Honeywell HA40 User's Manual
Contents
1. Ou R1 Ch1 100 ohm 4 20mA terminator 9 R2 Ch2 100 ohm 4 20 terminator ll Ch3 100 ohm 4 20mA terminator R4 Ch4 100 ohm 4 20m4A terminator CRY Spare Spare 100 ohm 4 20mA terminator 8620 01 Assy v 94 121 0100 Fault Relay These 5 resistors are socketed for easy replacement Terminators are connected between each channel s HI amp LO terminals ALARM TB1 NO NC COM TB2 24VDC 24VOC Power Supply output sod Q Q Lo aw Q Q jo 4 20mA INPUTS e Figure 3 3 Optional Analog Input PCB P N 10 0221 40 Technical Manual 3 4 Honeywell Signal Common 24 Pwr LO ignal Sig 24 VDC Pwr Pw 2 Wire 4 20mA Transmitter 3 Wire 4 20mA Transmitter Figure 3 4 Wiring for 2 and 3 wire Transmitters 3 1 3 Optional Discrete Relay PCB s P N 10 0222 The optional Discrete Relay PCB shown in Figure 3 5 adds six 5 amp form C relays Each relay is fully programmable as described in Section 2 3 1 Many HA40 applications utilize the standard equipped Relay 1 Relay 2 see Section 2 3 1 and do not require optional discrete relays WARNING All mechanical dry contact relays are rated at 5 Amp for 28 VDC and 250 VAC RESISTIVE loads IMPORTANT Appropriate diode DC loads or MOV AC loads snubber devices must be install2. 1 3 4 Humidity Range 0 to 90 R H Non Condensing 1 3 5 Altitude Recommended up to 2000 meters HA40 Technical Manual 1 5 Revision 1 08 08 HA40 4 Channel Controller Honeywell 2 Operation HA40 Technical Manual 2 1 Revision 1 07 08 HA40 4 Channel Controller 2 Operation The HA40 s graphic LCD displays monitored data The 5 button keypad and the display serve as the system s operator interface All HA40 configuration variables are entered using this operator interface through SETUP menus accessed by pressing Edit from either data screen This Setup mode may be exited manually by pressing Next or automatically when no keys are pressed for 5 minutes Alarm relays and front panel alarm LED indicators remain active during the Setup mode Alarm LED s flash upon new alarms and become steady after Acknowledged by pressing the Alarm Reset key ASECURITY menu offers a password feature to prevent tampering with HA40 parameters A sign on screen appears briefly after power is applied that indicates what type of input output options are configured with the unit 2 1 Setup Menu Configuration Variables inside the CHANNEL see Section 2 2 and SYSTEM see Section 2 3 menu trees allow 40 configuration for a wide range of monitoring applications Select the desired menu by scrolling with Up down arrows and then Edit to enter each menu Figure 2 1 illustrates the menus tree for configuring Channel and System specif
3. 240 VAC 4 20mA outputs are capable of driving 20mA through a 750 ohm load Outputs are self powered and DC power should not be provided by the receiving device Precision calibration of the 4 20mA output DAC digital to analog converter is accomplished via the Analog Setup menu as described in Section 2 3 4 Assy 10 0308 Optional 4 20mA Outputs Notes 4 20mA Outputs are sourcing and 24 VDC power must not be supplied by the receiver device Loop Drive capability is 750 ohms with nominal 85 240 VAC power or 24 VDC power as the Controller primary power supply mi Te 2 8 4 1 2 3 4 228 Make certain that the mA loop output is set to LATCHING on reading devices connected to the HA40 cu 7 CH CH2 4 20mA OUTPUTS Figure 3 6 Optional Optional 4 20mA Analog Output Board P N 10 0308 3 5 Revision 1 08 08 HA40 4 Channel Controller 3 2 MODBUS RS 232 RS 485 Interface Option P N 10 0253 The 10 0253 Modbus option PCB add both RS 232 and RS 485 Modbus RTU slave ports Figure 3 7 shows this optional PCB which mounts to connectors on the upper right corner of the HA40 motherboard TB1 provides two pairs of T Rx terminals and a floating terminal for shield continuation This makes it easy to multi drop HA40s onto an RS 485 cable without doubling wires into the same screw terminals RS 232 interface may be made by connecting to DB9 connector S1 Section
4. Figure 2 13 System Security Menu HA40 Technical Manual 2 10 Honeywell Revision 1 07 08 HA40 4 Channel Controller Honeywell HA40 Technical Manual 2 11 Revision 1 07 08 HA40 4 Channel Controller Honeywell 3 Motherboard Interface PCB HA40 Technical Manual 3 1 Revision 1 08 08 HA40 4 Channel Controller 3 Motherboard Interface PCB P N 10 0215 The HA40 Motherboard shown in Figure 3 2 is the interface between the Display CPU assembly and all other system I O devices The Display CPU assembly attaches to the motherboard with 4 standoffs and connects via ribbon cable to S1 Several input options described in the following sections are available that may be installed into the Sensor Input Option P1 connector located on the lower left side of the motherboard The middle position P2 connector is for the 10 0223 4 20mA Output option and the right position P3 connector is for the 10 0222 Discrete Relay option Other option devices such as Modbus RTU RS 485 Ethernet and a data logger may also be installed to connectors located on the Motherboard The Motherboard PCB contains a 24 VDC universal input 100 240 VAC switching power supply with up to 350mA available at TB3 Auxiliary Power Output terminals Figure 3 1 If AC power is unavailable or if a DC battery back up supply is needed TB1 provides terminals for DC power input Blocking diodes isolate internal and external DC supplies as shown in Figure 3 1 HA40
5. 3 3 1 lists all modbus registers and their function codes A CAUTION Follow correct IEEE RS 232 and RS 485 installation guidelines when using the 10 0253 option RS 232 Connector Schematic NC no connect 81 NC 1 TXD 2 gt RXD 3 GND 4 gt NC 5 NC 6 RS 232 Shorted to 8 7 Shonedto7 8 NC 9 gt selects either RS 232 or 85 operation f JP2 installs RS 485 terminating resistor end of cable only 4 RS 485 Terminal no Schematic NC no connect TB A B TB1 RS 485 terminations S1 RS 232 terminations TRX NC for 51 continuation A 0010 1204 Assy 10 0253 TRX B Figure 3 7 HA40 Modbus Interface Option P N 10 0253 Honeywell 3 2 1 MODBUS Register And Function Code Summary The following table identifies the available modbus RTU register locations and function codes READ WRITE VARIABLE ALIAS FUNCTION FUNCTION CODE CODE Read Write Coils Alarm Ack Reset 2001 1 5 NOTE After writing a TRUE to this register the HA40 automatically returns it to FALSE Read Only Discrete Chan 1 Fault Alarm 12001 2 NA Chan 1 Alarm 1 12002 2 NA Chan 1 Alarm 2 12003 2 NA Chan 1 Alarm 3 12004 2 NA Chan 2 Fault Alarm 12005 2 NA Chan 2 Alarm 1 12006 2 NA Chan 2 Alarm 2 12007 2 NA Chan 2 Alarm 3 12008 2 NA Chan 3 Fault Alarm 12009 2 NA Chan 3 Alarm 1 12010 2 NA Chan 3 Alarm 2 12011 2 NA Chan 3 Alarm 3 12012 2 NA
