hz Pattern FU1 38 Output Voltage Adjustment FU1PVolt control 38 100 0 38 100 Factory Default 100 0 100 This function is used to adjust the output voltage of the inverter This is useful when using a motor with a lower rated voltage than the main input voltage When
124. equency or Speed 3 Command Torque ne FU2 39 Control Mode Selection age I O 01 10 Analog Voltage Current input peg f signal adjustment i zlim P1 CM ON on cor P2 CM Sh gt Time A P3 CM gt Time Step Frequency Output 6 5 Chapter 6 Parameter Description DRV Related Functions I O 12 to I O 14 Reference Inputs I O 17 Filtering Time Constant 1 0 21 to I O 21 Step Frequency 4 7 BM 1 0 01to1 0 10 Scaling the analog input signals V1 and 1 for frequency reference 1 O 17 Adjusts the response sensibility of the input terminal to eliminate contact noise 1 0 21to1 0 24 Sets the step frequency from 4 to 7 t Note The frequency setting method of Speed 0 is decided by DRV 04 DRV 08 Output Current DRV Current 08 0 0 A 08 Factory Default 0 0 A 0 0 This code displays the output current of the inverter in RMS DRV 09 Motor Speed DRV Speed ni 09 0 Orpm Factory Default Ormp 0 This code displays the motor speed in RPM while the motor is running Use the following equation to scale the mechanical speed using FU2 74 Gain for Motor Speed display if you want to change the motor speed display to rotation speed r min or mechanical speed m min Motor speed 120 F P FU2 74 Where F Output Frequency and P the Number of Motor Poles DRV 10 DC Link Voltage DRV DC link vtg 10 10 Factory Default V This c
125. er Multi function P2 Factory setting signal input 2 Multi speed input output Multi function P3 Speed L M H input 3 Encoder Common Terminal signal ground 12 15 V DC input output 2 gra External Potentiometer Power 1 kohm 1 2W Power supply for Supply VR speed signal 12V 10mA Speed signal input 0 10V 1 kohm Speed signal input 4 20mA 2500hm Common for AXA VR V1 1 VI 5G Note 1 Main circuit O Control circuit 2 External speed command V1 and V1 I Refer to Function list 7 9 Chapter 7 Options 7 3 Sub C Board Isolated 7 3 4 Board Configuration NFB MC p DON 230 460 V 50 60 zO OO O O O FWD Run Stop Output freq 2 analog meter 0 10V 1mA Potentiometer 1kohm 1 2W Maximum RX current thru REV Run Stop BE EnA 5m Emergency brake Analog meter output 1 0 10V 1mA Fault reset Analog meter output 2 0 10V 1mA JOG Multi function input 1 Factory setting Multi speed input Speed L M H Multi function input P5 C XCEL M Multi function input 2 P2 Multi function input 3 XCEL H Open collector MO Common terminal Common Terminal Multi function for P4 6 input Less than 25V 50mA FDT 1 Common terminal for Q1 Power supply for VR speed signal 12V 10mA Speed signal input v1 0 10V 1 kohm 30A 30C Fault output
126. ering Time Constant for V2 Input Signal si LM Output Adjustment ar Analog Voltage Input Signal V2 Adjustment 7 5 Chapter 7 Options 7 2 Sub B Board 7 24 Board configuration 3P 230 460 Y6 50 60 HzO Encoder A Signal L Maximum input OC Selectthe encoder Reverse Run Stop RX current thru i type using Jumper PC 5mA J1 provided on i board Emergency stop Not latch i OC Open collector Fault reset i LD Line drive Multi Mts Encoder A ulti function Sianal input 1 Factory ini LD B C Multi function O P2 setting Multi input 2 speed input Multi function O P3 SpeedL M H Lu FBA input 3 L 5 Output FBB C Common Terminal 12 15V DC i Input vec Potentiometer ee 1 kohm 1 2W Power supply for signal ground speed signal VR 3 5V DC input 5V Q va Speed signal input Apply the 0 10V 1kohm voltage according to Speed signal input 30C Encoder 4 20mA 250 ohm 30B 5V OV VCC specification External Common 5G terminal for AXA VR V1 Speed signal input 2 Input power AC110 220V 50 60Hz Note 1 Main circuit O Control circuit 2 Three types of External speed signal input available V I V I Refer to Parameter list and description for more details Chapter 7 Options 7 2 2 Termi
127. erminals The V1 signal overrides the l signal Chapter 6 Parameter Description DRV DRV 05 DRV 07 Step Frequency 1 3 Output Frequency A Freq max n DRV gt Step freq 1 05 10 00 Hz 05 10 00 Reference Freq Range Factory Default 10 00 Hz 10 00 Analog Signal DRV Step freq 2 gt OV 10V Input V1 06 20 00 Hz 06 20 00 Freq Mode V1 Factory Default 20 00 Hz 20 00 DRV Step freq 3 Output Frequency 4 07 30 00 Hz 07 30 00 Freq Max Factory Default 30 00 Hz 30 00 Reference Freq Range The inverter outputs preset frequencies set in these codes according to the multi function terminals configured as gt nalog Signal Speec L Speed M and Speed H The output AmA A Input I peed L Speed M and Speed H The output frequencies are decided by the binary combination of P1 Freq Mode 1 P2 P3 configured in 1 0 12 to 1 0 17 Refer to the following table for the preset frequency outputs Output Frequency Binary Combination of P1 P2 P3 Output A Freq Max Speed L Speed M_ Speed H Frequency Step Speed 0 0 0 DRV 00 Speed 0 0 0 DRV 05 Speed 1 Reference Freq Range 0 1 0 DRV 06 Speed 2 1 1 0 DRV 07 Speed 3 Analog Signal OV 4mA 10V 20mA Input V1 1 Output Frequency Freq Mode V1 l A Speed 0 Related functions DRV 00 Digital Command Fr
128. erter from output phase loss Factory Default 40 40 1 0 10 Protectinverter from input phase loss 1 1 11 Protect inverter from input and output This parameter is used to adjust the Accel and Decel phase loss pattern when S Curve is selected in FU1 05 and FU1 06 _ respectively To use this function the Reference Related Functions _ FU2 22 to FU2 25 Speed Search Frequency for Accel and Decel set in FU2 70 should be set to Delta freq FU2 20 Power ON Start Selection Output Frequency FU2PPower on run A 20 0 20 No Factory Default No 0 Max Freq 2 If FUN 20 is set to No restart the inverter by cycling the FX or RX terminal to CM terminal after power has been restored i Time If FUN 20 is set to Yes the inverter will restart after power FU2 17 FU2 18 FU2 17 FU2 18 is restored If the motor is rotating by inertia at the time i i power is restored the inverter may trip To avoid this trip use Speed Search function by setting FU2 22 to 1xxx Linear Linear SOCurve Adjustment Actual Accel Time DRV 01 DRV 01 FU2 17 2 DRV 01 FU2 18 2 Actual Decel Time DRV 02 DRV 02 FU2 17 2 DRV 02 FU2 18 2 Chapter 6 Parameter Description FU2 reset If the motor is rotating by inertia at the time power is restored the inverter may trip To avoid this trip use Input Power Power O Speed Search function by setting FU2 22 to xx1x
129. es constant speed after acceleration Reference Frequency Output frequency Reference Frequency A Output Frequency gt Time P1 CM Analog hold ON gt Time Analog hold Operation Chapter 6 Parameter Description I O XCEL stop Hold step Inverter stops accelerating and decelerating when this This is used to hold the last step frequency in Auto A terminal is ON operation P Gain2 Related Functions 0 51 O 84 Sequence Operation This function is used to change P Gain during PID operation When this terminal is ON PID controller Output Frequency changes P Gain with PID P2 Gian set in FU2 59 Sequence1 Sequence3 Sequence 2 a e a Refer to PID Control Block Diagram SEQ1 2F SEQ2 2F SEQ L SEQ M SEQ H These functions are used for Auto drive I O 50 SEQ1 4F Five different sequences can be selected according to the combination of these terminals Eight step frequencies SEQ3 2F Accel Decel time and steady speed time can be set for each sequence The following table shows the sequence SEQ3 1F of selection P1 CM Step Parameter Speed H Speed M Speed L SEQ ON La Frequency Code P3 P2 P1 n Sequence 1 0 0 1 ee ON SEQ M gt Time Sequence 2 0 1 0 S 3 1 0 50 1 0 0 P3 CMA f equence 10 84 Go ste
130. es or twisted wires for control circuit wiring and separate these wires from the main power circuits and other high voltage circuits Control Circuit Terminal e The control input terminal of the control circuit is ON when the circuit is configured to the current flows out of the terminal as shown in the following illustration CM terminal is the common terminal for the contact input signals 24 VDC Current External Sequence Inverter Circuitry N CAUTION Do not apply voltage to any control input terminals FX RX P1 P2 P3 JOG BX RST CM 1 14 Chapter 1 Installation 1 8 2 Keypad Connection Connect keypad to the keypad connector as illustrated below The LCD output will not be displayed on the keypad if the keypad is not connected properly Keypad Connector CN3 A Power Supply Input Gate Drive Signal Output Sub Board Connector SONNSZIOR Speke Sub Board Control Board ARAR IARMARARAARARARAARARARA AMARA RARA RARAARARA BARRA RARA ERA RAR AA EZRA RARA A ARA RARA RARA A MARA RARA ARA RARA AMARA RARA RARA oor ooo oc oc ooo Sc oc occ ri AAA Option Board Connector N2 Option Board me Sanssnasnaszaszaszaszasnasnasasnasnasnasnasnaseasnaszaneanii VI E REMAREANZZZA ZANZARA ZANZARA ZANZARA RARA A RARA AAA RARA RA A RARA REA nana AAA Rara ara naa nni ana raaranna nni rara ranaran zanna narra ra ALA rara ALA nA RA ALA RARA ALA RARA ALA LARI Relay Output Control Terminal Block
131. evel 200V DC or 400V DC gt Time A AXA AXC ON gt Time AXA AXC configured as LV OH AXA AXC is CLOSED when the heat sink of the inverter is above the reference level Lost Command AXA AXC is CLOSED when frequency reference is lost Related Functions 1 O 11 Criteria for Analog Signal Loss I O 48 Operating Method at Signal Loss 1 0 49 Waiting Time for Time Out A OV Level 380V DC or 760V DC Run AXA AXC is CLOED when the inverter is running 6 47 Chapter 6 Parameter Description I O Stop AXA AXC is CLOED when the inverter is stopped INV line COMM line This function is used in conjunction with Exchange function of multi function input for commercial line exchange To use both signal of INV line and COMM line the optional Sub A or Sub C board must be installed Output Frequency x Speed Search A ag gt Time A i ON FX CM gt Time A i Exchange CM ON gt Time AXA AXC ne i ON COMM line gt Time LIS fi j ON N INV line i DIR PE ti t2 lt gt lt gt lt gt Inverter Commercial Inverter Drive Line Drive Drive t1 t2 50msec interlock time AXA AXC configured as COMM line and Q1 as INV line Related Functions 1 0 12 I O 14 Multi function input Exchange Ssearch AXA AXC is CLOSED during the inverter is speed searching S
132. freq FU2 70 Reference freq for Accel Decel FU2 71 Accel Decel time scale 1 0 12 to I O 14 Multi function input terminal P1 P2 P3 DRV 03 Drive Mode Run Stop Method 1 0 25 to I O 38 Acc Dec time for step frequency DRV Drive mode FU2 70 Selects the frequency to be targeted for acceleration 03 Keypad 03 1 and deceleration Max Freq Delta Freq FU2 71 Selects the time scale 0 01 0 2 1 Factory Default Fx Rx 1 1 I O 12 to I O 14 Sets the terminal function of P1 P2 P3 terminal inputs Select the source of run stop command I O 25 to I O 38 Presets the Accel Decel time activated via multifunction inputs P1 P2 P3 6 3 Chapter 6 Parameter Description DRV Setting Range DRV 04 Frequency or Torque Mode Frequency LCD 7 Seg Description Keypad 0 Run Stopis controlled by Keypad Fx Rx 1 1 Control Terminals FX RX and 5G control Run Stop Method 1 Control Terminals FX RX and 5G DIE 2 control Run Stop Method 2 Output Frequency A Forward Reverse FX CM ON Forward Run RX CM ON gt Reverse Run gt Drive Mode Fx Rx 1 Output Frequency A Forward gt Time Reverse FX CM ON Run Stop gt RX CM ON Direction gt Drive Mode Fx Rx 2 6 4 Torque Setting Method DRV Freq mode 04 0 04 Keypad 1 Factory Default Keypad 1 0
133. g loss of frequency reference XCEL H 5__ Multi accel decel High Inverter stops by its Decel pattern and Dc brake 6 DC injection braking during stop Stop 2 Decel time after determining loss of 2nd Func T__ Exchangeto 2 functions frequency reference Exchange 8 Exchangeto commercial power line Reserved 9 Reserved for future use nat ERA Up 10 Updrive I O 49 Time out sets the waiting time before determining DOWN TT Down dave the loss of reference signal Inverter waits to determine the 3 Wire 12 3 wire operation loss of a reference signal until times out Ext Trip A 13 External trip A Ext Trip B 14 External trip B gt Note I O 48 and I O 49 also apply when DRV 04 is set to iTerm Clear 15__ Used for PID control Keypad 1 or Keypad 2 for determining the loss of Open loop 16 e between PID mode and command frequency Main drive 47 Exchange between Option and Inverter Related Runetions lt DRV os Frequency Mode Analog hold 18 Holdthe analog input signal 1 0 02 V1 Input Minimum Voltage 7 gt we XCEL stop 9 Disable accel and decel 1 0 07 I Input Minimum Current 7 P Gain2 20 Used for PID control 1 0 48 Lost command 49 Time out SEQ L 21 Sequence operation Low SEQ M 22 Sequence operation Mid SEQ H 23 Sequence operation High Manual 4 Exchange between Sequence I O 12 Multi function Input Terminal P1 Define operation and Manual operation I O 13 Multi function Input Terminal P2 Defin
134. gain EXT 24 Slip Frequency for PG Option PG slip freq EXT 25 P Gain for Sensored Vector_SPD ASR P Gain EXT 26 Gain for Sensored Vector_SPD ASR Gain EXT 27 Forward Torque Limit Trq Limit EXT 28 Reverse Torque Limit Trq Limit Input Output function Code Description LCD display EXT 01 Sub Board Type Display Sub D EXT 02 Multi Function Input Terminal P4 P4 define EXT 03 Multi Function Input Terminal P5 PS define EXT 04 Multi Function Input Terminal P6 P6 define EXT 05 V2 Mode Selection V2 mode EXT 06 Filtering Time Constant for V2 Input Signal V2 filter EXT 07 V2 Input Minimum Voltage V2 volt x1 EXT 08 Frequency Corresponding to V2 Input Minimum V2 freq y1 Voltage EXT 09 V2 Input Maximum Voltage V2 volt x2 EXT 10 Frequency Corresponding to V2 Input Maximum V2 freq y2 Voltage EXT 30 Multi function Output Terminal Q1 Q1 define EXT 31 Multi function Output Terminal Q2 Q2 define 7 13 Chapter 7 Options 7 4 3 Terminals Configuration 10 pins 14 pins ai a2 exte nc P4 Ps Pe cm NC v2 vr sc NC NC 7 44 Terminal Descriptions Section Terminal Termianl name Terminal description Used as the extended function of P1 P2 P3 P4 P5 P6 Multi Function Input Contact Input PS AI 0 12 I 0 14 e CM Common Terminal Common terminal for P4 P5 P6 E Analog VR Power supply for V2 DC voltage ou
135. ge Output voltage Max output voltage x 10V x 10 41 100 DC link vtg FM terminal outputs the DC link voltage of inverter The output value is determined by FM Output Voltage DC link voltage Max DC link voltage x 10V x 10 41 100 FM Terminal Output 15Vpeak va 0 10V 7 gt Time 500Hz 2msec fixed FM Output FM CM terminal Torque FM terminal outputs the torque of inverter The output value is determined by FM Output Voltage Torque current Max Torque current x 10V x 10 41 150 FM 5G Output V 0 41 10 V 10 10 40 Note 1 Max output voltage 200V class gt 220V 400V class gt 440V 2 Max DC link voltage 200V class gt 400V 400V class gt 800V 3 Refer to chapter 2 Specification for inverter rated current I 0 42 FDT Frequency Detection Level I O 43 FDT Bandwidth I O FDT freq 42 30 00 Hz 42 30 00 Factory Default 30 00 Hz 30 00 I O FDT band 43 10 00 Hz 43 10 00 Factory Default 10 00 Hz 10 00 These functions are used in I O 44 Multi function Auxiliary Contact Output See FDT in 1 0 44 Related Functions 1 O 44 Multi function Auxiliary Output I O 44 Multi function Auxiliary Contact Output define AXA AXC 6 44 1 0 gt Aux mode 44 Run 44 12 Factory Default Run 12 The auxiliary contact works Close when the defined condition has occurred
136. he inverter by cycling the FX or RX terminal to CM terminal after the fault has been Chapter 6 Parameter Description FU2 FU2 25 I Gain is the Integral gain used for speed search FU2b SS Sup Curr 2 1 Set this value according to load inertia set in FU2 37 2 3 00 3 100 Factory Default 100 100 FU2b SS P gain gt 6 24 100 Input Power fo gt Time Motor Speed A 25 1000 aces Factory Default 1000 100 Factory Default 100 100 FU2b SS I gain 25 1000 gt Time This function is used to permit automatic restarting after Output SEO Power ON Fault Reset and Instant Power Failure without I waiting for the motor to stop The speed search gain should be set after considering the inertia moment GD2 and magnitude of torque of the load FU2 37 Load Inertia must be set at the correct value to make this function operate correctly Output Voltage gt Time FU2 22 Speed Search Select Setting Range Description 4 bit 3 bit 2 bit 4 bit rons 0 0 0 0 Speed search function does not work gt Time 0 0 0 1 Speed search during Accelerating Speed search during a Fault Reset Speed Search Operation 0 0 1 0 restarting FU2 21 and Auto restarting FU2 26 Related Functions FU2 20 Power ON Start Oot el Ge e agp eeen searchidunng Instant Power FU2 21 Restart after Fault Reset Failure restarting FU2 26 FU2 27 Auto Restart FU2 30 F
137. he motor are required Inappropriate application The current limit function may operate for a long period of time for loads that have high inertia such as fans Optimum The inverter accelerates with a current rate of about 120 of its rated current and decelerates with a DC voltage rate of 93 of its over voltage trip level Note In case of selecting the Minimum or Optimum the DRV 01 and DRV 02 is ignored Note Minimum and Optimum functions operate normally when the load inertia is less than 10 times compared to the motor inertia FU2 37 Note Optimum is useful when the motor capacity is smaller than the inverter capacity Note Minimum and Optimum functions are not appropriate for down operation in an elevator application Chapter 6 Parameter description FU1 Setting Range Output Frequency site x LCD 7 Seg Description Decel 0 Inverterstopsbythe deceleration pattern Inverter stops with DC injection braking Inverter outputs DC voltage when the Dc brake 1 frequency reached the DC injection braking frequency set in FU1 08 during decelerating gt Time Free run 2 Inverter cuts off its output immediately Fia mu la a a sp Coast to stop when the stop signal is commanded Accel Decel Pattern Linear QUI dti Output Frequency A gt Time gt da Acc Pattern Dec Pattern Accel Decel Patter
