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Honda HRB216HXA User's Manual

1. 53 Valve 1 63 W Warnings See Safety Message Definitions Warranty for Emission Control System 67 for 66 for Xenoy Mower 66 Getting 5 1 70 Washing Grass Bags 2i sheave Andel 46 Mower atic 47 Web 64 Weights amiante pa 62 QUICK REFERENCE INFORMATION Fuel type Unleaded gasoline with a pump octane of 86 or higher capacity 0 29 U S gallon 1 1 liter Engine Oil type SAE 10W 30 capacity 0 58 U S quart 0 55 liter Spark Plug type Regular NGK BP6ES Denso W20EP U Resistor NGK PBR6ES Denso W20EPR U gap 0 028 0 031 inch 0 7 0 8 mm Maintenance before each use subsequent See Maintenance Schedule HONDA EM3 amp 53250 31VE2652 Printed on IPC 20000 2002 01 00X31 VE2 6520 Recycled Paper PRINTED IN U S A
2. 64 5 Safety 22 4002222 2 Information 22 2 4 Label Locations 6 Message 2 Safe Mowing 23 Shift Lever Cable Adjustment 44 21 Side Discharge Chute Part Number 65 Spark Arrester Part Numbers 65 SEVICE 57 Spark Plug Part 65 cect eRe 37 Specifications 62 ENGINE 62 63 22 22 63 Speed Ground 63 Starting the 17 Stopping the Engine 22 Storage Placing in Storage 52 47 Removing from Storage 52 72 T Throttle Lever Cable 1 5 45 19 Troubleshooting ENGINE 2 54 Mowing 55 ETTET 55 Tuneup 63 U
3. 65 54 ENGINE PROB EMO aaa 54 VIBRATION 5 4 444 55 MOWING 55 TECHNICAL amp CONSUMER 56 TECHNICAL 2 0 00000 56 EMISSION CONTROL 59 SPECIFICATION O deus ailing ines 62 CONSUMER 64 oe 71 QUICK REFERENCE inside back cover 3 LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to
4. GRASS BAG HANDLE BAG 2 Release the discharge guard to secure the grass bag Removal 1 Raise the discharge guard grasp the grass bag handle and remove the grass bag 2 Release the discharge guard 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or you can remove it to the rear of the mower below the handlebar 15 BEFORE OPERATION Cutting Height Bagging Side Discharge Move all ADJUSTMENT LEVERS four adjustment levers to the same position Mulching Move the front adjustment levers one position higher than the rear levers To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch ADJUSTMENT LEVER If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust cutting height if necessary 16 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review IMPORTANT SAFETY INFORMATION page 4 and the previous chapter BEFORE OPERATION page 12 Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapi
5. 65 Blade Control Lever Cable 41 Operation 10 Cable Adjustments Blade Control 41 Drive Clutch 42 ShiftibeVer vised elects 44 62 Carburetor Draig 50 High Altitude Notes 56 EE heed 17 Cleaning Before 47 Clogged Mower 26 Controls amp Features 7 Customer 70 Cutting Height Adjustment Levers 11 Recommendations 25 Cutting 25 D Dealer Find a 64 DIMENSIONS ins rri 62 Drive Clutch Lever Cable Adjustement 43 Cable Adjustment TXA 42 Operation 20 E Emission Control 59 Ethanol See Fuel Oxygenated Fuels INDEX F Filter See Air Cleaner Service Fuel Additive nents 49 61 Oxygenated 58 Recommendations 39 Tank 50
6. 17 STARTING THE 17 OPERATING THE CONTROLS FOR MOWING 19 STOPPING THE 4 04 4 22 SAFE MOWING 5 000 23 MOWING lt 25 SERVICING YOUR HONDA LAWNMOWER 28 THE IMPORTANCE OF 28 MAINTENANCE 5 5 58 5 5888 29 MAINTENANCE 44 40000 30 BLADES mur DRS ee 31 ENGINE 8 4 404800 34 39 CONTROL CABLE 41 GRASS BAG CLEANING AND 46 gt deat 47 STORAGE PREPARATION 0 47 PLACING IN STORAGE 0c ccccccceececcccceceeeececsceseeuceessueaueceeeeesanaaeees 52 200 53 BEFORE 53 LOADING AND 53 TAKING CARE OF UNEXPECTED
7. 9 G Grass Bag 62 2 46 2212 15 Part 65 Removal 15 46 H Handlebar Folding tina ee in at 51 Height 14 Height 16 Honda contacting See Warranty Getting Service Internet Web Site 64 L Leaf Shredder Part Number 65 Leaves Bagging 26 53 Maintenance Schedule 30 Methanol See Fuel Oxygenated Fuels Mower Deck 1 01 0 26 Mowing 2 221 24 27 MTBE See Fuel Oxygenated Fuels Mulching Plug Part 65 14 NOTICE 1 71 INDEX Oil Capacity enai 62 34 Level Check s c cc0 eerie 35 Part 65 35 Paint Part 65 Parts Replacement amp Optional 65 5
8. This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blades Grass Bag Remove the bag from the mower and wash it with a garden hose or pressure washing equipment Allow the bag to dry completely before storage 2 After washing the lawn mower wipe dry all accessible surfaces 47 STORAGE 3 48 With the mower in an upright position start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine Stop the engine and allow it to cool After the lawn mower is clean and dry touch up any damaged paint touch up paint part numbers are on page 65 and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lubricant page 65 STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank pro
9. clean the mower deck or handle the blades Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blades over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine OFF 4 LAWN MOWER SAFETY Operating Near Roads Always watch for vehicle traffic when operating the mower near roads and driveways Never operate the mower on public roads Operator Responsibility Know
10. Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 70 for contact information Exclusions THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR FUEL CONTAMINATION USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT MOWER BLADES AND MOWER DECK HOUSINGS ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 66 TECHNICAL amp CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with both the U S EPA and State of California
11. To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 28 SERVICING YOUR HONDA LAWN MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual Safety Precautions sure the engine is off before you begin any maintenanc
12. engine has been running allow it to cool for at least 15 minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials 1 Turn the fuel valve to the OFF position This will prevent carburetor flooding and reduce the possibility of fuel leakage 2 If installed remove the grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 51 53 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE PROBLEMS Engine Will Not Start Possible Cause Correction 1 Check control Fuel valve OFF Turn fuel valve ON page 9 positions Throttle lever in wrong position Move throttle lever to CHOKE position unless the engine is warm page 17 2 Check fuel Out of fuel Refuel page 40 Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor page 50 Refuel with fresh gasoline page 40 3 Remove and inspect spark plug Spark plug fa