6. Chan 4 Fault Alarm 12013 2 NA Chan 4 Alarm 1 12014 2 NA Chan 4 Alarm 2 12015 2 NA Chan 4 Alarm 3 12016 2 NA 40 Technical Manual 3 6 Revision 1 08 08 HA40 4 Channel Controller Standard Relay 1 12017 2 NA Standard Relay 2 12018 2 NA Optional Relay 1 12019 2 NA Optional Relay 2 12020 2 NA Optional Relay 3 12021 2 NA Optional Relay 4 12022 2 NA Optional Relay 5 12023 2 NA Optional Relay 6 12024 2 NA Input Fault Relay 12025 2 NA Read Only Registers Product ID 30001 4 NA Returns the numeric value 1000 for product ID Firmware value 30002 4 NA Return a numeric value for firmware value as Version X 100 D2A Chan 1 31001 4 NA D2A Chan 2 31002 4 NA D2A Chan 3 31003 4 NA D2A Chan 4 31004 4 NA 12 bit value representing the D2A value of 800 0 features are applied to 4000 100 after all cal Chan 1 Status 31005 4 NA Chan 2 Status 31006 4 NA Chan 3 Status 31007 4 NA Chan 4 Status 31008 4 NA 16 bit status word bit assignment for each channel 40 Technical Manual 3 7 Honeywell ALARM1 BELOW BITO ALARM2 BELOW BIT1 ALARM3_BELOW_BIT BIT2 ALARM1_LATCH_BIT BIT3 ALARM2_LATCH_BIT BIT4 ALARM3_LATCH_BIT BIT5 ALARM3_ACTIVE_BIT BIT6 CHANNEL_DISABLED_BIT BIT7 CHANNEL_CAL_BIT BIT8 System Status Word 31009 4 NA 16 bit status word bit assignment for system status PIEZO DRIVE BIT6
7. HORN ACK BIT7 K1 HORN DRIVE BIT8 K2 HORN DRIVE BIT9 K1 HORN PULSE BIT10 K2 HORN PULSE BIT11 K1 FAILSAFE BIT12 K2 FAILSAFE BIT13 2 BIT14 LOCK BIT15 Alarm Status Word 31010 4 NA 16 bit status word bit assignment for system status Revision 1 08 08 HA40 4 Channel Controller Honeywell CHAN1 FAULT BITO Relay Status 31012 4 NA CHAN1 ALARM1 BITI Bit set to 1 LED Blinking bit set to 0 LED is steady ON CHAN1 ALARM2 BIT2 STANDARD RELAY 1 BITO CHAN1 ALARM3 BIT3 STANDARD RELAY 2 BITI CHAN2 FAULT BIT4 OPTION RELAY 1 BIT2 ALARMI BITS OPTION RELAY 2 BIT3 CHAN2 ALARM2 BIT6 OPTION RELAY 3 BIT4 CHAN2 ALARM3 BIT OPTION RELAY 4 BITS CHANS FAULT BITS OPTION RELAY 5 BIT6 ALARMI BITS OPTION RELAY 6 BIT7 ALARM2 BIT10 INPUT FAULT RELAY BIT8 ALARM3 BIT11 Reserved BIT9 CHAN4 FAULT BIT12 Reserved BIT10 CHAN4 ALARM1 BIT13 Reserved BIT11 CHAN4 ALARM2 BIT14 Reserved BIT12 CHAN4 ALARMS BIT15 Reserved BIT13 LED Blink Status 31011 4 NA Reserved BIT14 Bit set to 1 LED Blinking bit set to 0 LED is steady ON Reserved BIT15 CHAN1 FAULT BITO READ WRITE CHAN1 ALARM1 BIT1 VARIABLE ALIAS FUNCTION FUNCTION CHAN1 ALARM2 BIT2 CODE CODE CHAN1 ALARMS BIT3 Memory Reals eed 3 Notes 41001 41040 Real represents float value without the decimal point such SD a that 123 4 is returned as 1234 Decimal devisor is retur
8. Power Supply PS1 Ribbon Cable to 10 0214 Display Assembly c Ex 4 20mA OUTPUT OPTION See dwg 10 0223 RELAY 1 Indicator RELAY 2 Indicator 0010 1167 Rev 2 Channel Controller MotherBoard 10 0215 DATA LOGGER PORT Connections to J1 amp J3 are not covered by CSA LI Common 0 volts O Co DISCRETE RELAY OPTION See dwg 10 0222 Note If installed this option blocks access to the fuse and must be removed to replace fuse WARNING For continued protection against fire it Pante 5 T 2 m 2 AMP FUSE 5x 20mm J2 TB3 TB4 TB5 CALI 6 amp 1 No wo wey UU ee T AUDIBLE Lax d L RELAY 4 eJ RELAY m 100 240 VAC ALARM OPTION POWER V ORY CONTACTS ASA 50 60 Hz EE N D 2 SN TB1 TB4 TB5 Available for 24 VDC Dry contact input for use Terminal 24 VDC 24 VDC power output 5 amp resistive SPDT Universal 100 240VAC rimary power input with optional remote Terminal is open for remote devices such form C dry contact relay Primary power source lay also be used as Alarm Reset switch collector 100mA driver as transmitters lights outputs Use appropriate terminals battery back up to Wires must be shorter for use with optio
9. Raw counts menu options define the optional future 4 20mA output PCB s input Ideally 200 to 1000 yields a 4 20mA output but very slight modifications may be needed to provide precise 4mA and 20mA values for each channel ANALOG SETUP W Channel 1 4 A D Min Raw san A D Max Raw 4888 D A Min Raw 268 D A Raw 1888 R D Counts 882 Figure 2 11 Analog Setup Menu HA40 Technical Manual 2 9 Revision 1 07 08 HA40 4 Channel Controller The Relay 2 ACK menu item determines if standard relay 2 may be acknowledged by an Alarm Reset ON causes an Alarm Reset to silence the horn even though an alarm condition remains active HORN ACK SETUP Fault Alarm 1 PULSE Hlarm 2 ON Alarm 3 OFF Relay 2 ACK ON Local Pi Figure 2 12 Horn Acknowledge Menu 2 4 HA40 System Security Menu A 4 digit Pass Code entered and confirmed in this menu item locks all menus Viewing of menus is not denied but attempts to edit variables result in the Locked message on the LCD Authorized individuals locking the system should first enter a name phone or other contact information into the 12 character field on the top line of the Security screen To lock or unlock the system the correct 4 digit authorization number must be entered into the Pass Code field It is very important to remember the 4 digit code since the factory must be consulted if it is lost SYSTEM SECURITY Contact Name Pass Code Unlocked
10. X 4 Mounting Feet 9 87 Figure 4 2 NEMA 7 Explosion Proof Wall Mount Enclosure 4 2 Revision 1 06 08 HA40 4 Channel Controller Honeywell 5 Parts List HA40 Technical Manual 5 1 Revision 08 08 HA40 4 Channel Controller Honeywell 5PartsList Base Units HA40N4 40 4 Channel in NEMA 4X Enclosure incl Magnetic Keypad for nonintrusive control 4 20mA HA40XP 40 4 Channel in NEMA 7 Enclosure incl Magnetic Keypad for nonintrusive control 4 20mA Options 10 0221 4 Quad 4 20mA Analog Input PCB Options and Accessories 10 0222 Relay Option to add six 5 amp Form C relays 10 0227 Modbus RS 232 RS 485 Option 10 0284 Division 2 red xenon strobe light includes mounting to top of NEMA 4 models 1000 1892 100db piezo audible NEMA 4X enc only HA40 Technical Manual 5 2 Revision 1 08 08 HA40 4 Channel Controller Honeywell 6 Specifications HA40 Technical Manual 6 1 Revision 07 08 HA40 4 Channel Controller Honeywell CSA C22 2 No 1010 1 ISA S82 02 CSA C22 2 No 152 for combustibles using mA input UL 1604 C22 2 No 213 NEMA 4X Div 2 Gr A B C D NEMA 7 Div 1 Gr B C D EN55011 amp EN61000 CE mark 5 Specifications Certifications Input power 100 240 VAC 50 60 Hz 24 VDC DC output power 15 watts internal supply 50 watts optional external suppl
11. displayed across the top of each trend screen Channel numbers are shown in the upper right and are selected by the Next key A1 A2 and A3 alarm levels appear as horizontal dashed lines across the screen HA40 Technical Manual 1 3 Honeywell 1 3 Specifications 1 3 1 Power Supply Requirements The HA40 is equipped with an integral 15 watt universal AC input 24 VDC output switching power supply Standard HA40 AC power requirements are 100 240 VAC 50 60 Hz 45 amp max including inrush and 20 watts steady state applied to TB5 on the motherboard If AC power is not available the HA40 may also be powered with 24 VDC applied to TB1 on the motherboard A primary DC source or back up DC source capability should be determined by the total system power budget calculation with guard band included A back up DC power source may also be connected to TB1 for automatic switchover if the AC power source fails See Figures 3 1 amp 3 2 for wiring information A WARNING A back up or external DC power source DOES NOT source aux power output TB3 see Figure 3 1 Revision 1 08 08 HA40 4 Channel Controller The basic HA40 consumes only 1 5 watts of 10 30 VDC from the integral power supply Optional features and external devices such as remote transmitters increase power consumption as described below Discrete Relay PCB option add 1 5 watt 4 20mA Output PCB option add 5 watt TB3 terminals 1 amp 2 on the mother