138. hecked in APP 30 Actual Value and APP 31 Actual Percent Output Frequency Max Freq Starting Freg y Water Level in H min H max a Tank RUN a TTT STOP Main Motor RUN STOP Aux Motor Aux Motor Start Stop without PID Control APP 24 Sleep Frequency APP 25 Wake Up Level APP gt Sleep Delay 23 60 0 sec 23 60 0 Factory Default 60 0 sec 60 0 APPbSleep Freq 24 19 00 Hz 23 19 00 Factory Default 19 00 Hz 19 00 APPPWakeUp level 25 35 25 35 Factory Default 35 35 Sleep function is initiated when flow demand is low Inverter stops motor when the motor runs below Sleep Frequency APP 24 during Sleep Delay Time APP 23 While in the sleep state inverter keeps monitoring and initiates Wake Up function when the real value of the controlling amount has decreased below the Wake Up level APP 25 t gt Note Sleep function is not operated if the Sleep Delay Time APP 23 is set to 0 Actual Value A Wakeup level APP25 Output Frequenc p N y t lt APP23 APP23 Sleep freq Fo APP24 i Time Main Motor Stop Start Sleep Operation 6 66 Chapter 6 Parameter Description APP APP 26 Auto Change Mode Selection 230VAC APPbAutoCh Mode s 26 0 Factory Default 0 0 This function is used to change the running order of the motors to regulate their run time when multiple motors are connected for MMC 0
139. hen the half of x1 1 aa analog input signal is less than half of the minimum value I O 02 or I O 07 The inverter determines that the frequency reference is lost when the below x1 2 Ced analog input signal is less than the minimum value I O 02 or O 07 When the analog input signal is lost inverter displays the following table Setting Range LCD 7 Seg Description LOP LP Loss of frequency reference from Option Board DPRAM time out LOR LR Loss of frequency reference from Option Board Communication fault LOV LV Loss of analog input signal V1 LOI LI Loss of analog input signal Loss of frequency reference from Sub nee LX Board V2 or ENC Related Functions O 48 Lost command selects the operation after determining the loss of frequency reference Chapter 6 Parameter Description I O The following table shows the selection in 1 0 48 Setting Range Description LCD 7 Seg Setting Range Tu Speed L 0 __ Multi step speed Low Description Speed M 1 Multi step speed Mid LCD 7 Seg Nine 9 Continuous operating after loss of Speed H 2__ Multi step speed High frequency reference XCEL L 3 Multi accel decel Low FreeRun 4 Inverter cuts off its output after XCEL M 4___ Multi accel decel Mid determinin
140. hod The ACtionMaster has several operation methods as shown below Operation Method Function Function Setting Operation using Keypad Run Stop command and frequency are set only through the keypad DRV 03 Keypad DRV 04 Keypad 1 or 2 Operation using Control Terminals Closing FX or RX terminal performs Run Stop Frequency reference is set through V1 or or V1 terminal DRV 03 Fx Rx 1 or 2 DRV 04 V1 or l or V1 I Operation using both Keypad and Control Terminals Run Stop is performed by the keypad Frequency reference is set through the V1 or or V1 1 terminal DRV 03 Keypad 1 or 2 DRV 04 V1 or or V1 I Closing FX or RX terminal performs Run Stop Frequency reference is set through the keypad DRV 03 Fx Rx 1 or 2 DRV 04 Keypad 1 or 2 Operation using Option Boards Operation using option board The ACtionMaster has five option boards and three sub boards Option Boards RS485 Device Net F Net ProfiBus and ModBus Sub Boards Sub A Board Sub B Board Sub C Board and Sub D Board Please refer to Chapter 7 Options for more information 2 10 Chapter 2 Operation Notes CHAPTER3 QUICK START PROCEDURES These Quick Start Up instructions are for those applications where e The user wants to get the ACtionMaster inverter started quickly e The factory preset values are suitable for the user application The factory preset values
141. ic according to loads FU1 29 When you want to se up your own V F pattern FU1 30 37 When you want to adjust the output voltage of the inverter FU1 38 When you want to use the energy saving function FU1 39 When you want to protect the motor from overheating FU1 50 53 When you want to output a signal when the overload condition lasts more than a fixed amount of time FU1 54 55 When you want to cut off the output when the overload condition lasts more than a fixed amount of time FU1 56 58 When you want to set the stall prevention function FU1 59 60 FU2 Group When you want to check the fault history of the inverter FU2 01 06 When you want to use dwell function FU2 07 08 When you want to prevent the resonance from the oscillating characteristics of a machine FU2 10 16 When you want to protect inverter from input output phase loss FU2 19 When you want to start the inverter as soon as the power is turned ON FU2 20 When you want to restart the inverter by resetting the fault when a fault occur FU2 21 When you want to use the instant power failure restart function Speed Search FU2 22 25 When you want to use the retry function FU2 26 27 When you want to enter the motor constants FU2 30 37 When you want to reduce noise or leakage current by changing the PWM carrier frequency FU2 39 When you want to change the control method V F slip compensation PID or sensorless operation FU2 40
142. igital Multi Voltage terminals R S T Meter Tester Megger check between the main circuit and O Undo the inverter connections short Over 5M Q DC 500V class the ground the terminals R S T U V W and No fault Megger All Are any fixed parts removed O O measure between these parts and the Are there any traces of overheating at each o ground component s cleaning Tighten the screws Visual check Conductor ls the conductor rusty O Visual check No fault Wire Is the wire coating damaged O Terminal Is there any damage O Visual check No fault IGBT Check the resistance between each of the O Undothe inverter connection and Refer How to Digital Multi sa Module terminals measure the resistance between R S Check Power Meter Analog 3 Diode T amp P NandU V W amp P Nwitha Components Tester o Module tester E Is there any liquid coming out O Visual check No fault Capacitance Smoothing Is the safety pin out and is there any O Measure with a capacitance Over 85 of the Measuring Device Capacitor swelling measuring device rated capacity Measure the capacitance O Is there any chattering noise during O Auditory check No fault Relay operation Is there any damage to the contact O Visual check Is there any damage to the resistor Visual check No fault Digital Multi insulation Error must be Meter Analog Resistor ls the wiring in the resistor damaged open o Disconnect one of the connections within 10 the Teste
143. ing auto tuning If efficiency is not indicated on the nameplate use the preset value All or selected parameters can be tuned in Auto tuning mode ep 24 Motor rotation mode when set to All Enc Test Tr 1 With PG Option installed if FU2 40 is set to All Stator resistance Rs Leakage inductance Lsigma Stator inductance Ls No load current Noload Curr Speed Encoder status and Rotor constants Tr are calculated 2 Without PG Option installed if FU2 40 is set to All Stator resistance Rs Leakage inductance Lsigma Stator inductance Ls and No load current Noload Curr are calculated 3 if FU2 40 is set to Rs Lsigma Stator resistance Rs Leakage inductance Lsigma are calculated 4 Either PG Status or Rotor constant Tr can be checked with PG option card installed Motor non rotation mode when set to Rs Lsigma 1 Stator resistance Rs Leakage inductance Lsigma can be calculated by setting FU2 40 to Rs Lsigma 2 User should set Stator resistance Rs No load current Noload Curr and Rotor constants Tr 3 To automatically calculate the Stator inductance Ls No load current Noload Curr and Rotor constants Tr set the motor rotation mode and FU2 40 to All With PG option card installed 1 Set EXT 12 to Feed back 2 Set EXT 15 to A B 3 if FU2 40 is set to All Stator resistance Rs Leakage inductance Lsigma Stator inductance Ls No load current Noload Cur
144. ion ta EXT 50 Lu Speed limit level i Function to limit the speed and change reference torque bias gain EXT 53 value according to speed 4 Parameters to view motor and inverter status Parameter Name Code Description Surp gurran DRV 8 9 Display output current and motor rpm motor speed DC link voltage DRV 10 Display DC link voltage User display selection DRV11 Either output voltage or power selected in FU2 73 is Voltage and watt FU2 73 displayed in DRV11 i hi DRV15 Display Reference Feedback frequency display frequency display Fault display DRV12 Display the current inverter fault 4 5 Chapter 4 Function Settings 5 Parameter initialize Parameter Name Code Description Software version FU2 79 Display the inverter software version FU2 91 FU2 91 FU2 92 Copying parameters from other Parameter ee FU2 92 inverter enabled d ee FU2 93 FU2 93 Initializing parameters to factory setting values FU2 94 FU2 94 Parameter write disabled 6 Protection amp fault detection level setting Parameter Name Code Description FU1 50 l Anai Protection of the motor from overheating without the use of _ FU1 51 doi Electronic thermal FU1 52 external thermal relay Refer to parameter descriptions for FU1 53 more detail FU1 54 FU1 55 Overload alarm and trip FU1 56 FU1 57 FU1 58 Warning alarm outputs and displays the trip message when overcu
145. irection Output TRQ Output TRQ IA ExT 50 Trat Speed Limit Limit PE i _ SPD Torque change DIS Limit EXT_51 EXT 50EXT 51 Trq EXT 51 EXT 54 Speed Speed Speed Limit se Span Bias Limit Bias ias jas Torque Dir FWD REV Speed limit mi Ea direction Output TRQ Output TRQ EXT 27 Torque change EXT 28 Trq I IEXT 5H EXT 51 Speed Bias XTA Speed Bias Speed Bias Speed Bias 6 60 Chapter 6 Parameter Description EXT EXT 54 Zero Speed Detection Level EXT 55 Zero Speed Detection Bandwidth EXT 56 Torque Detection Level EXT 57 Torque Detection Bandwidth Used to set the zero speed detection SUB B Only valid when FU2 39 Control mode selection is set to Vector_SPD Vector_TRQ Detect the zero speed using O 44 Multi function auxiliary contact output selection Set Zspd Dect in I O 44 Multi function auxiliary contact output to activate this function Note Sub board is needed to use multi function output Use to set output torque detection SUB B Only valid when FU2 39 Control mode selection is set to Vector_SPD Vector_TRQ Detect Torque using I O 44 Multi function auxiliary contact output selection Note Sub board should be mounted to use multi function output terminal Q1 Q2 Q3 terminal Q1 Q2 Q3 i Code Keypad Description Factory Setting Display setting range Code Keypad Parameter Factory Setting Torq
146. it Peer to Peer Messaging Master Scanner Predefined M S Connection I O Slave Messaging Polling Connection Baud rate 125kbps 250kbps 500kbps Supply voltage 11 25V Faulted Node Recovery Station 0 63 Setting via Keypad Dip swich not provided Output Assembly Instance 20 21 100 101 vendor specific Input Assembly Instance 70 71 110 111 vendor specific Open Style Connector Interface DPRAM Supports EDS files Refer to communication option manuals for details 7 15 Chapter 7 Options 7 5 3 RS485 Communication The serial interface supports operation configuration and monitoring of inverter functions through RS485 connection 1 Terminal block configuration e n Je s m r 2 Terminal Description Terminal Name Description Short the terminal to connect the termination resistor on 71 72 board S SHEILD G Power grounding terminal for RS485 p Connect the RS485 signal High Signal input output terminal for RS 485 N Connect the RS485 signal Low Reference terminal for RS 485 7 5 4 Remote cable Ordering Number Description Remote cable 2m Remote cable 3m Remote cable 5m 7 16 Chapter 7 Options 7 5 5 Mounting the option boards Connect the option board to Control board using Connector CN2 Option board Control board m 1 m Oo O Chapter 7 Options 7 6 External options 7 6 1 Optional Keypads SV ACtionMa
147. king Frequency is the frequency at which the inverter starts to output DC voltage during deceleration FU1 09 DC Injection Braking On delay Time is the inverter output blocking time before DC injection braking FU1 10 DC Injection Braking Voltage is the DC voltage applied to the motor and is based on FU2 33 Rated Current of Motor FU1 11 DC Injection Braking Time is the time the DC current is applied to the motor Output Frequency A FU1 08 DCBr Freq gt Time Output Voltage A t1 FU1 09 FU1 10 t2 FU1 11 DCBr Value I gt Time t2 A J Stop Command FX CM ON gt Time DC Injection Braking Operation Chapter 6 Parameter description FU1 FU1 12 Starting DC Injection Braking Time gt Note The DC injection braking function does not function FU1 13 Staring DC Injection Braking Time when either FU1 12 or FU1 13 is set to 0 t Note FU1 12 Starting DC Injection Braking Voltage is FUlb DcSt value 12 50 also used as the DC Injection Braking Voltage for the 12 50 multifunction input when the multifunction input is set to DC Factory Default 50 90 braking FU1 gt DcSt time 13 0 0 13 0 0 sec i FU1 14 Pre excitation Time Factory Default 0 0 sec 0 0 n T Inverter holds the starting frequency for Starting DC 14 1 0 sec i Injection Braking Time It outputs DC voltage to the motor Factory Defaut 1 0 see w for FU1 13 Starting DC Injection Braking Time
148. l Decel Time Scale 1 0 12 I O 14 Multi function inputs I O 17 Filtering Time Constant Output Frequency Speed 31 0 40 FM Frequency Meter Output Speed 2 110 41 FM Adjustment Speed Speed 0 I O FM mode 40 0 40 Frequency l i gt Time Speed 4 a hae cale ei che 0G Factory Default Frequency 0 Speed B eee eee eee eee i 1 0 FM Adj uest Speed 6 fe nn _ 41 log M 100 Speed 7 A E E E ainia a Aa a a e i S ee Factory Default 100 100 PCM WONN O Ni O RSS CSC Time ae oe i ani Frequency meter displays the inverter output Frequency E l Si Time Current Voltage and DC link voltage with pulse signals on Seoul the FM terminal The average ranges from OV to 10V I O A m gt Time 44 is used to adjust the FM value JOG CM ON time Ao Frequency FX CM A oN gt Time FM terminal outputs inverter output frequency The output I value is determined by RX CM o ON gt Time FM Output Voltage Output freq Max freq x 10V x 10 41 100 JOG and Multi Step Operation 6 4 ow Chapter 6 Parameter Description I O Current FM terminal outputs inverter output current The output value is determined by FM Output Voltage Output current Rated current x 10V x 10 41 150 Voltage FM terminal outputs inverter output voltage The output value is determined by FM Output Volta
149. leration and deceleration time of the motor DRV 01 DRV 02 When you want to change the run stop method DRV 03 When you want to change the frequency reference source DRV 04 When you want to set the multi function DRV 005 07 When you want to see the output current motor speed and the DC link voltage of inverter DRV 08 10 When you want to see the output voltage output power output torque from the user display DRV 11 When you want to check the fault of the inverter DRV 12 FU1 Group When you want to use the Jump Code FU1 00 When you want to prevent the motor from rotating at opposite directions FU1 03 When you want to select the acceleration and deceleration pattern suitable for your application FU1 05 06 When you want to change the stopping method FU1 07 When you want to change the stopping accuracy for steady stop FU1 08 11 When DC injection braking is required before starting FU1 12 13 When you want to set the maximum frequency and the base frequency according to the rated torque of the FU1 20 21 motor When you want to adjust the starting frequency FU1 22 When you want to limit the mechanical rotating speed to a fixed value FU1 23 25 When a large starting torque is needed for loads such as elevators Manual Auto Torque Boost FU1 26 28 When you want to select an appropriate output characteristic V F characterist
150. ls the input line voltage normal Is the LED in the inverter is lit iS ls the motor connected correctly 2 Input signal inspection iS Check the operating signal input to the inverter iS Check the forward and the reverse signal input simultaneously to the inverter The Motor Does Not te Check the command frequency signal input to the inverter Rotate 3 Parameter setting inspection iS Is the reverse prevention FU1 03 function set iS ls the operation mode FU1 01 set correctly gt ls the command frequency set to 0 4 Load inspection iS s the load too large or is the motor jammed Mechanical brake 5 Other ts the alarm displayed on the keypad or is the alarm LED lit STOP LED blinks The Motor Rotates Is the phase sequence of the output terminal U V W correct in Opposite gt Is the starting signal forward reverse connected correctly Directions The Difference Between the Rotating Speed and the Reference is Too Large tw Is the frequency reference signal correct Check the level of the input signal iS Is the following parameter setting is correct Lower Limit Frequency FU1 24 Upper Limit Frequency FU1 25 Analog Frequency Gain I O 1 10 iS ls the input signal line influenced by external noise Use a shielded wire The Inverter Does Not Accelerate or iS Is the acceleration deceleration time is set too short a period of time iS Is the load too large Decelerate Is the Torque Bo