13. from entering the air duct that leads to the carburetor 6 Reinstall the filter and cover 36 SERVICING YOUR HONDA LAWN MOWER Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR NGK BP6ES BPR6ES DENSO W20EP U W20EPR U Resistor spark plugs reduce interference with radio and TV reception Incorrect spark plugs can cause engine damage For good performance the spark plug must be properly gapped and free of deposits 1 Disconnect the spark plug cap SPARK PLUG and remove any dirt from around the spark plug area SPARK PLUG CAP 2 Remove the spark plug with a SPARK PLUG 13 16 in 21 mm spark plug WRENCH wrench 3 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it 37 SERVICING YOUR HONDA LAWN MOWER 4 re 38 Measure the spark plug electrode gap with a suitable gauge The gap should be 0 028 0 031 in 0 7 0 8 mm Correct the gap if necessary by carefully bending the side electrode Install the spark plug carefully 0 028 0 031 in by hand to avoid cross 0 7 0 8 mm threading After the spark plug seats tighten with a 13 16 in 21 mm spark plug wrench to compress the washer If reinstalling the old spark plug tighten 1 8 to 1 4 turn after the spark plug seats If install
14. how to stop the mower quickly in case of emergency Understand the use of all mower controls Never permit anyone to operate the mower without proper instruction Do not let children operate the mower If people or pets suddenly appear in front of the mower while it is in operation immediately release the blade control lever to stop the blades and avoid possible injury from the rotating blades While operating the mower hold the handlebar firmly and walk don t run Wear suitable protective footwear LAWN MOWER SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact an authorized Honda servicing dealer for a replacement A CAUTION UNDER NORMAL USAGE THIS BAG MATERIAL 15 SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS 5 1 STANDARD B71 1 REPLACEMENT MUST MEET THIS STANDARD AN Tie Objects thrown by blade can cause serious injury E Inspect area and remove debris before mowing Keep children and others away E Wear eye protection Follow all instructions in your Owner s Manual DO NOT OPERATE UNLESS GUARD IS CLOSED OR BAG IS IN PLACE DANGER KEEP HANDS and FEET AWAY A CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running CONTROLS amp FEATURES CO
15. is within the recommended range FILLER CAP DIPSTICK UPPER LIMIT LOWER LIMIT Ld 20 20 40 60 AQ 100 F 30 20 10 0 10 20 30 W AMBIENT TEMPERATURE S The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends API SERVICE category SH or SJ oil with the ILSAC starburst certification mark displayed on the container 35 SERVICING YOUR HONDA LAWN MOWER Air Cleaner Service A dirty air filter will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filter more often than specified in the MAINTENANCE SCHEDULE page 30 Operating the engine without air filter or with damaged filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty page 66 AIR CLEANER HOUSING FILTER 1 Press down on the cover tabs and remove the cover Remove the filter from the air cleaner housing Inspect the filter and replace it if damaged Clean the filter by tapping the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt
16. is worn out bent 9 WORN damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer Or if you have a torque wrench you can remove and install the blades yourself see page 32 4 Check that the blade bolts are tight page 33 31 SERVICING YOUR HONDA LAWN MOWER Blade Removal and Installation If you remove the blades for sharpening or replacement you will need a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blades or causing imbalance or poor cutting the blades should be sharpened by trained staff at authorized Honda servicing dealer BLADE REPLACEMENT Use genuine Honda replacement blades or their equivalent page 65 Blade Removal 1 Turn the fuel valve OFF Disconnect the spark plug cap then tilt the mower to the right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a wooden block to prevent the blades from turning when removing the bolts Remove the blades UPPER BLADE BLADE BOLT 2 LOWER BLADE SPECIAL WASHER 2 32 SERVICING YOUR HONDA LAWN MOWER Blade Installation 1 2 Clean dirt and grass from a
17. 96 and sold in all of the United States are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts replaced under this warranty become the property of American Honda Motor Co Inc A list of warranted parts is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only American Honda Motor Inc is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied To Obtain Warranty Servic
18. ANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY DANGER HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY A WARNING HURT if you don t follow instructions You CAN be HURT if you don t follow CAUTION instructions e Safety Headings such as IMPORTANT SAFETY REMINDERS or IMPORTANT SAFETY PRECAUTIONS Safety Chapter such as LAWN MOWER SAFETY Instructions how to use this mower correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS LAWNMOWER SAFETY 2 2 2 022 1 4 IMPORTANT SAFETY INFORMATION 4 SAFETY LABEL 5 4 04488 6 CONTROLS amp 65 7 COMPONENT amp CONTROL 7 BEFORE OPERATION 1 4 0 22222 12 ARE YOU READY TO GET 12 IS YOUR LAWNMOWER READY TO 12 CHECK YOUR WORK 0 04 00 13 GET THE MOWER 0 14 OP PRAT idea in et eee eae 17 MOWING PRECAUTIONS Qui
19. Blade Bolt 36 43 ft lb 49 59 Nem p 33 Torque Tuneup Spark Plug Gap 0 028 0 031 0 7 0 8 38 Idle Speed 1 700 150 rpm Shop manual throttle lever at SLOW Valve Clearance cold Intake 0 15 0 04 mm Shop manual Exhaust 0 20 0 04 mm Other Specifications No other adjustments needed 63 TECHNICAL amp CONSUMER INFORMATION CONSUMER INFORMATION Find an Authorized Honda Servicing Dealer in Your Area Call 800 426 7701 or visit the Find A Dealer section of the Honda Power Equipment World Wide Web site www hondapowerequipment com dealer Honda Publications These publications will give you additional information for maintaining and repairing your lawnmower You may order them from an authorized Honda servicing dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 64 09 Technical amp Consumer Information fm Page 65 Friday January 11 2002 8 44 AM TECHNICAL amp CONSUMER INFORMATION Replacement Parts Optional Equipment and Service Items Contact an authorized Honda servicing dealer to purchase any of these or other genuine original Honda items for your lawn mower Replacement Parts Item Part Number Notes Spark plug 98079 56846 NGK brand BPR6ES Air filter 17211 ZL8 000 Paper element M
