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Honda HRR216VXA User's Manual

1. 49 F Fuel Oxygenated Recommendations Refueling Stabilizer additive Valve location Fuel tank draining G Grass bag Assembly Cleaning or replacement Inspection Introduction L Loading and unloading Maintenance Safety Schedule Specifications Methanol oxygenated fuel MTBE oxygenated fuel Mulching plug N NOTICE symbol Oil Change Check level Recommendations Oxygenated fuels 63 INDEX Parts Catalog 55 Emissions 52 Publications 55 R Replacement parts 56 5 Safety Afewwords 2 Labels uie aes 2 Maintenance 23 MOWOFP 4 Serial number locations 47 Shop manual ordering 55 Smart Drive Cable adjust 34 Control 9 Spark arrester service 33 Spark plug 32 Specifications 53 Starting the engine 15 64 Stopping the engine 17 T Technical information 47 Throttle lever 8 Transporting 41 Troubleshooting Engine and vibration 43 Mowing and bagging 43 U Unloading 41
2. TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Fuel valve is OFF Turn the fuel valve ON 8 Throttle lever is in the wrong position Move the throttle lever to the CHOKE position unless the engine is warm page 15 Out of fuel Refuel page 35 Bad fuel mower was stored without treating or draining gasoline or refueled with bad gasoline Drain the fuel tank and carburetor page 39 Refuel with fresh gasoline page 35 Spark plug is faulty fouled or improperly gapped Gap or replace the spark plug page 32 Spark plug is wet with fuel flooded engine Fuel filter is clogged carburetor malfunction ignition malfunction valves stuck etc Dry and reinstall the spark plug Start the engine with throttle lever in the FAST position Take the mower to an authorized Honda servicing dealer for repair LOSS OF POWER Possible Cause Correction Throttle is not set to FAST Grass is too tall to cut Move the throttle to FAST page 16 Raise the cutting height page 10 cut a narrower swath page 20 use a slower ground speed or cut more frequently Mower deck is clogged Clean outthe mower deck Air filter is clogged Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline Refuel with fresh gasoline Clean or replace
3. Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This closes the valves so moisture cannot enter 39 STORAGE Handlebar Folding HANDLEBAR LOCKING_KNOB 2 Remove the grass bag if installed Twist the handlebar locking knobs 90 degrees to unlock the handle Swing the handlebar down being careful not to bend or pinch the cables PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area witha spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank turn the fuel valve to OFF to reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A n
4. Wash the lawn mower including the underside of the mower deck Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filter and can enter the carburetor or engine causing damage Water on a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Mower Deck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the fuel valve is in the OFF position Disconnect the spark plug cap Rest the mower on its right side so the air filter side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blade Grass Bag Remove the grass bag from the mower and wash it with a garden hose or pressure washing equipment Allow the bag to dry completely before storage After washing the lawn mower wipe dry all accessible surfaces With the mower in an upright position start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine 4 Stopthe engine and allow it to
5. Arrester and deflector 18356 ZL8 000 ID plate 90055 ZE1 000 06814 VG4 010 Screw Fast funnel 08C25 FST 000 Disposable and spill free ECO gas can 06176 0020 2 gallon spill control type CARB Service Items Item Part Number Notes SAE 10W 30 engine oil Silicone spray 08207 10W30 08209 0001 Genuine Honda recommended oil Lubricates control cable cores Fuel stabilizer 08732 0001 For long term storage 56 TECHNICAL AND CONSUMER INFORMATION Distributor s Limited Warranty PRODUCTS COVERED BY THIS LENGTH OF WARRANTY WARRANTY from date of original retail purchase Noncommercial Nonrental Commercial Rental HRR Lawn Mowers 24 months 3 months To Qualify for this Warranty The product must be purchased in the United States P uerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace atits option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the prop
6. V Variable speed thumb control 17 W Warranty Accessories amp parts 58 Distributors 57 Emissions 59 Service information 62 Washing the mower 37 Web address QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher page 36 Engine oil Type SAE 10W 30 API SJ or later page 29 Regular BP6ES DENSO W20EP U Spark plug Type Resistor NGK BPR6ES DENSO W20EPR U Maintenance Before each use Check condition of blades Check torque of blade bolts page 27 Check condition of grass bag page 14 Check level of engine oil Check condition of air cleaner page 31 After initial 20 hours Change engine oil page 30 Subsequent Refer to the Maintenance Schedule page 24 HON DA The Power of Dreams amp 6 31VLOBO1 IPC 50000 2006 03 00X31 VLO BO10 Recycled Paper PRINTED IN U S A
7. Please read them carefully These labels are considered permanent parts of your mower If a label comes off or becomes hard to read contact an authorized Honda dealer for a replacement AWARNING AWARNING AVOID SERIOUS INJURY OR DEATH OBJECTS THROWN BY BLADE A CAUTION W Follow all instructions in Owner s Manual CAN CAUSE SERIOUS INJURY m Go across slopes not up and down W Inspect area and remove UNDER NORMAL USAGE THIS BAG MATERIAL IS B Do not mow when children or others are debris before mowing SUBJECT TO DETERIORATION AND WEAR AND aroung m Keep children and others away SHOULD BE CHECKED FREQUENTLY FOR BAG DK CONI ane Delile DETOTS ae m woer eye protection while moving backwards m Do not operate unless bag or REPLACEMENT THIS BAG CONFORMS TO B Keep Safety devices guards shields chute are installed or guard is A N S I STANDARD 71 1 ANY REPLACEMENT switches etc in place and working in place MUST MEET THIS STANDARD A CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running CONTROLS amp FEATURES COMPONENT amp CONTROL LOCATIONS Use this illustration to locate and identify frequently used controls STARTER HEAR GRIP DISCHARGE SS GUARD X Lf CUTTING MULCHING PLUG HEIGHT ADJUSTMENT SMART DRIVE BLADE CONTROL LEVER CONTROL LEVER FUEL VALVE THROTTLE AIR CLEANER LEVER FUEL TANK CAP ROTO STOP LEVER CARBURETOR GRASS
