Honeywell 96D User's Manual
Contents
1. ojoo o o le al olo ORKO Sq31 snieis uigjs g End of line specification The E O L jumper for channels 1 2 3 4 must alwaysbe in E O L position Relay Outputs J3 J7 J25 J26 5A 30 Vdc or 120 Vac resistive load Normally 3 5 open 446 Normally 1 3 closed 244 p Jumper Instructions The different jumpers on the PCB enable the user to make different operations manually Jumper EOL1 EOL2 EOL3 EOL4 Enable the user to add an END OF LINE jumper to improve the communication signal Two positions are possible R or RC It can vary in accordance with the system constraints See the wiring detail for the EOL position Jumper SHDN This jumper enables the user to reset or shut down the microcontroller temporarily It is mainly used during minor modifications in the wirings of the system Jumper RELAY J29 J30 J31 and J32 They are used to test the relay Short pins to test Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved A Initial Startup Be sure to connect the system as shown in the wiring detail before powering up the unit Apply power to the controller and all network devices Then remove the SHDN jumper to start the unit A Datalogger SDcard B User Interface The DLC option for the controller collects data automatically and stores2. i Tx Info ani Hlarm HIN MAX gt 45 8rrn 58 rPR The MAX value is the level at which Alarm A Warn is activated set The MIN value is the level at which Alarm A Warn is deactivated rest Alarm B Programming Alarm Levels i Tx Info adi Alarm B HIH MAX gt 146 Brea 158 8rrPa The MAX value is the level at which Alarm B Alarm is activated set The MIN value is the level at which Alarm B Alarm is deactivated rest Alarm C Programming High Alarm Levels i Tx Info gai gt larm C HIN HAX 248 rP 258 Bern The MAX value is the level at which Alarm C High Alarm is activated set The MIN value is the level at which Alarm C High Alarm is deactivated reset Erase Current Tx Erase Current Displayed Tx Configuration i Tx Info gt 881 gt Erase current Tx Groups Programming Groups of Sensors The programming of groups of sensors serves to combine several units in order to be able to take actions events based on a series of units rather than each individual one at a time It is possible to program 126 distinct groups Another group GrAll contains all the sensors within a network by default 2 hroup 881 gt 811 884 lt end gt 1 empty all srours A group is comprised of a stack containing the address of each sensor included in the group The pointer is represented in the stack by the flashing t
3. 005 NH3 0 ppm 2004 01 23 17 55 25 001 NH3 0 ppm B 2 3002 CL2 7 5 ppm AL A 003 NH3 0 ppm 005 NH3 0 ppm 2004 01 23 17 56 25 001 NH3 0 ppm 002 CL2 6 5 ppm 005 NH3 0 ppm d 2004 01 23 17 57 25 001 NH3 0 ppm 002 CL2 0 5 ppm 005 NH3 0 ppm d 2004 01 23 17 58 25 001 NH3 0 ppm 002 CL2 0 0 ppm 003 NH3 130 ppm AL A 004 CL2 0 0 ppm 005 NH3 0 ppm j Note In this case there is a reference to five sensors addresses 1 to 5 three NH and two CL We can see that the CL at address 2 goes in alarm A and a few minutes later it s the NH at address 3 that goes in alarm A Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 4 Co nfig u ration continued Copy Transferring Data and Copying Parameters The COPY function serves to transfer data and copy parameters within the following windows Configuration Parameters Configuration Data Transfer 5 Event gt confisuration Controller to Sicard Sdcard to controller This section of the COPY MENU is only accessible if an SDcard is present Data can be transferred from the controller to the SDcard or from the SDcard to the controller Thus an image of the controller s programming may be transferred and stored on a com
4. If a sensor is compatible with several protocols it can be modified by the programmer in accordance with one of the following four choices 1 Vulbus 2 Mdbs ASCII 7D 2S NP 9600 bauds 3 Mdbs RTU 8D 2S NP 9600 bauds 4 Mdbs RTU 1S EP 9600 bauds Note For MODBUS equipped sensors the controller must be put into Vulbus mode to allow configuration Once configuration is complete return to MODBUS mode for normal operation MODBUS sensors should be set at even parity one bit stop Detection Definition of the Detection Range and Unit of Measurement i Tx Info Detection aai gt gt scale 8 188 8 unit PP The DETECTION MENU does not appear for an AirAlert 96d RM8 relay module or AirAlert 96d AP annunciator panel Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 12 4 Co nfig u ration continued Display programming the label i Tx Info ani gt lisrlau o edit 28 char Max Engine Room The label is a descriptive message of up to 20 characters appearing on the display for a network component It applies to sensors relay modules and annuciators panels and is located on the first line of the display For a MODBUS sensor the default label is composed of the name of the sensor or network component followed by the sensor type if applicable and the component address Alarm A Programming Warning Levels
