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Honeywell Thermostat TG510 User's Manual
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1. Guard base vents allow airflow for optimum thermostat performance CONTENTS 1 Ere o vro re REDE 1 Specifications sesssseeeeeenenen 2 Ordering Information sese 2 Installation ee 6 Checkout eerte irte ueste et rede 11 68 0104 4 TG509 510 511 TG512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS SPECIFICATIONS IMPORTANT The specifications listed in this publication do not include normal manufacturing tolerances Therefore this unit may not exactly match the listed specifications Also this product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed For exact engineering specifications contact your Honeywell representative TRADELINE Models TRADELINE models are selected and packaged for ease of stocking ease of handling and maximum replacement value TRADELINE Models Available TG509F Versaguard Universal Thermostat Guard transparent polycarbonate cover smoke tint ring base and allen wrench TG509G Versaguard Universal Thermostat Guard opaque polycarbonate cover off white ring base and allen wrench ORDERING INFORMATION TG510A TG511A TG512A Versaguard Universal Thermostat Guards clear plastic cover opaque plastic wallplate an
2. M15015 Fig 1 TG509 overall dimensions RING BASE ONLY FRONT VIEW SIDE VIEW a ea NUMBER Ls pisc rne p erie erie pe 49 5718 49 2 2 64 restos 4716 rio ee amne us 5 78 uo sz ao 2 ve 64 13 s we 4716 112 st vie a 2776 62 M642C Fig 2 TG510 overall dimensions RING BASE ONLY FRONT VIEW SIDE VIEW 8 E G MODEL NUMBER rw iN iN MM N TG511A 6 1 16 154 NM m EM m 7 1 2 191 6 1 2 165 m m TG511B 6 1 16 154 5 1 8 130 4 1 8 105 5 1 16 129 7 1 2 191 6 1 2 165 2 15 16 75 TG511D 6 1 16 154 5 1 8 130 4 1 8 105 5 1 16 129 7 3 8 187 6 3 8 162 2 7 8 73 M643C Fig 3 TG511 overall dimensions 5 68 0104 4 TG509 510 511 512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS RING BASE ONLY A p IN NUMBER FRONT VIEW SIDE VIEW 1 LI IN LN Mm iw Mm iw vM iN Mv 7 3 8 2 8 3 8 213 7 3 8 187 4 7 8 124 5 7 8 149 9 9 4 248 7 1 4 184 3 3 180 3 1 4 83 M644C Fig 4 TG512 overall dimensions INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could
3. OR RO Velo the Place the thermostat subbase or wallplate on the through tie wiring hole in the wallplate template and mark the mounting holes guard wallplate only Locate the mounting holes on the guard wallplate using the template as a guide Drill the required 5 32 in mounting holes in the guard wallplate Wire the back wired subbase Refer to the instructions provided with the thermostat Q Mount the thermostat subbase wallplate and the ring Secure the ipla wallplate to the ring base using the base with the guard wallplate to the junction box using SETEWS the 1 1 4 sheet metal screws provided Place the guard wallplate with smooth side facing the Wire the front wired subbase wallplate Refer to the ring base on the back of the ring base Insert the securing screws through the holes on the front of the ring base and into the posts on the wallplate See Fig 12 Tighten the screws securely instructions provided with the thermostat Mount the thermostat on the subbase wallplate Place the thermostat cover on the thermostat Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down horizontal mounting or to the side vertical mounting until the guard cover is in place against the ring base NOTES When using front wired subbase wallplate run the system wires from the See Fig 7 junction