12. pointer controlled by the Up down arrows keys points to the selected variable Some are simple YES NO or ON OFF entries toggled by pressing the Edit key Others such as Channel ID and Eunits fields may have many ASCII character possibilities Allowed ASCII characters are as follows ABCDEFGHIJKLMNOPQRSTUVWXYZ M abcdefghijklmnopqrstu vwxyz blank space amp 0123456789 lt gt Notice the often used blank character is located after lower case z and before the exclamation point Edit places a cursor under the item and Up down arrows scroll through each allowed entry The Next key moves the cursor to the next position within a field When the field is complete Edit clears the cursor and loads the field into non volatile memory where it is retained indefinitely Without a cursor present the Next key closes open menus in reverse order and returns the LCD to the data display HA40 Technical Manual 2 3 Honeywell 2 2 1 Setup Configuration Menus The SETUP menu shown in the middle of Figure 2 16 and in Figure 2 17 is accessed by pressing Edit when any data display is present This is the entry level screen to a Channel System and Security menus It also shows the firmware version operating in the HA40 Use the up down arrow keys to move the pointer to the desired menu and press the Edit key SETUP firmware rev Channel 1 Channel 2 Channel 3 Chonnel 4 W System Security History Fi
13. useful when one channel s alarm has more significance than the others e Horn controls how activating this relay will affect the horn driver circuit connected to J2 on the motherboard Choices are NO STEADY or PULSE Warning level alarms might be set to pulse the horn and high alarms set for steady Personnel can then know which alarm level is present by hearing the pulsing or steady horn Turning Acknowledge ON not allowed on Relay 1 allows Relay 2 to be deactivated during alarm conditions by an Alarm Reset This is useful if another audible device is being driven by the relay The acknowledge feature is not available for Relay 1 since itis often used for driving a warning light and Relay 2 for driving a horn It could be dangerous if an operator acknowledged the horn AND the light since no indication of the high alarm condition would remain 2 3 2 Clock Delays Menu The HA40 monitors signals from inputs that may require varying times to stabilize after power is applied and after calibrations are complete Alarm Refresh menu allows reactivation of Acknowledged alarms after the time period expires This feature is used primarily to restart audible alarm devices after having been silenced by an acknowledge function via serial port or pressing the Alarm Reset button An entry of 0 seconds effectively disables the Alarm Refresh function 40 Technical Manual 2 8 Honeywell e Warm Up Delay menu allows setting how long al
14. Find out more www honeywellanalytics com Customer business center Americas Honeywell Analytics 404 Barclay Boulevard Lincolnshire IL 60069 Tel 1 847 955 8200 Toll free 1 800 538 0363 Fax 1 847 955 8208 detectgas honeywell com Europe Middle Easst and Africa Life Safety Distribution AG Wilstrasse 11 U11 CH 8610 Uster Switzerland Tel 41 0 1 943 4300 Fax 41 0 1 943 4398 Asia Pacific Honeywell Analytics 508 Kolon Science Valley 187 10 Guro Dong Guro Gu Seoul 152 050 Korea Tel 82 2 2025 0300 Fax 82 2 2025 029 anapitics ap honeywell com gasdetection honeywell com Europe Middle Easst and Africa ha global service honeywell com www honeywell com Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract Honeywell 1998M0742 Rev 1 August 2008 2007 Honeywell Analytics
15. HA40 4 Channel Controller Honeywell Technical Manual Version 1 04 and up HA40 4 Channel Controller Safety A WARNING Read and understand contents of this manual prior to operation Failure to do so could result in serious injury or death IMPORTANT SAFETY The following terms and symbols are used in this manual to alert the operator of important instrument operating issues A A This symbol is intended to alert the user to the presence of important operating and maintenance servicing instructions This symbol is intended to alert the user to the presence of dangerous voltage within the instrument enclosure that may be of sufficient magnitude to constitute a risk of electric shock This symbol signifies the system s ground terminal DC refers to direct current voltages VAC refers to alternating voltages A WARNINGS Shock Hazard Disconnect or turn off power before servicing this instrument NEMA 4X wall mount models should be fitted with a locking mechanism after installation to prevent access to high voltages by unauthorized personnel see Figure 4 1 Only the combustible monitor portions of this instrument have been assessed by CSA for 122 2 No 152 performance requirements for 40 Technical Manual Honeywell mA input only This equipment is suitable for use in Class Division 2 Groups A B C and D or non hazardous locations only EXPLOSION HAZARD SUBSTITUTION OF COMPONEN
16. TS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 EXPLOSION HAZARD DO NOT REPLACE FUSE UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS A CAUTIONS Use a properly rated CERTIFIED AC power mains cable installed as per local or national codes For DC powered units DC power must be from a SELV rated source A certified AC power mains disconnect or circuit breaker should be mounted near the controller and installed according applicable local and national codes If a switch is used instead of a circuit breaker a properly rated CERTIFIED fuse or current limiter is required to be installed as per local or national codes Markings for positions of the switch or breaker should state I for on and 0 for off Clean using only a damp cloth with no solvents Equipment not used as prescribed within this manual may impair overall safety Revision 1 07 08 HA40 4 Channel Controller Honeywell Table of Contents i 1 General Description 1 General 1 1 cutus aea stevie aep dba cll to ei Pa euge easel iH it E cg vile Va RR iu e P a t a d ga 1 2 1 1 Data Display SCre ein emtRRRRRe P 1 3 12A Engineering Vnt ESI iC ENTERS 1 3 122 Bar Graph SCEE Tic