5. Sensor parameters are programmed via several different windows There is also an additional information window indicating sensor life available for some sensors Ident Alarm A Com e Alarm B Detection Alarm C Display Servicing The upper right hand corner of each window indicates the address of the first sensor When the Tx INFO field is accessed the pointer is located to the left of the sensor address thus signifying that the address could be put into editing mode in order to access the parameters of another sensor The sensor address is put into editing mode using the Enter key and the address begins to flash when it is editable The keypad s Up and Down arrows are used to increment or decrement the address value Once the correct value is obtained the Enter key validates the address The address then leaves the editing mode and stops flashing The following windows are accessible with the Left and Right arrows Ident Identification of the Network Component aai gt 1 Tx Info Ident gt EC FS HH3 The identification of the network component is comprised of two parameters the sensor name and the sensor type A pre programmed list of sensors is available for both Com Communication Protocol i Tx Info CON ael gt gt Hdbs RTU 8D 25 HP 9688 bauds Each sensor s communication protocol is auto matically established by the AirAlert 96d controller See the Network section
6. Start Sim Sequence Haximum load See Simulation Mode section for more details The simulation mode allows for the simulation of gas concentration over associated scale range on all sensors The simulated gas concentration values are local to the controller Start with TxOOX simulation starts with sensor 00X Confirm simulation activation Maximum Load Activation of All Controller Components Oprt Mode Controller Operating Mode 8 Tests gt rprt Node normal See System Operation section for more details Normal normal controller operating mode 2 Single Tx activation of interrogation mode for a single sensor 3 Debug activation of service mode to allow for calibration without affecting events Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 3 Specifications Power Requirements 24 Vdc 500 mA Communication length of lines Up to 2 000 feet 600 m per channel Outputs 4 DPDT relays Operating Environment Ordinary location Operating Temperature Range 4 F to 122 F 20 C to 50 C Operating Humidity Range ispl O to 95 RH non condensing gisplay User friendly keypad Operating Altitude Up to 9843 ft 3 000 m User Interface Graphic 122x82 dot matrix backlit Visual Indicators 24 AWG 9841 Belden Cable T tap 65 feet 20 m maximum per t tap 130 feet 40 m total
7. Channels 1 2 3 Modbus protocol Communicates only with Modbus devices Channel 4 Modbus output only No sensor can be connected to Channel 4 Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved Q Wiring continued Example of system wiring with network devices Figure 4 Sample Network Wiring AirAlert 96d Power cable V i Power cable V I HE Channel 1 A1 and B1 twisted pair I M e RS 485 comm cable Twisted pair 24 AWG shielded Belden 9841 Power cable Two conductor 14 AWG Belden 5100UE 4 20 mA comm cable Three conductor 18 AWG shielded stranded Belden 8770 VL sensor cable Four conductor 16 AWG non shielded Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 6 Q Wiring continued A Power The power requirement range for the AirAlert 96d controller is 24 Vdc 500 mA The system must be grounded to the power supply A dedicated circuit breaker should be used Use 14 AWG two conductor stranded cable Belden 5100UE or equivalent up to 1 000 ft If the controller is sharing a power supply with
8. Honeywell SD card datalogger Previous gt NN Channel 1 bm Next Power Requirements 24 Vdc 500 mA 14 AWG 2 conductor stranded cable Belden 5100UE or equivalent Up to 10 sensors per power supply Up to 1 000 feet max power cable length per power supply Larger power cable and or additional power supplies may be required for longer cable runs and or increased number of sensors Contact Honeywell Analytics for help with all power requirements Channel 2 Nc e OO Relay 4 S e NO zu E S nc E a no o e Warn e Alarm 2 amp High Alarm 3 e ES ge oje g o o Pushbutton zZ m 7 End of line Power jumper position Relay ag Fault a M e 0 0 0 O 0 O s o a RX PERCE NO NC NO NC Ly D Relay Outputs J3 J7 J25 J26 5A 30 Vdc or 120 Vac resistive load Normally 3 5 Channel 4 open 446 Normally 1 3 closed 2 4 CON gt Channel 3 Communication Requirements 24 AWG twisted pair shielded Belden 9841 or equivalent Network can be up to 2 000 feet per channel Avoid T taps if possible Do not exceed 65 feet per T tap Do not exceen 130 feet total of all T taps Communication wire shield must be connected to shield terminal s of controller J23 J24
9. 5A 30 Vdc or 250 Vac resistive load Time Delays O 30 and 45 seconds and1 to 99 minutes before and after alarm Battery Lithium battery 3 volts Enclosure NEMA 4x cast aluminium A356 0T6 Power On Green LED Network Capacity Waim Red LE ee Category Up to 96 sensors 32 per channel blinking upon an event Channel 1 2 and 3 MODBUS Alarm Red LE Dimensions Channel 4 Modbus output to PLC High Alarm Red LE 9 50 W x 14 00 H x 3 50 D Fault Yellow LED Weight Tx Amber LED 11 4 Ibs 5 2 kg blink when used Rx Green LED blink when used Q Maintenance The Manning AirAlert 96d is a maintenance free controller Only the sensors need periodic inspection and calibration see sensor manual Periodic Inspections and Calibration Honeywell Analytics provides its customers with specialized gas detection equipment Beyond the warranty period the systems must be maintained and calibrated on a regular basis normally two times a year Honeywell Analytics will not assume responsibility for the interruption of service or malfunctioning of its equipment as a result of the discontinuance of maintenance and calibration services If unit span or zero cannot be adjusted the sensor may be approaching its end of life and must be replaced Keep an operation log of all maintenance calibrations and alarm events Replacement Parts A replacement 3V lithium battery is also available If the memory card option is presen