4. damage the product 2 Check the dimensions given in the instructions and on the product to make sure the product is suitable for your application The Versaguard Universal Thermostat Guards can be used in new or existing thermostat applications In existing thermostat applications the guard can be installed without removing the thermostat from the wall In these applications the thermostat guard is used without the solid wallplate only ring base and cover are used In new thermostat applications the guard can be used with or without the solid wallplate The wallplate is typically used to cover mounting marks from the old thermostat Refer to the following sections for specific mounting procedures for thermostat guard applications Mount Thermostat Guard Without Wallplate Fig 5 and 6 Place the ring base over the thermostat and wallplate subbase or adaptor plate on the wall Align the ring base with the thermostat and level approximately Mark the four mounting holes NOTE Do not use the four brass screws for mounting the TG509 The brass screws are intended for models with wallplates only Mount the ring base on the wall using the four no 6 sheet metal screws and four anchors provided as shown in Fig 5 for the TG509 and Fig 6 for the FG510 TG511 and TG512 68 0104 4 Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down horizontal mounting or
5. in sheet metal screws or four anchors and screws provided Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down horizontal mounting or to the side vertical mounting until the guard cover snaps into place against the ring base See Fig 7 Lock the thermostat guard by turning the key provided counterclockwise See Fig 8 The key can be removed only in the locked position Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover See Fig 9 NOTE If the mounting hole pattern on the guard wallplate does not match the pattern on the thermostat drill additional mounting holes in the guard wallplate o oo Mount the smooth side of the guard wallplate facing the thermostat and run the system wires through the wiring hole in the guard wallplate The guard wallplate must be placed between the thermostat and the wall See Fig 11 Back wire the thermostat Refer to the instructions provided with the thermostat e GUARD WALLPLATE THERMOSTAT CONNECT WIRES TO TERMINALS ON BACK OF THERMOSTAT BASE P d THERMOSTAT COVER MOUNTING HOLES 4 MOUNTING SCREWS 4 M658A Fig 11 Mount guard wallplate and ring base on back wired thermostat 9 68 0104 4 TG509 510 511 512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS Junction Box Mounting Fig 12
6. to the side vertical mounting until the guard cover is in place against the ring base See Fig 7 Lock thermostat guard by turning the key provided counterclockwise See Fig 8 The key can be removed only in the locked position Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover See Fig 9 NOTE The TG509F G Thermostat Versaguards are shipped with an allen wrench secured in the top notch of the ring base When thermostat calibration is needed remove the Versaguard cover and use the wrench to remove the top two allen screws in the thermostat cover This allows servicing of the thermostat while the ring base is in place MOUNTING RING BASE FRONT OF DEVICE MOUNTING 4 RECESSED AREA FOR MONOGRAM E a MOUNTING SCREWS 4 M15014 Fig 5 Mount TG509 ring base only in existing thermostat applications TG509 guard cover lock monogram area TG509 510 511 TG512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS MOUNTING HOLES 4 MOUNTING SCREWS 4 Fig 6 Mount TG510 TG511 and TG512 ring bases only in existing thermostat applications M653B COVER M654A Fig 7 Mount guard cover TG510 TG511 TG512 shown Z COVER M655 Fig 8 Lock thermostat guard TG510 TG511 TG512 shown 2 MONOGRAM 42 Xe REMOVE REMOVE CLEAR PAPER BACK
7. 5422 4386 In Canada Honeywell Limited Honeywell Limitee 35 Dynamic Drive Scarborough Ontario M1V 4Z9 International Sales and Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico Netherlands Spain Taiwan United Kingdom U S A 68 0104 4 TG509 510 511 512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS Table 1 TG509 Thermostat Guard Applications Table 2 TG510 TG511 TG512 SS Thermostat Guard Applications Thermostat TG509 Fig 1 PP HONEYWELE TP971 mee T 9 14801 ____ __ O T498 e 1631 1 1 Tea Odo T1680 1 1 e 1694 1 e 1 e 1822 1 Tsa e POWERS TS74 06722 1 J e T4099 9 do ma 4 MEER ROBERTSHAW P e 1730007300 J o e _ Te082 0000 J Te085 0082 J o J e Jo o e _ Er pr __ e i ______ _ P Po T amp 602 So Po ae i Tests Po P _ S So dS eo T8624 ee _ Teesi ___ _ 70 wee CT 9 E nes T32 w AJo 3 68 0104 4 TG509 510 511 512 VERSAGUARD UN