17. Technical Manual 3 2 Honeywell A Universal Input Power Supply 2 Amp 250V 5x20mm fuse located under C In terminal cover DC Out WARNING For continued protection against fire replace only with same type and rating of ft 2 Amp 9 1 250V Fuse To Local Controller Circuits TB5 To optional 1 183 me 24VDCteminals 4 2 1 2 2 Pn 100221 CL 12 GND SHOCK HAZARD DC PWR AUX 100 240 VAC 77 RISK OF ELECTRICAL 45 50 60 Hz AC POWER SUPPLY INPUT OUTPUT TURN OFF POWER ory al primit povan BEFORE SERVICING THE EQUIPMENT POWER SHOCK DISCONNECT OR Figure 3 1 DC Power Supply Schematic TB2 offers field terminals for a remote alarm reset switch The motherboard also includes alarm relays 1 amp 2 K1 amp K2 and their indicating LED s TB4 provides field wiring terminals for these relays TB5 is for connection to the 85 240 VAC power source J2 is a 2 pin connector for powering the optional part 1000 1892 audible annunciator Revision 1 08 08 HA40 4 Channel Controller IRS R85 ETHERNET OPTION u3 E co SENSOR INPUT OPTION Combination Cat bead Toxic 10 0216 Dual Toxic 10 0220 Dual 4 20mA 10 0221 Each Input option listed may also be configured for 4 20mA Inputs See drawings for details on each ACL ACN Universal Switching
18. alarm Acknowledge A dedicated horn driver circuit for a local audible annunciator is also standard Two standard 5 amp alarm relays are configurable via the alarm voting menu to make relays trip based on various alarm combinations A real Time Clock and Calendar are also standard Options such as 4 20mA outputs discrete relays for each alarm and audible annunciators are easily added RS 485 Modbus RTU or Ethernet Modbus TCP ports are also available for sending data to PC s PLC s DCS s or other Honeywell Analytics controllers A 128 x 64 pixel graphic LCD readout displays monitored data as bar graphs 30 minute trends and engineering units System configuration is via user friendly menus and all configuration data is retained in non volatile memory during power interruptions The HA40 front panel is shown in Figure 1 1 displaying the bar graph data screen The five keypad symbols below the display are magnetically activated using the supplied magnetic wand without opening the enclosure Opening the enclosure door provides access to the keypad buttons as shown in Figure 1 2 40 Technical Manual 1 2 Honeywell Figure 1 2 Front Panel Display open enclosure Revision 1 08 08 HA40 4 Channel Controller 1 1 Data Display Screens The HA40 Controller offers three modes for displaying monitored data shown in Figure 1 4 Ch Trend Screen Choe 38 1 r
19. arm relays remain disabled after power is applied Cal Delay determines how long alarm relays are inhibited after completing a calibration Time and Date menu items are for setting the correct time and date The HA40 is equipped with a 24 hour clock and calendar Time of day must be entered in 24 hour mode For example 6 00 00 PM z is indicated as18 00 00 CLOCK DELAYS Alarm Refresh Warm Up Delay s 64s Cal Delay 68s Time 17 34 22 Date 08719707 Figure 2 9 Clock Delays Menu 2 3 3 COMM Port Remote ID Menu The system Remote ID menu allows setting RTU address for the optional slave Modbus serial port requires 10 0253 Modbus option PCB see Section 3 2 This slave port may be used to transfer HA40 data to a host device such as a PC PLC DCS or even other Honeywell Analytics controllers such as the 16 Channel HA71 The slave port is addressable allowing many HA40 controllers to be connected to a single RS 485 cable A converter is available to make this port also compatible with Ethernet TCP IP networks SVSTEM SETUP Relas Clock Delays Remote Id 001 Analog Setur Horn Ac knowledge Track Negative NO Figure 2 10 COMM Port ID Remote Menu Revision 1 07 08 HA40 4 Channel Controller Honeywell 2 3 4 Analog Setup Menu 2 3 5 Horn Acknowledge Menu The system ANALOG SETUP menu allows setting the 12 bit A D 2 on the motherboard shown in Figure 3 2 is the driver output for analo
20. board provide a maximum of 350mA output power for powering of auxiliary external devices such as relays lamps or transmitters see Figure 3 1 Power consumed from these terminals must be included when calculating system power consumption 10 0221 4 Analog Input PCB option add wattage for each monitor connected to this board s 24 VDC terminals Some applications require HA 40 controllers to source power for high power monitors If the integral 15 watt power in not enough a 24VDC 50 watt power supply UL rated for Div 2 hazardous areas is available This option is also available with a Div 1 enclosure if an explosion proof enclosure is required See Section 5 Specifications A WARNING A backup or external DC power source DOES NOT source auxiliary power output see figure 3 1 TB3 HA40 Technical Manual 1 4 Honeywell 1 3 2 Relays Two mechanical dry contact Common Form C relays are standard and may be mapped to various alarm events as described in Section 2 3 1 HA40 s may also be equipped with optional solid state common Form A relays see Section 5 Specifications for details in applications requiring non arcing switching Solid state relays are recommended for switching of highly inductive loads A six mechanical dry contact Discrete Relay option board see Section 3 1 6 provides dedicated Form C relays for ALARM 1 ALARM 2 and FAULT for all channels A WARNING All mechanical dry contact relays a
21. cit tag eM a REEL AH2E Ft RAF E AKDar ELENA RU I A Dice LP KH UG Td RR HER OM UM a iUa MU b 1 3 123 mend SiE ume 1 3 1 3 Specifications RR 1 3 TESSUTO MEM ica cn hi ae ec tli ia ud 1 3 IEE aci ic i ie kt aa Dc en eaten ela 1 4 13 3 Ambient Temperature Range enw ns cn i ll kn ace ea iS naia 1 4 dal ga us Rem 1 4 a ae ERREUR elma 1 4 1 3 6 Housings instalation Oe uo Re 1 5 AN 0 C 191 Ez 1 5 1 3 3 Ambient Temperature Range ccccccccceeceeeceee cece cece eee eee eee eee eee eee eee 1 5 134 ar ca rr err 1 5 ee e nt ener rr 1 5 1 3 6 Housings Installation Cate icai ttes cde tutta 1 5 Approval RE ERE E ERE ERE EE 1 5 HA40 Technical Manual ii Revision 1 08 08 HA40 4 Channel Controller Honeywell 2 Operation Aemilium TERN 2 2 2 1 Setup Menu Gonfiguratio Mi in 2 2 2 2 Changing Menu Variables Using the Keypad sccccsssecesssneeeesssnnneeeesnsneeeensseneesensenseeessseneeesennaeeeensenecensssneees 2 3 Conigurat on MENUS crassi ch kt ei al hla ace 2 3 2 2 2 Channel ENTIME MU arasin ea ee ere a t addens ee eee 2 3 2 2 3 Faulty Alar
22. dition Operators should recognize new alarms by a flashing LED Alarm Reset also acknowledges or deactivates audible devices driven by the AUDIBLE ALARM option connector J2 see Figure 3 2 2 2 4 Configure Menu To Define Channel The next menu option after the Alarm menu is Configure It allows setting Name and EUNIT 10 digit ASCII fields defines the measurement range with ZERO amp SPAN entries number of Decimal Points of resolution the reading will have and if the channel is Active CHANNEL x CONFIG We Name digits EUHIT digits Zero a Sran 166 Decimal Pts a Channel Active YES Figure 2 4 Configure Menu to Define Channel Revision 1 07 08 HA40 4 Channel Controller Name Eunits ASCII Data Fields The first two items in this menu are for entering the 10 character channel Name and engineering unit ASCII fields Name should describe the channel s data in user terminology such as tag or other description Eunits should define the units of measure for what this channel is to display Section 2 6 describes how to modify these fields using the keypad Input Measurement Range The Zero Span menu options allow configuration of the measurement range displayed by this channel Measurement Range defines the range of the input signal s engineering units For example if a channel s input is 4 20mA from a transmitter monitoring O to 10ppm chlorine then the Zero value should equal 0 000 and the Span valu