10. W 83rd Terrace Lenexa Kansas 66214 in a package equal to or in the original container The Product will be returned freight prepaid and repaired or replaced if it is determined by Honeywell Analytics that the part failed due to defective materials or workmanship The repair or replacement of any such defective part shall be Honeywell Analytics sole and exclusive responsibility and liability under this limited warranty 2 Exclusions A If gas sensors are part of the Product the gas sensor is covered by a twelve 12 month limited warranty of the manufacturer B If gas sensors are covered by this limited warranty the gas sensor is subject to inspection by Honeywell Analytics for extended exposure to excessive gas con centrations if a claim by the Purchaser is made under this limited warranty Should such inspection indicate that the gas sensor has been expended rather than failed prematurely this limited warranty shall not apply to the Product C This limited warranty does not cover consum able items such as batteries or items subject to wear or periodic replacement including lamps fuses valves vanes sensor elements cartridges or filter elements Warranty Limitation and Exclusion Honeywell Analytics will have no further obligation under this limited warranty All warranty obligations of Honeywell Analytics are extinguishable if the Product has been subject to abuse misuse negligence or accident or if the Pu
11. addresses The address ranges available begin at 81 Operating Humidity Range Modbus Position of the DIP switches O to 95 RH non condensing address Dip 1 Dip2 Dip3 Dip4 Outputs 081 Off Off Off Off ee ian 082 On Off of ot 30 Vdc or 250 Vac resistive load 083 Off On Off Off Maximum Distance between Relay Module and Controller 084 On On Off Off 2 000 feet 085 Off Off On Off Enclosure 086 On Off On Off NEMA 4x cast aluminium A356 0T6 087 Off On On Off Dimensions 088 On On On Of 50 W x 14 00 H 50 D eee een RH sep 089 Off Off off On Weight a 090 On Off Off On 11 4 Ibs 5 2 kg 091 Off On Off On LEDs 092 On On off On Two LEDs indicate the status of the relay module 093 Off Off On On The Power LED green indicates that the relay module is powered on The Tx Modbus LED blinks 094 On Off On On when there is a data transfer between the relay 095 Off On On On module and the controller If the communication breaks down that LED will turn off 096 On On On On Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 22 10 Relay Module optional continued Wiring Details Power Supply Cable 14 AWG stranded cable or larger see your network diagram provided by Honeywell Analytics sales department Communication Cable 24 AWG twisted pair Beld
12. it on a digital flash Multi MediaCard SDcard If the SDcard becomes full The information logging is stopped No Sdcard flag is displayed on the screen The Sdcard LED blinks Note For log activation or deactivation please refer to the Acquisition section Warning Always deactivate datalogging function before removing the SDcard Never remove the SDcard when the red LED is on Figure 8 Datalogger Keypad The main display indicates the firmware revision number time and date number of sensor events groups programmed in the controller etc LED Definition Warn Alarm and High Alarm Red LEDs indicate that one or more sensors have reached the corresponding alarm level If LED Warn is blinking an Event is activated no alarm Power Green LED indicates that the controller is powered on and functioning properly Fault Yellow LED indicates a fault communication problem with a network device TX Yellow LED will blink when the controller is sending information on the communication channel RX Green LED will blink when a sensor sends information to the controller Figure 9 User Interface Manning AirAlert 96d Css NENNEN ES ME High Alarm The keypad is used to move SD card the cursor into the various programming fields up down left and right or to adjust the display contrast P Honeywell Enter key Card in use The enter key is used to access the programm
13. 0000 alarmBmin 180 000000 alarmBmax 200 000000 alarmCmin 218 000000 alarmCmax 225 000000 databits 7 stopbits 2 parity 0 GROUP_1 tx_0 1 tx_1 2 EVENT 1 actiontarget 14 actionrelay 1 delaybefore 0 delayafter 0 condlsource 1 condllogic 1 condlalarm 0 EVENT 2 actiontarget 0 actionrelay 1 delaybefore 255 delayafter 255 condlsource 129 cond1stat 9 cond logic 7 condlmin 10 0000000 condlmax 15 0000000 FIN Parameters Copying Parameters 5 Cory 881 Parameters Tx info to Tx info Event to Event The copying of parameters serves to transfer one sensor s configuration to another or one event to a second event This function accelerates programming on the display when two entities have identical or close properties Tx Info to Tx Info copies a sensor s parameters and Event to Event copies the parameters of one event to another TxINFO to TxINFO copies the parameters of a sensor Tx info to Tx info source tx l target txH 2 COPY Event to Event Euent to Event gt source 861 target 882 COPY Config Programming Display Parameters and the Access Code amp Confis gt gt tanual scroll mode Set Date and Time Henu francais The CONFIG MENU is used to program the display mode adjust the time and date select the display language in the first window and to edit the password in th
