Hoshizaki F-500BAF(-C) User's Manual
Contents
1. GEL LT 91 80 62 18 1 67809 144 1 6 141100 NIYUQ 444 6 1 141 1 ZaLVA 1 49I 9 1 440 VIG 224 8 1 A14d4NS 10313 019 677 22 L y ES 898 68 8 Il Installation and Operating Instructions 1 Checks Before Installation WARNING Remove shipping carton tape s and packing If packing material is left in the icemaker it will not work properly IMPORTANT Ensure all components fasteners and thumbscrews are securely in place 1 Remove the front panel to prevent damage when installing the icemaker See Fig 1 2 Remove the package containing the accessories from inside the icemaker 3 Remove the protective plastic film from the panels If the icemaker is exposed to the sun or to heat remove the film after the icemaker cools 4 Check that the refrigerant lines do not rub or touch lines or other surfaces and that the fan blade turns freely 5 Check that the compressor is snug on all mounting pads 6 See the nameplate on the rear panel and check that your voltage supplied corresponds with the voltage specified on the nameplate 2 How to Remove Panels See Fig 1 Sliding Door Storage Bin Bin Control a Front Panel Remove the screws left Lift up and pull toward you b Top Panel Remove the screws then lift off Front Panel Left 3 Location WARNING This icemaker is not intended for outdoor2. Reliability is a beautiful thing HOSHIZAKI SELF CONTAINED FLAKER MODEL F 500BAF C INSTRUCTION MANUAL ISSUED April 13 1998 REVISED December 30 2004 IMPORTANT Only qualified service technicians should attempt to install service or maintain this icemaker No installation service or maintenance should be undertaken until the technician has thoroughly read this Instruction Manual Likewise the owner manager should not proceed to operate the icemaker until the installer has instructed them on its proper operation HOSHIZAKI provides this manual primarily to assist qualified service technicians in the installation maintenance and service of the icemaker Should the reader have any questions or concerns which have not been satisfactorily addressed please call or write to the HOSHIZAKI Technical Support Department for assistance HOSHIZAKI AMERICA INC 618 Highway 74 South Peachtree City GA 30269 Attn HOSHIZAKI Technical Support Department Phone 1 800 233 1940 Technical Service 770 487 2331 Fax 770 487 3360 Web Site www hoshizakiamerica com Note To expedite assistance all correspondence communication MUST include the following information Model Number Serial Number Complete and detailed explanation of the problem Please review this manual It should be read carefully before the icemaker is installed and operated Only qualified service technicians should install servi
3. panel 4 Move the flush switch on the control box to the ICE position 5 Turn on the power switch on the control box 6 Replace the front panel in its correct position 7 Tum onthe power supply 11 9 Preparing the Icemaker for Long Storage See Fig 4 WARNING When shutting off the icemaker for an extended time drain out all water from the water line and remove the ice from the storage bin The storage bin should be cleaned and dried Drain the icemaker to prevent damage to the water supply line at sub freezing temperatures using air or carbon dioxide Shut off the icemaker until the proper ambient temperature is resumed 1 Run the icemaker with the water supply line shut off valve closed 2 Open the drain valve and blow out the water inlet line by using air pressure 3 Turn off the power supply 4 Remove the front panel left 5 Move the flush switch on the control box to the FLUSH position 6 Turn on the power supply and drain out all water from the water line Shut off Valve 7 Turn off the power supply 8 Turn off the power switch on the control box y Drain Valve 9 Replace the front panel in its correct position Air or CO2 10 Close the drain valve 11 Remove all ice from the storage bin and clean the bin Fig 4 III Cleaning and Maintenance IMPORTANT Ensure all components fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to
4. the eguipment 1 Cleaning and Sanitizing Instructions WARNING 1 HOSHIZAKI recommends cleaning this unit at least once a year More frequent cleaning however may be required in some existing water conditions 2 To prevent injury to individuals and damage to the icemaker do not use ammonia type cleaners 3 Always wear liquid proof gloves to prevent the cleaning and sanitizing solutions from coming into contact with skin a Cleaning Solution Dilute 4 8 fl oz 142 ml of recommended cleaner Hoshizaki Scale Away or LIME A WAY Economics Laboratory Inc with 0 8 gallons 3 I of warm water This is a minimum amount Make more solution if necessary IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution b Cleaning Procedure 1 Remove the front panel and the top panel then turn off the power supply 2 Close the water supply line shut off valve 3 Remove all ice from the storage bin 4 Move the flush switch to the FLUSH position 5 Turn on the power supply and drain out all water from the water line 6 Turn off the power supply Thumbscrews Note This unit is designed to start operating when the reservoir is filled with water 7 In the storage bin remove the thumbscrews attaching spout B then remove spout B and spout packing B a 13 8 Remove the thumbscrews attaching spout A to the evaporator assembly and lift off spout A and spout pack