23. e equal 10 00 Four digits must be entered so trailing 0 s may appear here that are not displayed on other data screens These menus work hand in hand with the Min Max Raw Counts menus described in section 2 7 4 Decimal Point Resolution Resolution of the displayed channel value is configured in the Decimal Pts menu by setting the number of digits trailing the decimal point Displayed readings are limited to a maximum of four digits with a polarity sign Auto ranging displays the highest resolution allowed by this menu s decimal point entry For example a range of 0 to 100ppm and two decimal points reads 0 00 at Oppm and 100 0 at 100ppm This may be undesirable due to the high resolution at zero unless the sensor s output is extremely stable If decimal points are limited to one the Oppm reading becomes 0 0 and the 100ppm reading remains 100 0 Resolution may be limited further by setting decimal points to 0 where in the above example Oppm reads 0 and 100ppm reads 100 HA40 Technical Manual 2 5 Honeywell Turning Off Unused Channels The Channel Active menu option asks if this channel is to be utilized NO causes the controller to never process inputs applied to this channel and no alarms are tripped or data displayed Inactive channels have a line drawn through them on the Setup screen to indicate they are turned off Revision 1 07 08 HA40 4 Channel Controller 2 2 5 Cal Setup Menu The CAL SETUP feature supports pushbut
24. ed with inductive loads to prevent RFI noise spikes AC or DC power supplies to relays on the 10 0222 Discrete Relay PCB option must be the same for each relay Example 24VDC should not be the power switched by one relay and 115VAC by others Revision 1 08 08 HA40 4 Channel Controller 2220 01 Assy o 40 Technical Manual pnd S 8 o a 8 2 zx 5 2 Note When installed this option blocks access to the fuse and must be remove to replace a blown fuse WARNING For continued protection against fire replace only with same type and rating of fuse K1 K2 K3 K4 KS amp K6 are programmable as described in section 2 3 1 TB1 terminals 1 4 7 10 13 amp 16 are Normally Open Contacts for K1 K6 TB1 terminals 2 5 8 11 14 amp 17 are Normally Closed Contacts for K1 K6 TB1 terminals 3 6 9 12 15 amp 18 are Common pole Contacts for K1 K6 Contacts are rated for 5 amp resistive loads Arc suppressing snubber devices should be used for switching inductive loads Figure 3 5 Optional Discrete Relay PCB s P N 10 0222 Honeywell 3 1 4 Optional 4 20mA Analog Output Board P N 10 0308 An optional 4 20mA analog output board shown in Figure 3 6 may be added Each channel s output will transmit 4mA for 0 readings and 20mA for 100 readings Make certain that the mA loop output is set to LATCHING on reading devices connected to the HA40 If the HA40 primary power is 100
25. elay 3 4 2 134 Optional d 20A Analog Output BOSE ht i ne iit ha a lat 3 5 42 MODBUS RS 232 RS 485 Interface ODIO totae aate Gedani Rn ads 3 6 421 MODBUS Register And Function Code Summary sisaan 3 6 4 Enclosures aA Ao T EET ett cate anata ai CM EN Mt MER A TE 4 2 4 1 HA4ZON4 NEMA 4X Wall Mount UNE onis ck ik xa n cu 4 2 4 2 HA40XP NEMA 7 Explosion Proof Wall Mount Enclosure eeeeeee eere 4 2 5 Parts List 5 Parts E E dn oxi asde ies E A NN REM ED GR ED di EN NN MEE 5 2 6 Specifications 5 Specifications E 6 2 7 Warranty Honeywell Analytics Warranty Stalemoel india etta ata innu thin eo co in in e Ghana na e eaae ceu Ds nr Chemin 7 2 HA40 Technical Manual iv Revision 1 08 08 HA40 4 Channel Controller Honeywell 1 General Description HA40 Technical Manual 1 1 Revision 1 08 08 HA40 4 Channel Controller 1 General Description The Honeywell Analytics HA40 Quad Channel Controller is designed to display and control alarm event switching for four inputs Inputs are typically voltage or 4 20mA current from transmitters monitors or other analog output devices The HA40 is equipped with a Fault and three alarm levels per channel with features such as ON OFF delays latching relays and
26. em CO Engrg Unit Screen 25 EngraUnits LEL FL 20 9 75 1 OxwS9el 0 n Bar Graph Screen Press Next returns to EUnit Screen cs Trend Screen shows most recent 30 Engrg Unit Screen has flashing alarm icons for Als 82 R3 FL fail Menu Item in the SYSTEM group controls these reading display or block negative values Graph Screen has lines across bars to graphically indicate monitored values relative to their alarm set points minutes trend one channel per screen Press NEXT key to advance to next channel Alarm levels shown as dashed lines across each screen Figure 1 4 Data Display Screens 1 2 1 Engineering Unit Screen The Engineering Unit screen shown in Figure 1 4 allows each channel s value and its 10 digit Eunits tag to be viewed simultaneously A1 A2 A3 FL icons at lower right of each reading flash if ALARM 1 2 3 or FAULT alarms activate for this channel 1 2 2 Bar Graph Screen Values are displayed graphically as bar graphs with alarm levels indicated by vertical dashed lines across each bar The bar graph screen is very useful for emphasizing current reading relative to the channel s alarm set point Live readings and their Eunits tag appear above each bar graph 1 2 3 Trend Screen The HA40 also provides 30 minute trend screens for each channel as shown in Figure 1 4 Live readings and their Eunits tag are
27. ever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers the controller and parts sold to the Buyer only by authorized distributors dealers and representatives as appointed by Honeywell Analytics This warranty does not cover defects attributable to improper installation repair by an unauthorized person or the use of unauthorized accessories parts on the product A warranty claim will only be accepted if a proof of purchase is submitted and all conditions obtained within this Warranty are met Honeywell Analytics reserves the right to validate any warranty claim prior to processing Upon acceptance of a warranty claim Honeywell Analytics will repair or replace the defective product free of charge The initial warranty period is not extended by virtue of any works carried out there after Instruments which have been repaired or replaced during the warranty period are warranted for the remainder of the unexpired portion of the original warranty period Honeywell Analytics is released from all obligations under its warranty in the event repairs or modifications are made by persons other than its own authorized personnel unless such work is authorized in writing by Honeywell Analytics Honeywell Analytics reserves the right to change this policy at any time Contact Honeywell Analytics for the most current warranty information Revision 1 07 08
