Honda SB7038 User's Manual
Contents
1. 7 MOUNTING SCREW CABLE BHACKET 5 16 x 2 HEX BOLT 2 P CABLE BRACKET T SPACER 5 16 FLAT WASHER 2 5 6 FLANGE NUT 2 PLASTIC BOOT 4 CABLE TIE FASTEN BOOT UNDER CHOKE KNOB Assembly and Installation SB7038 Snowblower 6 10 11 14 Route the cable behind the fuel tank and above the the speed control arms On 7018 20 models thread the cable through the same slot on the fuel support bracket used by the choke and throttle cables On 7013 models use the 7 cable tie to secure the cable to the left side tank support On 7018 20 models route the cable behind the fuel pump bracket Once the cable has been positioned install it to the bracket and tighten the bottom jam nut on the T handle The cable clamp is keyed to fit a groove on the cable Make sure the clamp and cable are properly aligned before securing the cable to the discharge chute with the spacer two 10 24 screws lock washers and hex nuts Screw the clevis onto the cable With the chute held fully down by its springs and the 1 of the cable fully in adjust the position clevis so the clevis pin slips through the hole in the deflector arm CLAMP MACHINE Secure the pin with small cotter pin and SCREW 2 tighten the jam nut against the clevis LOCK WASHER 2 HEX NUT 2 POP 52173 9511 SB7038 Snowblower Safety Hecommendations Safety Hecommendations Introduction 12. 1 11 16 in the worm b Cp support bracket 7 2 S P 1 4 LOCK S Y d WASHER 8 NUT 8 RETAINING PLATE 4 ANTI FRICTION RING Lightly coat both shafts of the worm with general purpose grease Insert the longer end of the worm through the worm support bracket and insert the shorter end into the boss on the blower head WORM SUPPORT BRACKET install the chute over the anti friction ring and place the four retaining plates into position over ihe chute sector Insert two 1 4 x 3 4 bolts through the retaining plate housing and worm support bracket Secure the bolts with 1 4 lock washers and 1 4 hex nuts Attach the remaining three retaining plates in a similar manner using 1 4 x 1 2 bolts Insert two 5 16 x 1 carriage bolts through a skid CARRIAGE BOLT 2 shoe as shown Loosely install a 51 6 lock washer and 5 16 hex nut on each bolt Place the bolt heads through the holes on the rear of the housing and slide the square shanks into the slots Tighten the nuts Repeat the process for the shoe on the other side Adjust the skid shoe height page 23 23 after installing the snowblower page 23 5 16 LOCK WASHER 2 5 16 HEX NUT 2 _ kv L 10 52173 9511 587038 Snowblower Assembly and Installation Install the Snowb
3. 3 Remove the spring clip and pull the upper crank handle free of the lower crank and crank support Remove the hook end of the lower crank from the worm gear by pressing in the spring loaded section Hemove the two 3 8 bolts and flange nuts to remove the crank support Snowblower Removal 1 Loosen the top nuts on the engine belt guides and remove the snow blower belt from the engine pulley Support the snowblower with a suitable block of wood or other support Unbolt the snow blower from the power unit and remove the snow blower Open the pump bypass valves on hydrostatic drive units and pull the power head away from the snowblower Close the pump bypass valves Storing the Snow Blower 1 2 3 4 2 Clean the snow blower thoroughly and paint any areas where bare metal is showing Replace any worn or damaged parts Lubricate the snow blower as described in Lubrication Store in a dry area Do not cover with a plastic tarp or other material which will trap moisture POP 52173 9511 SB7038 Snowblower Maintenance amp Adjustments Maintenance amp Adjustments Maintenance Schedule What Notes When Lubricate chains Every 2 hours use chainsaw 01 Apply grease to antifriction ring Every 25 hours use genera purpose grease Apply grease to bushings Every 25 hours use general purpose grease Apply grease to worm gear use general purpose greasa Inspect and adjust PTO spring tension Every 25 hours ad
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5. correct tire pressure Check tires for cuts or bubbles Check wheels for damage or for missing hardware Repair or replace as required d Check the engine oil level and add oil as required If oil level falls below the fill mark do not run engine 3 Do not operate the snowblower without safety devices and shields in place and operating properly 4 The power head is equipped with operator presence levers that shut off the engine unless they are being held down by an operator while the speed control levers are not in neutral or if the blade control lever is ON If the interlock system is not working properly repair it before operating the snowblower Correct any malfunction before using this snowblower with the power head NOTICE Do not use tire chains Using tire chains may damage the hydraulic lines near the tires Use of the AG bar tread tires is recommended for maximum traction Operation 1 When starting the engine a Disengage the blade control lever b Move the shift levers to NEUTRAL 2 Always stand behind the power head when operating the snowblower 3 Keep hands feet face hair and clothing away from rotating parts Stop engine before unclogging chute 4 When operating the snowblower Disengage the biade controt lever shut off engine remove the ignition key and wait for all moving parts to stop before unclogging discharge chute or auger blades 5 Disengage the blade control lever when transporting or when the snowbl
6. safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing this installation Only you can decide whether or not you should perform a given task WARNING Failure to properly follow installation instructions and precautions can cause you to be seriously hurt or killed Follow the procedures and precautions in installation instructions carefully IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment When performing this installation be especially careful of the following Read the instructions before you begin and make sure you have the tools and skills required to perform the tasks safely Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you run the engine e Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away Do not run the engine when any protective guard or shield is removed reduce the possibility of a fire or explosion be careful when working around gasoline or batteries Use only a nonf
7. 16 Never leave a running machine unattended Always disengage the blade control lever and remove the ignition key before leaving the snowblower Children 1 Accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the snowblowing activity Never assume that children will remain where you last saw them 2 Never allow children to operate the machine even under adult supervision Local regulations may restrict operator age Allow only responsible adults who are familiar with these instructions to operate this unit 3 Never carry children as passengers They may fall off or be seriously injured or interfere with safe machine operation Keep children out of the work area and under the watchful eye of another responsible adult Be alert and turn off the machine if children enter the area Before and when backing look behind and down for small children omm s Use extreme care when approaching blind corners drifts trees or other objects that may obscure vision 8 Keep children away while performing maintenance or adjustments POP 52173 9511 17 Safety Recommendations SB7038 Snowblower otopping 1 Before leaving operator s position or leaving the machine unattended Bring the snowblower to a complete stop b Move the blade control lever to OFF Move the speed control levers to NEUTRAL d Shut off the engine and remove the ignition key e Wait for a
8. 4 2 hex bolt 1 4 x 1 hex bolt 5 16 x 2 Z op fo gt Im te 551 5 E e 3 8 5 5 e ls 2 3 e b 19 2 Z itz e ae L 16 gt la m x 2 ja S 7 o 7 65 15 ls o Dio x Em 5 J a2 5 16 x 3 4 hex bolt 5 186 x 3 4 hex nut 5 16 20 n3 c lock washer 5 16 15 washer 2 8 22 nut 5716 plug drain n3 te cap vent hex 5 16 x 2 1 2 bearing repo jo 53 a a 26 POP 52173 9511 SB7038 Snowblower Parts Listin Discharge Chute bushing support hold down plate 3 8 nylon washer hax bolt 27 52173 9511 Optional Accessories SB7038 Snowblower Optional Accessories A number of accessories are available for your snowblower to enhance operation and use Headlight Kit This is a single lamp light kit that mounts to the crank support rod The light features an integrated weather resistant on off switch and 50 watt halogen bulb Engine Weather Kit The cold weather kit is a cover for the cooling air intake It helps the engine maintain proper operating temperature when used in cold weather conditions AG Tire Ki
9. 587038 Snowblower Gearbox Oil The oil level in both the front and rear gearbox must be checked every 25 hours Park the snowblower on a flat level surface Remove the belt cover Locate the oval cutout in either side of the the rear gearbox mounting bracket Hemove the oval plug the oil level should reach the plug hole opening VENT PLUG For the front gearbox locate the inspection plug on the front of the gearbox The oil level should reach the plug hole Remove the vent plug on the top of the gearbox should oil needed to be added Fill both gearboxes with AGMA 5 EP or SAE 90 hypoid gear oil as needed Other Maintenance items Shear Bolt Replacement The auger and discharge fan both have special shear bolts that are designed to break if either the auger or fan are put under an excessive load In the event a shear bolt does break replace it with an original Honda shear bolt See the parts listing for the locations of the two shear bolts Extra shear bolt hardware is included with the snowblower and may also be purchased from an servicing Honda commercial mower dealer Belt Heplacement Adjust the belt according to the instructions in the mid size commercial mower owners manual shop manual To remove the belt from the gearbox pulley loosen the top nut on the belt quides and lift the belt off of the pulley 24 POP 52173 8511 587038 Snowblower Paris Listing Parts Listing No Description