20. Board The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty page 67 for additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 65 125 hours greater than 65 cc Intermediate 125 hours 0 65 cc 250 hours greater than 65 cc Extended 300 hours 0 65 cc 500 hours greater than 65 cc The Air Index Information hang tag label must remain on the lawn mower until it is sold Remove the hang tag before operating the lawn mower 60 TECHNICAL amp CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission co
21. LE MAINTENANCE ITEMS MADE IN CONNECTION WITH REQUIRED MAINTENANCE SERVICES AFTER THE ITEM S FIRST SCHEDULED REPLACEMENT AS LISTED IN THE MAINTENANCE SECTION OF THE PRODUCT OWNER S MANUAL SUCH AS SPARK PLUGS AND FILTERS Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA MOTOR CO INC DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY THIS WARRANTY IS APPLICABLE ONLY WHERE THE CALIFORNIA OR U S EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN EFFECT Emission Control System Warranty Parts SYSTEMS COVERED PARTS DESCRIPTION BY THIS WARRANTY Fuel Metering Carburetor assembly Fuel injection pump Fuel injection nozzle fuel regulator Exhaust System Catalyst Air Induction Air filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Spark plug cap Spark plug Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the Maintenance Schedule on page 30 69 TECHNICAL amp CONSUMER INFORMATION Warranty Service Information Honda Power Eq
22. MPONENT amp CONTROL LOCATIONS Use these illustrations to locate and identify the most frequently used controls HANDLEBAR SHIFT LEVER THROTTLE LEVER DISCHARGE GUARD FUEL TANK CAP GRASS BAG HANDLEBAR LOCKING KNOB 2 CUTTING HEIGHT ADJUSTMENT LEVER OIL FILLER CAP ENGINE SERIAL NUMBER CUTTING HEIGHT MUFFLER ADJUSTMENT LEVERS CONTROLS amp FEATURES BLADE CONTROL LEVER DRIVE CLUTCH LEVER RECOIL STARTER GRIP SPARK PLUG CAP MODEL NAME AND FRAME SERIAL NUMBER LABEL CARBURETOR AIR CLEANER MEETS CPSC BLADE SAFETY TRANSMISSION TYPE REQUIREMENTS 3 SPEED HRB216 H HYDROSTATIC MAAA 6 CONTROLS amp FEATURES Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor FUEL VALVE Throttle Lever The throttle lever controls engine speed and opens and closes the choke TXA THROTTLE LEVER CHOKE Closes the choke use when starting a cold engine FAST For restarting a warm engine and for mowing SLOW For idling the engine STOP stop the engine CONTROLS amp FEATURES Blade Control Lever The blade control lever starts BLADE CONTROL LEVER and stops blade rotation To start blade rotation the button must be pressed and held down before pushing the blade control lever forward Once the blade control lever
23. NICAL amp CONSUMER INFORMATION TECHNICAL INFORMATION Serial Numbers Record the engine and frame serial numbers locations are shown on pages 7 and 8 in the spaces below You may need these serial numbers when ordering parts and when making technical or warranty inquiries page 70 Engine serial number Frame serial number Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting High altitude performance can be improved by specific modifications to the carburetor If you always operate your lawnmower at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specificatio
24. Performance Engine Model GCV160 Engine Type 4 stroke overhead cam single cylinder forced air cooled Displacement 9 8 cu in 160 cc Bore and Stroke 2 52 x 1 97 in 64 x 50 mm Compression Ratio 8 5 1 Ignition System Transistorized magneto Maximum Horsepower 5 5 bhp 4 1 kW at 3 600 rom Maximum Torque 8 4 ft lb 11 4 Nem at 2 500 rom 62 TECHNICAL amp CONSUMER INFORMATION Transmission Design and Performance Transmission Type 3 speed manual shift Hydrostatic fluid drive infinitely variable speeds Mower Ground Speed engine at 3 100 rpm 1st 1 8 mph 2 8 km h 2nd 2 7 mph 4 3 km h 3rd 3 4 mph 5 4 km h Maximum 3 2 3 8 mph 5 2 6 1 km h Maintenance Fuel Unleaded gasoline with a pump octane rating of p 39 86 or higher Engine Oil SAE 10W 30 API SH or SJ p 35 Spark Plug Type Regular NGK BP6ES DENSO W20EP U p 37 Resistor NGK BPR6ES or DENSO W20EPR U Maximum 2 950 3 100 rpm Shop Governed Speed manual Blade Control Adjust for 3 8 9 16 in 10 15 free play at p 41 Cable blade control lever TXA Adjust for 1 16 3 16 in 1 5 mm free p 42 Drive Clutch play at drive clutch lever Cable HXA Adjust for proper operation p 43 Shift Cable Adjust for proper position of shift lever p 44 TXA Throttle Cable Adjust for clearance on control arm p 45
25. dly in an enclosed area and cause illness or death STARTING THE ENGINE Before starting always release drive clutch lever so the mower will not move forward when you LAL 2 operate the starter 1 Turn the fuel valve to the ON 22 e FUEL position te VALVE 2 Move the throttle lever to the ON proper starting position 2 COLD ENGINE Move the throttle lever to the CHOKE position WARM ENGINE Move the throttle lever to the FAST position 17 OPERATION 3 18 Place your foot on the mower deck step Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently If the CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the choke Set the throttle lever at FAST to mow or at SLOW to idle THROTTLE LEVER OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blades rotate at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade could fracture and come apart Blade Control Lever To start blade rotation press the button on top of the blade control lever then push the lever forward quickly and hold
26. dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves Your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear An optional leaf shredder is available page 64 that is used with the grass bag Be sure there are no obstacles including rocks hidden under the leaves If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve to the OFF position With the spark plug cap disconnected tilt the mower so the left air cleaner side is up Clear a clogged deck with a stick not your hands 26 Mowing Patterns OPERATION Your Honda mower will work most efficiently if you use the foll