151. lso occur due to a surge voltage generated at the power supply system Current Limit Overload Protection The inverter turns off its output if the output current of the inverter flows at Overload 180 of the inverter rated current for more than the current limit time S W Protection The inverter turns off its output by opening the fuse when something is wrong Fuse Open FUSE Fuse Open with the main circuit IGBT to protect the wiring from being damaged from short currents l The inverter turns off its output if the heat sink over heats due to a damaged Heat Sink i 3 Over Heat OH cooling fan or an alien substance in the cooling fan by detecting the Over Heat temperature of the heat sink The internal electronic thermal of the inverter determines the over heating of the motor If the motor is overloaded the inverter turns off the output The inverter E Thermal ETH Electronic Thermal cannot protect the motor when driving a multi pole motor or when driving l multiple motors so consider thermal relays or other thermal protective devices for each motor Overload capacity 150 for 1 min Ext Trip A EXTA External fault A Use this function if the user needs to turn off the output by an external fault signal Normal Open Contact Ext Trip B EXTB External fault B Use this function if the user needs to turn off the output by an external fault signal Normal Close Contact The inverter turns off its output if the DC voltage is below the dete
152. lue Increasing this value makes response time slower Related Functions DRV 04 Frequency Mode FU1 20 Maximum Frequency I O 11 Criteria for Analog Input Signal Loss I O I curr xl 07 4 00 mA 07 4 00 Factory Default 4 00 mA 4 00 I 0 gt Wire broken 11 None 11 0 cchi sii x ae Factory Default N This is the minimum current of the T input at which inverter outputs minimum frequency I o I freq yl 08 0 00 Hz 08 0 00 Factory Default 0 00 Hz 0 00 This is the inverter output minimum frequency when there is minimum current I O 07 on the I terminal I 0 amp I curr x2 09 20 00 mA 09 20 00 Factory Default 20 00 mA 20 00 This is the maximum current of the T input at which inverter outputs maximum frequency I O I freq y2 1 10 60 00 Hz 0 60 00 Factory Default 60 00 Hz 60 00 This is the inverter output maximum frequency when there is the maximum current I O 09 on the I terminal Reference Frequency A 0 10 I O 08 I Analog Voltage 10 07 10 09 Input V1 Reference Frequency vs Analog Current Input 4 to 20mA 6 3 D This is to set the criteria for analog input signal loss when DRV 04 Frequency Mode is set to V1 P or V1 P Following table shows the setting value Setting Range rape LCD 7 Seg Description None 0 Does not check the analog input signal The inverter determines that the frequency reference is lost w
153. m Auto tuning for Sensorless before starting Sensorless control in order to maximize performance Two types of Sensorless vector control are available Sensorless_S or Sensorless_T Parameter Name Code Description Control mode selection FU2 39 Select Sensorless_S or Sensorless_T P gain for sensorless FU2 45 FU2 46 Setting gain for Sensorless_S control control Starting freq FU1 22 Starting freq of the motor 7 Vector control Set FU2 39 to 4 Vector_SPD or 5 Vector_TRQ to enable Vector control Encoder should be installed to the motor with Sub B or Sub D boards in the inverter to start this control Parameter Name Code Description Defines the method of pulse input with SUB B or SUB D EXT 12 boards mounted Vector control setting is valid only after this parameter is set to 1 Feed back 3 types of pulse input A B A A B Usage of Pulse Input Signal Pulse Input Signal Selection RIO Encoder Pulse Number EXT 16 Enter the pulse number of encoder in the motor 4 3 Chapter 4 Function Settings Before selecting Vector control mode encoder setting should be done as indicated above If the parameter value of actual motor is set in common setting execute Auto tuning before selecting vector control mode Parameter Name Code Description Control Mode Selection FU2 39 Select Vector_SPD or Vector_TRQ Forward Reverse Setting the FWD REV limit to the tor
154. m The correct output voltage can only be measured by using a rectifier voltage meter Other voltage meters including digital voltage meters are likely to display incorrect values caused by the high frequency PWM output voltage of the drive 8 5 2 Routine Inspection Be sure to check the following before operation The conditions of the installation location m The conditions of the drive cooling m Abnormal vibration m Abnormal heating 8 5 3 Periodical Inspection Are there any loose bolt nut or rust caused by surrounding conditions If so tighten them up or replace them Are there any deposits inside the drive cooling fan If so remove using air Are there any deposits on the drive s PCB Printed Circuit Boards If so remove using air Are there any abnormalities in the various connectors of the drive s PCB If so check the condition of the connector in question Check the rotating condition of the cooling fan the size and condition of the capacitors and the connections with the magnetic contactor Replace them if there are any abnormalities 8 5 4 Meggar Test For Exterior main circuit remove all cables from inverter terminals to ensure that test voltage is not applied to the inverter Use DC 500V meggar and isolate the main power before starting measurement If the test voltage is connected to the control circuit remove all connection cables to the control circuit Perform the Meggar test only between the common cables c
155. mbe 31 2 to 12 FU2 32 Rated Motor Slip Rated Slip 0t010 Hz 0 01 Rated Motor Current Ms Rated Curr 1 to 200 A i foe Zz o Q rm a o No Load Motor Current Noload Cur 0 5 to 200 A x FU2 36 Motor Efficiency Efficiency 70 to 100 FU2 37_ Load Inertia Inertia rat Carrier Frequency Carrier fre 1 to 15 kHz Fu2 38 VIF Slip comp Control Mode Selection Control mod Sensorless_S VIF No 6 2 Sensorless_T Vector_SPD Vector _TRQ No All Auto Tuning i Rs Lsigma No No Enc Test Tr Stator Resistance of 0 to depending on FU2 30 ohm 0 001 21 Motor Leakage Inductance of f ni Lsigma 0 to depending on FU2 30 mH 0 001 otor i 18 The rated motor is automatically set according to the inverter model name If different set the motor capacity connected o e N 5 KHz 19 This value is automatically entered according to the rated motor set in FU2 30 If different set the correct value of the motor 20 Code FU2 41 through FU2 46 appears only when FU2 39 is set to Sensorless_X or Vector_XXX 21 This value is automatically entered according to the rated motor set in FU2 30 If different set the correct value of the motor 5 7 Chapter 5 Parameter List During P i 7 Segment 7 Segment Default Run Stator Inductance of i 0 to depending on FU2 30 mH Motor FU2 44 Rotor Time Constant 0 to depending on FU2 30 mH P Gain for Sensorles
156. me reference frequency To use this function set a terminal 10 00 00 10 00 00 out of multi function input terminals P1 P2 P3 to Trv Off Hi in O 12 O 14 The offset value is determined by Factory Default 00 00 00 00 te n Pil Frequency Retetenio Frequency TREO This code displays the operation time after Auto Change is accomplished APP gt Trv Off Lo 07 0 0 amp 07 0 0 APP 11 Start Frequency of Aux Motor 1 APP 12 Start Frequency of Aux Motor 2 Factory Default 0 0 0 0 APP 13 Start Frequency of Aux Motor 3 APP 14 Start Frequency of Aux Motor 4 This code makes negative offset during traverse operation by multi function input terminal When the Trv Off Lo terminal is ON the offset frequency is subtracted from the reference frequency To use this function set a terminal out of multi function input terminals P1 P2 P3 to Trv Off Factory Default 49 99 Hz 49 99 Lo in I O 12 I O 14 The offset value is determined by Trv Off Lo Frequency Reference Frequency Trv Off APP gt Start freql 11 49 99 Hz Ni 49 99 APPbStart freq2 Lo 100 io as 95 wz M 49 99 Factory Default 49 99 Hz 49 99 gt O T Chapter 6 Parameter Description APP APP 19 Delay Time before Operating Aux Motor APPrStart freq3 13 49 99 APP 20 Delay Time before Stopping Aux Motor 13 49 99 Hz o Factory Default 49 99 Hz 49 99 APPPAUS Start DI 19 60 0 19 60 0 sec Factory Default 60 0 sec 60
157. mmand Frequency during stop 2 3 Chapter 2 Operation 2 2 2 Procedure for Setting Data LCD Keypad 1 Press MODE key until the desired parameter group is displayed 2 Press A or V keys to move to the desired parameter code If you know the desired parameter code you can set the code number of each parameter group in Jump code except DRV group 3 Press PROG key to go into the programming mode the cursor starts blinking 4 Press SHIFT ESC key to move the cursor to the desired digit 5 Press A or V keys to change the data 6 Press ENT key to enter the data The cursor stops blinking BM Note Data cannot be changed when 1 The parameter is not adjustable during the inverter is running Refer to the function table in Chapter 5 or 2 Parameter Lock function is activated in FU2 94 Parameter Lock 2 4 Chapter 2 Operation 2 2 3 Parameter Navigation LCD Keypad The parameter group moves directly to DRV group by pressing SHIFT ESC key in any parameter code Drive Group FU2 Group I O Group F 00 DRV TK 0 0A FU1 Jump code U2 Jump code I O Jump code 00 STP 0 00Hz 30 00 1 DRV gt Acc time FU1 Run prohibit FU2 gt Last trip 1 VO V1 filter 01 10 0 sec 0 None 01 01 10 ms I O V1 volt x1 02 0 00 V k YO V1 freq y1 03 0 00 Hz E I O V1 volt x2 04 10 00 V O V1 freq y2 05 60 00 Hz a a DRV Dec time 0
158. mmon setting and select the desired control mode in FU2 39 control mode selection However when auto tuning parameters related to encoder detail functions settings of vector control should be pre defined If Enc Test Tr and control mode are set to vector control Sub B or Sub D board should be mounted Parameter Name Code Description Auto tuning FU2 40 No All Rs Lsigma Enc Test Tr Parameter value FU2 34 Toned valve Monitoring dio FU2 44 i 44 no load current stator rotor resistance leakage pay inductance rotor filter time constant 4 2 Chapter 4 Function Settings FU2 40 Description No Motor constants calculation disabled All constants can be measured in this code but different constants are tuned according to control mode type For VIF Slip compen Sensorless_S Sensorless_T No load current stator resistance leakage inductance stator inductance All available Note Only no load current can be calculated during V F and Slip compensation For Vector_SPD Vector_T No load current stator resistance leakage inductance stator inductance encoder test rotor filter time constant Rs Lsigma Calculate stator resistance leakage inductance Enc Test Calculate the encoder status Tr Calculate Rotor filter time constant 6 Sensorless vector control Set FU2 39 to 2 Sensorless_S or 3 Sensorless_T to enable Sensorless vector control It is strongly recommended to perfor
159. n FU2 gt Proc PI mode 47 No 4 Factory Default No This code selects the PID control For HVAC or Pump applications the PID control can be used to adjust the actual output by comparing a feedback with a Set point given to the inverter This Set point can be in the form of Speed Temperature Pressure Flow level etc The Set point and the feedback signals are provided externally to the inverter analog input terminals V1 V2 or I The inverter compares the signals in calculating total error which is reflected in the inverter output Please see FU2 50 to FU2 54 for more detail t Note PID control can be bypassed to manual operation temporarily by defining one of the multifunction input terminals P1 P3 to Open loop The inverter will change to manual operation from PID control when this terminal is ON and change back to PID control when this terminal is OFF DI 2 D Related Functions DRV 04 Frequency Mode 1 0 01 to I O 10 Analog Signal Setting I O 12 to O 14 Multi Function Input EXT 15 to EXT 21 Pulse Input Setting FU2 50 to FU2 54 PID Feedback FU2 48 PID Reference Frequency Selection FU2 49 PID Reference Mode Selection FU2 50 PID Output Direction Selection FU2 PID Ref 48 Ramp freq 48 0 Factory Default No This code selects reference frequency for PID control Ramp Freq PID control references frequency with Accel and D
160. n S curve Output Frequency A I i i ly Time Acc Pattern Dec Pattern Accel Decel Pattern U curve FU1 07 Stop Mode FU1 gt Stop mode 07 Decel 07 0 Factory Default Decel 0 Sets the stopping method for the inverter 6 10 gt Time Output Voltage A gt Time A J Stop Command FX CM on gt Time Stop Mode Decel Output Frequency A FU1 08 gt Time Output Voltage A t1 FU1 09 FU1 10 t2 FU1 11 DCBr Value gt Time gt tt A J Stop Command FX CM oN gt Time Stop Mode Dc brake Output Frequency A Output Cutoff gt Time Output Voltage A J Output Cutoff gt Time A J Stop Command FX CM ON gt Time Stop Mode Free run FU1 08 DC Injection Braking Frequency FU1 09 DC Injection Braking On delay Time FU1 10 DC Injection Braking Voltage FU1 11 DC Injection Braking Time FUlb DcBr freq 08 5 00 Hz 08 9 00 Factory Default 5 00 Hz 9 00 FU1 gt DcBlk time 09 0 10 sec 09 0 10 Factory Default 0 10 sec 0 10 FUlb DcBr value 10 50 10 50 Factory Default 50 50 FUlb DcBr time 11 1 0 sec Ni 10 Factory Default 1 0 sec 10 D 11 Chapter 6 Parameter description FU1 By introducing a DC voltage to the motor windings this function stops the motor immediately Selecting DC Brake in FU1 07 activates FU1 08 through FU1 11 FU1 08 DC Injection Bra
161. n wiring and Tv Off Hi zg Used for Traverse Operation terminal descriptions Interlock 29 Used for MMC operation Interlock2 30 Chapter 6 Parameter Description EXT Setting Range ra LCD 7 Seg Description Interlock3 31 Interlock4 32 Pre excite 33 Pre excitation Sensored Vector_SPD TRQ Spd Tr a Operation change Sensored Vectro_SPD ASR P PI 35 P PI control selection EXT 05 V2 Mode Selection Sub A Sub C EXT gt V2 mode 05 None Factory Default None 0 Factory Default V2 signal can be used as the frequency reference and override function None V2 signal is not used Override V2 signal override the frequency reference signal V1 V1 l selected in DRV 04 Reference V2 signal is used as the frequency reference At this time the frequency reference selected in DRV 04 is ignored EXT 06 EXT 10 Analog Voltage Input V2 Signal Adjustment Sub A Sub C This is used to adjust the analog voltage input signal when the frequency is referenced or overridden by the V2 control terminal This function is applied when EXT 05 is set to Override or Reference Reference Frequency versus Analog Voltage Input Curve can be made by four parameters of EXT 07 EXT 10 EXT gt V2 filter 06 10 ms 06 10 Factory Default 10 ms 10 This is the filtering time constant for V2 signal input If the V2
162. n is used to maintain constant motor speed To keep the motor speed constant the output frequency varies within the limit of slip frequency set in FU2 32 6 22 according to the load current For example when the motor speed decreases below the reference speed frequency due to a heavy load the inverter increases the output frequency higher than the reference frequency to increase the motor speed The inverter increases or decreases the output by delta frequency shown below Delta freq Rated slip Output current Motor No load current rated current Motor No load current Output freq Reference freq Delta freq s _ Motor parameters must be set correctly for better performance of control FU2 32 36 Motor related parameters is automatically determined by FU2 30 Rated Motor selection Most suitable motor capacity corresponding inverter capacity is set as factory setting but the following setting value can be adjusted if necessary Related parameter FU2 30 37 Motor related parameters Code LCD Display Description FU2 30 Motor select Select motor capacity FU2 32 Rated Slip Motor rated slip Hz FU2 33 Rated Curr Motor rated current rms FU2 34 Noload Curr Motor no load current rms FU2 36 Efficiency Motor efficiency FU2 37 Inertia rate Motor inertia rate Sensorless_S Sensorless vector speed control operation Use it when 1 high starting torque needed at low spee
163. nal Configuration total 14 pins Aoc Boc A a B B rFBa FBB eno enn 5v 5v vec vec 7 2 3 Terminal Description Section Terminal Name Description si AOC A Pulse Input Terminal Connects A signal of Open Collector type encoder ollector Encoder Type BOC B Pulse Input Terminal Connects B signal of Open Collector type encoder Signal A A Pulse Input Terminal Connects A signal of Line Drive type encoder Input Line Drive A A Pulse Input Terminal Connects A signal of Line Drive type encoder Type B B Pulse Input Terminal _ Connects B signal of Line Drive type encoder B B Pulse Input Terminal Connects B signal of Line Drive type encoder Signal Encoder FBA Encoder A Pulse Output Outputs A signal received from the encoder Signal Output Output FBB Encoder B Pulse Output Outputs B signal received from the encoder 5V 5V DC Input Terminal Provides 5V DC power output to encoder For Line Drive type 5V DC Minimum 0 5A Power Supply Input Rai AS This is the encoder supply voltage Supply proper voltage PERSO VCC Supply to Encoder according to the encoder specification For Onen eollector typ 12 to 15V DC Minimum 0 5A GND Ground Terminal Ground for Power supply and encoder signal 7 2 4 Parameters of Sub B Board Code Parameter Description Code Parameter Description EXT 01 Sub Board Type Display EXT 21 Pulse Input Signal Adjustment EXT 14 Usage f