8. adjuster in the loosen direction to move the Smart Drive control lever as shown ADJUSTER 3 Adjust the cable tension until the Smart Drive control lever aligns with the handlebar 4 Tighten the jam nut to lock the adjuster in place 34 SERVICING YOUR MOWER FUEL SYSTEM Refueling Fuel tank capacity 0 29 US gal 1 1 If the fuel level is low refuel in a well ventilated area with the engine stopped If the engine has been running allow it to cool first To refuel remove the fuel tank cap and fill the tank with gasoline to the bottom of the filler neck Refuel carefully to avoid spilling fuel Do not overfill There should be no fuel in the filler neck After refueling tighten the fuel tank cap securely WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Never refuel the engine inside a building FUEL TANK where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Move at least 10 feet 3 meters away from the fueling source and site before starting the engine Fuel can damage paint and plastic Be careful not to spill fue
9. bhp 4 1 kW 3 600 rpm Maximum torque 8 4 ft lb 11 Nem 2 500 rpm Horsepower rating Shown as maximum power output at 3 600 rpm is in accordance with SAE J1995 Actual engine power will be lower Engine power depends on accessories operating speeds operating conditions and other variables Transmission Type Variable speed Thumb or hand operation twist grip Ground speed 0 3 8 mph 0 6 1 km h 53 TECHNICAL AND CONSUMER INFORMATION Maintenance Fuel Unleaded gasoline with a pump octane rating of 86 or higher Engine oil SAE 10W 30 page 29 Transmission lubricant SAE 10W 30 Shop manual Spark plug type Regular NGK BP6ES page 32 DENSO W20EP U Resistor NGK BPR6ES DENSO W20EPR U Maximum governed speed 2 950 3 100 rpm Shop manual Throttle cable Adjust for proper choke operation and Shop manual maximum governed speed Smart Drive cable Adjust for proper control alignment page 34 Blade bolt torque 36 43 ft lb 49 59 Nem page 27 Tuneup Spark plug gap 0 028 0 031 in page 32 0 7 0 8 mm Idle speed 1 700 150 rpm Shop manual Valve clearance cold Intake 0 15 0 04 mm Shop manual Exhaust 0 20 0 04 mm Other specifications No other adjustments needed 54 TECHNICAL AND CONSUMER INFORMATION CONSUMER INFORMATION Dealer Locator Information To find an Authorized Honda Servicing Dealer
10. filters that are on the warranted parts list are warranted up to their required replacement interval only Honda is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied To Obtain Warranty Service You must take your Honda Power Equipment engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty service or are dissatisfied with the warranty ser
11. leaks Look for signs of damage e Check each control for proper operation e Check the blades for wear Replace as necessary page 25 Check that the blade bolts are tight page 27 e Check that all nuts bolts screws are tightened Check the Engine e Check the air cleaner 31 and oil level page 29 e Check the fuel level 35 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling CHECK YOUR WORK AREA For your safety and the safety of others always inspect the area before operating the lawn mower Objects Anything which can be picked up by the blade and thrown is a potential hazard to you and others Look for things like stones sticks nails and wire and remove them from the work area People and Pets People and animals near the work area can move into your lawn mower s path or into a position where they could be struck by thrown objects Clear the area of people especially children and pets Their safety is your responsibility Work Area Check the condition of the grass Adjust your lawn mower ground speed and mowing swath accordingly 12 BEFORE OPERATION GET THE LAWN MOWER READY Mulching Plug REAR The mulching plug helps to curve 5 DISCHARGE GUARD the inside of the mower deck for more efficient mulching Install and remove the mulching plug by raising the rear discharge guard as shown The mulching plug only fits on
12. mower other property or the environment We suggest you read the Distributor s Limited Warranty 57 the Emission Control System Warranty page 59 to fully understand its coverage and your responsibilities of ownership When your lawn mower needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda lawn mowers Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes American Honda Motor Co Inc Power Equipment Division INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others is very important and using this lawn mower safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the lawn mower Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY amp DANGER HURT if you don
13. operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 23 SERVICING YOUR MOWER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD ITEM Perform at every Before After Every Every Every indicated interval each initial 50 100 150 use 20 hours hours hours hours Blades Check condition Check bolt torque O Grass bag Check Engine oil Cneck id Change O O 1 Check O Air cleaner Clean O 1 Replace O 1 Check Adjust O Spark plug Replace Sp arg arrester Clean Inspect O optional equipment Blade control cable Adjust O 2 O 2 Smart Drive cable Adjust O O Throttle cable Adjust O 2 O 2 Valve clearance Adjust O 2 Pinion gears Lubricate O 2 Idle speed Check Adjust O
14. the air filter page 31 Drain the fuel tank and carburetor page 39 page 35 Fuel filter is clogged carburetor malfunction ignition malfunction valves stuck etc Take the mower to an authorized Honda servicing dealer for repair 42 TAKING CARE OF UNEXPECTED PROBLEMS VIBRATION PROBLEMS Possible Cause Correction Grass and debris is lodged under the mower deck Clean out the mower deck page 21 Blades are loose bent damaged or unbalanced by improper sharpening Tighten loose blades bolts If the blades are found to be bent or damaged take the lawn mower to an authorized Honda servicing dealer for inspection Mechanical damage such as a bent crankshaft Take the mower to an authorized Honda servicing dealer for repair BLEMS MOWING AND BAGGING PRO Possible Cause Correction Engine speed is too slow to cut well Move the throttle lever to the FAST position page 16 Mower is moving too fast for lawn conditions Turn the Smart Drive control to a slower position page 17 Adjustment levers are set at different positions Set all levers atthe same cutting height position page 10 Grass bag is overfilled or clogged Clear out the mower deck page 21 Mower deck is clogged Empty the grass bag Wash the grass bag if it is clogged with dirti page 28 Blades are dull worn or damaged Sharpen or replace the blades page