27. e You must take your Honda Power Equipment engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by American Honda Motor Co Inc to sell and service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty service or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 70 for contact information 68 TECHNICAL amp CONSUMER INFORMATION Exclusions FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE NEGLECT IMPROPER MAINTENANCE MISUSE MISFUELING IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDAB
28. e lock nuts and recheck free play Start the engine outdoors Move the throttle to FAST Operate the blade control lever The blades should engage when you push the lever forward and the blades should stop quickly when the lever is released If the blades do not start or stop as it should with the correct cable adjustment take the mower to an authorized Honda servicing dealer for repair BLADE CONTROL LEVER 3 8 9 16 in 10 15 mm 1G ADJUSTER 41 SERVICING YOUR HONDA LAWN MOWER Drive Clutch Cable Adjustment TXA gear transmission 1 Measure free play at the top of the lever as shown Free play should be 1 16 3 16 in 1 5 mm If adjustment is necessary 2 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 3 Tighten the lock nuts and recheck free play 4 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases properly If the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 1 16 3 16 in 1 5 mm ADJUSTER DRIVE CLUTCH LEVER 42 SERVICING YOUR HONDA LAWN MOWER HXA hydrostatic transmission 1 With the engine stopped position the control cable bands as shown CONTROL CABLE Pull the shift lever all the way back to the neutral position Start the engine and move the throttle l
29. e or repairs This will eliminate several potential hazards e Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 29 SERVICING YOUR HONDA LAWN MOWER MAINTENANCE SCHEDULE REGULAR SERVICE Before first First Every Every Every PERIOD month See ITEM Perform at every each or5 29 50 100 150 indicated interval use hours hours hours hours hours Blade condition and blade bolt tightness EK Q a Grass bag check 15 Engine oil check 2 9 change 34 36 Air cleaner 36 filter clean am
30. ebar Height Adjustment 1 Adjust handlebar height for a comfortable operating position 2 Loosen the handlebar locking knobs Spread the lower ends of the handlebar to release the locating pins 3 Move the handlebar up or down so the locating pins engage other holes on the handlebar mounting brackets 4 Tighten the handlebar locking knobs securely HANDLEBAR LOCKING KNOB 2 Mulching Plug The mulching plug contours the mower deck for efficient mulching You can quickly remove the plug to install the grass bag or an optional side discharge chute Raise the discharge guard to remove or install the mulching plug When installing be sure the plug is fully inserted and the discharge guard is closed MULCHING PLUG 14 BEFORE OPERATION Grass Bag A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 46 Installation DISCHARGE GUARD 1 Raise the discharge guard Remove the mulching plug if it is installed Hook the grass bag onto the mower deck as shown
31. ed in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda Harmony lawnmower and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power
32. efective the part will be repaired or replaced by American Honda Motor Co Inc Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual American Honda Motor Co Inc recommends that you retain all receipts covering maintenance on your power equipment engine but American Honda Motor Co Inc cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware that American Honda Motor Co Inc may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should write or call the Honda Power Equipment Customer Relations Department Refer to page 70 for contact information 67 TECHNICAL amp CONSUMER INFORMATION Warranty Coverage Honda power equipment engines manufactured after January 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 19
33. emission regulations American Honda provides the same emission warranty coverage for engines sold in all 50 states Your Warranty Rights And Obligations California The California Air Resources Board and American Honda Motor Co Inc are pleased to explain the emission control system warranty on your Honda Power Equipment engine In California new utility and lawn and garden equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States In other areas of the United States your engine must be designed built and equipped to meet the U S EPA emission standard for spark ignited engines at or below 19 kilowatts All States American Honda Motor Co Inc must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists American Honda Motor Co Inc will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine is d
34. er other property or the environment We suggest you read the Distributor s Limited Warranty page 65 and Emission Control System Warranty page 66 to fully understand coverage and your responsibilities of ownership When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Power Equipment Division American Honda Motor Co Inc 1997 2000 American Honda Motor Co Inc All Rights Reserved INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others is very important And using this lawn mower safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the lawn mower Safety Messages preceded by a safety alert 4 symbol and one of three signal words D
35. ever to the FAST position Engage the drive clutch lever and IY confirm the following 2 3 1 2 in a Mower does not self propel b Mower begins to self propel or creeps very slowly forward 2 when the shift lever is moved one notch forward If the mower does not operate as outlined above go to step 5 If the mower does operate as outlined above adjustment is not required Loosen the top and bottom drive clutch cable lock nuts with a 10 mm wrench Move the adjuster up or down as required until the mower operates as outlined in step 4 Tighten the lock nuts If the mower will not operate correctly take the mower to an authorized Honda servicing dealer 43 SERVICING YOUR HONDA LAWN MOWER Shift Cable Adjustment SXA gear transmission Shift cable adjustment is necessary if the shift lever does not operate smoothly does not shift properly into a gear or does not align with the numbers beside the lever With the shift lever in 2nd gear check that the lever throughout its free play range is well centered on the number 2 on the lever cover If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck lever alignment 3 Start the engine outdoors and operate the shift lever release the drive clutch lever before moving the shift lever Check that the transmission shifts properly and that the lever i