14. 06 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 1 Introduction Warning To ensure your personal safety read Safety Information below before you use the controller The AirAlert 96d system sets new standards in gas detection and in the measurement of environmental parameters Acting as the nerve center of a modular gas detection network the AirAlert 96d provides continuous monitoring of up to 96 connected units on three distinct channels The AirAlert 96d provides a full array of displays At a glance it is possible to determine the status of the entire network Field modifications are straight forward A menu driven program allows for minor fine tuning of the sequence of operation all the way to the reconfiguration of the entire network Since no two projects are alike the AirAlert 96d is designed to be highly customized Combined with ease of installation this unit represents the most affordable gas monitoring solution for institutional commercial and light industrial applications For more advanced applications the AirAlert 96d controller provides datalogging capacity within a cast aluminum enclosure The perfect solution for even the most complex of industrial applications A Safety Information Read First Warning To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Do not use the controller if it is damaged Befor
15. 1 Condition 2 Delete Action Definition of Actions 3 Event Action Target Ctrl Relay 81 881 gt Actions are comprised of two parameters TARGET identifies the component that will perform the action The following three components may be programmed Tx Transmitter sensor Re Relay Pack Annunciator Panel Ctrl Controller RELAY identifies the output which will be activated when the event is true The output may be one of the following three XX Activation of the component s relay XX Buzzer Activation of the component s audible alarm ALL activation of all the component s relays and audible alarm Delay Programming of Delays BEFORE and AFTER delays are used to retard the activation or deactivation of an action The BEFORE delay retards the activation of an action When an event becomes true the action will only be activated after the indicated delay The AFTER delay retards the action s deactivation When the event is no longer true the action remains until after the delay period 3 Event 881 Delays After Binin The BEFORE and AFTER delays may be programmed at 30 seconds 45 seconds or from 1 minute to 99 minutes by increments of 1 minute The five dashes indicate that no delay had been programmed The AFTER delay can also be put into latch mode Latch Mode The latch function is executed on an EVENT state It is possible to selec
16. 20 1 NH3 0 ppm normal 2006 01 22 11 06 02 1 NH3 12 ppm normal 2006 01 22 11 06 15 1 NH3 18 ppm normal 2006 01 22 11 06 28 1 NH3 6 ppm normal 2006 01 22 11 06 39 1 NH3 0 ppm normal 2006 01 22 11 30 45 1 NH3 15 ppm normal 2006 01 22 11 30 57 1 NH3 23 ppm normal 2006 01 22 11 31 08 1 NH3 20 ppm normal Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 15 4 Co nfig u ration continued Start Stop Tx Logging When the display indicates Start log Tx the acquisition mode is inactive Acquisition will start by pressing ENTER The log message displays on the screen in accordance to the Mode that has been choose LED1 turns ON Start log Tx starts sensor acquisition Opens an ad1 48 log and ad49 96 log file Stop log Tx stops sensor acquisition The ad1 48 log and ad49 96 log files contain a record of sensors 1 to 48 ad1 48 log and 49 to 96 ad49 96 log This register includes the date time and address of the sensor s the sensor type the concentration read as well as the alarm status Start Stop Event Logging List of Events List of Events English Power up System Power up Power down System Power down Menu accessed Menu accessed Menu exited Menu exited Event logging enabled Event logging enabled Event logging disabled Event loggi
17. Manning AirAlert 96d Multi Channel Gas Monitoring System Preliminary Instruction and Installation Manual Rev C Manning AirAlert 96d Honeywell Honeywell Analytics 11511 West 83 Terrace Lenexa Kansas 66214 sales manningsystems com 800 444 9935 or 913 894 1185 www gasalarm com 913 894 1296 fax 19073 AIRALERT96D 5 2006 REVC Contents Serial number Section Title Page 1 Introduction 3 A Safety Information Read First 3 B Getting Started 3 2 Installation 4 A Guidelines 4 B Mounting Installation 4 3 Wiring 5 A Power 7 B Communication 7 C Relay Outputs 8 D Jumper Instructions 8 4 Initial Startup 9 A Datalogger SDcard 9 B User Interface 9 5 Operation 10 Normal Single Tx Debug and Simulation Modes 10 6 Programming Menus 11 Controller Information 11 Sensor Information 11 Relay and Annunciator Information 11 Event Information 11 7 Configuration 12 A Main Menu 12 B Acquisition Mode 15 8 Specifications 21 9 Maintenance 21 Periodic Inspections and Calibration 21 Replacement Parts 21 Cleaning 21 Battery Disposal 21 10 Relay Module optional 22 11 Limited Warranty 24 Figure Title Page 1 AirAlert 96d 3 2 Installation 4 3 System Wiring 5 4 Sample Network Wiring 6 5 Power Wiring 7 6 Communications Wiring 7 7 Relay Outputs 8 8 Datalogger 9 9 User Interface 9 10 AirAlert 96d RMS 22 11 Relay Module PCB 23 Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 20