10. 8511 mE m 7 2g Current customer service contact information United States Puerto Rico and U S Virgin Islands Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 am 5 00 pm EST When you write or call please provide the following information e Model and serial numbers e Name of the dealer who sold the Honda power equipment to you e Name and address of the dealer who services your equipment e Date of purchase e Your name address and telephone number e Adetailed description of the problem 7 sus L NB NN L EN 1 s uu 1 P CERES u SOCCER EEE eee t _ Toone 05 66667 66666
11. COVER CHOKE TIE CABLE 4 BUSHING SPLIT TAPER 1 0 BORE CABLE ASSY CHUTE CONTROL CLAMP ASSEMBLY COVER BELT KNOB BELT COVER SNOW THROWER ASSY SPROCKET 11 TOOTH SPROCKET 32 TOOTH CHAIN 1 2 PITCH PULLEY A BOLT HEX 5 16 18X4 CHUTE COMP GLEVIS ASSY ARM COMP ROTATOR SUPPORT HOD EXTENSION ROTATOR COMP EXTENSION FLATE GEARBOX SUPPORT BRACKET OPERATOR SPACER CABLE OPERATOR HOD COMP PULL FLATE COMP RELEASE BOLT HEX 5 16 7 18 x 17 BOLT HEX 3 8 18 x 1 BOLT HEX 3 8 15 x 3 4 SHOULDER BOLT 1 4 20 x 3 4 BOLT HEX 5 16 18 x 2 BOLT HEX 5 16 18 x 34 CARRIAGE 5 16 18 x 1 BOLT HEX FLANGE 1 2 3x 1 5 a a o o FLANGE 3 8 16 NUT FLANGE 5 16 18 FLANGE 5 167 18 NUT FLANGE 1 2 13 OCKNUT HEX 5 16 18 SPACER 9732 PLASTIC FLASTIC PIN PIVOT PIN COTTER 3 32 x 1 3 4 KEY SQUARE 1 4 x 1 4 x 1 KEY SQUARE 3 16 x 3 18 x 3 4 HAIRPIN COTTER 2 15 16 SKIC SHOE 5 18 x 1 CARRIAGE BOLT FLAT WASHER 518 FLANGE NUT V BELT GROMMET WASHER LOCK 5 16 Pe Job ee 52173 9511 zE Parts Listin SB7038 Snowblower Auger and Fan left blade right 2 Rod oth CD bearing support oo ta bolt 516 x 2 1
12. HONDA Power Equipment OPERATOR S MANUAL SB7038 Snowblower for use with a HRC 7000 Series Mid Size 8 Mower ANC ee n EEEE eee E T m I I i i U i 1 ___ c ee ee a T O PP ERR Glick here to m this E manual to your computer LL LL rt x LL EUN T I LEE 15 Sp TD zs Baal s 4545 SB 038 Snowblower The information in this operator s manual is limited in application to the Honda SB7038 Snowblower when installed and used on a Honda mid sized commercial mower power head Before installing or operating this equipment read this operator s manual and the owner s manual supplied with the power head All information in this publication is based on the latest product information available at the time of printing American Honda Motor Co Inc reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual is a permanent part of the snowblower and must stay with the snowblower if resold POP 52173 8511 SB7038 Snowblower Table Of Contents 3 IMPORTANT SAFETY PRECAUTIONS cccccccsccccececucarsactsessustaccseesactacctecesccsecesecen
13. Installation Assembly and Installation 1 Remove the lag bolts holding the blower head and the pulley assembly to the shipping pallet 2 Remove the blower head and pulley assembly from the pallet 3 Remove the loose parts box then inventory the contents Inventory Loose Parts SKID SHOES 2 CABLE BRACKET CABLE BRACKET SPACER SPARE SHEAR BOLT HARDWARE BAG WORM SUPPORT BRACKET WORM GEAR CABLE ASSEMBLY LARGE HARDWARE BAG HANDLE SUPPORT LOWER CRANK ROD DISCHARGE CHUTE ANTIFRICTION RING TENSION RELEASE ROD POP 52173 8511 Assembly and installation 5B7038 Snowblower Inventory Large Hardware Bag There is a large and small hardware bag The hardware in the large bag are used for the initial assembly and installation while the hardware in the small resealable bag consists of spare shear bolts Be sure to inventory all hardware in the large bag before assembling the snowblower 3 4 ID x 1 11 16 plastic bushing Og S 3 8 flat washer 4 OSESE 2 16 flat washer 9 FPGS 1 2 x 1 hex bolt 8 49 retaining plate 4 BY 5 16 x 1 carriage bolt 4 Y pivot pin Q face plate 2 3 4 ID x 1 5 16 plastic bushing 1 4 lock washer 10 IF 6 16 x 1 hex bolt 2 3 B x 1 1 2 shoulder bolt 2 156 spring clip 1 4 x 3 4 hex bolt 4 a release plate 5 16 lock washer 6 e gromrnet