36. gine has been running allow it to cool Refer to page 58 for information about oxygenated fuels WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately Remove the fuel tank cap and check the fuel level Refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not overfill there should be no fuel in the filler neck After refueling tighten the fuel tank cap securely Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered by the Distributor s Limited Warranty page 66 40 SERVICING YOUR HONDA LAWN MOWER CONTROL CABLE ADJUSTMENTS Blade Control Lever Adjustment 1 Push the button down on the blade control lever and measure free play at the top of lever Free play should be 3 8 9 16 in 10 15 mm If adjustment is necessary Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required Tighten th
37. has been moved forward the button may be released BUTTON YS fh Drive Clutch Lever BLADE CONTROL LEVER The drive clutch lever engages and disengages the transmission speed selected by the shift lever page 11 On the TX gear transmission model the drive clutch lever operates like a traditional clutch and should always be fully engaged or released On the HX hydrostatic transmission model the drive clutch lever is used to adjust the ground speed by varying the position of the lever Fully released the transmission is disengaged As the lever is pushed forward power is applied to the rear wheels based on the position of the shift lever page 11 DRIVE CLUTCH LEVER The blade control lever is pushed forward when the drive clutch lever is engaged but unless the button is pressed first the blade will not rotate 10 CONTROLS amp FEATURES Shift Lever The shift lever selects and controls the self propelled drive speed TX gear transmission 1 SLOW 1 slow For mowing thick grass or maneuvering small A areas 2 MEDIUM 2 medium For intermediate self propelled mowing speed 3 fast For maximum self propelled transport speed HX hydrostatic transmission STOP OR SLOW STOP With the shift lever all the way back and the drive clutch lever fully engaged the mower will move very slowly or not at all SLOW Use slow speed for mowing t
38. hick grass or maneuvering in small areas FAST For maximum self propelled speed in large open areas and for transport Cutting Height Adjustment Levers Each wheel of the mower can be in 19 mm adjusted to one of six settings 1 in 25 mm The cutting height figures are 2 approximate The actual height of 2 1 2 in 64 mm cut grass will vary with lawn and soil conditions NOE 7 ADJUSTMENT LEVER 11 BEFORE OPERATION ARE YOU READY TO GET STARTED Your safety is your responsibility A little time spent in preparation will significantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the lawn mower and its operation before you begin using it Know how to quickly shut off the lawn mower in case of an emergency IS YOUR LAWN MOWER READY TO GO For your safety and to maximize the service life of your lawn mower it is very important to take a few moments before you operate the lawn mower to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the lawn mower WARNING Improperly maintaining this lawn mower or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a pre operation inspection before each operation and correct any pr
39. i oj jay Equipment Click here to save this manual to your computer Owner s Manual Rotary Mower HRB216TXA HRB216HXA HONDA Harmony 1997 2000 2001 American Honda Motor Co Inc All Rights Reserved WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it any time and make sure the manual stays with the lawn mower if you sell it This owner s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever INTRODUCTION Congratulations on your selection of a Honda lawnmower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by a NOTICE symbol That information is intended to help you avoid damage to your mow
40. ing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head Install the spark plug cap on the spark plug SERVICING YOUR HONDA LAWN MOWER FUEL Fuel Information This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty page 66 does not cover parts damaged by misuse 39 SERVICING YOUR HONDA LAWN MOWER Refueling Fuel tank capacity 0 29 US gal 1 1 liter Use unleaded gasoline with a pump octane rating of 86 or higher Refuel in a well ventilated area before starting the engine If the en
41. it against the handlebar Release the blade control lever to stop the blades Operate the blade control lever with a quick and complete motion so the blade control is always either fully engaged or stopped This will help to prevent stalling the engine and it will also extend the service life of the blade control mechanism THROTTLE LEVER BUTTON 44 Always release the blade control lever before starting the engine to prevent the blades from turning 19 OPERATION Drive Clutch Lever Push the drive clutch lever forward to propel the mower BLADE CONTROL LEVER Release the drive clutch lever to stop the mower s forward movement HXA hydrostatic transmission model You can control self propelled speed with the drive clutch lever The mower will move gradually faster as you push the drive clutch lever forward If you push the lever all the way forward to the handlebar the mower will move at the speed determined by the shift lever setting see page 21 When moving and using the drive clutch lever to change self propelled speed continue to fully hold the blade control lever against the handlebar This will help to extend the service life of the blade control mechanism Use the shift lever page 21 to change the maximum speed so you can hold the drive clutch lever comfortably against the handlebar All Models For self propelled mowing press the button on top of the blade control leve