164. nctions DRV 04 Frequency Mode FU2 40 Control Method 1 0 01 I 0 10 Analog Signal Scaling EXT 15 EXT 21 Pulse Input Signals 6 28 Chapter 6 Parameter Description FU2 Process PID Control Multi Function Input P1 P6 Open Loop CED Target Frequency PID Selectio wRampFre seated a VIF Sensorless Output Slip compen drv disPI Frequency Multi Function Input PID Ref Mode P1 P6 P Gain2 Term Clear PID Positive Limit PID Output PID Ref PSST beard iiy iii Inversion Multi Function Inpul P1 P6 PID Ref Display 0 0 i Gain Limit oo SERA E Data RN e N o o 0 Mgt OH K LS za L Di HE Open loop Kp o o re PID Output Dirction Freq Mode Keypad 1 Keypad 2 Lo Pai wv N PID F B i PID Output Scale Selection gt Ko PID F B Display i PID Negative Limit PID P Gain Scale PID P Gain PID Gain PID D Gain PID P2 Gain PID Control Block Diagram 6 29 Chapter 6 Parameter Description FU2 FU2 69 Accel Decel Change Frequency The Accel Decel time is the time that takes to reach a target frequency from a frequency currently operating frequency Delta freq FU2PAcc Dec ch F 69 0 00 Hz 69 0 Related Functions Factory Default 0 00 Hz 0 This function is used to change Accel Decel ramp at
165. necessary to operate 2 motor such as base freq Accel Decl time Stall 5 Energy saving operation FU1 39 Energy Save Level tunes the inverter output voltage to minimize the inverter output voltage during during constant speed operation Appropriate for energy saving applications such as fan pump and HVAC 4 8 Chapter 4 Operation Examples 4 2 Operation Example ee 1 VIF Control Analog Voltage Input V1 Operation via Terminal FX RX Operation condition Control mode V F control Frequency command 50 Hz analog input via V1 terminal Accel Decel time Accel 15 Sec Decel 25 Sec Drive mode Run Stop via FX RX terminal Wiring o B1 B2 3p 0 0 0 R U 3 AC o 0 0 S V inputs 0 0 T Ww af G SW 0 FX FM Lo RX BX 5G C gt RST JOG 30A Pi 30C P2 30B P3 CM AXA Potentiometer AXC 1 kohm 1 2W VR gt V4 5G Step Parameter setting Code Description 1 Control Mode Selection FU2 39 Set it to 0 V F 2 Drive Mode DRV 3 Set it to Fx Rx 1 3 Frequency Mode DRV 4 set V1 Analog input value in frequency mode 4 5ofHz W DRV 0 set freq command 50 Hz via V1 potentiometer 5 Accel Decel time DRV 2 Set Accel time to 15 Sec in DRV 2 DRV 3 Set Decel time to 25 Sec in DRV 3 Motor starts to rotate in Forward direction at 50Hz with Accel time 15 sec 6 Terminal FX when FX terminal is turned ON Motor decelerates to stop with
166. ng at Loss of Freq Reference I O 49 Waiting Time after Loss of Freq Reference I OPLost command 48 None 48 0 Factory Default None 0 There are two kinds of loss of frequency reference One is the loss of digital frequency reference and the other is of analog frequency reference Loss of digital frequency reference is applied when DRV 04 Frequency Mode is set to Keypad 1 or Kepad 2 At this time the Loss means the communication error between inverter and keypad or communication board during the time set in I O 49 Loss of analog frequency reference is applied when DRV 04 Frequency Mode is set to other than Keypad 1 or Kepad 2 At this time the Loss is determined by the criteria set in I O 11 Criteria for Analog Input Signal Loss Setting Range LCD 7 Seg Description Inverter keeps on operating at the None 0 s previous frequency FreeRun 1 Inverter cuts off its output DD 4 Coast to stop Inverter stops with Decel time DRV Slop 02 and Decel pattern FU1 26 I O Time out 49 1 0 sec 49 10 Factory Default 1 0 sec 10 This is the time inverter determines whether there is a frequency reference or not If there is no frequency reference satisfying I O 11 during this time inverter determines that it has lost of frequency reference Related Functions DRV 04 Frequency Mode I O 11 Criteria for
167. ng cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output chokes as close to the inverter as possible Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core The earth conductor should be securely earthed at both inverter and motor ends The screen should be connected to the enclosure body via and earthed cable gland vii 7 Connect any control cables as instructed in the inverter instructions manual IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED FF SERIES Footprint INVERTER CABLE APANTALLADO SHIELDED CABLE MOTOR FILTER FE SERIES Standard CABLE APANTALLADO SHIELDED CABLE INVERTER FILTER viii RFI Filters Footprint Standard for ACtionMaster SERIES
168. ni IG 45 010 Factory Default 010 010 This function is used to allow the fault output relay to operate when a fault occurs The output relay terminal is 30A 30B 30C where 30A 30C is a normally open contact and 30B 30C is a normally closed contact Bit Setting Display Description 0 000 Fault output relay does not Bit 0 operate at Low voltage trip LV 1 001 Fault output relay operates at Low voltage trip 0 000 Fault output relay does not Bit 1 operate at any fault Trip Fault output relay operates at 1 010 any fault except Low voltage and BX inverter disable fault Fault output relay does not 0 000 operate regardless of the retry Bit 2 number Retry Fault output relay operates when 1 100 the retry number set in FU2 26 decreases to 0 by faults t When several faults occurred at the same time Bit 0 has the first priority Related Functions DRV 12 Fault Display FU2 26 Retry number Chapter 6 Parameter Description I O 1 0 46 Inverter Number I 0 47 Baud Rate I1 0 gt 46 Inv No 46 Factory Default 1 This code sets the inverter number This number is used in communication between inverter and communication board I1 0 gt Baud rate 47 9600 bps m Factory Default 9600 9600 This code sets the communication speed This is used in communication between inverter and communication board I O 48 Operati
169. ning Time Output Current A FU1 54 OL level Time FU1 54 OL level A AXA AXC ON O gt t1 tl t1 FU1 55 Overload Warning Time AXA AXC configured as OL FU1 54 Overload Warning Level FU1 55 Overload Warning Time Related Functions IOL AXA AXC is CLOSED when the output current is above the 150 of rated inverter current for 36 seconds If this situation is continued for one minute the inverter will cut off its output and displays IOL Inverter overload Trip See the nameplate for the rated inverter current Output Current A 150 of Rated Inverter Current Time 150 of Rated Inverter Current A AXA AXC ON S Tim 36sec gt 24sec AXA AXC configured as 10L Stall AXA AXC is CLOSED when the inverter is on the stall prevention mode Output Current FU1 60 Stall Level Time FU1 60 Stall Level Output Frequency A gt Time A AXA AXC CLOSED gt Time AXA AXC configured as Stall 6 46 Related Functions FU1 59 Stall Prevention Mode FU1 60 Stall Prevention Level OV AXA AXC is CLOSED when the DC link voltage is above the Over voltage level DC Link Voltage A gt Time AXA AXC ON gt Time AXA AXC configured as OV LV AXA AXC is CLOSED when the DC link voltage is below the Low voltage level DC Link Voltage A LV L
170. ode displays the DC link voltage inside the inverter DRV 11 User Display Selection DRV User disp 11 Out 0 0 V 11 0 0 Factory Default 0 0 V 0 0 This code displays the parameter selected in FU2 73 User Display There are types of parameters in FU2 73 Voltage Watt and Torque DRV 12 Fault Display 1 D DRV gt Fault 12 None 12 non Factory Default None non This code displays the current fault trip status of the inverter Use the PROG A and v key before pressing the RESET key to check the fault content s output frequency output current and whether the inverter was accelerating decelerating or in constant speed at the time of the fault occurred Press the ENT key to exit The fault content will be stored in FU2 01 to FU2 05 when the RESET key is pressed For more detail please refer to Chapter 7 Fault Contents FAUIE THIR co ari Over Current 1 Over Current 1 oc Over Voltage Over Voltage OV External Trip Input A External A EXTA Emergenc Not pie gt BX Low Voltage Low Voltage LV Fuse Open Fuse Open FUSE Ground Fault Ground Fault GF Over Heat on Heat sink Over Heat OH Electronic Thermal Trip E Thermal ETH Over Load Trip Over Load OLT Inverter H W Fault EEP Error ADC Offset HW Diag HW WDOG Error In Phase Open External Trip Input B External B EXTB
171. og Meter 2 Output Selection EXT 43 AM2 Output Adjustment 7 3 Chapter 7 Options 7 1 Sub A board 7 1 4 Board configuration 2301460 V_S 50 60 HzO Output freq Analog Meter 0 10V 1mA V2 12V 10mA Voltage input Maximum 0 10V 1kohm Reverse Run Stop RX current thu lt 1 Potentiometer Power supply for VR V2 1 kohm 1 2W Forward Run Stop Emergency stop Fault reset Common LM SUOLI Neg 2 terminal for Jog Multi function CM 0 10V 1mA input amp LM Multi function input 1 1 0 12 14 Multi function input 2 C P2 Factory setting Multi speed input Speed L M H Multi function P5 input Multi function input 3 Common Terminal Multi function output FDT 3 Common terminal for multi function output Q1 Q2 Q3 O VR Power supply for Potentiometer speed signal 1 k ohm 1 2W 12V OA y4 Speed signal input 30A 0 10V 1 kohm Fault output relay Less than AC 250V 1A Less than DC 30V 1A Speed signal input 4 20mA 250 ohm Multi function output relay Common for VR V1 Less than AC 250V 1A Less than DC 30V 1A Factory setting Run Speed signal input Note 1 Main circuit O Control circuit 2 Output voltage is adjustable up to 12V 3 Three types of External speed signal input available V I V I Refer to Parameter list and description fo
172. ollowing table shows common parameter setting that should be checked before use but making change does not affect inverter control type Parameter Name Code Description Rated Motor Select motor and voltage rating suitable to the desired FU2 30 Selection inverter Basic parameter value setting when selecting the motor rating Parameters related to Note If there is any discrepancy between parameter FU2 31 36 motor preset value and the actual motor parameter value change the parameter value according to the actual motor Drive Mode DRV 3 Operation via Keypad Fx Rx 1 Fx Rx 2 setting enable Frequency Frequency Torque setting parameter or DRV 4 It automatically changes to torque mode when FU2 39 Torque Mode Control mode is set to Sensorless_T Vector_TRQ peel Decet ine DRV 1 DRV 2 Setting Accel Decel time enable setting 2 VIf control FU2 39 Control mode is set to 0 V F as factory setting Operation via V F control can be performed after common parameter settings are done and the followings are set Parameter Name Code Description Starting freq FU1 22 Setting frequency to start the motor Torque boost FU1 26 Manual or Auto torque boost settable in this parameter Torque boost value in FWD REV If FU1 26 torque boost is set to manual user sets the Re neo desired value and the direction in code FU1 27 and 28 Chapter 4 Function Settings 3 VIF PG control If
173. on is applied when EXT 14 is set to Reference EXT 18 EXT 20 Oe Reference Frequency versus Analog Voltage Input Curve can be made by four parameters of EXT 18 EXT 21 Reference Frequency vs Pulse Input EXT F pulse x1 18 0 0 kHz 18 0 0 EXT 22 EXT 23 Gains for Sub B Board Factory Default 0 0 kHz 0 0 EXT PG P gain 22 5 3000 22 3000 This is the minimum pulse frequency at which the inverter outputs minimum frequency Factory Default 3000 3000 This is the proportional gain when the EXT 14 is set to EXT F freq yl Feed back 19 0 00 Hz 19 0 00 ae gain Factory Default 0 00 Hz 0 00 23 300 23 300 This is the minimum frequency the inverter outputs when Factory Default 300 300 there is the mini Ise fl EXT 18 ere is he inimumpulse frequency This is the integral gain when the EXT 14 is set to Feed back DI 5 D Chapter 6 Parameter Description EXT EXT 24 Slip Frequency for Sub B Board EXTe Q1 define 30 0 30 FDT 1 EXTPPG Slip Freq Facto ry Default FDT 1 0 24 100 5 24 100 Factory Default 100 100 EXI SORRISE 31 1 31 FDT 2 This is the limit frequency the inverter uses to compensate the motor speed drop due to load fluctuation The set point Factory Default FDT 2 value is the percentage of FUN 32 Rated Motor Slip EXT gt Q3 define 32 2 32 FDT 3 Factory Default FDT 3 2 EXT 25 P Gain for Sensored Vector SPD EXT
174. onMa 9 84 9 06 15 16 14 57 7 91 ster 2 4 25 SV185ACtionMa ster 2 4 304 284 460 445 234 Frame 4 7 30 SV220ACtionMa 11 97 11 18 18 11 17 52 9 21 ster 2 4 1 5 Chapter 1 Installation BLANK Chapter 1 Installation 1 6 Basic Wiring Dynamic Braking Unit Optional DB Unit Optional DC Bus Choke Optional DB Resitor DC Bus Choke ni a DB Resistor MCCB OPTION 30 OO 230 460 V O__O 50 60 Hz O Forward Run Stop FM Q Fn Output Frequency Meter o O 0 10V Linear Reverse Run Stop O O 56 rO Inverter Disable O O Fault Reset O O Jog O O Multi function Input 1 O O Multi function Input 2 Factory Setting o O Q P2 Speed L Multi function Input 3 Speed M O P3 i H Speed H N O A C Fault output relay Common Terminal lless than AC250V 1A Iless than DC30V 1A Potentiometer Shield Multi function output relay1 1 kohm 124 Ovr Power supply for AXA C less than AC250V 1A speed signal lless than DC30V 1A 11V 10mA AXB Q Factory setting Run Speed signal input 0 10V I Speed signal input 4 20mA 2500hm Common for VR V1 Speed signal Input Note Main Circuit Terminals Control Circuit Terminals 1 The terminal configuration varies depend on the model number Please refer to the 1 7 Power terminals 2 Analog spe
175. onfigured as FDT 1 FDT 2 AXA AXC is CLOSED when the reference frequency is in I O 43 FDT Bandwidth centered on I O 42 FDT Frequency and the output frequency reaches 1 0 43 centered on I O 42 6 45 Chapter 6 Parameter Description I O Output Frequency A Reference Frequency CLOSED 1 0 42 4 0 43 2 gt Time AXA AXC gt Time AXA AXC configured as FDT 2 FDT 3 AXA AXC is CLOSED when the output frequency reaches the band centered on the FDT frequency The output is OPENED when the output frequency goes outside the FDT bandwidth centered on the FDT frequency Output Frequency A si 4 10 43 2 gt Time ON ON AXA AXC configured as FDT 37 AXA AXC gt Time FDT 4 AXA AXC is CLOSED when the output frequency reaches the FDT frequency The output is OPENED when the output frequency goes below the FDT bandwidth centered on the FDT frequency Chapter 6 Parameter Description I O Output Frequency A di 4 10 43 2 gt Time A AXA AXC CLOSED gt Time AXA AXC configured as FDT 4 FDT 5 This is the inverted output of FDT 4 Output Frequency A ii 10 43 2 gt Time A AXA AXC ON ON gt Time AXA AXC configured as FDT 5 OL AXA AXC is CLOSED when the output current has reached the FU1 54 Overload Warning Level for the FU1 55 Overload War
176. onnected to the main circuit and ground Do not perform Dielectric Voltage Withstand test to Inverter Otherwise IGBT inside Inverter will be damaged 8 7 Chapter 8 Troubleshooting amp Maintenance DC 500V Meggar Ground Figure 5 Megger test 8 5 5 Parts Replacements The life expectancy of a part depends on the type of part the environment and operating conditions Parts should be replaced as shown below When the internal fuse is opened the IGBT should be checked thoroughly before replacing the fuse Contact the factory for fuse replacement information Part name Standard period for replacement Comments Cooling fan 2 3 years Exchange for a new part Smoothing 5 years Exchange for a new part capacitor Other parts Determine after checking 8 8 8 6 Daily and Periodic Inspection Items Chapter 8 Troubleshooting amp Maintenance E E Period S A E 5 Measuring 3 32 Inspection ci 8 Inspection Method Criterion PRA Is there any dust Refer to the precautions Temperature Thermometer Ambient Is the ambient temperature and humidity 10 40 no Hygrometer Environ adequate O freezing Recorder ment Humidity Under Al 50 no dew Equipment Is there any abnormal oscillation or noise O Use sight and hearing No abnormality Input Is the input voltage of the main circuit normal o Measure the voltage between the D
177. op Source Displays the source of motor Run and Stop K Run Stop using FWD REV buttons on keypad T Run Stop using control terminal input FX RX O Run Stop via option board 3 Frequency Setting Displays the source of command frequency setting Source K Frequency setting using keypad V Frequency setting using V1 0 10V or V1 I terminal I Frequency setting using 4 20mA terminal U Up terminal input when Up Down operation is selected D Down terminal input when Up Down operation is selected S Stop status when Up Down operation is selected O Frequency setting via Option board X Frequency setting via Sub board J Jog terminal input 1 8 Step frequency operation During Auto operation 2 and 3 display the sequence number step 4 Output Current Displays the Output Current during operation 5 Parameter Code Displays the code of a group Use the A Up Y Down key to move through 0 99 codes 6 Operating Status Displays the operation information STP Stop Status FWD During Forward operation REV During Reverse operation DCB During DC Braking LOP Loss of Reference from Option Board DPRAM fault LOR Loss of Reference from Option Board Communication network fault LOV Loss of Analog Frequency Reference V1 0 10V LOI Loss of Analog Frequency Reference 4 20mA LOS Loss of Reference from Sub Board 7 Drive Output Frequency Displays the Output Frequency during run Command Frequency Displays the Co
178. or Pulse Input Signal EXT 22 P Gain EXT 15 Pulse Input Signal Selection EXT 23 l Gain EXT 16 Encoder Pulse Number EXT 24 Slip Frequency EXT 17 Filtering Time Constant EXT 25 P Gain for Sensored Vector_SPD EXT 18 EXT 26 l Gain for Sensored Vector_SPD EXT 19 Pulse Input Signal Adjustment EXT 27 Forward Torque Limit EXT 20 EXT 28 Reverse Torque Limit 7 7 Chapter 7 Options 1 Sub B board with Line Drive type encoder FWD Run Stop REV Run Stop Emergency stop Fault reset JOG Multi function input 1 Multi function input 2 Multi function input 3 Common Terminal Potentiometer 1 kohm 1 2W Maximum current thru PC 5mA Encoder signal LD input P1 1 0 12 14 Be a Encoder Factory setting i P2 signal Multi speed input S tput P3 Speed L M H R Encoder signal ground 5 V power output to Encoder yr Power supply for speed signal 12V 10mA V1 Speed signal input 0 10V 1 kohm I Speed signal input 4 20mA 2500hm 5G Common for VR V1 1 Note 1 Main circuit Control circuit 2 External speed signal V1 V1 l Refer to Parameter list 7 8 Chapter 7 Options 2 Sub B board with Open collector type encoder Encoder signal input FWD Run Stop Open collector Maximum current thru PC 5mA REV Run Stop Emergency stop Fault reset JOG Multi function input 1 VO 12 14 Encod