15. 2 Combustion chamber Clean After every 250 hours 2 Clean tank filter O 2 Fuel system Check line Every 2 years replace every 4 years 2 1 Service more frequently when used in dusty areas 2 These items should only be serviced by an authorized Honda servicing lawn mower dealer unless you are mechanically proficient and have the proper tools Refer to the Honda shop manual for service procedures Failure to follow this maintenance schedule could result in non warrantable failures 24 SERVICING YOUR MOWER BLADES 722 pac 1 3 Turn the fuel valve to the OFF position page 8 and discon nect the spark plug cap from the spark plug BLADES Tilt the mower to the right so the air filter side is up This will help to prevent fuel leakage and hard starting BLADE BOLTS Inspect the blades for wear and damage WARNING worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blades regularly Do not operate the mower with worn or damaged blades EXCESSIVELY BENT CRACKED NORMAL WORN A dull blade can be sharpened but a blade that is excessively worn bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authori
16. 26 43 SET UP ASSEMBLY Unpack the lawn mower and remove all the cardboard and paper from around the handlebar Handlebar Setup 1 Raise the handlebar into the mowing position with the handlebar adjust knobs HANDLEBAR in the unlock position LOWER 2 Select the desired gt HANDLEBAR handlebar height by Z HIGHER aligning the adjust knobs with the handlebar lower hole or the handlebar higher hole on the handle stay 3 Turn the adjusting knobs 90 degrees into the lock UNLOCK position and the pins will spring into the holes and lock into position HANDLEBAR ADJUST KNOB 2 44 SET UP Grass Bag Assembly Slide the grass bag frame into the grass bag and attach the clips as shown GRASS BAG BAG FRAME BAG FRAME Lift the rear discharge GRASS BAG guard remove the mulching HANDLE GUARD plug then install the grass bag SET UP ENGINE OIL The lawn mower is shipped WITHOUT OIL in the engine A bottle of oil is included in the box with your mower Add the entire contents of the oil bottle into the oil filler opening Check that the oil level is between the upper and lower limit marks on the dipstick as shown If the supplied oil is not used add enough SAE 10W 30 API service category SJ or later oil Add oil until when checking oil level the oil level is between the upper and lower limit marks Do not overfill engine oil If the engine is overfilled th
17. BAG SPARK PLUG CAP HANDLEBAR LOCKING KNOB 2 OIL FILLER CAP CUTTING HEIGHT MUFFLER ADJUSTMENT LEVERS CONTROLS amp FEATURES DESCRIPTION OF CONTROLS Fuel Valve The fuel valve controls fuel flow from the fuel tank to the carburetor The fuel valve must be ON to start and operate the mower The fuel valve should be kept OFF when the mower is not in use FUEL VALVE Throttle Lever CHOKE For starting a cold engine FAST For restarting a warm engine and for mowing SLOW For idling the engine STOP For stopping the engine STOP SLOW 9 THROTTLE LEVER FAST N Blade Control System Blade rotation is controlled by the blade control lever and the Roto Stop lever Hold the blade control lever against the handlebar and push the Roto Stop lever to engage the blade SMART DRIVE Control The SMART DRIVE control engages and disengages the transmission that drives the rear wheels Ground speed is determined by the amount of pressure applied to the Smart Drive control CONTROLS amp FEATURES BLADE CONTROL LEVER ROTO STOP SMART DRIVE CONTROL CONTROLS amp FEATURES Cutting Height Adjustment Levers The mower deck height can be set to any of the seven approximate settings Each wheel should be adjusted to the same position To lower the deck move the adjusters backward To raise the deck move the adjusters forward FRONT WHEELS FRONT Each front wheel has
18. FF position With the spark plug cap disconnected tiltthe mower so the air filter side is up Clear a clogged deck with a stick not your hands Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade H rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern If the ee lawn has an irregular shape or many PATTERN obstacles divide it into sections where you can use counterclockwise patterns Bagging gt Use a clockwise mowing pattern This will give the best bagging performance leaving the 4 TT least amount of clippings on the lawn BAGGING PATTERN 21 SERVICING YOUR MOWER THE IMPORTANCE OF PROPER MAINTENANCE Proper maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution amp WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintena
19. NG ENOUGH to easily start the mower and control its direction The child also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your child has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your child Make sure you both understand all instructions and safety information Also be sure your child wears sturdy shoes and other protective clothing when operating or handling the mower SUPERVISION is also very important Walk with your child during the first few minutes of mowing Even after the child has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained and kept in safe operating condition By always placing safety first your child will acquire useful skills and a sense of accomplishment And you ll both get the best results from your lawn mower LAWN MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information
20. Owner s Manual Rotary Mower HRR216VXA Click here to save this manual to your computer See page 44 for instructions on setting up your Lawn Mower 2005 2006 American Honda Motor Co Inc All Rights Reserved WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it at any time This owner s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new lawn mower and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by a NOTICE symbol That information is intended to help you avoid damage to your lawn