42. ly If you only wish to drain the carburetor skip to step 3 2 To drain the fuel tank turn the fuel valve ON see page 9 This _ will allow fuel in the fuel tank to drain out through the carburetor bowl 3 After the fuel is completely drained reinstall the drain bolt Engine Oil Change the engine oil see page 34 DRAIN BOLT 50 STORAGE Engine Cylinder OIL Remove the spark plug see page 37 Poura tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This will close the valves so moisture can not enter the engine SPARK PLUG HOLE cylinder Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs 1 Remove the grass bag You can place it on top of the engine with the bag opening JX SSS to the front EOKA he 7 2 Loosen the handlebar locking knobs Spread the handlebar struts to release the locating pins then swing the handlebar forward Prevent the cables from getting pinched or kinked When unfolding the handlebar be sure to tighten the locking knobs to secure the handlebar in the mowing position 51 STORAGE PLACING IN STORAGE If your mower will be sto
43. motes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty page 66 does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining all the fuel from the fuel tank and carburetor Adding a Fuel Stabilizer When adding a fuel stabilizer page 65 fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 Drain just the carburetor of fuel see next page 49 STORAGE Draining the Carburetor and Fuel Tank 1 Make sure the fuel valve is OFF see page 9 Remove the carburetor drain bolt with a 10 mm wrench and drain the fuel from the carburetor bowl into an approved container A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediate
44. nd obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging raised tree roots etc Avoid anything that sticks up above the surface of the lawn If the blade hits something or if the mower starts to vibrate stop the engine immediately disconnect the spark plug cap and check for damage see page 31 Striking objects may damage the blades bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble The Distributor s Limited Warranty page 65 does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the blade control lever to stop the blades before reaching areas with gravel loose stones or landscaping material 24 OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1 2 1 inch above their recommended height More frequent mowing is required for mulching than for bagging For best results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height i hail recommendations and ad
45. not at all 21 OPERATION STOPPING THE ENGINE 1 Release the drive clutch and BLADE CONTROL LEVER blade control levers 2 Move the throttle lever to STOP 3 When the mower is not in use turn the fuel valve to the OFF position 22 OPERATION SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or shove the mower with your foot Use the handlebar to control the mower WARNING The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes Wear protective footwear Keep your hands and feet away from the mower deck while the engine is running Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing ona slope when the grass is damp or wet could cause you to slip fall and lose control of the mower 23 OPERATION Obstacles Use the side of the mower to cut close to large obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles Push the mower arou
46. ns 56 TECHNICAL amp CONSUMER INFORMATION Spark Arrester Service optional equipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations An optional USDA approved spark arrester is available from an authorized Honda servicing dealer The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool and disconnect the spark plug cap to prevent accidental starting 2 Remove the three flange bolts and the heat shield Remove the two set screws and the spark arrester from the muffler 3 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid damaging the spark arrester screen 4 Installation is the reverse of removal Tighten all hardware securely Reconnect the spark plug cap SET SCREW 2 SPARK ARRESTER HEAT SHIELD FLANGE BOLT 3 57 TECHNICAL amp CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an
47. ntrol system A manufacturer of an aftermarket part assumes the responsibility the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the Maintenance Schedule on page 30 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load operation will require more frequent service 61 TECHNICAL amp CONSUMER INFORMATION SPECIFICATIONS Mower Model HRB216TXA rotary mower with grass bag 21 inch mower deck 5 5 hp three speed transmission blade brake clutch USA market 216 Honda rotary mower with grass bag 21 inch mower deck 5 5 hp hydrostatic transmission blade brake clutch USA market Dimensions Weights and Capacities Length 70 in 1779 mm Width at Mower Deck 23 1 4 in 590 mm Height 46 1 2 in 1180 mm Dry Weight TXA 89 3 40 5 kg HXA 91 5 Ib 41 5kg Cutting Width 21 in 530 mm Approximate Cutting 3 4 in 18 1 in 25 mm 1 1 2 in 38 mm Height adjustable 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm Fuel Tank Capacity 0 29 US gal 1 1 liters Engine Oil Capacity 0 58 US qt 0 55 liters Grass Bag Capacity 21 9 US gal 2 4 bushels 2 9 cu ft 83 liters Engine Design and
48. oblem Before beginning your pre operation checks be sure the lawn mower is on a level surface 12 BEFORE OPERATION Check the General Condition of the Lawn Mower Look around and underneath the lawn mower for signs of oil or gasoline leaks Look for signs of damage e Check each control for proper operation e Check the blades for wear Replace as necessary page 32 Check that the blade bolts are tight page 33 e Check that all nuts bolts screws are tightened Check the Engine e Check the air cleaner page 36 and oil level page 35 e Check the fuel level 40 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling CHECK YOUR WORK AREA For your safety and the safety of others always inspect the area before operating the lawn mower Objects Anything which can be picked up by the blade and thrown is a potential hazard to you and others Look for things like stones sticks nails and wire and remove them from the work area People and Pets People and animals near the work area can move into your lawn mower s path or into a position where they could be struck by thrown objects Clear the area of people especially children and pets Their safety is your responsibility Work Area Check the condition of the grass Adjust your lawn mower ground speed and mowing swath accordingly 13 BEFORE OPERATION GET THE MOWER READY Handl