5. through 6 c Sanitizing Solution Dilute 2 5 fl oz 74 ml or 5 tbs of IMS II Sanitizer or a 5 25 sodium hypochlorite solution chlorine bleach with 5 gallons 19 I of warm water IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution d Sanitizing Procedure Initial 1 Close the water supply line shut off valve 2 In the storage bin remove the thumbscrews attaching spout B then remove spout B and spout packing B 3 Remove the thumbscrews attaching spout A to the evaporator assembly and lift off spout A and spout packing A and the cylinder packing 4 Pour the sanitizinging solution over the extruding head until the evaporator assembly and the reservoir are filled and the solution starts to overflow into the drain pan 5 Remove the thumbscrews attaching the bin control Bracket assembly to the inside of the bin top panel Thumbscrews 6 Remove the snap pin shaft and actuator Snap Pin Shaft 7 Remove the sliding door Actuator 8 Soak the removed parts in 25 gallons 1 I of sanitizing solution for 10 minutes then wipe them down Fig 6 9 Rinse the parts thoroughly IMPORTANT If the solution is left on these parts they will rust 10 Replace all parts in their correct positions 11 Move the flush switch to the ICE position then turn on the power supply Replace the top panel and the front panel in their correct positions Make i
6. use Normal operating ambient temperature should be within 45 F to 100 F Normal operating water temperature should be within 45 F to 90 F Operation of the icemaker for extended periods outside of these normal temperature ranges may affect production capacity For best operating results e cemaker should not be located next to ovens grills or other high heat producing equipment Location should provide a firm and level foundation for the equipment Allow 6 clearance at rear and sides for proper air circulation and ease of maintenance and or service should they be required Allow 24 clearance at top to allow for removal of the auger 4 Setup 1 Unpack the icemaker and remove all shipping carton tape s and packing 2 Provide four 6 adjustable legs and attach them to the bottom of the icemaker 3 Position the icemaker in the selected permanent site 4 Level the icemaker in both the left to right and front to rear directions 5 Electrical Connection WARNING 1 Electrical connection must be made in accordance with the instructions on a WARNING tag provided with the pig tail leads in the junction box 2 This icemaker requires a ground that meets the national and local electrical code requirements To prevent possible electrical shock to individuals or extensive damage to the equipment install a proper ground wire to the icemaker The white lead must be connected to the neutral conductor o
7. QUFO ac dese Hb cd e n epocha ol oe epe cepe cba ae theses 13 LEIS Sanitizing Solto M es senriske RE r atu aa bo autor Ua 14 d Sanitizing Procedure 15 Santizing Procedure oie ctor bar rrr etra eaa Delos Pas Don tetro eb bec ees 15 2 s avuto o dou tec as dudit Mos s ea i eas tct 17 I Specifications 1 Nameplate Rating a F 500BAF F 500BAF C Air cooled HOSHIZAKI ICE MAKER MODEL NUMBER SERIAL NUMBER AC SUPPLY VOLTAGE 115 120 60 1 3 WIRE WITH NEUTRAL FOR 115V COMPRESSOR 120V 7 9RLA 51LRA GEAR MOTOR 120V 1 8FLA 80W FAN MOTOR 120V 0 81FLA OTHER 120V 0 08A MAXIMUM FUSE USE 20 AMP MAX HACR BREAKER USA ONLY 20 AMP MAX CIRC BREAKER CANADA ONLY 20 AMP MINIMUM CIRCUIT AMPACITY 20 AMP DESIGN PRESSURE HI 460PSI LO 290PS REFRIGERANT 404A MOTOR COMPRESSORTHERMALLY PROTECTED NOT INTENDED FOR OUTDOOR USE HOSHIZAKI AMERICA INC Peachtree City GA Ay N LISTED TR UL ICE MAKER UL 9 ke 946Z caL m UJ gt o 0 See the nameplate for electrical and refrigeration specifications This nameplate is located on the upper right hand side of the rear panel We reserve the right to make changes in specifications and design without prior notice NOTE Only the MODEL NUMBER is replaced for F 500BAF C 2 Dimensions Connections Unit inches mm F 500BAF F 500BAF C
8. ce and maintain the icemaker This manual should be made available to the technician prior to installation maintenance or service Keep this manual with the icemaker for later reference CONTENTS Specifica OAS ai HI I He 4 1 Nameplate Rating esa reri Dexter RR Qe D boast at Sek e e S ae IEEE 4 2 DIMENSIONS COMMECIONS os avn ai nae ai ed edad Aaa core ai MERLO 5 ll Installation and Operating Instructions o 6 Tc Gheeks Before Installati n rissin e oie dis 6 2 How to Remove PANGS 5 ires i a i e E i Puppe 6 3 7 Aa OUD o si 7 5 Electrical CORDOGIHOFDI ks 8 6 Water Supply and Drain 5 9 7 Rna Check Essa or aee rera Adde as as a la 10 Sete Tg a MR ee Rm 11 9 Preparing the Icemaker for Long Storage 12 Cleaning and MAIDTertalT6B sce i ce be puer k eias ebbe povm pss 13 1 Cleaning and Sanitizing Instr CtlOns uin aca etc eei oo hebr teens 13 fal GIS ANG SOMMON Ss ooo uerb Plesk na a i a o aso ba a i c oes 13 Cleaning PEOCOSG