21. able container next to the mower to catch the used oil then tilt the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely SLED Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin or dump it on the ground Fill with the recommended oil Do not overfill Allow a couple of minutes for the oil to settle in the engine then measure the oil level as shown 29 Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine SERVICING YOUR MOWER Air Cleaner Service A dirty air filter restricts air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filter more often than specified in the MAINTENANCE SCHEDULE Operating the engine without an air filter or with a damaged filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty page 57 AIR CLEANER HOUSING 1 Press down on the cover tabs then remove the cover Remove the filter and inspect it if damaged replace the filter Clean the filter by tapping the filter several times on a hard surface to remove dirt or blowing comp
22. an ADJUSTMENT LEVER 2 independent adjustment lever REAR WHEELS Both rear wheels are adjusted by REAR a single adjustment lever located near the left rear wheel 10 BEFORE OPERATION ARE YOU READY TO GET STARTED Your safety is your responsibility A little time spent in preparation will significantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the lawn mower and its operation before you begin using it Know how to quickly shut off the lawn mower in case of an emergency IS YOUR LAWN MOWER READY TO GO For your safety and to maximize the service life of your lawn mower it is very important to take a few moments before you operate the lawn mower to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the lawn mower A WARNING Improperly maintaining this lawn mower or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a pre operation inspection before each operation and correct any problem Before beginning your pre operation checks be sure the lawn mower is on a level surface 11 BEFORE OPERATION Check the General Condition of the Lawn Mower Look around and underneath the lawn mower for signs of oil or gasoline
23. and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine OFF 4 LAWN MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your child operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if when and how your child operates this equipment The first question you ll need to ask is whether your child is capable of operating this mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a child must be LARGE ENOUGH AND STRO
24. and the U S Virgin Islands 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any power equipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor If installed by anyone else accessories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser Apparel will be repaired or replaced under warranty without any charge To Obtain Warranty Service You musttake the Honda Power Equipment accessory replacement part apparel or the power equipment on which the accessory or replacement part is installed and proof of purchase at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is auth
25. anty is applicable only where the California U S EPA or Environment Canada Emission Control System Warranty regulation is in effect Emission Control System Warranty Parts SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTION Fuel Metering Carburetor assembly includes starting enrichment system Engine temperature sensor Engine control module Fuel regulator Intake manifold Evaporative Fuel hoses Exhaust Catalyst Exhaust manifold Air Induction Air filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto Ignition pulse generator Crankshaft position sensor Power coil Ignition coil assembly Ignition control module Spark plug cap Spark plug Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the Maintenance Schedule on page 24 61 TECHNICAL AND CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipme
26. anywhere in the United States Call 800 426 7701 or visit our website www hondapowerequipment com dealer Customer Service See page 62 Honda Publications These publications will give you additional information for maintaining and repairing your lawn mower Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Available through your Honda dealer or through Helm Inc at 1 888 292 5395 or visit www Hondapowerequipment com gt product manuals Parts Catalog This manual provides complete illustrated parts lists and is available through your Honda dealer 55 TECHNICAL AND CONSUMER INFORMATION Replacement Parts Optional Equipment and Service Items Contact an authorized Honda servicing dealer to purchase any of these or other accessories or genuine replacement parts Be sure to have the lawn mower frame and engine serial numbers when you contact your dealer page 47 Replacement Parts Item Part Number Notes Grass bag 81320 VLOA B000 Fabric bag only no frame Upper mulching blade 72531 VE2 0201 Lower mulching high lift blade 72511 VE1 0200 Always use an upper and lower blade Spark plug 98079 56846 NGK BPR6ES Air filter 17211 ZL8 023 Optional Equipment Item Part Number Notes Spark arrester kit 06180 Z0J 000 Spark arrester parts Side discharge chute kit 18350 ZL8 000
27. bilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and turn the fuel valve to the OFF position This turns off the fuel flow between the fuel tank and the carburetor 38 STORAGE Draining the Fuel Tank and Carburetor 1 2 Change the engine oil page 30 Engine Cylinder 1 Make sure the fuel valve is in the OFF position Remove the carburetor drain bolt with a 10 mm wrench and drain fuel from the carburetor bowl into an approved container WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Turn the fuel valve ON page 8 This will allow fuel in the fuel tank to drain through the carburetor bowl After the fuel is completely drained reinstall the drain bolt Remove the spark plug page 32 DRAIN BOLT Pour a tablespoon 5 10 cc of clean engine oil into the cylinder
28. cool 37 STORAGE 5 After the lawn mower is clean and dry touch up any damaged paint and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lubricant page 56 Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty page 57 does not cover fuel system damage or engine performance problems resulting from neglectful storage preparation You can extend fuel storage life by adding a fuel stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel sta
