Honeywell YP7999A1000 User's Manual
Contents
1. 25 24 610 CONTROL MANUAL AY CONTROLINKS ALARM CONTROLINKS RESET Fig 1 Panel front dimensions in in mm Table 2 Wire Code M34890 Function Color AWG 120 VAC HOT RED 16 MTW 120 VAC NEUTRAL WHITE 16 MTW GROUND GREEN 16 MTW DRY CONTACTS YELLOW 16 MTW VDC BLUE 16 MTW 24 VAC BROWN 16 MTW TYPE K THERMOCOUPLE YELLOW RED 20 POLYVINYL FSG RESET CONTROLINKS RESET POTENTIOMETER ACTUATOR INTERFACE BELDEN 8760 BELDEN 9535 18 AWG TWISTED PAIR 24 AWG 5 CONDUCTOR DISPLAY TO TERMINAL STRIP BELDEN 9535 24 AWG 5 CONDUCTOR DISPLAY COM1 amp COM2 FROM TERM STRIP TO DEVICES TEMP CTRL MODBUS BELDEN 8770 BELDEN 8770 18 AWG 3 CONDUCTOR 18 AWG 3 CONDUCTOR 66 2060 01 Y P7999A 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL 120 1 60 EMERGENCY Li STOP 2 100 1 FU100 3 2 100 KH aTo L 3A 2 101 CONTROLINKS HONEYWELL R7999A1005 CTRL102 102 CONTROL 55103 AUTO MANUAL 4 1 5 103 E E AUTO MAN FUEL 55104 4 FUEL4 FUEL 2 6 104 L E FUEL SLCT1 ALARM ALARM 3 H 4 8 CONTROLINKS 105 L FUEL SLCT2 3 4 9 106 HIGH FIRE PRO2. to this control panel Refer to the National Electric Code and UL standard 1077 for more information on this subject Use 16 AWG MTW wire 3 Low voltage wire to the firing rate actuators must be run in separate conduit Line voltage wiring to actuators may be obtained from terminals 4 2 and GND or provided by customer Run line voltage wires in separate conduit Refer to the ML7999A uct sheet for details 4 Connect the shield ground of the ML7999A actuator s to the earth ground strip provided in the Q7999 universal subbase on the low voltage side Connect the shield at the controller end only Refer to the ML7999A product sheet for details 5 COM 2 on S7999D is wired to field terminals for customer use Customer may wire an existing Modbus capable RM78xxL burner control and or Modbus enabled UDC2500 3200 3500 controls in a daisy chain fashion to the customer terminals for dis play on the S7999D Refer to the S7999D S7800A or S7810M and UDC control product manuals for further information on wir ing and S7999D display set up 6 Installation operation and maintenance shall conform with National Fire Protection Association standards national and local codes and authorities having jurisdiction 7 For detailed device wiring information refer to the R7999 Q7999A ML7999A and S7999D1048 product sheets 66 2060 01 4 7999 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL
3. Actuator potentiometer CCW output GND 4 Ground Fuel 2 Actuator ground 3 66 2060 01 Y P7999A 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL Table 1 Field Wiring and Terminal Designation Continued To Connecting Terminal Device Description 2153 4 DR1 FGR 4th Channel Actuator DR1 command input 21634 DR2 FGR 4th Channel Actuator DR2 command input 21734 CW FGR 4th Channel Actuator potentiometer CW output 21834 S FGR 4th Channel Actuator potentiometer S output 21934 CCW FGR 4th Channel Actuator potentiometer CCW output GND34 Ground FGR 4th Channel Actuator ground 223 XmA Auxiliary 4 20mA input from Stack Water temperature sensor used for low fire hold 220 XmA Auxiliary 4 20mA input from Stack Water temperature sensor used for low fire hold 224 CmA 4 20mA input from Firing Rate control 225 CmA 4 20 input from Firing Rate control 231 2 579990 COM 2 Modbus Data terminal 2325 COM 2B 57999 COM 2 Modbus Data terminal 228 COM 2 GND 57999 COM 2 Modbus Ground terminal Carefully check field wiring and terminal designations in this document and the associated wiring diagram They are different from those of the individual components 2 The circuit protection incorporated into this control panel is designed to serve as supplemental protection only It is the respon sibility of the end user to provide appropriate protection on the service
4. Honeywell YP7999A1000 ControLinks Fuel Air Ratio Control Panel APPLICATION The Honeywell YP7999A1000 ControLinks Fuel Air Ratio Control Panel is a packaged pre wired panel that includes the R7999A ControLinks controller for linkageless fuel air ratio control The included S7999D color touchscreen interface allows commissioning of the ControLinks system as well as monitoring and control all with user friendly menus On board selector switches buttons and alarm lights are included for customer convenience The ML7999A2001 universal direct coupled actuators are purchased separately This document provides installation instructions and operation information Other applicable publications are 65 0238 R7999 ControLinks Controller 65 0240 Q7999A ControLinks Universal Wiring Sub base 65 0239 ML7999A Universal Parallel Positioning Actuator 65 0321 5799901048 System Display INSTALLATION INSTRUCTIONS FEATURES e Pre wired and ready to install e Includes the R7999A control wiring subbase and 7999D1048 touchscreen display e Commission monitor and control ControLinks through the touchscreen interface e Fuel selector switch Alarm light e Reset button e Unit shutdown Emergency stop button Auto manual switch Manual operation potentiometer e 579990 touchscreen display is Modbus ready SPECIFICATIONS Electrical Ratings 100 120 Vac 50 60 Hz Amps For individual ratings see c