9. ce using the solution until the icemaker stops making ice e Sanitizing Procedure Final 1 Remove the front panel and the top panel then turn off the power supply 2 Move the flush switch to the FLUSH position 3 Turn on the power supply and drain out all water from the water line 4 Turn off the power supply Note This unit is designed to start operating when the reservoir is filled with water 5 In the storage bin remove the thumbscrews attaching spout B then remove spout B and spout packing B 15 6 Remove the thumbscrews attaching spout A to the evaporator assembly lift off spout A and spout packing A 7 Pour the sanitizing solution over the extruding head until the evaporator assembly and the reservoir are filled and the solution starts to overflow into the drain pan 8 Using the thumbscrews replace spouts A and B and spout packings A and B in their correct positions 9 Allow the icemaker to sit for about 10 minutes before operation 10 Move the flush switch to the ICE position then turn on the power supply Replace the top panel and the front panel in their correct positions Make ice using the solution until the icemaker stops making ice 11 Remove the front panel 12 Move the flush switch to the FLUSH position to drain the remainder of the solution 13 After the solution is drained move the flush switch to the ICE position 14 Replace the front panel in it
10. commended Consult with your local distributor about inspection and maintenance service To obtain the name and phone number of your local distributor call Hoshizaki Care at 1 800 233 1940 in the USA 1 Stainless Steel Exterior To prevent corrosion wipe the exterior occasionally with a clean and soft cloth Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up 2 Storage Bin and Scoop Wash your hands before removing ice Use the plastic scoop provided accessory The storage bin is for ice use only Do not store anything else in the bin Keep the scoop clean Clean using a neutral cleaner and rinse thoroughly Clean the bin liner using a neutral cleaner Rinse thoroughly after cleaning 17 3 Air Filter A plastic mesh air filter removes dirt or dust from the air and keeps the condenser from getting clogged As the filter gets clogged the icemaker s performance will be reduced Check the filter at least twice a month When clogged use warm water and a neutral cleaner to wash the filter 4 Condenser Check the condenser once a year and clean if required by using a brush or vacuum cleaner More frequent cleaning may be required depending on the location of the icemaker HOSHIZAKI HOSHIZAKI AMERICA INC 618 HIGHWAY 74 SOUTH PEACHTREE CITY GA 30269 U S A PHONE 770 487 2331 www hoshizakiamerica com 91A2HA10D
11. f the power source Miswiring results in severe damage to the icemaker See Fig 2 This icemaker must have a separate power supply or receptacle of proper capacity See the nameplate The opening for the power supply connection is 7 8 DIA to fit a 1 2 trade size conduit Usually an electrical permit and services of a licensed electrician are required WARNING ELECTRICAL CONNECTION The white lead must be connected to the neutral conductor of the power source Miswiring results in severe damage to the icemaker See Fig below 115 120 60 1 JUNCTION BOX cz wn L BROWN H 2 N 1 9 WHITE Fig 2 8 6 Water Supply Drain Connections See Fig 3 External filters strainers or softeners may be required depending on the water quality Water supply inlet is 1 2 female pipe thread FPT A water supply line shut off valve and drain valve should be installed A minimum of 3 8 OD copper tubing is recommended for the water supply lines Water supply pressure should be a minimum of 10 PSIG and a maximum of 113 PSIG If the pressure exceeds 113 PSIG the use of a pressure reducing valve is required e Drain outlet for icemaking is 3 4 FPT The icemaker drain piping connection must be made separately from the bin drain The drains must have 1 4 fall per foot on horizontal runs to get a good flow The drains should not be piped directly to the sewer syste