29. ct to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S California Clean Air Act and Environment Canada EPA California and Canadian regulations require all manufacturers to furnish written instruction describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Some acts that constitute tampering are Removal or alteration of any part of intake fuel or exhaust system Altering or defeating the speed adjusting mechanism to cause the engine to operate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your authorized Honda servicing dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning backfiring Black exhaust smoke or high fuel consumption 50 TECHNICAL AND CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed b
30. differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications 48 TECHNICAL AND CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use a
31. e excess oil may be transferred to the air cleaner housing and air filter UPPER LIMIT For additional engine oil LOWER LIMIT information see page 29 BEFORE OPERATION Refer to page 35 for refueling instructions Before using the lawn mower all mower operator s must read the following chapters and sections LAWN MOWER SAFETY page 4 CONTROLS amp FEATURES 7 BEFORE OPERATION page 11 e OPERATION page 15 MAINTENANCE SCHEDULE page 24 46 TECHNICAL amp CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER MODEL NAME AND FRAME SERIAL NUMBER MEETS CPSC BLADE SAFETY REQUIREMENTS HR 216 A M XXXXXX AMERICAN HONDA MOTOR CO INC ALPHARETTA GA 30005 8847 There are two serial numbers one for the mower frame and one for the engine Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and when making technical or warranty inquiries pag Engine serial number Frame serial number Date of purchase 47 TECHNICAL AND CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that
32. e responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should write or call the Honda office in your region American Honda Motor Co Inc Honda Canada Inc Power Equipment Customer Relations or Power Equipment Customer Relations 4900 Marconi Drive 715 Milner Avenue Alpharetta Georgia 30005 8847 Toronto ON M1B 2K8 Telephone 770 497 6400 Telephone 888 946 6329 59 TECHNICAL AND CONSUMER INFORMATION Warranty Coverage Honda power equipment engines manufactured after J anuary 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States and Canadian certified engines manufactured on or after J anuary 1 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts replaced under this warranty become the property of Honda Warranted parts are listed under E mission Control S ystem Warranty Parts on page 61 Normal maintenance items such as spark plugs and
33. e way Remove the mulching plug when using a grass MULCHING bag PLUG Cutting Height 3 4 in 20 mm Set all three adjustment levers to 1 1 4 in 32 mm sys 2 in 46 mm the same cutting height position 2 1 2 in 62 mm Each position changes the height 21 pu 2 1 2 in mm approximately 1 2 inch 13 mm 4 in 100 mm To adjust the cutting height pull each adjustment lever toward the wheel and move it into another notch FRONT ADJUSTMENT If you are not sure what cutting LEVER 2 height to select start with a high gear setting and check the appearance ADJUSTMENT of the lawn after mowing a small area Readjust the cutting height if necessary 13 BEFORE OPERATION Handlebar Height The handlebar height can be adjusted to either one of the two height positions See Handlebar Setup on page 44 details Grass Bag A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 full Also the bag is easier to empty when not packed full Inspection Inspect the grass bag before use Check for holes tears and excessive wear The grass bag does wear during normal use and will eventually require replacement page 28 Installation 1 Raise the rear discharge REAR guard and remove the mulch DISCHARGE ing plu
34. eight Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blades don t cut cleanly anymore have them sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with the grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear 20 OPERATION If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve to the O
35. erty of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda lawn mower and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 62 for contact information Exclusions This warranty does not extend to parts affected or damaged by accident and or collision normal wear fuel contamination or deterioration use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration or any causes other than defects in material or workmanship of the product Mower blades and mower deck housings are specifically not warranted against impact damage including but not limited to abrasive da
36. f the United States and Canada Honda must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists Honda will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine iS defective the part will be repaired or replaced by Honda Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Honda recommends that you retain all receipts covering maintenance on your power equipment engine but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware that Honda may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You ar
37. g Hook the grass bag 2 GUARD frame onto the mower deck as shown 2 Release the rear discharge guard to secure the grass bag in place Removal 1 Raise the rear discharge guard grasp the grass bag handle and remove the grass bag 2 Release the rear discharge guard 3 When the grass bag is clear of the rear discharge you can lift the grass bag through the handlebars or remove it from the rear of the mower below the handlebar 14 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the LAWN MOWER SAFETY chapter beginning on and the BEFORE OPERATION chapter beginning on page 11 Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE Before starting the engine the Smart Drive control must be released preventing the mower from moving forward 1 Turn the fuel valve to the ON position 2 Move the throttle lever to CHOKE for a cold engine or FAST for a warm engine COLD ENGINE WARM ENGINE 15 OPERATION 3 With the blade control lever STARTER released pull the starter grip GRIP lightly until you feel res
