Honeywell C User's Manual
Contents
1. 60 2107 5 8 L4031A C POOL HEATER AQUASTAT CONTROLLER Heat Conductive Compound Remove excess with cloth or paper Wash with soap and water Obtain medical attention ff irritation develops or continues Inhalation is unlikely to be a route of exposure However if this does occur remove victim to fresh air and treat inkeraions symptomatically Flammability N Flammable Will burn if exposed to flame Conditions Flash Point Method gt 383 F COC Autoignition Temperature gt 600C LEL NA UEL NA Extinguishing CO2 dry chemical or foam Media Special Procedures None As in all fire situations firefighters should wear SCBA Unusual Fire amp None Aluminum powder can react with water to release flammable hydrogen gas In the form of this product Explosion this reaction is not expected Hazards Hazardous Oxides of carbon Combustion Products Sensitivity to Sensitivity to Impact Static Electricity Additional Information Spill Procedures Scrape up and dispose as solid waste in accordance with state and federal regulations Less than One Galllon Spill Procedures Not expected due to product packaging size More than One Gallon Handling and Keep container closed until ready for use Storage Procedures NA Not Applicable NE Not Established UN Unknown Page 2 of 4 9 60 2107 5 L4031A C POOL HEATER AQUASTAT CONTROLLER Heat Conductive Compound Not normally require2. Fig 5 Typical L4031 connection providing pool temperature control and high limit protection 60 2107 5 4 L4031 POOL HEATER AQUASTAT CONTROLLER POOL CONTROL GAS BURNER CONTROL POWERPILE GENERATOR REVERSE ACTING PRESSURE CONTOLLER M4538 Fig 6 Typical L4031 connection in a self generating gas system SETTING AND CHECKOUT Setting To set the control point of each control insert a screwdriver in the slotted head visible through the cover and turn the dial of each control to the desired setting Fig 7 Because systems differ the correct setting for one system may not apply to another In all cases the equipment manu facturer recommendations for setting should be followed L4031A C POOL HEATER AQUASTAT CONTROLLER Checkout A WARNING CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEATH This product is intended for use only in systems with a pressure relieve valve Always conduct a thorough checkout when the installation is complete Make sure the controller was installed and adjusted properly by putting it into operation and observing at least one complete cycle Further adjustment can then be made to provide for more exact requirements POOL CONTROL POINT SETTING SCREW HIGH LIMIT CONTROL POINT SETTING SCREW M4540 Fig 7 Internal closeup view of L4031A pool heater Aquastat Controller setting screws 60 2107 5 L4031A C POOL HEATER AQUASTAT CONTRO
3. Conductive Compound Chemical Name NA or Synonym Mfg Address 1985 Douglas Drive North ise Heat conductive material used to enhance City Minneapolis State MN ontact and heat transfer in temperature senso CAS Number 00057 11 4 07429 90 5 64742 41 2 64742 53 6 64742 65 0 68649 42 3 Lithium Hydrostearate Sebacate Complex oo AS Numbers with letters are codes for items with no valid CAS assignments PEL is OSHA Permissible Exposure Limit C indicates the standard is a Ceiling value S indicates the chemical has a Skin Contact notation TLV is Threshold Limit Value 213 indicates ingredient is reportable under SARA Title Ill Section 313 Additional Part No 120650 0 5 oz tube Part No 107408 4 oz can Part No 197007 5 gal container M S 1699 May also contain Information minute amounts of lithium and molybdenum lubricant compounds Emergency Overview ow toxicity and overall hazard Excessive skin contact may cause dermatitus Material is aluminum flake mixed with grease which will burn but is not flammable Eye Health Effects Symptoms one expected Direct contact with eye will cause irritation Skin Health Effects Symptoms Excessive contact may cause skin irritation and dermatitus Inhalation Health Effects Symptoms None expected due to form of material Ingestion Health Effects Symptoms None expected NA Not Applicable NE Not Established UN Unknown Page 1 of 4