14. The snowblower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death 2 Serious accidents which may cause injury or property damage can occur if the following safety guidelines are not followed The operator s solely responsible for accidents or hazards that occur when using the snowblower Preventing accidents is the responsibility of every equipment operator Accidents can be prevented Be careful before during and immediately after use of any powered equipment The following general safety precautions must be fully understood and followed during operation Review these instructions frequently and never take chances If you do not understand any part of this manual or need assistance contact your authorized servicing Honda commercial mower dealer Training 1 Read understand and follow all instructions in this manual and on the snowblower before starting To order a replacement manual contact an authorized servicing Honda commercial mower dealer or Honda Customer Service 2 Read and understand the mid sized commercial mower owner s manual 3 Allow only responsible adults who are familiar with the instructions to operate the machine 4 Know the location of all controls before operating the machine Know how to stop the engine and attachments quickly in case of emergency Familiarize yourself with all safety and operation labels on th
15. ct See the mid sized commercial mower owner s manual for details on inspecting and adjusting drive belt tension CUTTING EDGE If the temperature is extremely cold it will be easier to start the engine if you disengage the hydraulic drive pumps Pull the hydraulic release rod out then rotate it so the square plate 1 SKID SHOE holds the rod away from the engine bed Follow the procedure in the mid sized commercial owner s manual and start the engine 1 8 3H6 LEVEL SURFACE 1 4 1 2 GRAVEL OR UNEVEN SURFACE Operating the snowblower Read the mid size commercial mower owner s manual carefully Be thoroughly familiar with the controls and proper use of the power head and snowblower Know how to stop the snowblower and disengage the controls quickly Never allow children to operate the snowblower Never allow anyone to operate the snowblower without proper instruction Do no allow anyone other than the operator on the snowblower Keep the area of operation clear of all people and pets Clothing worn by the operator should be fairly tight and belted Loose clothing should not be permitted because of the danger of getting into moving parts Tie up or restrain long hair Make sure the area is clear of any people and pets After the engine has warmed move the throttle to FAST Verify the blower head is properly positioned then move the blade control lever to ON Adjust the ground speed as neede
16. d For best performance the throttle should always be set to FAST You can adjust the angle and direction of the discharged snow from the operators position To adjust the discharge angle tum the T handle counter clockwise to unlock it 1 4 tum Pull the handle to raise the deflector and push it to lower the deflector Tum the T handle clockwise 1 4 turn to lock the handle To adjust the discharge direction rotate the crank handle to turn the discharge chute 20 POP 52173 8511 SB7038 Snowblower Safety Recommendations OKAY TO DISCHARGE SNOW TO THIS SIDE Snow Removal Methods Use the following patterns to avoid discharging snow START HERE in unwanted locations and to also prevent a second pass For clarity assume both methods are used on a rectangular area FINISH HERE uU OKAY TO DISCHARGE SNOW TO THIS SIDE If you can discharge snow to both sides it is best to start in the middle of the rectangle Operate the snowblower from one end to the other discharging snow to both sides This methods permits you to leave the discharge chute in the same position CHUTE 180 START HERE ROTATE CHUTE 100 If you must discharge snow to only one side start in ROTATE one corner then rotate the discharge chute with each CHUTE 180 pass This method wil require a bit more effort but FINISH HERE c E the snow will only discharge to one side DISCHARGE SNOW TO THIS SIDE ONLY 4A WARNING You can be ser
17. e threaded end of the release rod through E the opening and the slot in the face plate Wis FACEPLATE Thread the release rod into the pivot pin until the edge of the welded plate on the TL 18 rod is 3 mm 1 8 from the engine bed a 87 ITT Position the second faceplate as shown Install two 5 16 x 1 hex bolts and 5 16 flange nuts to securely tighten the faceplates to the engine bed Verify that the release rod slides in and out of the face plates and operates the release plates properiy Install the discharge guard on the chute with the top portion inside the chute and the bottom section outside the ring base Fasten the guard with two A 1 4 x 3 4 hex bolts 5 16 flat washers 1 4 lock TES washers and 1 4 hex nuts 58 ps NUT 2 1 4 LOCK WASHER 2 DISCHARGE Install the two springs as shown GUARD 5 16 FLAT WASHER 2 1 4 x 3 4 HEX BOLT 2 52173 9511 Fe A 2 Skid Shoe Assembly 1 ssembly and Installation SB7038 Snowblower Lightly coat the top side of the anti friction 1 4 x 3 4 HEX BOLT 2 1 4 x 1 2 HEX BOLT 6 ring with general purpose grease and 2 place it over the chute base The ring is keyed and will only fit on the chute base 1 546 BUSHING 1 11 16 Insert the shorter plastic 1 5 16 bushing SN Ons into the boss on the blower head Insert NG the longer bushing