179. ost FU1 27 28 value is too high that the current limit function and the stall prevention Smoothly function do not operate The Motor Current iS Is the load too large is Too High t ls the Torque Boost Value manual too high The Rotating Speed Does Not Increase iS ls the Upper Limit Frequency FU1 25 value correct iS ls the load too large iS ls the Torque Boost FU1 27 28 value too high that the stall prevention function FU1 59 60 does not operate The Rotating Speed Oscillates When the Inverter is Operating 1 Load inspection iS s the load oscillating 2 Input signal inspection iS ls the frequency reference signal oscillating 3 Other iS ls the wiring too long when the inverter is using V F control over 500m 8 5 Chapter 8 Troubleshooting amp Maintenance 8 4 How to Check Power Components Before checking the power components be sure to disconnect AC Input supply and wait until the Main Electrolytic Capacitors DCP DCN is discharged Contactor P1 P2 Tr5 Tr3 Tri Charge resistor D3 X U Electrolytic S 3 capacitors V T w Dynamic Braking Unit Option for 15 30HP models 1 Disconnect the power input line R S T and the inverter output to the motor U V W 2 Verify whether the inverter terminal R S T U V W B1 or P L1 N is shorted or open by changing the polarity of the tester 3 Verify capacitor has discharged before testing
180. ot available Ra ni Filtering Time Constant for A V1 filter 0 to 10000 ms 10 ms V1 Signal Input i VO 02 V1 Input Minimum Voltage VI volt x1 0 to 10 ototom O 0 01 01 0 00 V Frequency Corresponding 1 0 03 to V1 Input Minimum V1 freq yl 0 to FU1 20 0 01 0 00 Hz EROI 0 04 V1 V4 Input Maximum Voltage V1 volt x2 0 to 10 V 10 00 V Frequency Corresponding 0 05 to V1 Input Maximum V1 freq y2 0 to FU1 20 0 01 60 00 Hz Yes Voltage Filtering Time Constant for i I filter 0 to 10000 ms 10 ms Signal Input i 1 0 07 I Input Minimum Current I 0 to 20 mA 4 00 mA Yes Frequency Corresponding _ 1 0 08 I i 0 to FU1 20 0 01 0 00 Hz to Input Minimum Current i 0 09 I Input Maximum Current I 0 to 20 mA 0 01 20 00 mA Yes Frequency Corresponding 1 0 10 to Input Maximum T 0 to FU1 20 60 00 Hz Yes Current Criteria for Analog Input ioe riteria for Analog Inpu 0 11 SA Wire broken half x1 None Signal Loss i below x1 VO 12 Multi Function Input P1 define speedL REST Terminal P1 Define Speed M Speed H Dc brake 2nd Func Exchange Reserved i 5 10 Chapter 5 Parameter List Factory Adi Description LCD TE LCD re i Units Default Ouring Page gmen egmen Run i Up Down 3 Wire Ext Trip A Ext Trip B iTerm Clear Open loop Main drive Analog hold XCEL stop P Gain
181. otor related parameters are FU2 32 Rated Motor Slip FU2 33 Rated Motor Current FU2 34 No Load Motor Current FU2 42 Stator Resistance FU2 43 Rotor Resistance and FU2 44 Leakage Inductance If you know the motor parameters set the values in the relevant codes for better control performance FU2 Pole number 4 31 WwW H Factory Default 4 4 This is used to display the motor speed If you set this value to 2 inverter will display 3600 rpm instead 1800rpm at 60Hz output frequency See motor nameplate FU2 gt Rated Slip 32 3 00 Hz 32 Factory Default 3 00 Hz 3 00 This is used in Slip Compensation control If you set this value incorrectly motor may stall during slip compensation control See motor nameplate FU2 gt Rated Curr 33 3 6 A 33 Factory Default 3 6 A 3 6 This value is set according to the motor capacity set in FU2 30 This is very importance parameter that must be set correctly This value is referenced in many other inverter parameters See motor nameplate FU2 Noload Curr 34 1 8 A 34 18 Factory Default 1 8 A 1 8 This value is set according to the motor capacity set in FU2 30 This parameter is only displayed when Slip Compen is selected in FU2 40 Control Method This function is used to maintain constant motor speed To keep the motor speed constant the output frequency varies within the limit of slip frequency set in FU2 32 according to the load curr
182. p ON ON ON ON ON S Time Sequence 4 0 1 1 _ lt Sequence 5 1 0 1 Minimum 100msec 0 OFF 1 ON Go step in Auto B Operation iS Note The inverter stops after finishing all steps of that sequence once the Auto Sequence operation is started Output Frequency To stop the inverter during seneng operation use BX ESE Selene terminal on the control terminal strip e SEQ2 2F Related Functions 1 0 51 I O 84 Sequence Operation SEQ1 2F SEQ2 1F SEQ1 1F Manual Ti This is used to exchange the operation mode of inverter RE from Auto Sequence to manual operation DRV 03 Drive Mode and DRV 04 Frequency Mode are uo applied when the mode has been changed sEQ L ON gt Time ui i i P2 CM t Note This function can be used only when the inverter is i ON SEQ M gt Time stopped P3 CM On Hold step Go step p gt Time This is used to trigger the next step in a sequence of Auto B operation Hold step in Auto A Operation Related Functions 1 0 51 I O 84 Sequence Operation 6 41 Chapter 6 Parameter Description I O Trv Off Lo This function is used to make negative offset during traverse operation Related Functions APP 06 APP 07 Traverse Offset Trv Off Hi This function is used to make positive offset during traverse operation Related Functions APP 06 APP 07 Traverse Offset Interlock1 2 3 4 This function is used for MMC operation Refer to MMC oper
183. p via terminal FX RX Wiring e o 3P O o R BI Be U AC_6 o 0 S V Input 5 So T w G Keypad connector Encoder Step Parameter setting Code Description 1 Motor related setting uae FU2 Set motor capacity pole number rated voltage current slip and efficiency EXT 12 2 Encoder related setting EXT 15 Set EXT 12 to Feed back EXT 1 to A B Set EXT 16 to 1024 EXT 16 3 Control Mode Selection Fu2 39 Encoder related setting should be done before setting control mode to Vector _SPD f Auto tuning starts when set to ALL Read the encode rmanual carefully 7 Autotuning pia to clear the error if the messages Enc Err Enc Rev are displayed 5 Keypad input setting AR Set DRV 4 to KPD 1 and press the Prog key to set 55 Hz in Drv 0 f DRV 1 Accel time set 15 Sec 9 Aeey DESNE Sening DRV 2 Decel time set 25 Sec 7 Drive mode DRV 3 Set it to FX RX 1 Motor runs with Accel time 15 Sec at 55 Hz if FX RX terminal is 8 FXIRX terminal ASTON Motor decelerates to stop with Decel time 25 Sec if FX RX terminal is turned OFF 4 13 Chapter 4 Operation Examples Notes 4 14 CHAPTER 5 PARAMETER LIST 5 1 Drive Group DRV Keypad Displa Factory Adi Code Description IL P y 3 3 n During Page 7 Segment i 7 Segment Run Command Frequency or Command Torque Output Frequency Torque during motor run DRV 0010 Reletelice Freien 0 to FU1 20
184. que current Torque Limit AS P Gain Gain for Sensored Vector_SPD EXT 25 EXT 26 Setting P I Gain for Vector_SPD control EXT 50 EXT 51 EXT 52 EXT 53 Speed Limit setting Setting speed limit for Vector_TRQ Zero Speed Detection Setting on off of Multi function output terminal relay when EXT 54 EXT 55 Level Bandwidth the motor speed reaches to 0 Torque Detection EyT 56 EXT 57 Detect certain level bandwidth of Torque Level Bandwidth 4 1 2 Advanced function 1 setting SV ACtionMaster inverter features advanced function parameters to maximize efficiency and performance of the motor It is recommended to use as factory setting unless parameter value change is necessary 1 VIF control Parameter Name Code Description Use it according to load characteristics If User V F is VIF Pattern FU1 29 selected User can select the optimum output V F characteristic for the aplication and load characteristics in FU1 30 FU1 37 Used to output torque in an intended direction Inverter stops acceleration for the preset FU2 08 Dwell time Dwell operation di while running at Dwell frequency FU2 07 and starts acceleration at commanded frequency Setting FU2 08 Dwell time to 0 disable the Dwell operation When it is desired to avoid resonance attributable to the natural frequency of a mechanical system these FU2 10 parameters allow resonant frequencis to be jumped Up to Frequency jump FU
185. quipment Model Name Trade Mark Representative Address Manufacturer Address CD 73 23 EEC and CD 89 336 EEC EN50178 1997 EN 50081 2 1993 EN 55011 1994 EN 50082 2 1995 EN 61000 4 2 1995 ENV 50140 1993 amp ENV 50204 1995 EN 61000 4 4 1995 ENV 50141 1993 EN 61000 4 8 1993 Inverter Power Conversion Equipment SV ACtionMaster Series Cleveland Motion Controls IMC International Motion Controls 369 Franklin Street Buffalo New York 14202 USA Cleveland Motion Controls 7550 Hub Parkway Cleveland Ohio 44125 USA TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73 23 CEE Electrical material intended to be used with certain limits of voltage and 89 336 CEE Electromagnetic Compatibility are the following ones EN 50178 1997 EN 50081 2 1993 EN 55011 1994 EN 50082 2 1995 EN 61000 4 2 1995 e ENV 50140 1993 e ENV 50204 1995 EN 61000 4 4 1995 e ENV 50141 1993 EN 61000 4 8 1993 Safety of information technology equipment Electromagnetic compatibility Generic emission standard Part 2 Industrial environment Limits and methods of measurements of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment Electromagnetic compatibility Generic immunity standard Part 2 Industrial environment
186. r and Rotor constants Tr are calculated 4 Stator resistance Rs Leakage inductance Lsigma can be calculated by setting FU2 40 to Rs Lsigma 5 User should set the Stator inductance Ls No load current Noload Curr and Rotor constants Tr if FU2 40 is set to Rs Lsigma Without PG option card installed 1 if FU2 40 is set to All Stator resistance Rs Leakage inductance Lsigma Stator inductance Ls No load current Noload Curr are calculated If FU2 40 is set to Rs Lsigma Stator resistance Rs Leakage inductance Lsigma is calculated User should set the Stator inductance Ls No load current Noload Curr Chapter 6 Parameter Description FU2 T5 Displayed during Rotor filter FU2 40 LCD display Description Tr Tuning time constant Tr auto No Auto tuning disabled tuning All Auto tuning all parameters Keypad error display after Encoder test Stator resistance Rs and Display si Rs Lsigma Leakage ui LS LED 7 Segment Bescon Lsigma Auto tuning Enc Err T6 Displayed when incorrect Enc Test PG status check FU2 Encoder wiring error occurs Rotor constant Tr 40 T7 Displayed when Encoder Tr l Enc Rev Bena calculation wiring is connected reversly Note 1 Ls and Noload Curr are only valid during Motor Rotation mode Note 2 The motor constants values change with temperature change so auto tuning is temperature of
187. r and measure with a tester displayed resistance Is there any unbalance between each O Measure the voltage between the The voltage Digital Multi phases of the output voltage output terminals U V and W balance between Meter Rectifying 3 5 the phases for Voltmeter a Operation Nothing must be wrong with display circuit O Short and open the inverter protective 200V 800V class gz 5 Check after executing the sequence protective circuit output is under 4V 8V 8s operation The fault circuit a operates according to the sequence Is there any abnormal oscillation or noise O Tum OFF the power and turn the fan Must rotate 5 Is the connection area loose O by hand smoothly 5 Cooling Tighten the connections No fault amp g Fan Is the displayed value correct olo Check the meter reading at the Check the Voltmeter da exterior of the panel specified and Ammeter etc cy Meter management 2 values All Are there any abnormal vibrations or noise O Auditory sensory visual check No fault S Is there any unusual odor O Check for overheat and damage Insulation Megger check between the output terminals O Undo the U V and W connections and Over 5MQ 500V class Resistor and the ground terminal tie the motor wiring Megger Note Values in is for the 400V class inverters 8 9 APPENDIX A FUNCTIONS BASED ON USE Set the function properly according to the load and operating conditions Application and related f
188. r Direction of 18 Step Reverse 0 10 56 i Forward Yes of Sequence 1 i Forward i Auto Sequence i 10 50 i Auto mode None Operation selection Sequence Number 10 5 Seq select 1to5 1 Selection i 1 18 Step Frequency of i 10 57 i 0 01 to FU1 20 0 01 21 00 Hz Yes Sequence 2 i 25 Code 1 0 46 through I O 49 are used in Option Board like RS485 Device Net and F net etc The Number of Steps of 10 52 Step number 1to8 1 Sequence Number i 26 The Seq of code I O 53 through 1 0 60 varies according to the sequence number selected in I O 51 The parameter code may be extended to I O 84 depending the number of steps set in I O 52 because the steps can be set up to 8 5 13 Chapter 5 Parameter List Cod Bean Keypad Display Display Seno Range __ Range Factory Dna ode escription nan Page i i 7 Segment i 7 Segment Default 5 Transient Time to 1 Step 10 58 f 0 1 to 6000 sec 0 1 1 1 sec of Sequence 2 Steady Speed Time at 1st 10 59 i 0 1 to 6000 sec 1 1 ar 6 2 Step of Sequence 2 Motor Direction of 18 Step Reverse 10 60 i i Fav of Sequence 2 i Forward a 10 99 Return Code i Not available or displayed i i SHIFT ESC 5 5 External Group EXT EXT group appears only when the corresponding Sub Board is installed Keypad Displa Factory Adi Code Description yp pay igkang a sft During Page _ 7 Segment 7 Segment erault Run EXT 00 Jump to Desired Code Jump code Not
189. r both of them may be added to ACtionMaster series inverters that have a Type A Configuration power terminal strip Jumper Between P1 and P2 Must Be Removed in Order to Install a DC Bus Choke TILT 3 Phase Power Input Dynamic Braking Unit Dynamic Braking Resistor DC Bus Choke Figure 4 Type C Dynamic Braking Unit DC Bus Choke Installation N WARNING Normal stray capacitance between the inverter chassis and the power devices inside the inverter and AC line can provide a high impedance shock hazard Refrain from applying power to the inverter if the inverter frame Power terminal G is not grounded 1 10 Chapter 1 Installation 1 7 4 Wiring Power Terminals Wiring Precautions The internal circuits of the inverter will be damaged if the incoming power is connected and applied to output terminals U V W Use ring terminals with insulated caps when wiring the input power and motor wiring Do not leave wire fragments inside the inverter Wire fragments can cause faults breakdowns and malfunctions For input and output use wires with sufficient size to ensure voltage drop of less than 2 Motor torque may drop of operating at low frequencies and a long wire run between inverter and motor When more than one motor is connected to one inverter total wire length should be less than 500m 1 640ft Do not use a 3 wire cable for long distances Due to increased leakage capacitance between wires over
190. r more details 7 4 7 1 2 Terminal Configuration 7 4 3 Terminal Description Chapter 7 Options 24V DC O 24V Ground Section Terminal Name Description Used as the extended function of P1 P2 P3 Contact Input P4 P5 P6 Multi Function Input 110 12 1 0 14 5 CM Common Terminal Common terminal for P4 P5 P6 Analog VR Power Supply for V2 DC voltage output terminal for V2 12V 10mA Frequency V2 Analog Voltage Input _ Analog voltage input terminal for frequency reference or override Reference 5G Common Terminal Common terminal for VR and V2 Used to monitor one of Output Frequency Output Current Output 15V Pulse LM Load Meter Voltage DC link Voltage Output 15V Pulse output Average voltage 0 10V DC 3 CM Common Terminal Common terminal for LM Open Collector Q1 Q2 Q3 VOMERO Sept Used as the extended function of AXA AXC I O 44 Output Open Collector Oupuy i EXTG External Common Terminal Common terminal for Q1 Q2 Q3 NC Not Used 7 1 4 Parameters of Sub A Board Code Parameter Description Code Parameter Description EXT 01 b Board Type Displ EXT 09 Mies eb eater type Display Analog Voltage Input Signal V2 Adjustment EXT 02 EXT 10 EXT 03 Multi Function Input Terminal P4 P4 P6 Define EXT 30 EXT 04 EXT 31 Multi Function Output Terminal Q1 Q2 Q3 Define EXT 05 V2 Mode Selection EXT 32 ae Filt
191. rd f Optional Braking Unit Resistor 4 Braking Optional Resistor Max Braking Torque 100 100 150 150 1 Indicates the maximum applicable capacity when using a 4 Pole motor Rated capacity v 3 V l is based on 220V for 200V class and 440V for 400V class 3 Maximum output voltage will not be greater than the input voltage Output voltage less than the input voltage may be programmed 4 1 5 HP inverters have internal braking resistors as standard 7 5 10 HP inverters utilize optional braking resistors Max Continuous ai 5 seconds 5 seconds 15 seconds Controlled by Braking Unit 5 Baking Time Max Duty 3 ED 2 ED 5 ED 5 ED Weight lbs 10 4 10 4 10 6 10 8 17 0 17 0 30 6 31 7 44 1 44 1 460V Class 40 100HP Model Number 4 300 370 450 550 750 SV xxx ACtionMaster 4 Motor HP 40 50 60 75 100 Rating kW 30 37 45 55 75 Capacity kVA 45 56 68 82 100 Output FLA A 61 75 91 110 152 Ratings Frequency 0 400 Hz 0 120Hz for Vector control Voltage 380 460 V 3 Input Voltage 3 Phase 380 460 V 10 Ratings Frequency 50 60 Hz 5 Braking Circuit Optional Braking Unit Resistor 4 f Max Braking Torque 150 Dynamic 7 Max Continuous Braking yaa Controlled by Braking Unit Baking Time Max Duty 5 ED Weight lbs 45 45 63 63 68