4. Honeywell L4031A C Pool Heater Aquastat Controller PRODUCT DATA FEATURES Pool control regulates pool water temperature e L4031A pool side control is ambient temperature compensated so changes in air temperature do not affect water temperature e High limit provides shutdown protection to prevent boiler overheating e L4031A provides automatic high limit reset e L4031C requires manual high limit reset e Each limit control has its own remote bulb sensing element and snap switch for system control GENERAL The L4031A C Pool Heater Aquastat units are designed to control pool water temperatures and provide high limit boiler control Contents Generale gane ced teed sep eadegea E E E N EE 1 POAT FOS iss ccovie ce cendsticaiectee suntan seveiendbbecevbendeetscebeanencessatepeaietes 1 SPSCHICATONS ssiri aree EEE e AE EREE 2 Ordering Information ceeceeeceeeeeeeeeeeeeseeeeeeeetseeeeteeeneees 2 Installationen a a eTA 3 Setting and Checkout eceeeeeceeeeeeeeeeeeeeeteeeeeeeesneeeeeeennees 5 Material Safety Data Sheets 0 0 ceeeeeeeseeeeeeeeeereeeneeeneees 6 60 2107 5 Copyright 1995 Honeywell Inc All Rights Reserved L4031A C POOL HEATER AQUASTAT CONTROLLER SPECIFICATIONS IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances Therefore this unit may not exactly match the listed specifications Also this product is tested and calibrated
5. LLER MATERIAL SAFETY DATA SHEET MSDS ISSUED Dec 2 1986 REVISED Jan 15 1992 DS 4024 EMERGENCY TELEPHONE NO TRADE NAME lif None Put Chemical CHEMICAL NAME AND SYNONYMS Heat Conductive Compound MANUFACTURER S NAME aay aia ad ae Honeywell Inc ADDRESS Number Street 1985 Douglas Drive North City State Zip Code Minneapolis Petroleum hydrocarbon 0000A 06 7 Barium acetate tallow fatty acids complexes 68201 19 4 Aluminum as Al Pyro Powders A7429 90 5 Stearic Acid 00057 11 4 Part No 120650 0 5 oz tube Part No 107408 4 oz can Part No 197007 5 gal container M S 1699 Specific chemical identity and C A S number witheld as trade secret pursuant to 29 CFR 1910 1200 i HMIS RATING H 0 F 1 R 0 PPE Sec VII SARA 313 Reportable C Ceiling Value S Skin Notation CAS numbers prefaced by the letters A G refer to different forms of a compound for TLV and PEL purposes Numbers beginning with 0000A are PACE ID numbers not valid CAS numbers SECTION II PHYSICAL DATA BOILING POINT F VAPOR PRESSURE MM Hg VAPOR DENSITY AIR 1 SOLUBILITY IN WATER Neglble APPEARANCE AND ODOR Aluminum color semi solid material pleasant odor SECTION IV FIRE AND EXPLOSION HAZARD DATA FLASH POINT Method used 450 F COC FLAMMABLE LIMITS by Vol UEL UN EXTINGUISHING MEDIA CO2 dry chemical or foam SPECIAL FIREFIGHTING F p PROCEDURES None As in all fire situations firefighte
6. OCEDURES l l l Use absorbant material to clean up spills Place in appropriate containers for proper disposal WASTE DISPOSAL METHOD Dispose of in accordance with Local State and Federal regulations EYEWEAR CLOTHING GLOVES VENTILATION Not normally required However use chemical safety goggles or faceshield if potential for eye contact exists especially if material is heated Not normally required However remove from skin and clothing protective clothing and gloves are recommended because material is difficult to No special ventilation is required when working with this product oooO Si NAL INFORMATION __ This product is not hazardous according to DOT criteria Keep containers closed until ready for use Do not store near open flame or heat Oe a pr QT ony APPROVAL L er me eo David Downs CIH CSP he information contained herein has been developed based upon current aveilable scientific data New information may be developed from time to time which may render the conclusions of this eport obsolete Therefore no warranty is extended as to the applicability of this information to the user s intended purpose or for the consequences of its use or misuse re a Manager industrial Hygiene P DATE MBHO39 7 60 2107 5 L4031A C POOL HEATER AQUASTAT CONTROLLER Material Safety Data Sheet MSDS Emergency Telephone Information 1 888 809 3787 Trade Name Heat