18. e in the HRC 7000 series Owner s Manual or Shop Manual and remove the mower deck from the power head 2 Save the bolts and flange nuts to use with the mower deck when it is reinstalled Install the Tension Release Control hydrostatic drive models 1 Assemble the pivot pin on the release plate with three 5 16 flat washers and a cotter pin as shown 2 Raise and support the rear of the power unit to reach the pump bett tensioner 3 Remove the tensioner pivot bolt and belleville washer FLANGE NUT RIGHT PUMP PULLEY a ENGINE BED FLAT WASHER COLLAR ian BELLEVILLE Fp El y SIN zi WASH ER i94 eei press EO EE EE ERA iij ee Pide IN 843 TENSIONER a ARM LEFT PUMP PULLEY CRANKSHAFT PULLEY p MA TENSIONER PIVOT BOLT 9 32 SPACER COTTER PIN 3 8 x 1 1 2 4 Install the belleville washer release plate and 2 BOLT spacer over the new pivot bolt 5 Install the pivot bolt through the tensioner and into the engine bed nstall the flange nut on the tensioner bolt and tighten the bolt BELLEVILLE L WASHER RELEASE PLATE 5 16 FLAT WASHER 3 PIVOT PIN 8 7777 52173 8511 5 Assemble the Snowblower Chute Assembly 1 Hold one of the face plates behind the 7038 Snowblower Assembly and Installation opening in the engine bed Slide th
19. e machine and attachments If these labels are damaged or not legible clean or replace them Preparation i Wear proper clothing when operating the snowblower Always wear sturdy footwear preferably steel toed shoes and hearing protection during operation a Wear heavy leather gloves whenever working near or servicing any cutting edges on the snowblower b Do not wear loose fitting clothing jewelry scarves ties etc which may get caught in moving parts Tie up or restrain long hair c Do not operate the snowblower while barefoot d Do not wear sandals e Wear long trousers f Wear hearing protection g Do not operate the snowblower when tired ill or under the influence of alcohol and or other drugs 2 Be prepared for an emergency Keep a first aid kit and fire extinguisher handy Keep emergency telephone numbers for ambulance fire hospital doctor and rescue near your telephone POP 52173 8511 15 Safety Recommendations SB7038 Snowblower Before Operation 1 16 Before each use clear work area of objects such as rocks toys wire sleds etc which could be picked up and thrown 2 Keep the snowblower in safe operating condition Check the following each time before use a All hardware for tightness refer to the torque table for details b Inspect auger and fan blades for wear or damage Broken pieces thrown from worn or damaged auger or fan can cause serious injury Check for and maintain
20. ecseceseceseruensseretersvaetasaneisaeres 3 cq ecu 4 Assembly and I nstallationi rrr ER EXE REN EFER LL R FEX Rede etx 5 INVENIO LOOSE FANS M ___ 5 f arwa NE O A 6 Hardware Measuring AIT 7 O Unperate the snowbBblower 8 Hemove the 8 install the Tension Release Control __ __ 8 Assembie the SDOWDIDWOFPF ex Ea EE HW Rug ame eee Eee 9 Insiall the Snowblower Safety Recommendations J UU uu ernennen nenna nen 15 T MEE s uu 15 jg n C 75 12 p E PEE 16 Su P O n 16 ____ __ _ _ _ _ P 17 cts pg tered eee 18 vla zl z 18 OO
21. ed 10 Chock snowblower wheels place blocks of wood in front of and behind wheels when performing maintenance Securely support unit if it must be raised for any reason 11 Do not inflate the tires above recommended pressures Use a clip on chuck to inflate tires with an extension long enough for you to stand to one side and not over or in front of the tire assembly POP 5217319511 SB7038 Snowblower safety Recommendations Controls Use this section to familiarize yourself with the various controls and operation of the snowblower This section covers only items relating to the snowblower itself Refer to the owners manual for the Honda mid size commercial mower for instructions in operating the power unit Description of Controls Hydraulic Drive Release Pull this lever out and rotate it to lock and CHUTE ROTATION CRANK DEFLECTOR CONTROL disengage the hydraulic drive pumps from the engine This reduces the load on the engine for starting in extremely cold weather Chute Hotation Crank Rotating this crank tums the discharge chute The discharge chute will rotate a 250 degree arc Deflector Control This determines the angle at which snow is discharged from the chute The locking T handle next to the throttle sets the chute at the desired angle Turn the handle counter clockwise 1 4 turn to loosen then pull or push the handle to adjust the HYDRAULIC DRIVE deflector angle Turn the handle clockwise RELEASE 1 4 tu