192. relay Less than AC 250V 1A Speed signal input Less than DC 30V 1A 4 20mA 250 ohm Common terminal for VR V1 Multi function output relay Less than AC 250V 1A Less than DC 30V 1A Factory setting Run 5G AXA Speed signal input 3 Note 1 Main circuit O Control circuit 2 Output voltage is adjustable up to 12V 3 Three types of External speed signal input available V I V I Refer to Parameter list and description for more details 7 10 Chapter 7 Options 7 3 2 Terminal Configuration 24V DC O 24V Ground 7 3 3 Terminal Description Section Terminal Name Description Used as the extended function of P1 P2 P3 P4 P5 P Multi Function Input conocia e aT E PAR TPU OAZ VO 14 CM Common Terminal Common terminal for P4 P5 P6 5 VR Power supply for V2 DC voltage output terminal for V2 12V 10mA Analog Analog voltage or current input terminal for frequency reference or Frequency V2 Analog Voltage Input override 0 10V DC 4 20mA Reference Connecting jumper pin J1 select current input 5G Common Terminal Common terminal for VR and V2 AMI Analog Meter 1 Used to monitor one of Output Frequency Output Current Output Analog Voltage Voltage DC link Voltage Sipe ye ae Analog Meter2 0 10V DC analog output 1mA 6 GND Common Terminal Common terminal for LM Open Collector Q1 Multi function Outpu
193. requency EXT 15 Pulse Input Signal Selection FU2 45 P Gain for Sensorless Control FU2 46 Gain for Sensorless Control Display rr Code LED Uni Description FU2 TI Displayed during Stator 40 RS Tuning resistance Rs Auto tuning Lsigma T2 Displayed during Leakage inductance Lsigma auto Tuning tuning T3 Displayed during Stator Ls Tuning inductance Ls and No load current auto tuning ENC Test T4 Displayed during Encoder auto tuning 6 25 FU2 gt SL P gain 45 Factory Default 32767 32767 45 3276 3276 SL P gain is the proportional gain of speed controller If this value is set high you can get fast speed response characteristic However if this value is set too high the steady state characteristics may become unstable Chapter 6 Parameter Description FU2 FU2 gt SL I gain 46 3276 46 3276 Factory Default 3276 3216 SL I gain is the integral gain of speed controller If this value is set low you can get better transient response characteristic and steady state characteristic However if this value is set too low there may be an overshoot in speed control Note The response time of a system is affected by the load inertia For better control performance set the FU2 37 Load Inertia correctly Related Functions FU2 30 FU2 37 Motor Parameters FU2 40 Control Method FU2 47 PID Operation Selectio
194. ription LCD 7 Seg p Down 11 Down drive This board provides three multi function 3 Wire 12 3wire operation input terminals P4 P5 P6 three multi Ext Trip A 13 Externaltrip A Sub A 1 function output terminals Q1 Q2 Q3 Ext Trip B 14 ExternaltripB Load meter output LM and second input iTerm Clear 15 UsedforPID control frequency reference V2 dosi 4g Exchange between PID mode and This board provides encoder input pen loop VIF mode _ terminals AOC BOC A A B B pr Exchange between Option and QUE 2 lencoder output terminals FBA FBB and Main drive 7 i power terminals 5V input Vcc output Analog hold 18 Hold the analog input signal This board provides three multi function XCEL stop 19 Disable accel and decel input terminals P4 P5 P6 one multi P Gain2 20 Used for PID control Sub C 3 function output terminal Q1 isolated SEQ L 21 Sequence operation Low second input frequency reference V2 and SEQ M 22 Sequence operation Mid two analog meters AMT AM2 SEQ H 23 Sequence operation High Three multi function input terminals P4 Exchange between Sequence PS P6 two multi function output Manual a oh and Manual operation Sub D 4 terminals Q1 Q2 Encoder input signal Triggering Sequence operation A B LD Open collector isolated second Go step 25 Auto B input frequency reference V2 and Pulse frequency reference a see Hold last step Auto A See Chapter 7 Options for more detail functio
195. rotection Function activates Retains Up to 5 Faults Information Ambient Temperature 10 C 40 C 14 F 104 F CE Certification 41 F 104 F 5 C 40 C z Storage Temperature 20 C 65 C 4 F 149 F E Ambient Humidity Less Than 90 RH Max Non Condensing CE Certification 5 85 Non Condensing Altitude Vibration Below 1 000m or 3 300ft above sea level Below 5 9m sec 0 6g Lu 86 106kPa Application Site No Corrosive Gas Combustible Gas Oil Mist or Dust Cooling Method Forced Air Cooling iti CHAPTER1 INSTALLATION 1 1 e Inspection Inspect the inverter for any damage that may have occurred during shipping Check the nameplate on the inverter Verify the inverter unit is the correct one for the application The numbering system for the inverter is as shown below SV 008 AC N U CMC Inverter Motor Capacity Series Name Input Voltage 008 1HP 185 25 HP 2 200 230V 10 50 60Hz 015 2HP 220 30 HP 4 380 460V 10 50 60Hz UL Listed 022 3HP 300 40 HP UL508C 037 5HP 370 50 HP 055 7 5 HP_ 450 60 HP Without 075 10HP 550 75 HP Keypad 110 15HP 750 100 HP 150 20 HP Environmental Conditions Verify ambient condition for the mounting location Ambient temperature should not be below 14 F 10 C or exceed 104 F 40 C Relative humidity should be less than 90 non condensing Altitude should be below 3 300f
196. rrent gt Time Output Frequency A Output Current FU1 60 Stall Level Time gt Time FU1 60 Stall level Stall Prevention during Deceleration Output Frequency A FU1 99 Return Code 7 Segment Keypad Stall Preventi img Acceleration gt Time Factory Default This code is used to exit a group when using a 7 segment keypad After pressing PROG ENT key set the value to 1 and press the PROG ENT key again to exit Related Functions FU2 99 Return Code 1 0 99 Return Code EXT 99 Return Code COM 99 Return Code 6 20 Chapter 6 Parameter description FU1 Notes 6 14 6 3 Function 2 Group FU2 FU2 00 Jump to desired code FU2 gt Jump code 00 1 Factory Default 1 Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad FU2 01 Previous Fault History 1 FU2 02 Previous Fault History 2 FU2 03 Previous Fault History 3 FU2 04 Previous Fault History 4 FU2 05 Previous Fault History 5 FU2 06 Erase Fault History FU2 gt Last trip 1 01 None 01 0 Factory Default None 0 FU2 gt Last trip 5 05 None 05 0 Factory Default None 0 This code displays up to five previous fault trip status of the inverter Use the PROG A and W key before pressing the RESET key to che
197. rrent above the threshold value keeps on Set the output current level at which the output freq will be adjusted to prevent the motor from stoping due to over current etc it activates during accel constant speed decel to prevent the motor stall Stall prevention FU1 59 FU1 60 7 Starting Accel Decel Stopping pattern setting Parameter Name Code Description 5 types of Accel Decel pattern Linear S curve U nvcaliiegal batten FU1 05 curve Minimum Optimum settable according to p FU1 06 appplication and load characteristic If S curve is selected the desired value of FU2 17 FU2 18 is settable 3 types of stopping method Decel DC brake Free run Stopping method FU1 07 selectable If DC brake is selected the desired value of FU1 8 FU1 11 is settable The motor accelerates after the preset FU1 12 for the Starting DC Injection FU1 12 preset FU1 13 is applied Starting DC injection braking is Braking Voltage Time FU1 13 inactive when the value is set to 0 in control mode other than V F and Slip compensation Limits the active frequency Inverter operates at the freq FU1 23 range between upper freq limit FU1 25 and bottom freq Frequency Limit selection Fu1 24 limit FU1 24 and higher lower freq value is entered it is FU1 25 automatically replaced by limit value Setting range FU1 20 Maximum freq to FU1 21 Base freq
198. rst 1 FM 56 2 Apply AC power 3 Confirm that the DRV 03 is set at Fx Rx 1 4 Confirm that the DRV 04 is set at Keypad 1 5 Press SHIFT ESC key 6 LCD Press PROG key 7 Seg Press PROG ENT key 7 LCD Set the frequency using SHIFT ESC and A key 7 Seg Set the frequency by rotating the encoder knob 8 LCD Press ENT key to save the data 7 Seg Press PROG ENT key to save the data 9 Close the FX or RX contact to run the motor 10 Open the FX or RX contact to stop the motor Frequency set by Keypad and Run Stop by External Source LCD Display DRVPT K 0 0 A 00 STP 0 00HZ DRV gt Drive mode 03 Fx Rx 1 DRV gt Freq mode 04 Keypad 1 DRVPT K 0 0 A 00 STP 0 00Hz DRV Cmd freq 00 0 00Hz DRV Cmd freq 00 60 00Hz DRVPT V 0 0 A 00 STP 60 00Hz The FWD or REV LED starts blinking 3 5 Chapter 3 Quick Start Procedures 7 Segment Display The DRV LED is ON The PROG ENT LED is turned ON The PROG ENT LED is turned ON The RUN LED starts blinking The STOP RESET LED starts blinking The STOP RESET LED starts blinking CHAPTER 4 VARIOUS FUNCTION SETTING amp DESCRIPTION 4 1 Function Setting 4 1 1 Basic function parameter setting It is the basic function setting All settings are factory defaults unless users make change It is recommended to use factory setting value unless the parameter change is necessary 1 Common parameter setting The f
199. ry Default DC link Vtg EXT gt AM2 Adjust 43 100 100 100 43 100 Factory Default Analog meter displays the inverter output Frequency Current Voltage and DC link voltage with analog voltage on the AM1 and AM2 terminals of Sub C board The output voltage ranges from OV to 10V EXT 41 and EXT 43 are used to adjust the AM output value Frequency The AM terminal outputs inverter output frequency The output value is determined by AM Output Voltage Output freq Max freq x 10V Current The M terminal outputs inverter output current The output value is determined by AM Output Voltage Output current Rated current x 10V Voltage The AM terminal outputs inverter output voltage The output value is determined by 7 0 AM Output Voltage Output voltage Max output voltage x 10V DC link vtg The AM terminal outputs the DC link voltage of inverter The output value is determined by AM Output Voltage DC link voltage Max DC link voltage x 10V Torque The AM terminal outputs the Torque of the motor The output value is determined by AM Output Voltage Torque current Rated Torque current 10V AM output gain EXT 41 42 150 EXT 50 53 Speed limit for Torque mode operation Related parameters FU2 39 Control mode selection FU1 20 max Freq EXT 27 Trq Limit EXT 28 Trq Limit LCD ape Factory Setting Code display Description se
200. s SL P gain 0 to 32767 1000 Control i i 6 2 Gain for Sensorless i i 0 to 32767 Control i FU2 47 PID Operation Selection proc PI mode BDO PID Reference Ramp freq PID Ref i i Ramp freq 6 2 Frequency Selection Target freq i Freq mode Keypad 1 PID Reference Mode Keypad 2 PID Ref Mode i Freq mode Selection VI Keypad Displa F Adj PID Output Direction Ramp freq PID Out Dir Selection i Target freq PID Feedback Signal PID F B Selection FU2 52 P Gain for PID Control FU2 53 Gain for PID Control FU2 54 D Gain for PID Control High Limit Frequency for SR PID Control Low Limit Frequency for ae PID Control FU2 57 PID Output Inversion D Out Inv PID Output Scale PID OutScale Fu2 59 PID P2 Gain P Gain Scale P gain Scale _FU2 58 _FU2 60 ee een Frequency Accel and Decel l Delta freq 0 01 sec FU2 71 Accel Decel Time Scale Time scale 0 1 sec 1 sec 22 Code FU2 48 through FU2 60 appears only when FU2 47 is set to Yes 5 8 Chapter 5 Parameter List ax Keypad Suna ae Range Factory Adj _T Segment Default Run Voltage FU2 73 User Display Selection User disp re Voltage a Gain for Motor Speed FU2 74 bishi RPM factor 1 to 1000 100 6 2 isplay None DB Dynamic Braking int DB R Int DBR v nt DB n es Resistor Mode Selection Ext DB R i Duty of Dynamic Brakin FU2 76
201. s 3 Phase Power Output Terminals to Motor W 3 Phase 200 230VAC or 380 460VAC Suitable for use on a circuit capable of delivering not more than 10 000 rms symmetrical amperes 240 volts maximum for 230V class models and 480 volts maximum for 460V class models 6 This P terminal is provided on optional Dynamic Braking Unit 7 This N terminal is provided on optional Dynamic Braking Unit Chapter 1 Installation 1 7 1 TypeA Configuration As standard on the ACtionMaster inverter this type of configuration has internal dynamic braking resistor of 3 ED When an application requires more braking duty an external dynamic braking resistor may be connected instead of the internal resistor TTTL TTL 3 Phase So Power Input Dynamic Braking Resistor Figure 1 Type A Dynamic Braking Resistor Installation 1 7 2 Type B Configuration A Dynamic Braking Resistor or a Dynamic Braking Unit may be added to ACtionMaster series inverters that have a Type B configuration power terminal strip As standard this type of configuration has in cue aa ees 3 Phase Power Input Dynamic Braking Resistor Figure 2 Type B Dynamic Braking Resistor Installation TITTI LL 3 Phase Power Input Dynamic Braking Unit Figure 3 Type B Additional Dynamic Braking Unit and Resistor Installation 1 9 Chapter 1 Installation 1 7 3 Type C Configuration A Dynamic Braking Unit or a DC Bus Choke o
202. s PROG ENT key LCD Press SHIFT ESC key and press A key to increase the command frequency 7 Seg Rotate the encoder knob right to change the command frequency The changing digit moves by pressing the SHIFT ESC key LCD Press ENT key to save the data 7 Seg Press PROG ENT key to save the data LCD Press FWD or REV key to start motor 7 Seg Press RUN key to start motor Press STOP RESET key to stop motor LCD Display DRVPT K 0 0 A 00 STP 0 00HzZ DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Fx Rx 1 DRV gt Drive mode 03 Keypad DRV Drive mode 03 Keypad DRVPK K 0 0 A 00 STP 0 00Hz DRV Cmd freq 00 0 00Hz DRV Cmd freq 00 60 00Hz DRV K K 0 0 A 00 STP 60 00Hz The STOP RESET LED starts blinking 3 2 7 Segment Display r I I VT bd bd De The DRV LED is ON vt Lt The DRV LED is turned ON m Lt The PROG ENT LED turned ON mM y bt i bs The PROGIENT LED is turned ON mM v DE bt r IT bt bt but y bt bt dt LI The PROG ENT LED is turned ON rrr bt bt dt buf The PROG ENT LED is turned ON The RUN LED starts blinking To change the motor running direction change DRV 13 to 1 The STOP RESET LED starts blinking Chapter 3 Quick Start Procedures 3 2 Operation using Control Terminals LCD Display 7 Segment Display 1 Installa potentiometer on terminals V1 VR 5G and connect wiring as shown below 1kQ 1 2 W P1 P2 P3
203. s not necessary Motor should be connected to the U V and W terminals If the forward command FX is on the motor should rotate counter clockwise when viewed from the load side of the motor If the motor rotates in the reverse switch the U and V terminals 8 Apply the rated torque to terminal screws Loose screws can cause of short circuit or malfunction Tightening the screws too much can damage the terminals and cause a short circuit or malfunction Use copper wires only with 600V 75 C ratings 1 12 1 8 Control Terminals Ta oe 8 nace Chapter 1 Installation Type Symbol Name Description P1 P2 P3 Multi Function Input Used for Multi Function Input Terminal 2 da 1 2 3 Factory default is set to Step Frequency 1 2 3 FX Forward Run Command Forward Run When Closed and Stopped When Open RX Reverse Run Command Reverse Run When Closed and Stopped When Open E JOG Jog Frequency Runs at Jog Frequency when the Jog Signal is ON The Direction is set by Reference the FX or RX Signal 3 When the BX Signal is ON the Output of the Inverter is Turned Off When 8 Motor uses an Electrical Brake to Stop BX is used to Turn Off the Output D BX Emergency Stop l AE Signal When BX Signal is OFF Not Turned Off by Latching and FX Signal E A or RX Signal is ON Motor continues to Run 2 RST Fault Reset Used for Fault Reset 2
204. scription None 0 Applicationmode is not selected Traverse mode is selected in application Traverse 1 group Related functions APP 02 07 are displayed MMC Multi Motor Control mode is MMC 2 selectedin application group Related functions APP 08 31 are displayed DRAW mode is selected in application DRAW 3 group Related functions APP 32 33 are displayed Traverse This is a mechanism to wind thread to an intended shape on a reel with a rotary motion and reciprocation Adjusting the speed of mechanical reciprocation can make different shapes of thread reel The following figure shows an example The guide should move with low speed at the center of the reel and fast at the edge of the reel APP 02 to APP 07 Traverse Parameters 1 0 12 to I O 14 Multi Function Input Related Functions EXT 30 to EXT 32 Multi Function Output 6 62 Chapter 6 Parameter Description APP Thread 7 x Traverse Traverse Lal Thread Rotary Reciprocation Constant Motion Mechanical Speed An example of Traverse Operation Rn APP 03 Trv Scr APP 02 Trv Amp APP 06 eaten he via MAI Offset High Reference er eee RIC RO Ca Speed APP 07 Offset Low APP 04 APP 05 Traverse Acc Traverse Dec Traverse Operation Pattern MMC The PID control should be selected in FU2 47 to use this function One inverter can control multiple motors This function is often used when controlling the amount an
205. ssssssssnssresssrnenunenunnnunnnnnunununonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonunnnunnnnnnnnnnnnnnnnnnnnna 3 2 3 3 Operation using Keypad and Control TerminalS rrrriiiiiiiee 3 2 CHAPTER 4 VARIOUS FUNCTION SETTING amp DESCRIPTION nen 4 2 4 1 Function Setting 4 2 4 2 Operation Example wii issicecssssiiscecesstascsssasassinscencasssssnssvsnadsastsssscasstassstitsaaeseissnavanazsesesatseadanosdsndeseadenavsnazansnseistacaeas 4 2 CHAPTERS PARAMETERLIST eil 5 2 5 1 Drive Group DRV i cariicana nai 5 2 5 2 Function A Group RU Trara aaa aaa aan AN a 5 2 5 3 Function 2 Group FU2 iin naaa aaao aada aiaiaaeo aaae dadaa iinta aaa iii 5 2 5 4 Input Output Group O senan a aa a 5 2 5 5 Externial Group EXT min nnana Aa e ei 5 2 5 6 Communication Group COM innsin a aaa 5 2 5 7 Applicaion Group APPlisa ariiil iaia ia 5 2 5 8 Sub Board Selection Guide According To Function ine 5 2 CHAPTER 6 PARAMETER DESCRIPTION ccccsssssssssscscssssssssesrssseseesssssesseaeessesesseansesesecasassesseannessees 6 2 6 1 Drive group DRV anrrciiiiiaiiiiiarciiici 6 2 6 2 Function 1 Group FUN icceissistcscasesssssstsscacescencacasssncestsccessssitansccceses itanceseacessscacasarsseascaieedsvartsasazeesatacacacanotsndzaes 6 2 6 3 Function 2 Group FU2 nna a aa aa aaa aaa a teaei aaa aa aaa aaa aa aaa aaa aaia 6 2 6 4 Input Output Group TO lice ica diialencaaitenidienbiadadi