5. VEN AIR CONTROLINKS CONTROL VALVE LOW FIRE 107 PROVEN VALVE CV105 11 FIELD DEVICE 108 DRIVE TO HIGH FIRE from 119 12 109 MODULATE FUEL 1 CONTROLINKS 13 CONTROL VALVE 110 DRIVE VALVE LOW FIRE CV108 14 FIELD DEVICE 111 LIMIT 9 CTREIN from 119 15 112 LIMIT CTRL OUT FUEL 2 CONTROLINKS CONTROL VALVE 113 VALVE CONTROLINKS 111 aan NOTE 2 amp 3 221 FIELD DEVICE REMOTE 114 CLR 1 80 RESET RR 2 from 119 222 A MANUAL CNTRL 3 1 4 BLU 5K OHMS 2 115 VR115 TEMP SENS FGR TEMP SENS CONTROLINKS Gin CONTROL VALVE 116 VALVE 224 GND CV113 CNTRL INPUT BLK E NOTE 2 amp 3 225 a CNTRL INPUT 117 CLR enn GND RS485 DDL 11 228 RED 1 from 130 229 119 CLR from 130 230 BLK to 105 108 111 114 120 tom 128 to 120 2 M34891 Fig 2 Wiring diagram part 1 66 2060 01 6 YP7999A 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL 4 2 Y from 119 from 119 120 SYSTEM DISPLAY POWER SUPPLY XF121 4 INPUT 120 VAC 2 121 O GND FU121 122 720 5A 227 Z OUTPUT 24VAC 226 O 123 HMI125 HONEYWELL 5799901048 SYSTEM DISPLAY 124 pannaan a Aper 126 L 127 128 TMOG GND 230 129 BLK 119 229 lt WHT to 119 130 228 ai RED to 119 131 132 133 134 135 136 M34892 Fig 3 Wiring diagram part 2 Wiring Diagram Key Wiring Notes Indicates terminals and wiring in control
6. dual components as found in the component literature 4 Restore power to the panel N CAUTION Test each limit and interlock to ensure system operates correctly as defined in the 7800 Series Checkout and Test document Form 65 0229 A WARNING Explosion and Electrical Shock Hazard Can cause serious injury death or equipment damage 1 Close all manual fuel shutoff valves before starting these tests 2 Use extreme care while testing the system Line voltage is present on most terminal connections when power is on 3 Replace all limits and interlocks that are not operating properly Do not bypass limit and interlocks YP7999A 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL TROUBLESHOOTING System Diagnostics The S7999D touchscreen interface indicates the current fault and keeps a fault history log The R7999 ControLinks control and the ML7999A Universal Parallel Positioning Actuator also have LED fault blink codes Refer to the appropriate product instruction sheet for further troubleshooting information and diagnostic codes FIELD WIRING Table 1 Field Wiring and Terminal Designation To Connecting Terminal Device Description 12 L1 Panel power 120Vac Power Supply 3A Max L1 power to circuit breaker 2 L2 Panel neutral provide disconnect means and overload protection as required GND Panel ground 43 L1 L1 customer co
7. for your application 4 Installer must be a trained experienced combustion ser vice technician 5 Disconnect the power supply before beginning installa tion to prevent electrical shock and equipment damage More than one disconnect may be involved 6 All wiring must comply with the National Electric Code NEC and any applicable local electrical codes ordi nances and regulations 7 After installation is complete check out product opera tion as provided in the appropriate product installation instructions A WARNING Fire or Explosion Hazard Can cause severe injury death or property damage To prevent possible hazardous burner operation verify safety requirements each time a controller is installed on a burner WIRING A WARNING Electrical Shock Hazard Can cause serious injury death or equipment damage Disconnect the power supply before beginning wiring to prevent electrical shock equipment and control damage More than one disconnect may be involved Ground Connection Earth ground is required for proper operation of the ControLinks system The earth ground must be capable of conducting enough current to blow the fuse or breaker in the event of an internal short Ensure the panel is bonded to a substantial earth ground Make sure that mechanically tightened joints along the ground path are free of nonconductive coatings and protected against corrosion on mating surfaces 66 2060 01 Electrical Connect