8. Honeywell TG509 TG510 TG511 TG512 Versaguard Universal Thermostat Guards TG512B TG511D GENERAL The Versaguard Universal Thermostat Guards cover wall thermostats and protect against tampering damage and unauthorized adjustment of thermostat settings U S Registered Trademark Copyright 1996 Honeywell Inc All Rights Reserved PRODUCT DATA FEATURES Available in four sizes mini small medium and large to fit virtually all thermostats 2 Used in both new and existing applications Constructed of smoke colored transparent polycarbonate off white opaque polycarbonate opaque plastic clear plastic or off white painted steel 2 Opaque plastic guards match commercial interior decorating schemes 2 Can be mounted on the wall or an exposed junction box Smoke colored transparent or off white opaque polycarbonate ring base without wallplate or opaque plastic wallplate and plastic ring base All models include a guard cover tumbler lock two keys and a Honeywell logo insert TG509F G models permit thermostat calibration without ring base removal Provision for Honeywell logo included with all models or OEM logo on guard cover 9 Ideal for office areas lobbies supermarkets restaurants clinics hospitals convenience stores and similar applications Tamper resistant lock key be removed only when in the locked position 9 Vertical or horizontal mount
9. ING PROTECTIVE COVER PLACE MONOGRAM IN RECESSED AREA ON GUARD COVER Z N TURN MONOGRAM 90 DEGREES ON VERTICALLY MOUNTED GUARDS M656A Fig 9 Apply monogram to thermostat guard TG510 TG511 TG512 shown 68 0104 4 TG509 510 511 512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS Mount Thermostat Guard With Wallplate CAUTION Disconnect power supply to prevent electrical shock or equipment damage Wall Mounting Front wired Subbase Fig 10 Place the thermostat subbase or wallplate on the wallplate template and mark the mounting holes Locate the mounting holes on the guard wallplate using the template as a guide Q Drill the required 5 32 in mounting holes in the guard wallplate NOTE If the mounting hole pattern on the guard wallplate does not match the pattern on the thermostat subbase or wallplate drill additional mounting holes in the guard wallplate Mount the thermostat subbase or wallplate and the guard wallplate to the wall using the 1 1 4 in sheet metal screws provided with the thermostat The guard wallplate must be placed between the thermostat subbase or wallplate and the wall See Fig 10 installation instructions provided with the thermostat place the thermostat cover on the thermostat Mount the guard ring base over the thermostat subbase wallplate and guard wallplate Attach the ring base using four no 6 sheet metal screws or four anchors an
10. IVERSAL THERMOSTAT GUARDS Table 2 TG510 TG511 TG512 Thermostat Guard Applications Continued TG510 TG511 TG512 Thermostat Fig 2 Fig 3 Fig 4 ITT GENERAL Tso senes moss e _ Je ee oz o Te i O kwo Je Kew J Te m2 Te ROBERTSHAW mo p sosmes moe Te 300 620 300 630 300 642 WHITE RODGERS 1C 30 1 31 1C 70 1D 30 1D 35 1D 36 1E 30 1E 31 1E 35 1E 36 1E 56 1F 30 1F 56 1F 57 1F 58 1F 60 1F 62 1F 70 68 0104 4 Table 2 TG510 TG511 TG512 Thermostat Guard Applications Continued 35 353 Thermostat Fig 2 Fig 3 Fig 4 WHITE RODGERS pp ______ _ _ ______ j 1 9 ROS eo i ei SS i92 i03 fires o 1F 95 1F 97 AMERICAN STABILIS R 100 R 105 R 106 HP 1 HP 10 HP15 20 22 HP100 HP150 200 220 HP1000 HP1500 2000 3000 HP2001 SIMPLESTAT COLUMBUS ELECTRIC RSH 420A RSV 420 HPC SERIES SECO Ez J Jep 3 mao Je a Use TG512 for thermostat wallplate with dealer logo b Turn TG511 90 degrees to fit thermostat wallplate with dealer logo Fits T87F The Round Thermostat with decorator wallplate TG509 510 511 512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS RING BASE ONLY FRONT VIEW SIDE VIEW