7. POR EES NS All wiring must comply with local codes and ordinances CAPILLARY TUBING In all installations follow the equipment manufacturer instructions If not available use hookups in Figs 5 and 6 L4031 POOL HEATER AQUASTAT CONTROLLER POOL CONTROL EXAMPLE OF SLOTTED WASHERS ASSEMBLED REVERSE ACTING IN PAIRS PRESSURE PACKING NUT M8816 CONTOLLER GAS VALVE PILOTSTAT Fig 3 104484 Capillary compression fitting Using Immersion Well Fig 4 1 Screw the well into the boiler or pipe tapping 2 Insert the bulb into the well pushing the tubing until the bulb bottoms in the well 3 Attach the retainer clamp to the end of the well spud Loosen the draw nut and spread the jaws of the clamp with a screwdriver if necessary See Fig 4 o HEATING SWITCH PUMP SWITCH A 4 With the retainer clamp attached to a well spud be A POWER SUPPLY PROVIDE DISCONNECT MEANS AND sure jaws of clamp hook over the ridge at the end of the OVERLOAD PROTECTION AS REQUIRED spud as shown at point A adjust tubing to fit through A WHEN HIGH LIMIT AND POOL CONTROL ARE CONNECTED IN retainer clamp groove as shown at point B SERIES CURRENT DRAW OF CIRCUIT MUST NOT EXCEED 5 Tighten draw nut so retainer clamp is firmly attached to ELECTRICAL RATING OF POOL CONTROL M4539 well spud and tubing is held securely in place A CAUTION Do not secure draw nut so tightly that retainer clamp could collapse tubing
8. d However use chemical safety goggles or faceshield if potential for eye contact exists especially if material is heated Clothing Gloves Not normally required However protective clothing and gloves are recommended because material is difficult to remove from skin and clothing NE Oillwater Coefficient Odor Threshold NE Physical State Aluminum color semi solid material pleasant odor Odor and Appearance Stability Stable Incompatibility Strong oxidizing agents and halogens Decomposition Carbon dioxide carbon monoxide Polymerization Will not occur Skn mouse TD Lo 386 g kg 22W I ETA for grease component Skn mouse TDLo 480 g kg 80W I NEO for grease component Inhalation Ingestion NE NA Not Applicable NE Not Established UN Unknown Page 3 of 4 60 2107 5 10 L4031A C POOL HEATER AQUASTAT CONTROLLER Heat Conductive Compound Sensitization None Irritancy No specific data irritatant on repeated contact Teratogenicity None Reproduction None Synergistic Conditions Aggravated By Exposure Existing skin rash or dermatitus Ecological Information Chemical Hydrocarbon components will biodegrade in soil relatively persistent in water Dispose of as solid waste in accordance with Local State and Federal regulations Shipping and Not regulated by DOT Labelling Info Other Not regulated by DOT SARA Title lll include in Section 311 312 inventory reports if amounts exce
9. e controller 2 Fasten the case to a convenient wall or panel with screws through the three mounting holes in the back of the case 3 Replace cover To Install Remote Bulb Order Fittings or Wells Separately NOTE Bulb must be bottomed in well for correct response ee Bulb Compression Fitting Fig 2 Screw the fitting into boiler or pipe tapping Slide sealing washer onto bulb Insert bulb into boiler fitting until bulb bottoms Slide split sleeve into fitting Place clamps A and B on assembly so sleeve is drawn into fitting when screws are tightened OENES NOTE Make sure that nub on clamp A engages space between sleeve and clamp 6 Tighten clamp screws evenly 60 2107 5 L4031A C POOL HEATER AQUASTAT CONTROLLER CLAMP B CLAMP A CLAMP SCREWS 2 1 BULB BULB A OE WASHER SPREAD JAWS TO FIT OVER RIDGE ON SPUD OF WELL INSERTION LENGTH APPROX 3 3 16 in 81 mm TL SCREWDRIVER SPLIT SLEEVE M8815 Fig 2 104486 Bulb compression fitting Using Capillary Compression Fitting Fig 3 Screw fitting into boiler or pipe tapping Place packing nut on tubing Slide bulb completely through fitting Place composition disk and four slotted brass washers on tubing in the order shown in Fig 3 Turn brass washers so that slots are 180 degrees apart 5 Slide seal assembly into fitting and tighten packing nut PON Fig 4 Immersion well fitting IMMERSION BULB Wiring