28. from the date of first turn on or 18 months from delivery from Honeywell Analytics to the customer whichever is less During this period Honeywell Analytics will repair or replace defective parts on an exchange basis F O B to approved service centers on a global basis This warranty does not cover damage caused by accident abuse abnormal operating conditions or extreme poisoning of the sensor cartridge Defective equipment must be returned to Honeywell Analytics for repair Before returning materials for repair or replacement the Customer must obtain a Service Event Number SE by contacting Honeywell Analytics Service in advance include a detailed report stating the nature of the defect and ship the equipment prepaid to Honeywell Analytics factory If no detail report is included Honeywell Analytics reserves the right to charge an investigative fee prices available upon request before any repair or replacement is performed Returned goods must detail the Service Event Number SE clearly on the package Service in the field or at the customer s premises is not covered under these warranty terms Time and travel expenses for on site warranty services will be charged at Honeywell Analytics normal billing rates Contact your Honeywell Analytics representative for information on available Service Contracts HA40 Technical Manual 7 2 Honeywell Honeywell Analytics shall not be liable for any loss or damage whatsoever or howso
29. g to digital counts and the 10 bit D A digital to analog counts part 1000 1892 optional 100dB piezo Fault Alarm1 Alarm 2 amp for each of the four channels The live A D counts value for the channel Alarm 3 menu options shown in Figure 2 12 allow programming of selected is also shown on the bottom of this screen which alarms affect this piezo and whether by pulse or steady tones The default setting for A D counts is 800 for Min and 4000 for The 40 display PCB is also equipped with a small audible piezo This is based upon 0 20mA input providing 0 4000 counts or 200 that chirps when keys are pressed providing an audible feedback to counts per mA input the operator It also may be set to audibly indicate alarm conditions by entering ON into the Local Piezo menu item in Figure 2 12 This e A D Min Max Raw counts menu entries define the input counts piezo will then mimic the optional 100dB horn value that cause Zero and Span readings as described in Input Measurement Range The default settings for each channel are 800 to 4000 counts because the HA40 4 20mA input PCB has a 12 bit analog to digital converter that yields 200 counts per milliamp input Standard 4 20mA inputs yield 800 counts at 4mA and 4000 counts at 20mA However if a special application required the Zero reading at 6mA input and the Span reading at 18mA input the correct A D Min Max Raw counts menu entries would become 1200 to 3600 00 e D A Min
30. gure 2 1 Setup Configuration Menu 2 2 2 Channel Setup Entry Menu The Channel x SETUP menu shown in Figure 2 18 allows configuration of all variables for the selected channel These are Fault Alarm 1 Alarm 2 Alarm 3 Configure and CAL Setup Channel x SETUP Fault Alarm 1 Alarm 2 Alarm 3 Configure CAL Setup Figure 2 2 Channel Setup Entry Menu Revision 1 07 08 HA40 4 Channel Controller 2 2 3 Fault Alarm 1 Alarm 2 Alarm Set Up Menus Alarm 1 2 and 3 have identical menus The only difference between each is that A1 front panel LED indicators are yellow while A2 and A3 are red Typical applications often have A1 set at a WARN level A2 at a HIGH level and A3 at a higher SHUT DOWN level However it is important to understand there is no functional difference between A1 A2 and A3 since their configuration menus are identical only one is shown in Figure 2 19 The Fault menu is identical to A1 A2 except Fault alarms are always low trips alarm activates as input goes below the set point and Fault alarms may not be set for latching operation FRULT Setur Rlarm x Setur W Fault Level 18 We Set Point 20 ON Delay Os ON Delay s OFF Delay OFF Delay am Low Trip NO Latching NO Figure 2 3 Alarm Fault Setup Menu Set Point is entered in engineering units and determines the value at which the alarm trips For example if a channel monitors 0 50 ppm H S and
31. ic variables Channel variables affect only the specific channel selected while System variables are related to features not specific to any channel 40 Technical Manual 2 2 Honeywell QUAD Channel Controller Menu Tree Engrg Unit Screen Ch Trend Screen Graph Screen EnQrgUnita 74 Preis Next ratama to Screen FALLT Setur Fault Level 10 ON Delas s OFF Delaw n lam 1 2 3 monus are denial Press Edit to enter menu levels amp Next to reverse direction Press Edit Select tem pees Edi Clock Delaus Remote 19 Analogs Setum Hoen Rc knowledge Track Negative CHRMMEL CONFIG 10 919142 16 divite Nane guar Seon Decinal Pts e Channel Rctive VES Alar Refresh Os Vsem Ue Dele Cal Delay 110107 02 50 19 2910 110107 82 21247 LCLACK 110107 02112122 Cn2W1I 102407 23 36 56 Ch410 HISTORY rec cafa uo mas 102407 2310115 Ch4AI reai bene events wuch os Ame Tres Alam 102407 25 56 52 Ch4azo Ackrowindy rare passing Aam Reset 102407 2313611 Ch4R20 tation Cabtestions amp Power Apc Bose teser Chas Ch x CAL Calibrate Zero Gas Span Gas 5 Set UNITY Bain CAL Offset 9 000 CRL Gain 1 008 Revision 1 07 08 HA40 4 Channel Controller 2 2 Changing Menu Variables Using the Keypad Magnetic Keypad Keypad buttons behind door Upon entering a menu a
32. m 1 Alarm 2 Alarm 3 Set Up MOLIS rine 2 4 224A Contigure Menu To Define ha kaa ie e le 2 4 Name EES ASCI Data a ee le ld a a 2 5 Input Measurement AANG hi a ll wc ih 2 5 Decimal xit Ea oll Luo RR 2 5 o STR hhh ht al a cee 2 5 22 IF Nc hc at a alla ae tine dc i ihe cect 2 6 Pe hike th nh Sa a cca sa eee iain tsar oa ect 2 6 23 System ConfigurEdlion hate aceasta eed eens Lele tet al absent ausa 2 7 2 5 1 Standard Optional Relay Setup cin dd 2 7 2 2 ii be D tp RE cdidit 2 8 COMM Port Hemole ID d vadit ba tcd cdd dd 2 8 28 Aog Setup MENU ssa bcd C pa bd td ib M SL a addo 2 9 2 2 5 Horn Acknowledge abaci uisi uc didici cd cl lp Rib b dt 2 9 2 4 System Security ln ni ml a E E iens adam ERU dn 2 10 HA40 Technical Manual iii Revision 1 08 08 HA40 4 Channel Controller Honeywell 3 Motherboard Interface PCB a ee oe eee epee eee ere 3 2 oem 9 ee Analog oput eee en ee ducant eee eee eee ere teres 3 4 31S tonal R
33. nal 100 relays 350mA MAX diode snubber devices Important GND terminal primary power source than 10 feet amp shielded decibel piezo see Figure 3 0 when switching inductive must be tied to earth TIE 5 GND to EARTH if longer than 2 feet annunciator loads for correct shielding of incoming signals SHOCK HAZARD RISK OF ELECTRICAL SHOCK DISCONNECT OR TURN OFF POWER BEFORE SERVICING THE EQUIPMENT Figure 3 2 Motherboard Relays and Terminals 40 Technical Manual Honeywell 3 1 Input Output Optional PCB s P1 P2 and P3 connectors on the motherboard offer unique positions for I O options described in this section A screen appears briefly after power up indicating what options types are connected 3 3 Revision 1 08 08 HA40 4 Channel Controller 3 1 2 Optional Analog Input PCB P N 10 0221 Transmitter input PCB option 10 0298 shown in Figure 3 3 is available for interfacing the HA40 to field transmitters with 4 20mA or voltage outputs 0 2 VDC max TB1 amp TB2 provide Channel 24VDC HI and LO terminals for receiving analog inputs R1 R2 R3 amp R4 are 100 ohm precision socketed termination resistors connected between each channel s HI amp LO input terminals These may be removed if voltage inputs are to be applied Figure 3 4 shows correct wiring for both 2 wire and 3 wire transmitters TB3 provides the dedicated failsafe 5 amp form C common FAULT relay i