22. iously injured by the fan or auger blades The blades spin and can cut or amputate your hand or fingers Never attempt to clear a clog with your hand always use a stick at least 36 in length to clear a clogged discharge chute or auger When removing snow do not use the snowblower as a dozer blade to push snow Let the snowblower work its way through deep drifts If the travel speed of the snowblower is too fast the snowblower may become overloaded and clog If the snow is deep reduce the ground speed Always operate the snowblower with the throttle set to FAST Using other throttle settings can reduce performance and clog the discharge chute Traction The standard turf tires on the mid size commercial mower power head extend beyond the width of the snowblower This can reduce the performance of the snowblower Narrower AG bar tread tires are recommended for best performance Never use tire chains POP 52173 8511 21 Removing and Storing the Snowblower 567038 Snowblower Removing and Storing the Snowblower Refer to the illustrations in the installation section as needed Deflector Cable Removal 1 2 Loosen the deflector cable nut at the operator s end and remove the cable from the chute control cable bracket Remove the cotter pin and clevis pin from the clevis Remove the screws spacer washers and nuts from the hold down clamp Remove the deflector cable from the snowblower Chute Rotator Removal 1 2
23. just tension if needed Grease fitting on auger Every 25 hours use general purpose greasa Gearbox oil Every 25 hours use AGMA 5 EP or SAE 90 hypoid gear cil WARNING You can be seriously injured by the fan auger blades The blades spin and can cut or amputate your hand or fingers Always stop the engine remove the ignition key and disconnect the spark plug cap s before attempting any maintenance or adjustments Adjustments Skid Shoes The skid shoes should be adjusted based on the type of ground surface See page 20 for details on adjusting the skid shoes Lubrication Chain The chain must be lubricated on a regular basis for proper operation T Always park the snowblower on a flat level surface and remove the ignition key before attempting to lubricate the chain 2 Remove the two belt cover knobs and the belt cover 3 Apply chain saw oil to the gearbox sprocket snowblower sprocket and chain Avoid getting any oil on the belt or pulley Discharge Chute amp Worm Gear Apply a liberal amount of general purpose grease to the outer edge of the antifriction ring on the base of the discharge chute Apply grease to the worm gear and the sector on the discharge chute Bushings Apply a liberal amount of general purpose grease to the insides of the worm gear bushings and the crank handle bushing Wipe away any excess grease from the outside of each bushing POP 52173 9511 23 Maintenance amp Adjustments
24. lammable solvent not gasoline to clean parts Keep all cigarettes sparks and flames away from the battery and all fuel related parts POP 52173 9511 4 B7038 Snowblower Safety Labels Immediately replace any label that becomes damaged or unreadable Contact a servicing Honda commercial mower dealer for replacement label WARNING DANGER FAILURE TO FOLLOW SAFE OPERATING PROCEDL RES MAY RESULT IN INJURY SAFE OPERATION FOLLOW ALL OPERATING INSTRUCTICNS AND SAFETY PRECAUTIONS IN OPERATOR S MANUAL EVE PROTECTION MUST BE WORN AT ALL 44 DANGER KEEP HANDS FEET AHO CLOTHING AWAY FROM POWER DRIVEN PARTS STOP ENGINE BEFORE LEAVING OPERATOR POSITION WAIT FOR ALL MOVEMENTS TO STOP BEFORE STAATING ADJUST LUBRICATE CLEAN OR UNCLOG THE MACHINE spon cun cr TO AVOID SERIOUS INJURY KEEP ALL GUARDS AND SHIELDS IM PLACE ARO NG woot KEEP HANDS OUT OF THIS NEVER DIRECT OISCHAAGE TOWAAD DY KEEP HANDS FEET AND DISCHARGE CHUTE WHILE STANDERS BUILDINGS CARS ETC CLOTHING AWAY THE ENGINE IS RUNNING ALWAYS USE A DUST MASK WHEN WORKING unn IN DUSTY CONDITIONS KEEP PLASTE MATERIALS AWAY FROM NTENSE HEAT AND OPEN FLAME HEVEH ALLOW PASSENGERS ON THE ATTACHMENT SERIAL NUMBER Qa DANGER oY AVOID INJURY FROM ROTATING AUGER KEEP HANDS FEET AND CLOTHING AWAY 4 u m 7 POP 52173 9511 SB7038 Snowblower Assembly and
25. ll moving parts to come to a complete stop 2 Disengage the blade control lever when transporting the snowblower or if the snowblower is not in use Maintenance 1 Before performing any service adjustments or maintenance on the machine a Park the machine on a firm level surface b Move the blade control lever to OFF C Move all control levers to NEUTRAL d Shut off the engine Remove the ignition key Allow the engine to cool 2 Always wear sturdy footwear preferably steel toed shoes long trousers hearing and eye protection while performing maintenance on the machine Do not wear loose fitting clothing jewelry scarves ties etc which could get caught in moving parts Tie up or restrain long hair Auger and fan blades are extremely sharp Use caution when servicing Wear heavy gloves Keep children away while performing maintenance or adjustments Keep nuts and bolts tight Keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Replace or repair as necessary N Keep machine free of dirt and grime Clean up oil or fuel spillage Allow machine to cool before storing 8 Frequently check components and replace when necessary Use only factory approved replacement parts Parts manufactured by others may not be of the same quality 9 Keep all safety and operation labels in place If these labels are damaged or not legible clean or replace them as need