38. he durability description is intended to provide you with information relating the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty page 59 for additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 65 125 hours greater than 65 cc Intermediate 125 hours 0 65 250 hours greater than 65 cc Extended 300 hours 0 65 500 hours greater than 65 cc The Air Index Information hang tag label must remain on the mower until it is sold Remove the hang tag before operating the mower 52 TECHNICAL AND CONSUMER INFORMATION SPECIFICATIONS Frame Model HRR216 Type VXA Length 63 in 1600 mm Width 23 0 in 582 mm Overall height 40 4 in 1027 mm Dry weight 94 1 Ib 42 7 kg Cutting width 21 0 in 530 mm Cutting height 7 adjustable positions 3 4 4 in 20 100 mm Wheel base 24 8 in 630 mm Fuel tank capacity 0 29 US gal 1 14 Engine oil capacity 0 58 US qt 0 550 Engine Model GCV160 Engine type 4 stroke overhead cam single cylinder air cooled Displacement 9 8 cu in 160 cc Bore and stroke 2 52 x 1 97 in 64 x 50 mm Compression ratio 8 5 1 Ignition system Transistorized magneto Maximum horsepower 5 5
39. istance then pull briskly Return the starter grip gently 4 Ifthe CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly Set the throttle lever at FAST to mow or at SLOW to idle OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with FAST the throttle lever the FAST position 4 EY When the blades rotate at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed as the blades THROTTLE could fracture and come apart l LEVER Blade Control System Blade rotation is controlled by the blade control lever and the Roto Stop lever 1 Hold the blade control lever against the handlebar 2 With the throttle lever in the FAST position push the Roto Stop lever forward until it reaches the end stop BLADE CONTROL LEVER 16 OPERATION 3 Release the Roto Stop lever when the blades are engaged 4 Continue to hold the blade control lever against the handlebar to maintain blade rotation 5 Release the blade control lever to stop blade rotation Always release the blade control lever before starting the engine to prevent the blades from turning Smart Drive Control With the engine running and the blades rotating slowly push the Smart Drive control to propel the mower forward Ground speed will i
40. l when filling your fuel tank Damage caused by spilled fuel is not covered by the Distributor s Limited Warranty page 57 35 SERVICING YOUR MOWER Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher These engines are certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage This is considered misuse and the Distributor s Limited Warranty page 57 does not cover parts damaged by misuse For oxygenated fuel information refer to page 49 36 STORAGE PREPARING FOR STORAGE Proper storage preparation is essential for keeping your lawn mower trouble free and looking good The following steps will help to keep rust and corrosion from impairing your lawn mower s function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1
41. mage Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written limited warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 57 TECHNICAL AND CONSUMER INFORMATION Accessories Replacement Parts and Apparel Warranty This warranty is limited to Honda Power Equipment parts accessories and apparel when distributed by American Honda Motor Inc 4900 Marconi Drive Alpharetta Georgia 30005 8847 PRODUCTS COVERED BY THIS LENGTH OF WARRANTY WARRANTY from date of original retail purchase Noncommercial Nonrental Commercial Rental Accessories 12 months 3 months Replacement Parts 6 months 3 months Apparel 6 months 3 months To Qualify for this Warranty 1 The accessories replacement parts or apparel must be purchased from American Honda or a dealer distributor or distributor s dealer authorized by American Honda to sell those products in the United States Puerto Rico
42. n oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 1096 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 1596 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 596 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 596 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 49 TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they rea
43. nce procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 22 SERVICING YOUR MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you
44. ncrease as more pressure is applied to the Smart Drive control Select a comfortable speed considering the mowing conditions SMART DRIVE CONTROL Release the Smart Drive control to disengage the rear wheels STOPPING THE ENGINE BLADE CONTROL LEVER 1 Release the blade control lever to stop blade rotation 2 Move the throttle lever to the STOP position to stop the engine 3 When the mower is not in use turn the fuel valve to OFF THROTTLE LEVER SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or push the mower with your foot Use the handlebar only 17 OPERATION WARNING The blades sharp and spin at high speed A spinning blade can cut you severely and can amputate fingers and toes Wear protective footwear Keep your hands and feet away from the mower deck while the engine is running Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower Obstacles Use the side of the mower to cu
45. nt Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 a m 8 00 p m EST When you write or call please give us this information Model and serial Name of the dealer who sold the lawn mower to you and address of the dealer who services your lawn mower Date of purchase Your name address and telephone number Adetailed description of the problem 62 A Accessories warranty 58 Air cleaner service 31 Air index 52 Altitude high altitude operation 48 Assembly 44 B Blade Installation 27 Removal 26 25 Blade control system 9 C Carburetor Draining 39 Modifications for altitude 48 Choke operation 15 Cleaning Engine 37 Grass bag 37 Mower deck 37 Clogged mower deck 21 Customer relations 62 Cutting height Adjustment 10 Recommendations 19 D Dealer locator information 55 Distributor s warranty 57 Drive problems 43 E Emissions Controlsystem 50 Warranty 59 Engine specifications 53 Ethanol oxygenated fuel
46. onporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in BEFORE OPERATION page 11 If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 40 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials 1 Turn the fuel valve to the OFF position This will prevent carburetor flooding and reduce the possibility of fuel leakage OFF lt lt 2 If equipped remove the grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 40 41
47. orized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 62 for contact information Exclusions This warranty does not extend to accessories parts or apparel affected or damaged by accident and or collision normal wear use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Mower blades and mower deck housings are specifically not warranted against impact damage including but not limited to abrasive damage Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product or the power equipment on which the productis installed transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written warranty Some states do not allow limitations on how long an implied warranty la
48. ost grasses should be mowed when they RR OM Ni have grown 2 1 inch above their recommended height More frequent mowing is required for mulching than for bagging For best mulching results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about LONG ENOUGH specific types of grasses and growing conditions in your area Most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass recover ARAL between mowings Your mower will work better TO SH RT and your lawn will look better T 19 OPERATION If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 10 Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or thick use more overlap and a narrower mowing swath Blade Speed The blades must spin very fast to cut properly Always use the FAST throttle setting If engine speed drops it could mean the engine is being overloaded by the blades trying to cut too much grass Mow a narrower swath move the mower slower install the discharge chute or raise the cutting h
49. replacement parts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blades from turning when tightening the bolts Blade bolt torque 36 43 ft lb 49 59 N m If you don t have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower If the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blades to fly off while you are operating the mower WOODEN BLOCK TORQUE WRENCH BLADES SPECIAL BLADE BOLT 2 27 SERVICING YOUR MOWER GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Carefully inspect the bag for wear tears or holes Replace a worn or damaged bag with a genuine Honda bag or its equivalent page 56 Do not operate the lawn mower with a damaged grass bag Bag Removal 1 Unclip the plastic edges of the bag from the frame 2 Remove the frame from the bag Bag Installation 1 Insert the frame into the new bag as shown 2 Clip the plastic edges of the bag onto the frame as shown 28 SERVICING YOUR MOWER ENGINE MAINTENANCE Engine Oil Level Check 1 Remove the dipstick and wipe it clean 2 Insert and remove the dipstick without sc
50. ressed air not exceeding 30 psi 207 kPa through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers 4 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 5 Reinstall the filter and cover 31 SERVICING YOUR MOWER 32 Spark Plug Service Recommended spark plugs BPR6ES or W20EPR U DENSO For good performance the spark SPARK plug must be properly gapped and free of deposits An incorrect spark plug can cause engine damage 1 Disconnect the spark plug cap and remove dirt from the area SPARK PLUG CAP 2 Remove the spark plug with a spark plug wrench SPARK PLUG WRENCH 3 Inspect the plug replace it if the electrodes are worn or if the insulator is cracked or chipped 4 Set the gap to 0 028 0 031 0 7 0 8 mm 5 Install the spark plug carefully by hand to avoid crossthreading 6 After the plug seats tighten it as follows to compress the washer 0 7 0 8 mm Old plug 1 8 to 1 4 turn New plug 1 2 turn SEALING WASHER A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head E 7 Install the spark plug cap on the spark plug SERVICING YOUR MOWER Spark Arrester Service optional eq
51. rewing it into the filler neck Check the oil level shown on the dipstick 3 Ifthe oil level is low add oil to bring the level between the lt _ upper and lower limit marks on the dipstick as shown Do not overfill If the engine is overfilled the excess oil may transfer to the air cleaner housing and filter Running the engine with a low oil level can cause engine damage FILLER CAP DIPSTICK do not screw in the dipstick when checking oil level UPPER LIMIT VA LOWER LIMIT 4 Screw in the filler cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting en performance and service life Use 1011307 4 stroke automotive detergent oil SAE 10W 30 is recommended for oye 30 20 10 0 10 20 30 40C general use Other viscosities shown AMBIENT TEMPERATURE in the chart may be used when the average temperature in your area is within the recommended range 29 SERVICING YOUR MOWER The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SJ or later oil Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 30 Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage Wipe the oil filler area clean then remove the oil filler cap dipstick AS Place a suit
52. sse 37 EU IN STORAGE n 40 ENGINE WILL NOT START 42 LOSS OFsPOWER T 42 VIBRATION 22 43 ASSEMBLY Ea 44 2 o 46 TECHNICAL 02 0 02 47 EMISSION CONTROL 5 5 50 EHE TIERE 53 LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blade over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts
53. sts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 58 TECHNICAL AND CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with the U S EPA Environment Canada and State of California emission regulations American Honda Motor Co Inc provides the emission warranty coverage for engines in the United States and its territories Honda Canada Inc provides the emission warranty for engines in the 13 provinces and territories of Canada In the remainder of this Emission Control S ystem Warranty American Honda Motor Company Inc and Honda Canada Inc will be referred to as Honda Your Warranty Rights And Obligations California The California Air Resources Board and Honda are pleased to explain the emission control system warranty on your Honda P ower Equipment engine In California new utility and lawn and garden equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States U S territories and Canada In other areas of the United States and in Canada your engine must be designed built and equipped to meet the U S EPA and Environment Canada emission standards for spark ignited engines at or below 19 kilowatts All o