18. afe mode amp Confis Relau Confisuration AP Brdest auto Hanning Systems Network Auto Programming of Network Related Parameters The functions of the Network menu serve to reset or program information related to the network devices Reset Database Resets all Tx Info database network device Network Scan Auto detection of the network devices Reset amp Scan Resets all Tx info database and auto detection of the network devices 7 Hetwork Reset Database Scan Network Reset and Scan Resetting the network device affects only the Tx information groups and events are not affected by these function Network scan serves as an auto detection service of network devices to configure the Tx information database f Network gt Statistics The statistics function allows the user to view details about the 16 last entries such as Valid responses Communication errors Timeouts no response Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 19 4 Co nfig u ration continued Tests Sequential Test Mode Test Sequence This simple test sequence enables the user to activate each output and validate the operation of each controller key and all display pixels as well as the different communication protocols Start Sim Sequ amp Stop Sim Sequ Stop Simulation 8 Tests Test Sequence
19. e second window Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 18 4 Co nfig u ration continued The scroll mode is used to set the scroll interval of the information pages displayed on the screen Scroll mode may be set to at three or five seconds or it may be set to manual only The information page displayed can always be controlled manually using the arrow keys The display will remain on the last component selected only in manual mode 3 Second Scroll 5 Second Scroll Manual Scroll The date and time are displayed in the following format yyyy mm dd hh mm ss ISO 8601 standard 24 hours format The desired display language is selected via Menu Francais and English Menu The selection is made with the Enter key When the display shows Menu Francais the current display language is English The language may be changed by pressing the Enter key The user password can be edited and comes with a default value of 9935 last four digits of Manning s toll free phone number 6 Confis gt et User Password 9935 Slave Port Cnfs The Config window also features an option to configure the slave port Slave Port Cnfs Address 881 384 bauds Hdbs RTU 8D 25 HP Relay configuration allows the relays to be set to normal or failsafe mode In the event of loss of power to the controller relays will change states if set to fails
20. e you use the controller inspect the case If the controller is damaged or something is missing contact Honeywell Analytics immediately To avoid possible damage to the controller Do not expose the controller to electrical shock and or severe continuous mechanical shock Do not attempt to disassemble adjust or service the controller unless instructions for that procedure are contained in the manual and or that part is listed as a replacement part Use only Manning replacement parts The controller Warranty could be voided if customer personnel or third parties damage the controller during repair attempts B Getting Started Use the controller only as specified in this manual otherwise the protection provided by the controller may be impaired Read the Warnings and Cautions on the following pages before using the controller Note This instrument contains a lithium battery Do not mix with the solid waste stream Spent batteries should be disposed of by a qualified recycler or hazardous materials handler Caution Intended Use The AirAlert 96d controller will provide around the clock monitoring of the gas detection network Moreover a log of all the sensors concentrations and alarms will be created for analysis with the data logger option Also the grouping zoning capabilities will result in energy cost savings Figure 1 AirAlert 96d To avoid possible personal inj
21. en st 9841 or equivalent Figure 11 Relay Module PCB DIP switches Honeywell End of Line Resistor On the last device of the Relay 8 Relay 7 Relay 6 communication network a jumper must be installed as shown Power Power and TX e status LEDs Tx Modbus LI I ejeto From B terminal of controller gt to B terminal of next device gt From A terminal of controller From 24VDC terminal to A terminal of next device of power supply From Ground terminal of power supply Relay Outputs J1 J8 5A 30 Vdc or 120 Vac resistive load Normally 345 open 4 6 Normally 1 3 closed 2 4 Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 23 11 Limited Warranty Limited Warranty Honeywell Analytics Inc warrants to the original purchaser and or ultimate customer Purchaser of Manning products Product that if any part thereof proves to be defective in material or workmanship within eighteen 18 months of the date of shipment by Honeywell Analytics or twelve 12 months from the date of first use by the purchaser whichever comes first such defective part will be repaired or replaced free of charge at Honeywell Analytics discretion if shipped prepaid to Honeywell Analytics at 11511
22. ing menu which requires a password default password is 9935 and to modify the programming fields ESC key Silence key The escape key is used to Will turn off the buzzer exit the programming menu of AirAlert 96d or to cancel an input see latching option Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 5 Operation The available system operations are based on four different modes normal mode single Tx mode debug mode and simulation mode These system modes enable the user to use analyse debug and simulate actions that can be taken by the system Password is needed to access the different programming menus The system services might be interrupted by some menu operations A Normal Mode c Debug Mode When the system is in Normal Mode some values can be changed without interrupting the system service After changing a value in the menu fields the new value will take effect right after the user gets back to the MAIN MENU The Normal Mode is the normal system operation Note Entering the EVENT MENU will disable Event evaluation and reset their status during that time the system is out of service until the user goes back to the MAIN MENU Normal Mode Menu Tx Info Groups Events block Event evaluation if acceded Copy N of DO Network Warning This mode is very helpful to evaluate the system test the sy