49. ossible Cause Correction 1 Check mower deck and blades Grass and debris lodged under mower deck Clean out mower deck page 26 Blades loose bent damaged or unbalanced by improper sharpening Tighten loose blades bolts Replace damaged blades page 32 2 Take the mower to an authorized Honda servicing dealer for repair Mechanical damage such as a bent crankshaft Replace or repair faulty components as necessary MOWING AND BAGGING PROBLEMS Poor Cut Quality or Poor Mowing Bagging Performance Possible Cause Correction 1 Check that the throttle lever is in the FAST position Engine speed is too slow to cut well Move throttle lever to the FAST position page 19 2 Reduce forward speed Mower is moving too fast for lawn conditions Shift to slow speed page 21 or push slower 3 Check cutting height adjustment levers Adjustment levers set at different positions Set all levers at the same cutting height position page 16 4 Check grass bag Grass bag overfilled or clogged Empty the grass bag Wash the grass bag if clogged with dirt page 46 5 Check mower deck and blades Mower deck clogged Clean out the mower deck page 26 Blades dull worn or damaged Sharpen or replace blades if necessary page 32 Wrong blades installed Install correct blades page 32 55 TECH
50. owing mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern If the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns Bagging Use a clockwise mowing pattern This will give the best bagging performance leaving the least amount of clippings on the lawn Side Discharge Mowing requires optional side discharge chute see page 64 Where possible use the same mowing pattern recommended for bagging If the lawn has an irregular shape or many obstacles divide it into sections where clippings will be discharged away from uncut areas This will prevent clippings from piling up in the path of the mower 4 4 J A gt MULCHING PATTERN BAGGING amp SIDE DISCHARGE PATTERN 27 SERVICING YOUR HONDA LAWN MOWER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual
51. oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 58 TECHNICAL amp CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way b
52. p Spark plug adjust 37 replace Spark arrester desk 57 optional equipment Idle speed check 8 O 2 shop adjus manual Blade control lever cheek 41 Blade control lever adjus 41 cable Drive clutch cable adjus 42 Throttle cable adjus O 2 shop manua Valve clearance check 2 shop adjus manua Combustion chamber clean After every 250 hours 2 Fuel tank clean 5 manua check shop Fuel line replace if Every 2 years 2 necessary 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 30 SERVICING YOUR HONDA LAWN MOWER BLADES Inspection 1 Move the fuel valve to the OFF position see page 9 and disconnect the spark plug cap from the spark plug see page 37 2 Tilt the mower to the right so the carburetor side is up This will help to prevent fuel leakage and hard starting 3 Inspect blades for wear and damage WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles BLADE BOLTS BLADES Thrown objects can cause serious injury Inspect the blade regularly and do not operate the mower with a worn or damaged blade A dull blade can be sharpened but a blade that
53. r push the blade control lever forward then push the drive clutch lever forward The drive clutch lever can be used to hold the blade control lever against the handlebar Always release the drive clutch lever before starting the engine If the drive clutch is engaged the mower will move forward when you operate the starter 20 OPERATION Shift Lever SHIFT LEVER TXA Use the shift lever to select the forward speed at which you wish to mow Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance Otherwise cut quality suffers TXA gear transmission model You can shift gears without releasing the drive clutch lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears For maximum mowing performance use 1st and 2nd gears for mowing and 3rd gear for transporting To avoid incomplete gear engagement be sure the shift lever is centered in one of the three detent positions HXA hydrostatic transmission model The position of the shift lever determines the maximum ground speed when the drive clutch lever is fully engaged For maximum mowing performance use the lower speed range for mowing and the higher speed range for transporting With the shift lever all the way back and the drive clutch lever engaged the mower will move slowly or
54. red with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Make sure the fuel valve is in the OFF position to reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage page 51 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in BEFORE OPERATION page 12 If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 52 TRANSPORTING BEFORE LOADING If the
55. round the blade mounting area Install the blades using the two blade bolts and special washers as shown Be sure to install the special washers with the concave side toward the blades and the convex side toward the bolts The blade bolts and washers are specially designed for this application When replacing bolts and washers use only genuine Honda replacement parts Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blades from turning when tightening the bolts Blade bolt torque 36 43 ft lb 5 0 6 0 kg m 49 59 If you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower If the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blades to fly off while you are operating the mower BLADES BLADES BLADE BOLT 2 SPECIAL WASHER TORQUE WRENCH 33 SERVICING YOUR HONDA LAWN MOWER ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 34 Turn the fuel valve OFF see page 9 This will reduce the possibility of fuel leakage Wipe the oil filler area clean then remove the oil filler cap dipstick Place a suitable container next to the mower to catch the used oil then tilt
56. s approximately aligned with the number beside it lf the transmission does not shift as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair GEAR SHIFT LEVER FREE PLAY ADJUSTER 44 SERVICING YOUR HONDA LAWN MOWER Throttle Cable Inspection Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly You can inspect choke operation by observing the movement of the choke arm which is located on top of the carburetor 1 Move the throttle lever to the FAST position 2 Remove the air cleaner cover FAST 42 see page 36 7 THROTTLE LEVER Use feeler gauge and CONTROL CHOKE ARM measure the clearance between the control choke arm and the control lever The clearance should be 0 0 04 0 0 04in 0 1 0 1 4 adjust the clearance loosen the lock nuts with 10 mm wrench Move the adjuster up or down as required to obtain the proper clearance Tighten the lock nuts ADJUSTER 45 SERVICING YOUR HONDA LAWN MOWER GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent page 65 Bag Removal BAG 1 Unclip the plastic edges of