34. ned as 1 10 100 or 1000 for 2 2 6 decimal position of 1 2 3 or 4 where 123 4 would return the devisor value 10 CHAN2 ALARM3 BIT7 Chan 1 Zero Real 41001 NA FAULT BIT8 E i x CHAN3 ALARM1 BIT9 Chan 1 Zero Divisor 41002 3 NA ALARM2 BIT10 Chan 1 Span Real 41003 3 NA CHANS ALARM3 BIT11 Chan 1 Span Divisor 41004 3 NA CHAN4 FAULT BITI2 Chan 1 Alarm 1 Real 41005 3 NA CHAN4 ALARM1 BIT13 Chan 1 Alam 1 Divi m NA CHAN4 ALARM2 BIT14 NEM E NR CHAN4 ALARM3 BIT15 Chan 1 Alarm 2 Real 41007 3 NA HA40 Technical Manual 3 8 Revision 1 08 08 HA40 4 Channel Controller Chan 1 Alarm 2 Divisor 41008 3 NA Chan 1 Alarm 3 Real 41009 3 NA Chan 1 Alarm 3 Divisor 41010 3 NA Chan 2 Zero Real 41011 3 NA Chan 2 Zero Divisor 41012 3 NA Chan 2 Span Real 41013 3 NA Chan 2 Span Divisor 41014 3 NA Chan 2 Alarm 1 Real 41015 3 NA Chan 2 Alarm 1 Divisor 41016 3 NA Chan 2 Alarm 2 Real 41017 3 NA Chan 2 Alarm 2 Divisor 41018 3 NA Chan 2 Alarm 3 Real 41019 3 NA Chan 2 Alarm 3 Divisor 41020 3 NA Chan 3 Zero Real 41021 3 NA Chan 3 Zero Divisor 41022 3 NA Chan 3 Span Real 41023 3 NA Chan 3 Span Divisor 41024 3 NA Chan 3 Alarm 1 Real 41025 3 NA Chan 3 Alarm 1 Divisor 41026 3 NA Chan 3 Alarm 2 Real 41027 3 NA Chan 3 Alarm 2 Divisor 41028 3 NA Chan 3 Alarm 3 Real 41029 3 NA Chan 3 Alarm 3 Divisor 41030 3 NA Chan 4 Zero Real 41031 3 NA Chan 4 Zero Divis
35. nu Select the relay to be configured by pointing the arrow at the top menu item and pressing Edit The field will scroll through all eight possible relays 2 standard and 6 optional RELAY SETUP Standard Relay 1 Fault Votes Alarm 1 Votes 2 Alarm 2 Votes 1 Alarm 3 Votes Failsafe NO Over Ride ChiR2 Figure 2 8 Relay Setup Menu Fault Alarm 1 Alarm 2 Alarm 3 menus Figure 2 8 offer additional voting flexibility by controlling the channel alarm combinations that will trip the selected relay Each Votes entry requires the specified quantity of that alarm to be active before this relay activates As illustrated in Figure 2 24 Standard Relay 1 activates when any 2 channels have Alarm 1 conditions PLUS any one channel has an Alarm 2 condition Fault Votes and Alarm Votes values are 0 therefore Fault and Alarm conditions will not affect this relay Failsafe set for YES causes this relay to be energized when its voting requirements are false no alarm condition and de energized when the alarm vote requirements are true The primary benefit of failsafe is loss of power places the relay contacts into the alarm condition Revision 1 07 08 HA40 4 Channel Controller Over Ride menu allows entering one of the 16 different alarms that will trip this relay regardless of the Votes entries There are four alarms per channel and four channels and any one of these alarms may be used as the Over Ride This feature is
36. occurred CAL MODE automatically exits if no keystroke is detected after 5 minutes 40 Technical Manual 2 6 Honeywell Use the following step by step procedure to perform ZERO and SPAN calibrations 1 To enter the CAL SETUP from any data display press the dual purpose down arrow CAL key then use the up down arrow keys to select the channel to calibrate 2 Stimulate the monitor to be calibrated with an appropriate ZERO calibration standard Observe the screen s live reading and when it is stable press the Edit key to perform the ZERO calibration 3 If the ZERO calibration is successful CAL SETUP automatically proceeds to the SPAN check 4 Apply the correct SPAN calibration standard After the reading is stable press the Edit key to perform a SPAN calibration A WARNING The SPAN calibration standard used must match the value specified since this is the reading the HA40 will indicate after a successful SPAN calibration The SPAN calibration value may be edited if it becomes necessary to apply a different calibration standard to set SPAN see Span Calibration in section 2 2 5 5 If the SPAN calibration is successful the display flashes REMOVE CAL GAS and starts the CAL DELAY 6 CAL SETUP is complete after the end of the CAL DELAY The flow chart in Figure 2 6 illustrates the above procedure UP CAL Next amp Edit labels indicate keystrokes down arrow CAL is a dual purpose key The CAL SETUP information sc
37. or 41032 3 NA Chan 4 Span Real 41033 3 NA Chan 4 Span Divisor 41034 3 NA Chan 4 Alarm 1 Real 41035 3 NA Chan 4 Alarm 1 Divisor 41036 3 NA HA40 Technical Manual 3 9 Honeywell Chan 4 Alarm 2 Real 41037 3 NA Chan 4 Alarm 2 Divisor 41038 3 NA Chan 4 Alarm 3 Real 41039 3 NA Chan 4 Alarm 3 Divisor 41040 3 NA Memory ASCII Strings User Info Chan 1 40401 40405 3 NA User Info Chan 2 40406 40410 3 NA User Info Chan 3 40411 40415 3 NA User Info Chan 4 40416 40420 3 NA 10 ASCII characters 2 per register assigned to the unit identifier read as bytes EUNITS Chan 1 40421 40425 3 NA EUNITS Chan 2 40426 40430 3 NA EUNITS Chan 3 40431 40435 3 NA EUNITS Chan 4 40436 40440 3 NA 10 ASCII characters 2 per register assigned to the engineering units read as bytes Chan 1 ASCII Reading 40441 40443 3 NA Chan 2 ASCII Reading 40444 40446 3 NA Chan 3 ASCII Reading 40447 40449 3 NA Chan 4 ASCII Reading 40450 40452 3 NA 6 ASCII characters 2 per register reflecting the display readout Firmware Version Version 40453 40455 3 NA 4 ASCII characters 2 per register reflecting the firmware version Revision 1 08 08 HA40 4 Channel Controller Honeywell 4 Enclosures HA40 Technical Manual 4 1 Revision 1 06 08 HA40 4 Channel Controller 4 Enclosures 4 1 HA40N4 NEMA 4X Wall Mount Enclosure The HA40 01 wall mount NEMA 4X enclosure is
38. re rated at 5 Amp for 28 VDC and 250 VAC RESISTIVE loads IMPORTANT Appropriate diode DC loads or MOV AC loads snubber devices must be installed with inductive loads to prevent RFI noise spikes Optional solid state relays are rated at 2 Amp 12 280 VAC 600Vpk Relay wiring should be kept separate from low level signal wiring 1 3 3 Ambient Temperature Range 25 to 50 degrees C 1 3 4 Humidity Range 0 to 90 R H Non Condensing 1 3 5 Altitude Recommended up to 2000 meters Revision 1 08 08 HA40 4 Channel Controller Honeywell 1 3 6 Housings Installation Categories 1 3 6 Housings Installation Categories NEMA 4X wall mount DIV 2 Groups A B C D Category Il and e e NEMA 4X wall mount DIV 2 Groups A B C D Category and pollution degree 3 NEMA 4X IP66 NEMA 7 wall mount for DIV pollution degree 3 NEMA 4X IP66 1 amp 2 Groups B C D includes o ring in door to satisfy NEMA 4 e NEMA 7 wall mount for DIV 1 amp 2 Groups B C D includes rating Includes standard non intrusive magnetic keypad o ring in door to satisfy NEMA 4 rating 1 3 7 Approvals Includes standard non intrusive magnetic keypad CSA C22 2 No 152 for combustibles using mA input e CSA C22 2 No 1010 1 and ISA 82 02 UL 1604 C22 2 No 213 Div 2 Groups A B C D CSA C222 No 152 for combustibles 1 3 3 Ambient Temperature Range e EN55011 amp EN61000 CE Mark CSA File 219995 and 25 to 50 degrees C may be seen at www CSA International org