10. ed 10000 Regulatory pounds not regulated under Sections 301 Aluminum compounds regulated under Section 313 Not regulated in Information California Prop 65 Ingredients listed in TOSCA Inventory Regulated by OSHA Hazard Communication 1910 1200 Keep containers closed until ready for use Do not store near open flame or heat The information contained herein has been developed based upon current available scientific data New information may be developed from time to time which may render the conclusions of this report obsolete Therefore no warranty is extended as to the applicability of this information to the user s intended purpose or for the consequences of its use or misuse NA Not Applicable NE Not Established UN Unknown Page 4 of 4 11 60 2107 5 Honeywell Home and Building Control Home and Building Control Honeywell Inc Honeywell Limited Honeywell Limit e Honeywell Plaza 740 Ellesmere Road P O Box 524 Scarborough Ontario Minneapolis MN 55408 0524 MIP 2V9 60 2107 5 J H Rev 5 95 Printed in U S A Helping You Control Your World QUALITY IS KEY customer honeywell com
11. ities of the world 60 2107 5 Optional Specifications L4031A Pool control dial marked WARMER COOLER High limit capillary exiting from top or bottom of case Pool control range 53 F to 107 F 12 C to 42 C 100 F to 240 F 38 C to 116 C Factory set pool control limits set at 115 F 180 F and 200 F 46 C 82 C and 93 C 5 F 3 C differential on pool control Adjustable differential on high limit control Factory high limit stops set at 140 F 145 F 180 F 195 F 200 F and 210 F 60 C 63 C 82 C 91 C 93 C and 99 C Capillary lengths available at 16 1 2 high limit only 18 30 pool control only 33 40 and 96 in 419 457 762 838 1016 and 2438 mm Case marked Tankstat No openings in cover Less dial stops on pool control or both sides No opening over high limit dial With adjusting knob on pool control less jumper L4031C Factory high limit stop set at 250 F 121 C NOTE Not all combinations of options are available For information contact your Honeywell Sales Representative or TRADELINE Dealer SIDE VIEW FRONT VIEW 3 8 10 DIA 11 16 17 4 1 2 114 5 7 8 149 a 2 1 4 57 ae h 3 3 8 86 4 1 8 105 gt M4537 Fig 1 Dimensions of L4031 in in mm INSTALLATION A WARNING CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEATH This product is inte
12. ly Length of Capillary Standard each 66 in 1676 mm Case Dimensions See Fig 1 Switch Action Each control opens on a temperature rise Control Point Setting Visible scale that can be set with an external screwdriver adjustment Finish Gray Mounting Means Three holes in back of case Wiring Knockouts Four for 1 2 in conduit Approvals Underwriters Laboratories Inc Component Recognized File Number M466 Guide Number MBPR2 American Gas Association Design Certified Report 23 11B L4031A only Canadian Standards Association Certified File Number LR1620 Guide Number 400 E O L4031A only When purchasing replacement and modernization products from your TRADELINE Wholesaler or your distributor refer to the Tradeline Catalog or price sheets for complete ordering number or specify 1 Order number 2 Compression fittings or immersion wells if desired 3 Optional specifications if desired If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Residential Sales Office check the white pages of your phone directory 2 Residential Division Customer Relations Honeywell 1885 Douglas Drive North Minneapolis Minnesota 55422 4386 In Canada Honeywell Limited Honeywell Limit e 35 Dynamic Drive Scarborough Ontario M1V 4Z9 International Sales and Service offices in all principal c