12. ing A 9 Pour the cleaning solution over the extruding head until the evaporator assembly and the reservoir are filled and the solution starts to overflow into the drain pan Note If there is excess scale on the extruding head fill the evaporator assembly and reservoir as described above then use a clamp on the reservoir hose between the reservoir and evaporator assembly to block flow Pour additional cleaning fluid over the extruding head until the evaporator assembly is completely full 10 Using the thumbscrews replace spouts A and B and spout packings A and B in their correct positions 11 Allow the icemaker to sit for about 10 minutes before operation If you placed a clamp on the reservoir hose in step 9 remove it before operation 12 Move the flush switch to the ICE position then turn on the power supply Replace the top panel and the front panel in their correct positions Make ice using the solution until the icemaker stops making ice 13 Remove the front panel 14 Move the flush switch to the FLUSH position to drain the remainder of the solution 15 After the solution is drained move the flush switch to the ICE position 16 Replace the front panel in its correct position 17 Open the water supply line shut off valve and supply water to the reservoir 18 When the gear motor starts remove the top panel and front panel Turn off the power supply 19 Drain out all water from the water line See 4
13. m An air gap of a minimum of 2 vertical inches should be between the end of the drain pipe from the icemaker or the ice bin and the floor drain A plumbing permit and services of a licensed plumber may be required in some areas Rear View Water Supply Inlet 1 2 FPT Water Supply Line Shut off Valve Drain Valve Separate piping to approved drain 1 4 fall per foot on horizontal run Drip Drain Outlet 3 4 FPT Bin Drain Outlet 3 4 FPT Fig 3 7 Final Check List 1 Is the icemaker level 2 Is the icemaker in a site where the ambient temperature is within 45 F to 100 F and the water temperature within 45 to 90 all year around 3 Is there at least 6 clearance at rear and sides and 24 at top for maintenance or service 4 Have all shipping carton tape s and packing been removed from the icemaker 5 Are all components fasteners and thumbscrews securely in place 6 Have all electrical and piping connections been made 7 Has the power supply voltage been checked or tested against the nameplate rating and the correct voltage selected And has a proper ground been installed in the icemaker 8 Are the water supply line shut off valve and drain valve installed Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG Note The icemaker may stop running when the water supply is OFF or if the pressure is below 10 PSIG When the proper water pres
14. s correct position 15 Open the water supply line shut off valve and supply water to the reservoir 16 When the gear motor starts remove the front panel and turn off the power supply 17 Drain out all water from the water line See 2 and 3 18 Move the flush switch to the ICE position and run the icemaker 19 Turn off the power supply after 30 minutes 20 Pour warm water into the storage bin to melt all ice then clean the bin liner with the solution 21 Flush out any solution from the storage bin 22 Turn on the power supply and start the automatic icemaking process IMPORTANT 1 After cleaning do not use ice made from the sanitizing solution Be careful not to leave any solution in the storage bin 2 Follow carefully any instructions provided with the bottles of cleaning or sanitizing solution 3 Never run the icemaker when the reservoir is empty 16 2 Maintenance IMPORTANT 1 This icemaker must be maintained individually referring to the instruction manual and labels provided with the icemaker 2 To have the optimum performance of this icemaker the following consumable parts need periodic inspection maintenance and replacement Extruding Head Housing Gear Motor Auger Mechanical Seal These parts should be inspected at least once a year or every 10 000 hours of operation Their service life however depends on water quality and environment More frequent inspection and maintenance are re
15. sure is reached the icemaker automatically starts running again 9 Have the compressor hold down bolts and refrigerant lines been checked against vibration and possible failure 10 Has the bin control switch been checked for correct operation Move the actuator located on the inside of the bin top panel The compressor should stop within 90 seconds and the gear motor within 150 seconds 11 Has the end user been given the instruction manual and instructed on how to operate the icemaker and the importance of the recommended periodic maintenance 12 Has the end user been given the name and telephone number of an authorized service agent 13 Has the warranty tag been filled out and forwarded to the factory for warranty registration 14 Have the safety switch brackets moved out of location during shipping Check on top of the spout and connecting the evaporator to the bin wall 10 15 Has the safety switch been checked for correct operation Activate the safety switch on top of the spout The ice machine should shut down immediately Turn the ice machine off then back on to reset 8 Startup WARNING 1 All parts are factory adjusted Improper adjustments may result in failure 2 Iftheunitis turned off waitforatleast 3 minutes before restarting the icemaker to prevent damage to the compressor 1 Clean the storage bin See 11 2 Maintenance 2 Open the water supply line shut off valve 3 Remove the front
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