23. multiple sensors on the network care must be taken to observe voltage drops line loss on the power cable Supply voltages less than 17 Vdc can render some network devices inoperable Any supply voltage less than 17 Vdc requires the installation of an additional power supply at that point on the power cable Depending on total power consumption avoid powering more than 10 network devices with one power supply Additional power supplies and or decreased number of network devices may be required to compensate for line loss Contact Honeywell Analytics for help with all power requirements Note Terminal J27 must be grounded to mechanical ground Figure 5 Power Wiring Previous P 7 bm Next B Communication The communication cables have to be grounded using the shield terminal Up to 32 network devices can be installed on each channel Use 24 AWG two conductor twisted and shielded cable Belden 9841 or equivalent for the connection The network can be up to 2 000 feet per channel The length of a T tap can be a maximum of 65 feet 20 m A maximum of 130 feet 40 m for all the T taps must be respected The communication cables have to be grounded using the shield terminal Use twisted and shielded cable 24 2 AWG Belden 9841 for the connection Note Channel 4 is the slave communication channel to retransmit the MODBUS signal to PLC No sensor can be connected to this channel Figure 6 Communicatio
24. neywell Analytics All Rights Reserved 6 Programming Menus Controller Information Relay and Annunciator Information Number of Groups Product Name Firmware Version Label Status s Guard Shack Number of fictive Relays Sensors 2 4 amp D 85 normal Accessible Memory Card Date Number of Events Time Address Active Relays Sensor Information Event Information Label Type of Gas Unit of Measurement Event Source Event Number DM EVENT aai Prae d So rces Retion normal J B Alarm 2886 82 11 Ref 41 C High Alarm Address Gas Concentration Normal Activated Relay Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 11 l1 Configuration A Main Menu To access the MAIN MENU press the Enter key and enter the password The MAIN MENU offers the following eight programming fields Henu gt gt 1 Tx Info 3 Events 2 Grours 4 Asuir Menu gt gt 5 Cory 6 Confis f Hetwork 8 Tests The cursor to the left of a field on the display indicates that this field is accessible The arrows in the upper left and right corners indicate that a window is accessible at the left and right of the active window respectively The keypad s four arrows serve to move the pointer in the MAIN MENU and the Enter key is used to access the selected field Tx INFO Programming the Parameters of a Sensor
25. ng disabled Transmitter logging enabled mE ransmitter logging enabled Transmitter logging disabled ransmitter logging disabled Transmitter info setup E ransmitter X setup In addition event information may also be acquired As it is the case for sensor acquisition the display indicates the function of the ENTER key Start log even starts event acquisition Opens an events log file Stop log even stops event acquisition The events log file contains a record of the controller s events and key entries Alarm setup T x X alarm level setup Event setup Event X setup Example 2006 01 21 16 27 51 Event logging enabled 2006 01 21 16 27 53 Menu exited 2006 01 21 16 28 11 Event accessed 2006 01 21 16 28 43 Event 1 setup modified 2006 01 21 16 28 45 Menu exited Group setup Group X setup Clock setup Clock setup Language setup Language setup Scroll mode setup Scroll mode setup Silence activated Silence activated Event status changed Event X now True False Alarm A B C Fault and X status changed Transmitter X Alarm X True False The event file indicates the date and time menu access and modifications as well as events that were activated Example 2004 01 23 17 54 25 001 NH3 0 ppm 5002 CL2 1 5 ppm AL A 003 NH3 0 ppm 004 CL2 0 0 ppm
26. ns Wiring End of line Power x jumper position eo RC Fault OJR e 9 mpre g grc R x O R Gi RX Channel 2 W Channel 4 NN gt Channel 1 NN y Channel 3 Communication Requirements 24 AWG twisted pair shielded Belden 9841 or equivalent Network can be up to 2 000 feet per channel e Avoid T taps if possible Do not exceed 65 feet per T tap Do not exceen 130 feet total of all T taps e Communication wire shield must be connected to shield terminal s of controller J23 J24 Channels 1 2 3 Modbus protocol Communicates only with Modbus devices Channel 4 Modbus output only No sensor can be connected to Channel 4 End of line specification The E O L jumper for channels 1 2 3 4 must alwaysbe in E O L position Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 7 Q Wiring continued c Relay Outputs The relay outputs will withstand up to 5 amps at 30 Vdc resistive load only They can be used to activate horns and strobes Refer to Figure 7 for proper wiring Each relay can be configured in the PROGRAMMING MENU Default setting is Relay 1 J25 Warn Relay 2 J26 Alarm Relay 3 J3 High Alarm Relay 4 J7 Fault Relay rating 5 A 30 Vdc resistive load Figure 7 Relay Ouputs