11. box through the wiring hole in the guard wallplate and subbase wallplate cable opening e Lock the thermostat guard by turning the key provided counterclockwise See Fig 8 The key can only be removed in the locked position Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover See Fig 9 br HORIZONTAL OUTLET BOX GUARD WALLPLATE WALLPLATE POSTS MOUNTING SCREWS 2 SECURING SCREWS 4 M1638A Fig 12 Mount guard wallplate with ring base and thermostat on junction box front wired thermostat subbase shown 68 0104 4 10 TG509 510 511 512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS Remove Thermostat Guard Remove the thermostat guard cover by inserting the key and turning the key clockwise until the locking mechanism is disengaged Remove the guard cover by swinging it out away from the ring base and lifting it off See Fig 13 CHECKOUT Before leaving the installation refer to the applicable instructions to check the operation of the thermostat or subbase M659 Fig 13 Remove thermostat guard cover TG510 TG511 TG512 shown 11 68 0104 4 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Honeywell Latin American Division Miami Lakes Headquarters 14505 Commerce Way Suite 500 Miami Lakes FL 33016 Home an
12. d Building Control Honeywell Limited Honeywell Limit e 155 Gordon Baker Road North York Ontario M2H 2C9 Honeywell Europe S A 3 Avenue du Bourget B 1140 Brussels Belgium Honeywell Asia Pacific Inc Room 3213 3225 Sun Hung Kai Centre No 30 Harbour Road Wanchai Hong Kong Honeywell Printed on recycled paper containing at 68 0104 4 J S Rev 11 96 Printed in U S A least 10 post consumer paper fibers Helping You Control Your World www honeywell com yourhome
13. d clear plastic ring mounting base TG510B TG511B TG512B Versaguard Universal Thermostat Guards opaque plastic cover opaque plastic wallplate and opaque plastic ring mounting base Standard Models TG510D TG511D TG512D Versaguard Universal Thermostat Guards painted steel cover off white opaque plastic wallplate and opaque plastic ring mounting base Additional Features TRADELINE and Standard Versaguard Universal Thermostat Guards include Honeywell logo insert field installed mounting template screws anchors and tumbler lock with two keys See Tables 1 and 2 for thermostat guard applications Accessory 191990A Replacement Keys 2 can also be used with TG500 and TG502 Thermostat Guards When purchasing replacement and modernization products from your TRADELINE wholesaler or your distributor refer to the TRADELINE Catalog or price sheets for complete ordering number or specify 1 Order number 2 Transparent smoke tint or opaque off white polycarbonate TG509 models only clear or opaque plastic or painted steel cover off white 3 Accessory If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Home and Building Control Sales Office check white pages of phone directory 2 Home and Building Control Customer Relations Honeywell 1885 Douglas Drive North Minneapolis Minnesota 5
14. d screws provided Mount the guard cover by placing the hinged edge of the guard cover on the ring base and swinging it down horizontal mounting or to the side vertical mounting until the thermostat guard is in place against the ring base See Fig 7 908 8 counterclockwise See Fig 8 The key can be removed only in the locked position Remove the paper backing and clear protective cover from the included monogram and place the monogram in the recessed area on the guard cover See Fig 9 MOUNTING HOLES 4 MOUNTING SCREWS 4 m M657B Fig 10 Mount guard wallplate and ring base on thermostat with front wired subbase or wallplate 68 0104 4 Wire the thermostat subbase or wallplate Refer to the Mount the thermostat on the subbase or wallplate and Lock the thermostat guard by turning the key provided TG509 510 511 TG512 VERSAGUARD UNIVERSAL THERMOSTAT GUARDS Back wired Thermostat Fig 11 Mount the thermostat and the guard wallplate to the wall using the 1 1 4 in sheet metal screws provided wallplate template and with the thermostat Make sure the guard wallplate is placed between the thermostat and the wall hoon on the guard wallplate using Place the thermostat cover on the thermostat Q Drill the required 5 32 in mounting holes in the guard base overte hemos tat dng the wallplate Attach the ring base using four 1 1 4
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