8. ions 1 Refer to the appropriate product data sheet for details 2 Wire size and length will vary depending on the compo nent Refer to the component literature for specific wire lengths sizes and type recommendations 3 Wire according to specifications following all local ordi nances and requirements 4 Field knockouts are required for the wiring When drill ing holes take care to protect the electronics from metal pieces and debris IMPORTANT Run line voltage and low voltage wiring in separate conduit to avoid signal interference Carefully check field wiring and terminal designa tions in this document and the associated wiring dia gram They are different from those of the individual components Panel Inspection After mounting and wiring but before powering the panel inspect all internal panel wire connections Each panel is fully tested at the factory however wires may loosen during transit Verify that all internal wire connections are secure from the Q7999 subbase to the components mounted on the door and the S7999D touchscreen interface Final Wiring Check and Static Checkout All wiring shall be in accordance with the National Electric Codes NEC and local electrical codes 1 Check the power supply circuit The voltage and fre quency must match the specification listed 2 Check wiring terminations and routing to ensure proper connections 3 Follow any system checkout recommendations for indi vi
9. nvenience wire point provided for 4 actuators 120Vac 50 60Hz 93 L2 L2 customer convenience wire point provided for 4 actuators GND Panel ground GND customer convenience wire point provided for 4 actuators 9 HFP High Fire Proven output from ControLinks controller to burner control 10 LFP Low Fire Proven output from ControLinks controller to burner control 11 HF High Fire drive command input from burner controller 12 MV Main Valve command input from burner controller 13 LF Low Fire drive command input from burner controller 14 LCI Limit Control Input from burner limit string including on off control LWCO high limit etc 15 LCO Limit Control Output from ControLinks controller to burner control demand interlock inputs 20034 DR1 Air Actuator DR1 command input 20134 DR2 Air Actuator DR2 command input 20234 CW Air Actuator potentiometer CW output 20334 5 Air Actuator potentiometer S output 20434 CCW Air Actuator potentiometer CCW output GND 4 Ground Air Actuator ground 20534 DR1 Fuel 1 Actuator DR1 command input 20634 DR2 Fuel 1 Actuator DR2 command input 20734 CW Fuel 1 Actuator potentiometer CW output 20834 S Fuel 1 Actuator potentiometer S output 20934 CCW Fuel 1 Actuator potentiometer CCW output GND 4 Ground Fuel 1 Actuator ground 21034 DR1 Fuel 2 Actuator DR1 command input 21134 DR2 Fuel 2 Actuator DR2 command input 2123 4 CW Fuel 2 Actuator potentiometer CW output 21334 S Fuel 2 Actuator potentiometer S output 21434 CCW Fuel 2
10. omponent literature for details Environmental Ratings Enclosure NEMA 12 For individual ratings see component literature for details Humidity Install the panel where the relative humidity never reaches the saturation point The relay module inside the panel is designed to operate in a maximum 85 percent relative humidity continuous non condensing moisture environ ment Vibration Do not install the panel where it could be subjected to vibra tion in excess of 0 5G continuous maximum vibration General Overall panel size 24 in high x 24 in wide x 8 in deep excluding door and door mounted components Panel weight approx 64 pounds Mounting holes are 0 44 in typical diameter 18 in on center 66 2060 01 Y P7999A 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL Approvals Components are individually approved by the nationally rec ognized agencies Please see component literature for details The panel has UL 508A flame control panel approval Panel is assembled and wired to the UL Stan dards INSTALLATION When Installing This Product 1 Read these instructions and the appropriate product lit erature carefully Failure to follow them could damage the product or cause a hazardous condition 2 Refer to the installation manuals and wiring diagrams provided with this panel for the embedded products 3 Check the ratings given in the instructions and on the product to make sure that the product is suitable
11. panel 1 The circuit protection incorporated into this control C main terminal block panel is designed to serve as supplemental protection only It is the responsibility of the end user to provide Indicates external wiring appropriate protection on the service to this control panel Refer to the National Electric Code and UL Stan A Indicates terminals in valves dard 1077 for more information 2 Wire to the firing rate actuator must be run in separate Indicates component terminals conduit 7 66 2060 01 Y P7999A 1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL 3 Ground shield to subbase earth ground screw on low voltage side of subbase 4 Installation operation and maintenance shall conform with National Fire Protection Association standards national and local codes and authorities having jurisdic tion 21 533 CTRL102 FUEL AIR CONTROL 1234 M34893 Fig 4 Equipment mounting panel dimensions in in mm Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Honeywell U S Registered Trademark Golden Valley MN 55422 2013 Honeywell International Inc 66 2060 01 M S 06 13 customer honeywell com Printed in United States
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