27. puter Similarly the controller s programming may be executed on a computer and then transferred to the controller Controller to SDcard transfer from the controller to the SDcard SDcard to controller transfer from the SDcard to the controller In order the first command enables the user to save the controller configuration and parameters into a file named config ini The second command enables the user to load the configuration and parameters from the same file Keep in mind that the content of the config ini file can always be edited on a computer Before saving the current configuration and parameters the system will look for the existence of any previous configuration The following steps will be performed 1 If a file named config ini already exists the system looks for a file named config bak 2 If a file named config bak is found it is deleted 3 Then the existing config ini file is renamed config bak thus keeping a backup of the previous configuration 4 At last a new config ini file with the current configuration is created Moreover at card insertion the controller system looks for an existing config ini file containing a tag named autoload equaled to 1 meaning true If so the system will automatically load the content of the file and set autoload to O meaning false This feature is useful when you edit the file on a computer and want to avoid menu manip
28. quantifier may be indicated as the average mean max min 3 4 2 3 1 2 1 3 1 4 10r or all applicable only to groups 3 Event Enable euent Erase current event Erase all events gt il gt B Acquisition Programming the Acquisition Mode Note Only available with Datalogging option 4 fBicauisition gt i18 s delay mode Start Tx lossins Start Event logging Acquisition Mode for Tx Logging The ACQUISITION MENU is only accessible when an SDcard is present This menu is used to enable or disable the logging of the system event or sensor information This information is stored on the SDcard however the acquisition interval or condition must be defined first Acquisitions delay mode may be made at intervals of 10 to 59 seconds or 1 to 60 minutes A threshold mode acquisition may also be made when a sensor s reading varies by 396 or more 596 or more or 1096 or more of its detection range Note Due system latency threshold values can be greater but never less than the selected one 10 to 59 seconds interval 1 to 60 minute interval 396 threshold acquisition if variation of 396 of the scale from the last logged value 596 threshold acquisition if variation of 596 or more of the scale from the last logged value 1096 threshold acquisition if variation of 1096 or more of the scale from the last logged value Example of Threshold Log Mode 2006 01 22 11 05
29. rchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with instructions or if the Product serial number has been removed or altered Disclaimer of Unstated Warranties THE WARRANTY PRINTED ABOVE IS THE ONLY WARRANTY APPLICABLE TO THIS PURCHASE ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED Limitation of Liability IT IS UNDERSTOOD AND AGREED THAT HONEYWELL ANALYTIC S LIABILITY WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY IN NEGLIGENCE OR OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE PRICE PAID BY THE PURCHASER FOR THE PRODUCT AND UNDER NO CIRCUMSTANCES SHALL HONEYWELL ANALYTICS BE LIABLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES THE PRICE STATED FOR THE PRODUCT IS A CONSIDERA TION LIMITING HONEYWELL ANALYTICS LIABILITY NO ACTION REGARDLESS OF FORM ARISING OUT OF THE TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT BY THE PURCHASER MORE THAN ONE YEAR AFTER THE CAUSE OF ACTIONS HAS OCCURRED Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 24
30. riangular brackets lt gt The address within these brackets is editable When the Enter key is pressed the address begins to flash and the brackets stop flashing The address can then be modified using the up and down arrows The address of each sensor programmed in 1 INFO Tx is available The lt DEL gt function can be used to delete a particular sensor The lt END gt indicator represents the bottom of the stack To add a sensor to the group simply move the pointer towards that position and replace lt END gt with the address of the new sensor The end of the stack will then move over one position The EMPTY ALL GROUPS function deletes all groups programmed in the AirAlert 96d controller Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 13 4 Co nfig u ration continued Event Programming Events Default event configuration EVENT MENU Relay 1 will be activated when alarm A is reached Alarm B will trigger relay 2 The buzzer will also be activated for any sensors that reach alarm B Relay 3 will be activated when alarm C is reached Pressing the silence key will acknowledge the latched Events and silence the buzzer Relay 4 will be activated for any fault status Event programming serves to define particular actions The following specific windows are used for such programming Action Delay Condition
31. stem operation without stopping any system services and calibrate the connected sensors In fact everything stays in operation except that no actions are taken by the Event This way no relay is activated Note If one of these modes is accessed the system will automatically return to Normal Mode after 15 minutes D Simulation Mode Any actions taken in these menus reset the Event status Note Displays details in the following pages B Single Tx Mode The Single Tx Mode doesn t prevent Event evaluation By entering this mode the user is able to analyse one sensor at a time Only the displayed device is interrogated by the controller thus has its information updated The Simulation Mode deactivates information update from the network communication This mode simulates the gas concentration over associated scale range for each sensor one after the other he alarm level A B C are evaluated in accordance to the gas concentration simulated Events are evaluated and actions are taken During the simulation the controller is unaware of the current status of the network device Simulation Mode can be stopped in the TEST MENU at any time Note Simulation Mode can be combined with any of the three previous ones i e Normal Mode Single Tx Mode or Debug Mode No other combinations are possible Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Ho