206. ster inverter has two different types of keypads for your convenience 1 7 Segment keypad Weight 110g Unit mm 2 LCD Keypad Weight 140g Unit mm 130 124 7 18 60 2 M4 INSERT O 1 22 2 M4 INSER ee i 28 3 7 6 2 DB Resistors 1 Internal DB Resistor Chapter 7 Options SV ACtionMaster inverters up to 3 7kW have built in DB resistor on Power stack as factory installation Installing the external DB resistor Optional kit is strongly recommended when the unit is used for continuous operation or motor rating is above 3 7kW oss Applied motor Operating rate Built in DB resistor capacity kKW HP ED Continuous Braking Time Braking Torque 100 0 75 1 3 5Sec 200 ohm 100W 200V Class 1 5 2 3 5 Sec 100 ohm 100W 2 213 2 5 Sec 60 ohm 100W 3 715 2 5 Sec 40 ohm 100W 0 75 1 3 5 Sec 900 ohm 100W 400V Class 1 5 2 3 5 Sec 450 ohm 100W 2 213 2 5 Sec 300 ohm 100W 3 715 2 5 Sec 200 ohm 100W 2 DB Resistor For External Installation Optional DB transistor is integrated for ratings below 7 5kW Install the external DB resistor if necessary However DB transistor is not provided for the ratings above 11kW installing both external DB unit and DB resistor are required See the following table for
207. switch at output 1 Check magnetic switch at output of inverter Open 2 Faulty output wiring 2 Check output wiring Over Speed 1 Faulty wiring of Encoder A B 1 Check Encoder A B signal wiring and wire them Low Voltage Protection 3 Over Current 2 8 3 Chapter 8 Troubleshooting amp Maintenance POECIE Cause Remedy Function correctly 2 Incorrect encoder parameter setting 2 Check parameters of EXT 14 15 16 are set correctly 3 Sub B board or Encoder fault 3 Replace the faulty Sub B board or Encoder to a new one Option Fault Faulty option connector connection Check option connection 1 Wdog error CPU fault Replace inverter H W Fault 2 EEP error memory fault i ADC Offset current feedback circuit fault Fault i CPU malfunction a inverter Operating Ta Loss of reference from the Option a cause of fault Method when the LOR Remote Speed LOV V1 Reference is LOI I Lost Sub V2 ENC Inverter 1 Load is larger than inverter rating 3 Increase motor and or inverter capacity Overload 2 Selected incorrect inverter capacity 2 Select correct inverter capacity Magnetic 1 Damaged M C operation detection contact 1 Check M C operation detection contact is working contactor Taul 2 M C malfunction 2 Check M C is working properly Replace it if needed 8 4 Chapter 8 Troubleshooting amp Maintenance 8 3 Troubleshooting Condition Check Point 1 Main circuit inspection iS
208. t 1 000m Do not mount the inverter in direct sunlight and isolate it from excessive vibration If the inverter is going to be installed in an environment with high probability of penetration of dust it must be located inside watertight electrical boxes in order to get the suitable IP degree Mounting The inverter must be mounted vertically with sufficient horizontal and vertical space between adjacent equipment A Over 6 150mm B Over 2 50mm 1 1 Chapter 1 Installation 1 4 Other Precautions e Do not carry the inverter by the front cover e Do not install the inverter in a location where excessive vibration is present Be cautious when installing on presses or moving equipment e The life span of the inverter is greatly affected by the ambient temperature Install in a location where temperature are within permissible limits 10 40 C e The inverter operates at high temperatures install on a non combustible surface e Do not install the inverter in high temperature or high humidity locations e Do not install the inverter in a location where oil mist combustible gas or dust is present Install the inverter in a clean location or in an enclosed panel free of foreign substance e When installing the inverter inside a panel with multiple inverters or a ventilation fan use caution If installed incorrectly the ambient temperature may exceed specified limits
209. t Used as the extended function of AXA AXC I O 44 Output EXTG External Common Terminal Common terminal for Q1 NC Not Used 7 3 4 Parameters of Sub C Board Code Parameter Description Code Parameter Description EXT 01 Sub Board Type Display EXT 09 Analog Voltage Input Signal V2 Adjustment EXT 02 EXT 10 EXT 03 Multi Function Input Terminal P4 P4 P6 define EXT 30 Multi function Output Terminal Q1 define EXT 04 EXT 40 EXT 05 Le Mode Delo EXT 41 AM1 AM2 Adjustment EXT 06 Filtering Time Constant for V2 Input Signal EXT 43 EXT 07 EXT 4 ak Analog Voltage Input Signal V2 Adjustment 2 Chapter 7 Options 7 4 Sub D Board 7 4 1 3 Phase 230 460V 50 60Hz Board Configuration NFB MC dd Mo o o wsesecoeeeooo Encoder OC Sub D Board FWD Run Stop Encoder LD B Ground T for 15V 5V 15V input 15VO 5V input 5V O cei Power supply for speed signal Voltage input 12V 10mA Maximum RX current thru PC 5mA REV Run Stop Emergency brake Fault reset JOG Multi function input 1 Factory setting P2 Multi speed input Speed L M H Potentiometer La Q 1 kohm 1 2W Multi function input 2 Multi function input 3 Multi function input Common Terminal Power supply for VR speed signal 12V 10mA VA Speed signal input 10V 1kohm FDT 1 FDT 2
210. t and cuts off its output This can be used as an external latch trip Ext Trip B This is a normally closed contact input When a terminal set to Ext Trip B is OFF inverter displays the fault and cuts off its output This can be used as an external latch trip 6 40 iTerm Clear This function is used for PID control When this terminal is ON the accumulated value by I Gain is set to 0 Refer to PID Control Block Diagram Open loop This is used to exchange the control mode of inverter from PID mode Close Loop to V F mode Open Loop DRV 03 Drive Mode and DRV 04 Frequency Mode are applied when the mode has been changed t Note This function can be used only when the inverter is stopped Main drive When an option board like RS485 DeviceNet F Net is installed and used for the frequency setting and the run stop command the inverter operation can be changed to manual operation using this function without changing parameters FU1 02 Frequency Mode and FU1 01 Drive Mode are applied when the mode has been changed t Note this function can be used only when the inverter is stopped Analog hold When there is an analog input signal for frequency reference and Analog hold terminal is ON inverter fixes its output frequency regardless of the frequency reference change The changed frequency reference is applied when the terminal is OFF This function is useful when a system requir
211. talling inverter in an EMC enclosure 3 Grounding enclosure and shielded parts of wire 4 RFI filter on inverter input side 5 Using shielded cable 1 Ferrite core on inverter output side RFI FILTERS THE L G RANGE OF POWER LINE FILTERS FF Footprint FE Standard SERIES HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH FREQUENCY CMC INVERTERS THE USE L G FILTERS WITH THE INSTALLATION ADVICE OVERLEAF HELP TO ENSURE TROUBLE FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARDS TO EN50081 CAUTION IN CASE OF A LEAKAGE CURRENT PROTECTIVE DEVICES IS USED ON POWER SUPPLY IT MAY BE FAULT AT POWER ON OR OFF IN AVOID THIS CASE THE SENSE CURRENT OF PROTECTIVE DEVICE SHOULD BE LARGER THAN VALUE OF LAKAGE CURRENT AT WORST CASE IN THE BELOW TABLE RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive it is necessary that these instructions be followed as closely as possible Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter inverter and motor must be made by a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage rating and part number are correct 2 For best results the filter should be fitted as closely as possible to the incoming mains supply of the wiring enclosure usually directly after the enclosures circuit breaker or supply switch 3 The back panel of the wiri
212. tep pulse When Auto Sequence operation is selected in I O 50 AXA AXC outputs pulse signals on every step Related Functions O 50 I O 84 Auto Operation Chapter 6 Parameter Description I O Output Frequency A Sequence 1 SEQ1 2F SEQ2 2F Sequence 3 Sequence 2 SEQ1 1F SEQ3 2F SEQ3 1F P1 CMY i SEQ L ESON gt Time P2 CM SEQ M gt Time ON P3 CM i i Go step N ON ON ON ON gt Time AXA AXC Step pulse ON ON ON ON ON gt Time p Minimum 100msec AXA AXC configured as Step pulse Seq pulse When Auto Sequence operation is selected in I O 50 AXA AXC outputs pulse signals on the last step Output Frequency A Seq 2F Seq TF f r gt Time Seqtt 3F DRV 02 AXA AXCA Step pulse me Time gt _ lt Minimum 100msec AXA AXC configured as Step pulse Ready AXA AXC is CLOED when the inverter is ready to run Trv ACC CLOSED when output frequency reaches Accel frequency Trv DEC CLOSED when output frequency reaches Decel frequency MMC Automatically set to MMC when MMC is selected in APP 01 Zspd Dect 0 Rpm detection signal during vector control Torq Dect Torque detection signal during vector and sensorless control 0 45 Fault Output Relay 30A 30B 30C I O Relay mode
213. ter group display LEDs of DRV FUN1 FUN2 I O EXT blink LED Parameter Group Description DRV Drive Group Lit in Drive group Blinks when the parameter code is located on DRV 20 FUN1 FU1 FUNCTION 1 i ENG TIONS GMOUP_ itar when FONCTION Toroup radieto Blinks when the parameter code is located on DRV 21 FUN2 FU2 FUNCTION 2 X ENCHION 6 Sraupe Eit when FUNCTION 2 aroup ie selected iO Input Output Group Blinks when the parameter code is located on DRV 22 I O Lit when Input Output group is selected Blinks when the parameter code is located on DRV 23 EXT EXT Sub Board Group Lit when Sub Board group is selected This group appears only when a Sub Board is installed Blinks when the parameter code is located on DRV 24 EXT IO EXT Option Group Lit when Option group is selected This group appears only when an Option Board is installed FU2 I O EXT Application Group Blinks when the parameter code is located on DRV 25 FUN2 2 6 Chapter 2 Operation 2 3 1 7 Segment Keypad Display 1 Parameter Group LS DR FU RAP 1 0 BT e Oo O O 0 T m a E a a a mi LI LI Li Li 2 P t d pr aramea Vere on 3 Output Frequency during run ting Stat ORFANO San Command Frequency during stop Display Description 1 Parameter Group Displays the parameter groups of DRV FU1 FU2 I O EXT COM APP groups Each LED is lit when its parameter group is selecte
214. ter the hold time elapse Related Functions FU2 34 No Load Motor Current RMS FU1 14 Pre excitation Time Output Speed Hz or Rpm FU1 20 Maximum Frequency Output FU1 21 Base Frequency Voltage FU1 22 Starting Frequency M FUlb Max freq Hold time 20 60 00 Hz 20 60 00 Factory Default 60 00 Hz 60 00 gt Operation method during Hold Time FU1 7 Stop mode Decel speed zero control FU1 7 Stop mode DC brake FUl gt Base freq 2 60 00 21 60 00 Hz FU1 16 Pre excitation Current Factory Default 60 00 Hz 60 00 FU1 gt Flux Force 16 100 0 FUIP Start freq 2 ase 16 100 0 22 0 50 Hz Factory Default 100 0 100 0 Factory Default See tae 0 50 FU1 20 Maximum Frequency is the maximum output FU1 16 Pre excitation Current is applied during FU1 14 frequency of the inverter Make sure this maximum When the motor magnetic flux increases to match the frequency does not exceed the rated speed of the motor rated magnetic flux pre excitation current starts to FU1 21 Base Frequency is the frequency where the decrease When the motor magnetic flux reaches to the inverter outputs its rated voltage In case of using a 50Hz rated magnetic flux the pre excitation current matches the motor set this to SOHz rated pre excitation current FU1 22 Starting Frequency is the frequency where the inverter starts to output its voltage T oe Chapter 6 Parameter description FU1 Output Voltage A Rated Voltag
215. this is set at 100 inverter outputs its rated voltage Output Voltage A 100 liane a r Ea When set at 50 50 Output Frequency FU1 21 Base Freq gt Note The inverter output voltage does not exceed the main input voltage even though FU1 38 is set at 110 Chapter 6 Parameter description FU1 Output Voltage A 100 80 gt Output Frequency T Reference Frequency Steady Speed When Energy Save Level is set at 20 iS Note This function is not recommended for a large load or for an application that need frequent acceleration and deceleration t Note This function does not work when Sensorless is selected in FU2 40 Control Mode FU1 50 Electronic Thermal Motor i2t Selection FU1 51 Electronic Thermal Level for 1 Minute FU1 52 Electronic Thermal Level for Continuous FU1 53 Electronic Thermal Characteristic Motor type selection FU1 39 Energy Save Level FUlb Energy save 39 0 39 0 Factory Default 0 0 This function is used to reduce the output voltage in applications that do not require high torque and current at its steady speed The inverter reduces its output voltage after accelerating to the reference frequency steady speed if the energy save level is set at 20 This function may cause over current trip due to the lack of output torque in a fluctuating load This function does not work with 0 set point value
216. tings can be checked directly from the display The following is an illustration of the keypad 32 character back light LCD display The back light is adjustable The Program Button is used to go into programming mode to change data The Mode Button moves you through the seven program groups DRV FUN1 FUN2 I O EXT COM and APP The Enter Button is used to enter changed data within a parameter The Up and Down Arrows are used to move through and change data SHIFT This button is used to move cursor across display in programming mode ESC This button is used to move the program code to DRV 00 form any program code Reverse Run Button The Reverse Run LED blinks when the drive Accels or Decels Forward Run Button The Forward Run LED blinks when the drive Accels or Decels Stop Button is used to stop the drive from running The Reset Button is used to reset Faults The LED blinks when there is a fault Chapter 2 Operation 2 2 1 LCD Keypad Display 2 Run Stop Source 3 Frequency Setting Source 1 Parameter group 4 Output Current DRV T K 00 STP a Parameter Gode 7 Drive Output Frequency During Run Command Frequency During Stop 6 Operating Status Displays Description 1 Parameter Group Displays the parameter group There are DRV FU1 FU2 I O EXT COM APP groups 2 Run St
217. to go into the FUN1 group 3 Rotate the encoder knob until the desired parameter code is displayed 4 Press PROG ENT key to go into the programming mode then the display blinks 5 Press SHIFT ESC key to move the cursor to the desired digit 6 Rotate the encoder knob to change the data 7 Press PROG ENT key to enter the changed data BM In FUN2 Group 1 Rotate the encoder knob until parameter code 21 is displayed in drive group 2 Goto step 2 of In FUN1 Group above and follow the rest procedure M In I O Group 1 Rotate the encoder knob until parameter code 22 is displayed in drive group 2 Go to step 2 of In FUN1 Group above and follow the rest procedure 2 8 Chapter 2 Operation Parameter Navigation 7 Segment Keypad 2 3 3 The parameter group moves directly to DRV group by pressing SHIFT ESC key in any parameter code 2 Ss 2 gt x a KO Oa do po Be gn LO o DJ m n DI o DJ er O DI or LI do CI go Sa go po Be CO ta I mi J MU C5 Encoder Knob LI I BE cm cn I Oo PO po Mu My Be My 1 0 Group 2 9 Chapter 2 Operation 2 4 Operation Met
218. tput terminal for V2 12V 10mA Sets the frequency by applying DC 0 10V Frequency V2 Analog Voltage Input Input resistor 20 k Q Reference 5G Common Terminal Common terminal for VR and V2 Used to monitor one of Output Frequency Output Current Output Voltage DC link Voltage Factory setting Output LM Load Met OV BUSS Ney frequency Output voltage 0 10V Output current 1mA 5 Output Preset freq 500Hz 6 CM Common Terminal Common terminal for LM Seales 0102 Multi Function Output Used as the extended function of AXA AXC I O 44 i s or Open Collect Output Below DC 25V 50mA it EXTG External Common Terminal Common terminal for Q1 Q2 NC Not used FG GND 5v 15v Aoc Boc a a B B Section Terminal Termianl name Terminal description Open AOC A Pulse Input Terminal Connects A signal of Open Collector type encoder Collector Encoder BOC B Pulse Input Terminal Connects B signal of Open Collector type encoder input A A Pulse Input Terminal Connects A signal of Line Drive type encoder signal Line Drive A A Pulse Input Terminal Connects A signal of Line Drive type encoder B B Pulse Input Terminal Connects B signal of Line Drive type encoder B B Pulse Input Terminal Connects B signal of Line Drive type encoder Provides 5V DC power output to encoder 5V 5V DC Input T l Spena ITEV AG Minimum 0 58 Power supply 15V 15V DC Input Output Provides 15V DC