26. lower 1 Check that the power unit is in Low Range at the 2 1 2 cutting height position Refer to the mid sized commercial mower owner s manual or shop manual as needed 2 Loosen the two belt guards around the crankshaft pulley Refer to the mid size commercial mower owner s manual or shop manual for details 8 Install a 1 2 flat washer on the axle tie bolt then install the ORIGINAL AXLE TIE BOLT 2 original axle tie nut On hydrostatic drive models open the 2 S NEW 1 2 FLAT WASHER 2 ORIGINAL AXLE NUT 2 pump bypass valves 4 Place the power unit directly behind the snowblower and remove the belt cover Raise and support the underside of the snowblower 5 Connect the power unit to the snow thrower using eight 1 2 x 1 bolts and eight 1 2 flange nuts 6 Install the snow blower belt on the engine pulley and NS tensioner Adjust the belt tension see the mid size commercial mower owner s manual or shop manual 7 Replace the belt cover POP 52173 9511 11 A ssembly and Installation SB7038 Snowblower Chute Rotator Assembiy 1 2 Install the crank support on the power head with two 3 8 x 1 bolts and flange nuts Install the grommet through the hole in the support 2 3 8 FLANGE 2 PLASTIC HANDLE UPPER CRANK ROD r arr ra ON GROMMET N CRANK SUPPORT Bw x 1 HEX BOLT 2 2 15 16 SPRING CLIP LOWER CRANK ROD Attach the lower cra
27. lt cable clamp amp shim 5 16 hex nut 4 3 8 flange nut 2 9 9 32 spacer BOS 5 16 flange nut 4 clevis assembly 3 B x 1 hex 2 5 18 x 2 hex bolt 2 1 2 x 3 plastic handle 1 4 x 1 2 hex bolt 6 tie wrap 7 1 2 flange nut 8 snring 3 32 x 3 4 cotter pin tie wrap 4 plastic cable boot packing list 1 2 flat washer 2 The smaller resealable hardware bag contains 1 4 x 1 fan shaft shear bolt hex head 2 5 16 x 2 1 4 auger shaft shear bolt hex head 2 1 4 self locking hex nut 2 5 16 hex nut 2 5 16 lockwasher 2 These spare parts should be used in the event a shear bolt on the auger or fan shaft breaks 6 POPS52173 8511 SB7038 Snowblower Assembly and Installation Hardware Measuring Chart How to measure hardware and components INCHES 0 1 2 3 4 5 6 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 MILLIMETERS 5 8 in 9 16 In 1 2 In 3 8 1 5 6 1411 660998 50000 Smm mm 8mm 10 mm 12 mm 16 mm INSIDE DIAMETER WASHERS ARE SPECIFIED NUTS ARE SPECIFIED BY INSIDE DIAMETER BY INSIDE DIAMETER AT THREAD DEPTH Torque Values Fastener Size Hex nut bolt 1 4 Hex nut bolt 5 16 Hex nut bolt 3 8 Hex nut bolt 7 16 Hex nut bolt 1 2 8 x 25 mm flange bolts POP 52173 9511 7 Assembly and Installation SB7038 Snowblower Remove the Mower Deck 1 Follow the procedur
28. nk rod to the worm gear by placing the hook on the lower crank rod through the hole in the worm gear shaft Insert the upper crank rod through the grommet in the crank support and into the the lower crank rod Secure it with a 2 15 16 spring clip Install the plastic handle over the end of the upper crank rod POP 52173 8511 SB7038 Snowblower Assembly and installation Deflector Cable Assembly 1 Remove the forward throttle mounting screw and use it to temporarily hold the cable bracket in position The cable bracket will be used as a guide to mark and drill the two mounting bolt holes in the handle tube Position the cable bracket so it is parallel to the right side handle tube Use a center punch to mark the center of one of the holes in the upper bracket Put on safety glasses and drill a 21 64 hole into the handle tube Install a bolt through the drilled hole to hold the location and drill the second hole through the handle Remove the cable bracket and deburr the drilled holes in the handle tube Put the cable bracket and spacer into position and secure them with the throttle screw and two 5 16x2 bolts washers and flange nuts as shown 5 Carefully stretch the protective plastic boot over the choke knob Use the small 4 cable tie to secure the boot to the underside of the choke knob This plastic boot will help prevent snow and moisture from getting into the choke cable POP 52173 8511