57. the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or down a drain Fill with the recommended oil Do not overfill measure the oil level as shown on page 35 Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine SERVICING YOUR HONDA LAWN MOWER Engine Oil Level Check 1 Unscrew and remove the filler cap dipstick and wipe it clean Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick If the oil level is low add oil to reach the upper limit mark on the dipstick Do not overfill If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air cleaner filter Running the engine with a low oil level can cause engine damage Screw in the filler cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area
58. the bag from the frame 2 Remove the bag from the frame Bag Installation 1 Insert the bag frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown 46 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good The following steps will help to keep rust and corrosion from impairing your lawn 5 function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1 Wash the lawn mower including the underside of the mower deck Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner e Using garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the paper filter and can enter the carburetor or engine cylinder causing damage e Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Mower Deck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the fuel valve is in the OFF position Disconnect the spark plug cap Rest the mower on its right side so the carburetor side is up
59. uipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 a m 5 00 p m When you write or call please give us this information Model and serial numbers page 7 page 56 of the dealer who sold the lawnmower to you and address of the dealer who services your lawnmower Date of purchase Your name address and telephone number A detailed description of the problem 70 Accessories See Parts Air Cleaner Service 36 Air Filter Part 65 Air INO OX 60 Altitude High Altitude Operation 56 B Bag See Grass Bag Before 12 Blade 2 22 31 Installation 33 Part
60. ulching plug 76266 VE2 000 Upper blade 72531 VE2 020 A torque wrench is required to Lower blade 72511 VE1 020 Stall blades Grass bag 81320 VE1 T00 Fabric bag only no frame Front wheel tire 44710 VE1 E00 Rear wheel tire 42710 VG3 B00 Optional Equipment Item Side discharge chute Part Number 06814 VE2 010 Notes Use in place of grass bag Deck guards 06761 VE2 000 Steel guards protect sides of mower deck drilling required Leaf shredder 81510 VE2 000 Use with grass bag Spark arrester parts 18350 ZL8 000 Arrester and deflector 18356 ZL8 000 ID Plate 90055 ZE 1 000 Screw two required Service Items Item Part Number Notes SAE 10W 30 engine oil 08207 10W30 Silicone spray 08209 0001 Lubricates control cable cores Fuel stabilizer 08732 0001 For long term storage aerosol can 08707 NH 105 Matte black touch up paint For handlebar only o 65 NI TECHNICAL amp CONSUMER INFORMATION Distributor s Limited Warranty PRODUCTS COVERED BY LENGTH OF WARRANTY THIS WARRANTY from date of original retail purchase Noncommercial Nonrental Commercial Rental Harmony Lawnmower 24 months 3 months Harmony Xenoy Mower Deck 60 months 3 months Parts amp Accessories See your authorized Honda servicing dealer for details To Qualify for this Warranty The product must be purchas
61. ulty fouled or improperly gapped Clean gap or replace spark plug page 37 Spark plug wet with fuel flooded engine Dry and reinstall spark plug 4 Take the mower to an authorized Honda servicing dealer or refer to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as necessary Loss of Power Possible Cause Correction 1 Check throttle position Throttle not set to FAST Move throttle to FAST page 19 2 Check grass condition Grass too tall or wet Raise cutting height page 11 cut narrower swath page 25 use slower ground speed page 26 cut more frequently or when grass is dry 3 Check under mower deck Mower deck clogged Clean out mower deck page 26 4 Check air filter Air filter clogged Clean or replace air filter page 36 5 Check fuel Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor page 50 Refuel with fresh gasoline page 40 6 Take mower to an authorized Honda servicing dealer or refer to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as necessary 54 TAKING CARE OF UNEXPECTED PROBLEMS VIBRATION PROBLEMS Excessive Vibration P
62. ut it is toxic Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Act EPA and California regulations require all manufacturers to furnish written instruction describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Some acts that constitute tampering Removal or alteration of any part of intake fuel or exhaust system Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your authorized Honda servicing dealer Hard starting or stalling after starting e Rough idle e or backfiring under load Afterburning backfiring Black exhaust smoke or high fuel consumption 59 TECHNICAL amp CONSUMER INFORMATION Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources
63. vice about LONG ENOUGH specific types of grasses and growing conditions in your area If you look closely you ll see that most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let ra ee the grass recover between mowings TOO SHORT Your mower will work better and your lawn will look better If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 16 Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or thick use more overlap and a narrower mowing swath 25 OPERATION Blade Speed The blade must spin very fast to cut properly Always use the FAST throttle setting and keep the engine running at maximum rpm If engine speed drops it could mean the engine is being overloaded by the blade trying to cut too much grass Mow a narrower swath move the mower slower or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blade doesn t cut cleanly anymore have it sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the air filter If

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