13. nded for use only in systems with a pressure relief valve L4031A C POOL HEATER AQUASTAT CONTROLLER When Installing this Product Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition Check the ratings given in the instructions and on the product to make sure the product is suitable for your application Installer must be a trained experienced service technician After installation is complete check out product operation as provided in these instructions CAUTION Disconnect power supply before beginning installation to prevent electrical shock or equipment damage The L4031 can be mounted either vertically or horizontally on a wall or panel or directly on a tank This device can be installed with the case and bulbs as far apart as the tubing permits In all cases the equipment manufacturer directions should be followed if available If not follow the general instructions in the Location section Location 1 Locate the high limit bulb in the hot water outlet header of the heater Locate the pool control bulb in the return water header of the heater 2 Uncoil no more tubing than needed Sharp or repeated bending of the tubing can cause damage 3 If the tubing is subjected to vibration protect it against wear when it comes in contact with another surface Mounting 1 Remove the cover by loosening the cover screw on the lower front of th
14. rs should wear SCBA SUAL FIRE AND EXPLOSION HAZARDS None ADDITIONA INFORMATION Prepared by PACE Incorporated Minneapolis MN NA Not Applicable NE Not Established UN Unavailable PACE MBHO39 60 2107 5 6 L4031A C POOL HEATER AQUASTAT CONTROLLER ACUTE EFFECTS SYMPTOMS D 396 2 No data has been found regarding acute exposures to this material CHRONIC EFFECTS SYMPTOMS Prolonged and or repeated contact may cause skin eye and mucous membrane irritation These potential effects are greatly minimized if good personal hygiene practices are used No irritation has been noted in all the years of production and packaging e wr el el rem Dl om LD Ee ne nO ESE Se Be See ero RRST ANI ee eee mmediately h eyes with water for 15 minutes Obtain medical attention if irmtation persists EYES INHALATION INGESTION Remove excess with cloth or paper Wash with soap and water Obtain medical attention if irritation develops or continues Inhalation is unlikely to be a route of exposure However if thi symptomatically s does occur remove victim to fresh air and treat Contact local poison control center or physician IMMEDIATELY SECTION VI REACTIVITY DATA INCOMPATIBILITY Strong oxidizing agents and halogens STABILITY DECOMPOSITION Carbon dioxide carbon monoxide oxides of barium POLYMERIZATION Will not occur oe t LEAK PROCEDURES PR
15. under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed Models L4031A Pool Heater Aquastat Controller controls pool water temperature and provides automatic reset high limit boiler control L4031C Pool Heater Aquastat Controller controls pool water temperature and provides manual reset high limit boiler control High Limit Range L4031A 100 F to 240 F 38 C to 116 C each division represents 5 F degrees L4031C 110 F to 290 F 43 C to 143 C each division represents 5 F degrees Differential L4031A Fixed 5 F 3 C L4031C Manual reset Electrical Rating A o oooi owe 280 Va ma fafa Locked Rotor Powerpile millivoltage is 0 25A at 0 25 to 12 Vdc Pool Control Range L4031A 40 F to 180 F 4 C to 82 C each division represents 5 F degrees L4031C 100 F to 240 F 40 C to 116 C each division represents 5 F degrees ORDERING INFORMATION Differential L4031A Fixed 2 F 1 C or 5 F 3 C When 5 F 3 C the electrical rating is the High Limit Electrical Rating L4031C Fixed 5 F 3 C Electrical Rating L4031A Pilot Duty 125 VA at 120 and 240 Vac Powerpile millivoltage 0 25A at 0 25 to 12 Vdc L4031C Same as high limit Bulb Mounting For list of compression fittings and immersion wells refer to form 68 0040 Wells and Fittings for Temperature Controllers Order separate
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