219. tting range EXT Speed Speed Limit A 0 50 Limit Level 100 10004 EXT Speed Speed Limit 101 0 51 Bias Bias i 200 EXT Speed Speed Limit 1 1 10 52 Gain Gain 0 EXT Speed Limit 1 Reverse 53 Sprea DI Direction Forward 1 Forward By setting speed limit this parameter prevents the motor from rotating excessively high speed due to no load or light load connection during Vector _TRQ in FU2 39 Control mode Set as the percent of EXT 50 Speed limit level and EXT 51 Speed Limit Bias to FU1 20 Max Freq If EXT 53 Speed Limit Direction FWD EXT 51 Speed Limit Bias FWD Torque control is set the FWD Torque control is shown as below In other words when the motor rotates in Forward direction FWD torque is kept controlled in the Chapter 6 Parameter Description EXT range of EXT 50 Speed Limit Level EXT 51 Speed bias When the motor rotates in Reverse direction REV torque is controlled in EXT 51 Speed Limit Bias and torque is controlled constant in the above speed range EXT 52 Speed limit gain is the curve value to reduce the FWD torque or to increase to the constant torque in Reverse direction Output torque Speed Limit Chapter 6 Parameter Description EXT The following illustrations show the relationship between torque motor speed and speed limit direction Torque Dir FWD REV Speed limit De F d
220. udible sound of the motor noise emission from the inverter inverter termperature and leakage current If the ambient temperature where the inverter is installed is high or other equipment may be affected by potential inverter noise set this value lower If set above 10kHz use it by reducing 5 1kHz of the rated current Setting Carrier freqeuncy set below 2 5 kHz when the FU2 39 Control mode selection is set to Vector_SPD Vector_TRQ could weaken the control performance FU2 39 Control mode selection FU2 Control mode 39 V F 39 0 Factory Default V F 0 Selects the control mode of the inverter FU2 40 setting LCD Display Description 0 VIF VIF Control 1 Slip compen Slip compensation Sensorless vector 2 Sensorless_S control speed operation Sensorless vector 3 Sensorless_T control torque operation 4 Vector SPD Vector control speed operation 5 Vector TRQ Vector control torque operation Note Setting Vector_SPD Vector_TRQ is only valid when the inverter is equipped with SUB B board and EXT 12 F mode is set to Feed back Vector control comprises of Vector_SPD Vector_TRQ with secsorless vector Sensorless_S and Sensorless_T VIF control This parameter controls the voltage frequency ratio constant It is recommended to use the torque boost function when a greater starting torque is required Related function FU1 26 28 Torque boost Slip compensation This functio
221. ue Display Name setting range EXT 56 TD Level Detection 100 0 150 Zero Speed Level eu Di Detection 0 3 Hz 0 Le Torque Level Hz EXT 57 TD Band Detection 5 0 10 Zero Speed Bandwidth EXT eq Detection opz 003 Bandwidth Hz EXT 56 Torque Detection Level and EXT 57 Torque Detection Bandwidth are activated in the following Auxiliary contact relay activates as shown below if the conditions as shown below following settings are applied to EXT 54 Zero Speed Detection Level and EXT 55 Zero Speed Detection 4 TORGUE Bandwidth EXT 56 EXT 57 i EXT 56 ANEMIA TD Level bees seit E D N i Pa TD Level sii SPEED exrsa DU po ID S ZSD Level a ne AXC AXA i AXC Close Flos Related parameters FU2 39 Control mode selection Related parameters FU2 39 Control mode select I O 44 Multi function auxiliary I O 44 Multi function auxiliary contact output selection contact output 6 6 Application Group APP APP 00 Jump to desired code APP Jump code 00 1 Factory Default 1 Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad APP 01 Application Mode Selection APP App mode O1 None 01 0 Factory Default None 0 This code sets the application mode Setting Range sE LCD 7 Seg De
222. ue is set too high than required it may cause the motor flux to saturate causing over current trip Increase the boost value when there is excessive distance between inverter and motor Manual Torque Boost The forward and reverse torque boost is set separately in FU1 27 and FU1 28 t Note The torque boost value is the percentage of inverter rated voltage t Note When FU1 29 Volts Hz Pattern is set to User V F this function does not work ES t gt Note When FU2 40 Control Mode is set to Sensorless the torque boost value is the rate per thousand of inverter rated voltage Auto Torque Boost Inverter outputs high starting torque by automatic boosting according to the load t Note Auto torque boost is only available for the 1st motor Manual torque boost must be used for the 2 4 motor t gt Note The auto torque boost value is added to the manual torque boost value t Note Auto torque boost is available only when FU2 40 Control Mode is set to V F is Note Conduct Auto tuning in FU2 41 Auto tuning to use Auto torque boost effectively Output Voltage A 100 Forward and Reverse direction Set the same value for FU1 27 Manual 8 and FU1 28 Boost 7 Value si Output Frequency Freq Base Constant Torque Loads Conveyor Moving Equip etc Output Voltage A 100 Forward Direction Motoring Set FU1 27 to a value Revers
223. uency The output value is determined by LM Output Voltage Output freq Max freq x 10V x EXT 35 100 gt a N Chapter 6 Parameter Description EXT Current LM terminal outputs inverter output current The output value is determined by LM Output Voltage Output current Rated current x 10V x EXT 35 150 Voltage LM terminal output inverter output voltage The output value is determined by LM Output Voltage Output voltage Max output voltage x 10V x EXT 35 100 DC link vtg LM terminal outputs the DC link voltage of inverter The output value is determined by LM Output Voltage DC link voltage Max DC link voltage x 10V x EXT 35 100 Torque FM terminal outputs the motor torque The output value is determined by FM terminal output voltage Torque current Rated torque current 10V FM output gain I O 41 150 LM Terminal Output 15Vpeak va 0 10V gt Time 500Hz 2msec fixed LM Output LM CM terminal Related Functions 1 0 40 I O 41 FM Output EXT 40 AM1 Analog Meter 1 Output Sub C EXT 41 AM1 Adjustment EXT 42 AM2 Analog Meter 2 Output Sub C EXT 43 AM2 Adjustment These terminals are provided on Sub C board EXT gt AM1 mode 40 Frequency 40 0 Factory Default Frequency 0 EXT gt AM1 Adjust Mm 100 41 100 100 100 Factory Default EXT AM2 mode 42 DC link Vtg 42 3 Facto
224. unctions are listed in the following table Use Related Parameter Code Accel Decel Time Pattern Adjustment DRV 01 Acceleration Time DRV 02 Deceleration Time FU1 05 Acceleration Pattern FU1 06 Deceleration Pattern Reverse Rotation Prevention FU1 03 Forward Reverse Prevention Minimum Accel Decel Time FU1 05 Acceleration Pattern FU1 06 Deceleration Pattern Accel Decel at Continuous Rating Range FU1 05 Acceleration Pattern FU1 06 Deceleration Pattern Braking Operation Adjustment FU1 07 Stop Method FU1 08 11 DC Braking FU1 12 13 DC braking at start Operations for Frequencies Over 60 Hz FU1 20 Maximum Frequency FU1 25 Frequency Upper Limit 1 0 05 Frequency Corresponding to Max Voltage of V1 1 0 10 Frequency Corresponding to Max Current of I Selecting an Appropriate Output Characteristics for the Load FU1 20 Maximum Frequency FU1 21 Base Frequency Motor Output Torque Adjustment FU1 22 Starting Frequency FU1 26 28 Torque Boost FU1 59 60 Stall Prevention FU2 30 Rated Motor Output Frequency Limit FU1 23 25 Frequency Upper Lower Limit I O 01 10 Analog Frequency Setting Motor Overheat Protection FU1 50 53 Electronic Thermal FU2 30 Rated Motor Multi Step Operation 1 0 12 14 Define the Multi Function Input Terminals 1 0 20 27 Jog Multi Step Frequency FU1 23 25 Frequency Upper Lower Limit
225. ut motors except the abnormal motor Refer to APP 29 EXT 06 to EXT 10 Analog Input Setting 1 0 12 to I O 14 Multi Function Input Sleep function is initiated when flow demand is low EXT 02 to EXT 04 Multi Function Input Inverter stops motor when the motor runs below Sleep Frequency APP 24 during Sleep Delay Time APP 23 APP 02 Traverse Amplitude While in the sleep state inverter keeps monitoring and initiates Wake Up function when the real value of the APPPTrv Amp 02 0 0 controlling amount has decreased below the Wake Up 02 0 0 i a Factory Default 0 0 0 0 iS Note Only one auxiliary motor can be connected with AUX This code sets the frequency amplitude of traverse terminal on control terminal strip without using MMC Option operation The value is the percentage of reference Board frequency The output value is determined by Related Functions APP 08 to APP 31 MMC Parameters AB AMIR Elequency Reference Frege Tne AMP 400 DRV 04 Frequency Mode FU2 47 PID Operation Selection I 0 01 to 0 10 Analog Signal Input APP 03 Traverse Scramble Amplitude EXT 15 to EXT21 Pulse Input Signal 1 0 12 to I O 14 Multi Function Input 5 EXT 30 to EXT 32 Multi Function Output APP TYv Ser 151 03 0 0 03 0 0 Factory Default 0 0 0 0 prrvtetetetenenenenenee i This code sets the frequency amplitude of scramble operation The output value is determined by Trv Scr Frequency Trv Amp Frequency 100 Trv FA
226. utput corresponding to Pulse Input Maximum Frequency ExT 22 P GainforPGOpton d a e S o i ExT 23 GantorPGOp on CT ExT 24 Sip Frequency forPG Option S LO YI Te TL ition OTA 4 aja lala S deli aja ajala o ii di ni edi a EXT 40 AM Analog Meter 1 Output Selection a is EXT 42 AM2 Analog Meter 2 Output Selection EXT 43 AM2 Output Adjustment Ci E ci fo a Oooo o 5 22 Chapter 5 Parameter List Notes 5 23 CHAPTER 6 PARAMETER DESCRIPTION 6 1 Drive group DRV DRV 00 Command Frequency or Command Torque Output Current LCD DRV Cmd Freq 00 0 00 Hz Factory Default In Torque mode LCD display Cmd Trq 7 Segment r In FU2 39 Control Mode Selection 4 Sensorless_T 6 Vector_TRQ is torque mode DRV 00 Command Frequency or Command Torque 0 00 Hz has two functions 1 Digital frequency setting When DRV 04 Frequency or Torque Mode is set to 0 KeyPad 1 or 1 KeyPad 2 command freq is not settable above FU1 20 Maximum Frequency 2 Monitoring function setting Command frequency displayed during stop Output current frequency displayed during run Analog digital frequency command setting in DRV 04 Frequency or Torque Mode DRV 04 Frequency or Torque Mode is set to 2 V1 3 I or 4 V1 l frequency command is set via I O 01 10 Analog Frequency command Torque
227. utput side On the secondary side of the inverter connect the optional surge voltage suppression filter Wiring Surge Inverter filter m _ Within 5m Within 300m Caution Check the Input Output when wiring the filter _ Wiring distance from inverter output to filter input should not exceed 5 meter Wiring distance from filter to motor should not exceed 300 meter CHAPTER 8 TROUBLESHOOTING amp MAINTENANCE 8 1 Fault Display When a fault occurs the inverter turns off its output and displays the fault status in DRV 07 The last 5 faults are saved in FU2 01 through FU2 05 with the operation status at the instance of fault Keypad Display Protective ERE 7 Segment Function Over Current 1 0C1 Over Current The inverter turns off its output when the output current of the inverter flows Protection more than 200 of the inverter rated current The inverter turns off its output when a ground fault occurs and the ground fault Ground Fault current is more than the internal setting value of the inverter Over current trip Ground Fault GF l l Protection function may protect the inverter when a ground fault occurs due to a low ground fault resistance The inverter turns off its output if the DC voltage of the main circuit increases Over voltage higher than the rated value when the motor decelerates or when regenerative Over Voltage OV l protection energy flows back to the inverter due to a regenerative load This fault can a
228. value FU2 gt PID I time 53 30 0 sec Factory Default 30 0 sec 30 0 Set the integral gain for PID control This is the time the PID controller takes to output 100 for 100 error value FU2 PID D time 54 0 0 ms 54 0 0 Factory Default 0 0 ms 0 0 Set the differential gain for PID control FU2 gt PID limit 55 60 00 Hz 59 60 00 Factory Default 60 00 Hz 60 00 This is the frequency at which the output frequency is limited under during PID control FU2 gt PID limit 56 60 00 Hz 56 60 00 Factory Default 60 00 Hz 60 00 FU2 58 PID Output Scale FU2 59 PID P2 Gain FU2 60 P Gain Scale FU2bPID Out Inv 57 No 37 0 Factory Default No 0 This code is used to inverter PID controller output FU2PPID OutScale 58 100 0 58 100 0 Factory Default 100 0 100 0 This code sets the scale of PID controller output FU2 PID P2 gain 59 100 0 59 100 0 Factory Default 100 0 100 0 This code sets the second P Gain for PID control The second P Gain is can be selected for PID controller by setting a multi function input I O 12 1 014 or EXT 02 EXT 04 to Open loop FU2bP gain Scale 60 100 0 5 60 100 0 Factory Default 100 0 100 0 This code sets the scale of P Gain and P2 Gain FU2 52 FU2 59 PID output value can be set to 0 by setting a multi function input terminal P1 P6 to Open loop in I O 12 I O 14 or EXT 02 EXT 04 t The a
229. vention level FU2 88 FU1 51 2nd ETH 1min ETH 1min ETH level for 1 minute S rue fell ETH level for continuous 2nd ETH cont ETH cont FU2 90 FU2 33 Parameter Download Motor rated current 2nd R Curr Rated Curr FU2 gt Para write 92 Yes 6 32 FU2 93 Parameter Initialize FU2 gt Para init 93 No 93 0 Factory Default No 0 Chapter 6 Parameter Description FU2 This function is used to lock the parameters from being changed When the parameters are locked the display arrow changes from solid to dashed line The lock and unlock code is 12 This is used to initialize parameters back to the factory FU2 99 Return Code 7 Segment Keypad default values Each parameter group can be initialized separately Setting Range PF LCD 7 Seg Description No 0 Displayed after initializing parameters All Groups 1 All parameter groups are initialized to factory default value DRV 2 Only Drive group is initialized FU1 3 Only Function 1 group is initialized FU2 4 Only Function 2 group is initialized I O 5 Only Input Output group is initialized EXT 6 Only External group is initialized COM 7 Only Communication group is initialized APP 8 Only Application group is initialized gt Note FU1 30 FU1 37 Motor Parameters must be set first after initializing parameters
230. with the FU1 12 Starting DC Injection Braking Voltage before To set the time for pre exitation Flux gain time before accelerating starting Vector or Sensorless Vector control After FU1 14 Pre excitation Time elapses the motor Output Frequency starts acceleration A Code LCD display Factory setting Setting range FU1 14 PreExTime 1 sec 0 60 sec FU1 22 Output freq gt Time Hz Output Voltage A T1 Pre excitation time FU1 12 l gt Time Je l gt Output t1 tt FU1 13 Starting DC Injection it Braking Time voitage Output Current M FX CM l i Ralated function FU2 34 No Load Motor Current RMS FU1 16 Pre excitation Current A FX CM oN gt Time Starting DC Injection Braking Operation Related Functions FU2 33 Rated Current of Motor M FU2 33 the DC current is limited by this parameter 6 12 Chapter 6 Parameter description FU1 Code LCD display Factory setting Setting range FU1 15 Hold Time FU1 16 Flux Force 100 100 500 FU1 gt Hold Time 15 1000 ms 15 1000 Motor magnetic flux Factory Default 1000 ms 1000 To set the time to maintain holding torque at zero speed and stop the operation in a shortest time during Vector _SPD mode operation FX CM The inverter runs to maintain speed 0 for the hold time in Vector_SPD mode and decelerates to stop af
231. y 7 Segment Keypad Display The JOG terminal is not displayed on 7 Segment keypad A Sy Sz ON status gt OFF status A i S A a N A D L TS _ _ _ ao ZI TSI TS ji FX RX P6 P5 P4 P3 P2 P1 6 42 I O Jog freq 20 10 00 Hz 20 10 00 Factory Default 10 00 10 00 Hz This code sets the jog frequency See Speed L Speed M Speed H in 1 0 12 I 0 14 Chapter 6 Parameter Description I O I 0 21 I 0 24 Step Frequency 4 5 6 7 1 0 25 I O 38 1st 7t Accel Decel Time I O gt Step freq 4 I O Acc time 1 21 40 00 Hz 21 40 00 25 20 0 sec 25 20 00 Factory Default 40 00 Hz 40 00 Factory Default 20 0 sec 20 0 I O gt Step freq 7 I 0 gt Dec time 7 24 30 00 Hz 24 30 00 38 20 0 sec 38 20 Factory Default 30 00 Hz 30 00 Factory Default 20 0 sec 20 0 These codes set the step frequencies These frequencies These codes are applied when the multi function input are applied when the multi function input terminals P1 P2 terminals P1 P2 P3 select the Accel Decel time See P3 select the step See Speed L Speed M Speed H in XCEL L XCEL M XCEL H in O 12 I O 14 10 12 0 14 Related Functions DRV 01 DRV 02 Accel Decel Time FU2 70 Reference Freq for Accel Decel Related Functions DRV 05 DRV 07 Step Frequency 1 3 0 12 0 14 Multi function inputs FU2 71 Acce
232. z The deceleration time is 10 27 ACC 2 Acctime2 0 1 0 30sec the time taken by the motor to reach 0 Hz from FU1 20 0 28 DEC 2 Dectime2 0 1 0 30sec Maximum Frequency 0 29 ACC 3 Acctime3 0 1 1 40sec 10 30 DEC 3 Dec time 3 0 1 1 40 sec When the FU2 70 is set to Delta Frequency the 0 31 ACC 4 Acc time 4 1 0 0 50sec acceleration and deceleration time is the time taken to i ne ee i 9 i sec cc ume sec reach a targeted frequency instead the maximum eva PEGS rsa i Cia frequency from a frequency 0 35 ACC 6 Acctime6 1 1 0 30sec 1 0 36 DEC 6 Dec time 6 1 1 0 30 sec The acceleration and deceleration time can be changed to 0 37 ACC 7 Acctime7 1 1 1 20sec a preset transient time via multi function inputs By setting 0 38 DEC 7 Dectime7 1 1 1_ 20sec the multi function inputs P1 P2 P3 to XCEL L XCEL M XCEL H respectively the Accel and Decel time set in I O 25 to 1 O 38 are applied according to the binary inputs FU2 71 Accel Decel time scale CMG PE Peers Set the Accel Decel time unit Output Frequency Setting Unit Description Max Freq Minimum 0 sec settable ais Maximum 60 sec settable Minimum 0 sec settable 1 0 1 sec Maximum 600 sec settable Factory setting stan 2 lu Minimum 0 sec settable lt gt lt gt Maximum 6000 sec settable Acc time Dec time Up to 6000 sec setting is avaiable via LE 200 keypad Related Functions FU1 20 Max

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