54. t close to obstacles such as fences or walls Release the Smart Drive control to disengage the drive when mowing around trees and other obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything sticking up above the surface of the lawn If the blade hits something or if the mower starts to vibrate stop the engine immediately disconnect the spark plug cap and check for damage page 25 Striking objects may damage the blade bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble 18 OPERATION WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blades regularly and do not operate the mower with a worn or damaged blade The Distributor s Limited Warranty page 57 does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the blade control lever to stop the blade before reaching areas with gravel loose stones or landscaping material MOWING TIPS When to Mow M
55. t follow instructions You CAN be KILLED or SERIOUSLY A WARNING HURT if you don t follow instructions You CAN be HURT if you don t follow A CAUTION instructions Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Section such as LAWN MOWER SAFETY Instructions how to use this lawn mower correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS IMPORTANT SAFETY 5 4 eee 111 TO PARENTS tete ermita petites tte 5 ARE YOU READY TO GET STARTED 2 11 IS YOUR LAWN MOWER READY TO 60 12222111 11 CHECK YOUR WORK 12 GET THE LAWN MOWER READY 13 MOWING PRECAUTIONS 2 15 STARTING THE 15 OPERATING THE CONTROLS FOR MOWING 16 STOPPING THE ENGINE eher eine 17 THE IMPORTANCE OF PROPER MAINTENANCE 22 MAINTENANCE te eeeeeeeeeaeseeetae see tee eter teense 23 MAINTENANCE 5 27 24 EM 25 GRASS BAG CLEANING AND REPLACEMENT 28 ENGINE MAINTENANCE 1 neret tae tees ennennei 29 CONTROL CABLE ADJUSTMENTS sss 34 FUEL snot Eo co 35 PREPARING FOR STORAGE
56. uilt and certified to conform with EPA California and Canadian emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the MAINTENANCE SCHEDULE on Remember that this schedule is based on the assumption that your mower will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 51 TECHNICAL AND CONSUMER INFORMATION Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board There is a bar graph on the hang tag that is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution T
57. uipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations An optional USDA approved spark arrester is available from an authorized Honda servicing dealer 56 for part numbers The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the bolts from the muffler shield Remove the muffler shield Remove the two set screws and remove the spark arrester Check for carbon deposits on the spark arrester and the exhaust port Use a brush to remove any carbon deposits from the screen Replace the screen if it is torn or damaged Installation is the reverse of removal Tighten all hardware securely SET SCREW 2 BOLT 3 MUFFLER er 6 MUFFLER SHIELD 33 SERVICING YOUR MOWER CONTROL CABLE ADJUSTMENTS Smart Drive Cable Check SMART DRIVE CONTROL With the engine not running apply finger pressure to the Smart Drive control until it stops Cable adjustment is correct if the Smart Drive control is aligned with the handlebar with finger ADJUSTER pressure If the Smart Drive control is not HANDLEBAR ALIGN properly aligned adjust the cable as follows HANDLEBAR Smart Drive Cable Adjustment If cable adjustment is required JAM NUT 1 Loosen the jam nut from the adjuster 2 Turn the
58. vice you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer tol page 62 for contact information 60 TECHNICAL AND CONSUMER INFORMATION Exclusions Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage accident and or collision the incorporation of or any use of any add on or modified parts unsuitable attachments or the unauthorized alteration of any part This warranty does not cover replacement of expendable maintenance items made in connection with required maintenance services after the item s first scheduled replacement as listed in the maintenance section of the product owner s manual such as spark plugs and filters Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda Motor Co Inc and Honda Canada Inc disclaim any responsibility for incidental or consequential damages such as loss of time or the use of the power equipment or any commercial loss due to the failure of the equipment and any implied warranties are limited to the duration of this written warranty This warr
59. zed Honda servicing dealer Or if you have_a torque wrench you can remove and install the blades yourself page 26 Check that the blade bolts are tight page 27 25 SERVICING YOUR MOWER Blade Removal and Installation If you remove the blades for sharpening or replacement use a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blades or causing imbalance or poor cutting the blades should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT If replacing a blade use a genuine Honda replacement blade or equivalent Blade Removal 1 Turn the fuel valve OFF Disconnect the spark plug cap then tilt the mower to the right side air filter side up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm wrench Use a wooden block to prevent the blades from turning when removing the bolts Remove the blades from the blade holder UPPER BLADE LOWER BLADE BLADE SPECIAL BOLT 2 WASHER 2 26 SERVICING YOUR MOWER Blade Installation 1 Clean dirt and grass from around the blade mounting area 2 Install the blades using the two blade bolts and special washers as shown concave side of the special washers toward the blades The blade bolts and washers are specially designed for the mower When replacing bolts and washers use only genuine Honda

Honda HRR216VXA User's Manual

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