39. reen top of the chart is available for advanced users to see Offset Gain calibration constants and live analog to digital converter A D counts Span set point calibration values may also be edited from this screen Holding the up key for 5 seconds during CAL SETUP displays this screen Revision 1 07 08 HA40 4 Channel Controller Unity Gain may be used at anytime to cancel incorrect calibrations and start again Unity means Offset 0 00 and Gain 1 00 ANY DATA DISPLAY Back to DATA DISPLAY EDIT If SPAN Cal OK If SPAN Cal Faits PAN CA Successful Figure 2 6 Cal Flow Chart 2 3 System Configuration Menus Several items needing configuration are not specific to any channel but affect the entire HA40 system These are located in the SYSTEM menus group shown in the dotted line box in Figure 2 7 System menus are accessed through the SETUP menu shown in Figure 2 23 by pointing to the desired item and pressing Edit SETUP firmware rev Channel 1 Channel 2 Channel 3 Channel 4 w System Secur ity History Figure 2 7 System Configuration Menu HA40 Technical Manual 2 7 Honeywell 2 3 1 Standard Optional Relay Setup Menus The menu shown in Figure 2 8 allows configuring of both the standard Relay 1 amp Relay 2 motherboard relays and the six optional relays on the 10 0222 discrete relay option PCB Both standard and optional relays are programmed in this me
40. shown in Figure 4 1 Non metallic enclosures are not grounded by metal conduit For internal ground points to be grounded to earth the TB5 GND terminal must have a proper earth ground connection see Figure 3 2 A CAUTION Nonmetallic enclosure does not provide grounding between conduit connections Use grounding type bushings and jumper wires All field wiring must have insulation suitable for at least 250V 347 d pe n 930 gt 3 94 f DG a 092 1 3 4 Clear Hole Conduit Entry Install terminal cover as shown with beval up to prevent leakage Bottom Conduit Entry Option Shown O 24 Shipped with cover hold down screws 2 places Keep installed if hazardous voltages are present inside the enclosure 8 92 Figure 4 1 NEMA 4X Wall Mount Enclosure 40 Technical Manual Honeywell 4 2 HA40XP NEMA 7 Explosion Proof Wall Mount Enclosure The HA40XP shown in Figure 4 2 is an aluminum NEMA 7 wall mount enclosure designed for mounting into potentially hazardous 13 00 lm 6 25 aij o Ae 14 25 8 09 o I A elo Sdo T f ican 011 2 74 P an X
41. the desired alarm level is 10 ppm the correct entry is 10 00 A one percent dead band prevents alarm chatter This means after tripping an alarm the input must move at least 1 of full scale back through the setpoint for the alarm to auto reset The ON Delay OFF Delay entries allow ON and OFF time delays affecting how long the trip point must be surpassed before an alarm event transition occurs ON delays are limited to 10 seconds while OFF delays may be as long as 120 minutes Delays are useful in many applications to prevent nuisance alarms and unwanted cycling into and out of alarm conditions HA40 Technical Manual 2 4 Honeywell e Low Trip is set for NO to increase alarms or YES to decrease alarms to determine if the alarm activates upon exceeding or falling below the set point Latching determines either manual or automatic alarm reset operation YES requires a manual Alarm Reset to unlatch the alarm even though an alarm condition no longer exists YES also causes this alarm s common relay front panel LED and optional discrete relay to latch NO allows all outputs for this alarm to automatically reset after the alarm condition clears Common alarm LED indicators on the left side of the front panel indicate the status of A1 A2 A3 alarms The common Fault LED is on the lower right side of the front panel Any new alarm event causes the associated LED to flash until an Alarm Reset occurs causing an acknowledged steady on con
42. ton calibration of zero and span values This feature should only be utilized when there are no other zero span controls within the monitoring system since it is inappropriate to calibrate a signal at more than one point Therefore if calibration will be performed at another transmitter or monitoring device the CAL SETUP feature should not be used The CAL SETUP menu allows entering the correct Zero Gas amp Span Gas set point values needed to calibrate the channel These are entered in the same engineering units as input range Ch x CAL SETUP Calibrate Zero Gas 8 8 Span Gas 50 0 Set UNITY Gain CAL Offset 4 468 CAL Gain 1 666 Figure 2 5 Cal Setup Menu 2 2 6 Calibrate Input Menu The CAL SETUP flow chart shown in Figure 2 6 is designed to make calibration quick easy and error free A successful ZERO and SPAN calibration requires only a few keystrokes Optional 4 20mA outputs if equipped transmit 1 5mA during calibration and 4mA during the subsequent CAL DELAY to prevent triggering external alarms during calibration Local HA40 alarm relays are inhibited during calibration Unintentional calibrations may be reset using the Set UNITY menu item Set UNITY resets Cal OFFSET to 0 amp Cal GAIN to 1 which is useful for returning the calibration to a known starting place Sensor aging may be monitored by recording zero and span readings at Unity Gain when the sensor is new and again later when degradation may have
43. y Relay output rating 5A 28 VDC or 250 VAC resistive load Optional relay output rating 5A 28 VDC or 250 VAC resistive load Optional milliamp loop 10 bit 4 20mA output Maximum load 750 ohms output with nominal 24 Vdc Communication RS232 Modbus Length of communication lines Operating environment Industrial Operating temperature 25 to 50 C 13 F to 122 F range Operating humidity range to 90 RH non condensing Operating altitude 2000m 6562 ft Audible alarm 100 dB Display 128 x 64 backlight graphic LCD Visual Indicators 6 LED status indicators Pollution degree N4 3 Enclosure N4 NEMA 4X Div 2 Groups A B C D Category II Enclosure XP NEMA 7 Div 1 amp 2 Groups B C D Dimensions H x W x D N4 10 32 x 8 92 x 3 17 23 62 x 22 66 x 8 05cm XP 15 10 x 13 x 6 25 36 2 x 33 x 15 88cm Weight 2 27 Kg 18 14 Kg HA40 Technical Manual 6 2 Revision 1 07 08 HA40 4 Channel Controller Honeywell 7 Warranty HA40 Technical Manual 7 1 Revision 1 07 08 HA40 4 Channel Controller Honeywell Analytics Warranty Statement All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certified to ISO 9001 As such this instrument is warranted under proper use to the original end user purchaser against any defects in materials or workmanship related failures for a period of 12 months
Download Pdf Manuals
Related Search