32. t spare SDcards are also available Due to continuous evolution of our products please contact our service department for ordering parts or for more details Cleaning Clean the exterior with a soft damp cloth Do not use Solvents soaps or polishers Battery Disposal This instrument contains a lithium battery Do not mix with the solid waste stream Spent batteries should be disposed of by a qualified recycler or hazardous materials handler Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 21 10 Relay Module optionay The AirAlert 96d RM8 relay module acts as an output Figure 10 AirAlert 96d RM8 to the AirAlert 96d controller The relay module provides eight programmable relays for the activation of ventilation and audible visual alarm output devices at programmable alarm levels Since the relay module is an output to the controller it can be located at any point within the gas detection network NT AirAlert 96d RM8 Features Fully compatible with the AirAlert 96d controller Equipped with 8 programmable DPDT relays RS 485 daisy chain installation LED visual indication status of each relay Honeywell Specifications Power Requirements 17 to 27 Vdc 250 mA Operating Temperature Range 32 F to 100 F Dip Switches The DIP switches are used to change the relay module
33. t the latch mode by editing the after delay to the latch value The EVENT stays activated until the SILENCE key is pressed The silence key has two functions silence the buzzer and unlatch the Event When the silence key is pressed events in latch mode are unlatched and re evaluated If the Event conditions are still true the given Event stays activated and returns into latch mode If not the Event is deactivated Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 14 4 Co nfig u ration continued Conditions Conditions serve to define which premises make an event true Euent 2881 gt THala Alarm A AND i Event 2881 gt Clock AND sta 8888 End 1788 Each condition is defined by four elements and two conditions may be combined to provide for greater flexibility The element in the lower right hand corner of a condition indicates the source of the event The source may be a sensor Tx001 a group Gr001 all sensors GrAll or the controllers clock Time The magnifying glass appearing to the right of the group number provides quick access to this group in order to view or edit it Access to the GROUP MENU with the magnifying glass symbol The ESC key returns the display to the condition s window The element in the lower left hand corner indicates the quantifier of the source applicable only to groups The
34. ulations on the controller On a closer look config ini is a text editable Windows ini style file It can be accessed by any word processing software but the simpler Notepad should be favored The content of the file has the following format section 1 tag 1 string value 1 tag 2 string value 2 tag 3 53 section 2 tag 1 true tag 2 12 3 See example on the next page Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 4 Co nfig u ration continued Example of saving a controller configuration AirAlert96d Configuration Date 2006 01 09 18 51 57 CONFIG language 1 scrollmode 0 relaymode 0 password 2967 cie 0 priority 0 autoload 1 SLAVE address 1 protocol 1 baudrate 38400 databits 8 stopbits 2 parity 0 ADDRESS 1 txtype 1 display ECF9 NH3 AD 01 protocol 1 baudrate 9600 databits 8 stopbits 2 parity 0 sensortype 65 fullscale 102 000000 unit 0 alarmAmin 20 1000003 alarmAmax 25 0000000 alarmBmin 45 000000 alarmBmax 50 000000 alarmCmin 85 000000 alarmCmax 90 000000 ADDRESS 2 txtype 17 display ECF9 NH3 AD 02 protocol 1 baudrate 9600 databits 8 stopbits 2 parity 0 sensortype 2 fullscale 250 000000 unit 1 alarmAmin 20 0000000 alarmAmax 25 000
35. ury Warning Substitution of components may impair intrinsic safety Manning AirAlert 96d a mm Faut TMTENIE r x 3 Honeywell Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 2 Installation A Guidelines These guidelines must be strictly observed to assure that the equipment will work properly If they are not applied Honeywell Analytics will not recognize any liability in case of improper operation Make sure to locate all units easily accessible for proper service Avoid any location where units could be subject to vibrations Avoid any location close to any electro magnetic interference Avoid any location where there are large temperature swings Verify local requirements and existing regulations which may affect the choice of location Warning B Mounting Installation The suggested height for controller installation is 5 feet from the floor Figure 2 Installation 10 9 16 7 25 diameter Manning AirAlert 96d 3 6 13 32 Honeywell A cable with more than one pair of wires is unacceptable for communication use Manning AirAlert 96d Gas Monitor 19073 AIRALERT96D 05 2006 Prelim REVC Copyright 2006 Honeywell Analytics All Rights Reserved 4 3 Wiring Figure 3 System Wiring
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