29. ower is not in use Be aware of snowblower discharge direction and do not point it at anyone Do not operate without discharge deflector in place 7 lf you strike a foreign object disengage the blade control lever shut off the engine set the parking brake on and remove the ignition key Inspect for and repair any damage before operating the equipment again 8 Never carry passengers Passengers interfere with safe operation of the snowblower Passengers could be struck by foreign objects and or be thrown from the machine and could be severely injured 9 Be sure the area is clear of other people before operation Stop the machine if anyone enters the area Do not operate the machine with children pets or other nearby POP 52173 8511 SB7038 Snowblower safety Recommendations 10 As a general rule do not operate the snowblower in reverse If it is absolutely necessary to back up a Disengage the blade control b Check the area on the ground directly behind the machine c Continue to observe area down and to rear while backing up 11 Approach blind corners cautiously 12 Always observe the terrain Watch for and avoid obstacles Stay away from holes ditches soft or steep embankments and other potentially dangerous terrain 13 Wet surfaces reduce traction and stability Always maintain proper traction Grip the handlebars firmly 14 Slow down before turning 15 Watch out for traffic when operating near or crossing roadways
30. rn to lock into position Blade Control Lever Use this lever to engage engine power to the snowblower Move the lever forward for on and pull it back for off Preparing for Snow Removal For your safety and the service life of your equipment always inspect the snowblower before using it In addition to the inspection areas in the mid sized commercial mower owner s manual check the following areas of the snowblower Before beginning any inspection 1 Park the unit on a flat level surface Disengage the blade control lever and put the forward speed control levers in neutral Turn the ignition switch off and remove the key Make sure the auger blades blower head and discharge chute are free of any debris or objects Check the shear bolts for tightness To prevent damage to the snowblower never operate the snowblower with a loose or damaged shear bolt Always use special extended shoulder shear bolts on the fan assembly and grooved shear bolts on the auger sections gt oh POP 52173 9511 18 Salety Recommendations 587038 Snowblower 9 10 One the engine has started pull and turn the hydraulic release rod Inspect the position of the two skid shoes and make sure they are properly positioned for conditions Allow 1 8 to 3 16 clearance between cutting edge and a level paved surface or 1 4 to 1 2 for an uneven or gravel surface LOOSEN don t remove NUTS Verify the tension on the drive belt is corre
31. t For best traction use of AG bar tread tires are recommended The AG tire kit includes two bar tread tires and wheels The standard turf tires extend beyond the width of the snowblower and can reduce performance Carburetor Kit HRC7013 models only This special kit is used to prevent the formation of ice on the carburetor linkage 28 POP 52173 9511 SB7038 Snowblower Warranty Service Information Warranty Service Information Honda Power Equipment dealerships are staffed by trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management Aimost all problems are solved in this way If you are not satisfied with the decision made by the dealership s management contact Honda Power Equipment Customer Relations Office You can write to Honda Power Equipment Customer Relations Office 4475A River Green Parkway Duiuth Georgia 30136 2565 Or telephone 770 497 6400 weekdays 8 30 a m 5 00 p m EST When you call or write please provide us the following information e Serial number snowblower and power head frame Name of the dealer who sold the snowblower to you Name and address of the dealer who services your snowblower or commercial mower Date of purchase Your name address and telephone number A detailed description of the problem POP 52173
32. u 19 E E 22 Oe Renova NRI 22 SOV AD uu u Er 22 SI ha SNOW BIOWBI MM 22 nm 23 Maintenance Schedule 23 PRG NS TG ____ a 23 aer IE M ELO I AD ETE Lac MEE 24 a lacASLieet 26 Optional Accessories J U U RA S ARRARA Dr nn 28 6 4 AER CC 28 L OTE TOI WV i i 28 DICEE T ee A E 2B Warranty Service Information 1 U U U U u 29 POP S2173 9511 2 SB7038 Snowblower THE IMPORTANCE OF INSTALLATION Proper installation is essential to operator safety and the reliability of the machine Any error or oversight made by the technician assembling and servicing a unit can easily result in faulty operation damage to the machine or injury to the operator A WARNING Improper s rvice can cause an unsafe condition that can lead to serious injury or death Follow the procedures and precautions in installation instructions and shop manuals carefully Some of the most important
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