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Honda HRB215SDA User's Manual

1. 45 Oil Change 45 Oil Level l recentes 18 Oil Recommendations 46 FHef eling oriente 19 Serial Number 11 Specifications 71 Starting eren 27 Stopping 31 Troubleshooting 59 F Fallen Leaves Bagging 35 Flywheel Brake Lever Cable Adjustment 52 Operation 13 amp 29 Frame Serial Number 11 Fuel Additive to Extend Storage Life 66 Gasoline Recommendations 51 Draining eese 67 Refueling 19 MEL 12 G Gasoline Recommendations 51 Grass Bag Cleaning 58 amp 64 Inspection 22 Removal and Installation 22 58 H Handlebar Height Adjustment 21 Handlebar Folding 69 High Altitude Operation 50 l Inspection Before Mowing L Lawn Inspection Before Mowing 16 Mowing Tips 34 Safe Mowing Practices 32 Leaves Bagging 35 87 INDEX l M Maintenance
2. 54 Operation 14 amp 30 88 Spark Arrester Service optional equipment 86 Spark Plug Recommendations amp Service 48 Specifications Capacities 72 Dimensions 72 Engine Design and Performance Transmission Design and Performance 73 a lna aa aY 74 Weights 72 Starting the Engine 27 Stopping the Engine 31 Storage Placing in Storage 70 Preparation 64 Removing From Storage 70 T Throttle Lever Cable Inspection 55 Operation 12 amp 29 Transmission SDA Drive Clutch Cable Adjustment 53 Drive Clutch Lever Operation 13 amp 30 Shift Lever Operation 14 amp 30 Specifications 71 Transporting 37 Troubleshooting Engine Problems 60 Mowing and Bagging 61 Vibration Problems 61 Tuneup Specifications 74 W
3. Blade Removal and Installation 56 Cable Adjustments 52 Engine tesis 45 Grass Bag Cleaning amp Replacement 58 Importance 40 Safety uyu s s n ua duy a ees 41 SchedulIe 44 Specifications 74 Mower Deck Clogging 35 Mowing Around Obstacles Gravel 1 0 lt 0 sssrini 33 Dry amp Wet Grass 35 Fallen Leaves 35 Patterns u ua uu ue 36 SIOp6S u iecoris 32 Mcr 34 When to Mow 34 Mulching Plug 23 Oil for engine Change aa nu Reb 45 Level Check 18 Recommendations 46 Operating the Controls for MOWING 29 P Pre Operation Check 16 17 Publications 76 s Safety Important Message to Parents eere aa tua 7 Safe Mowing Practices 32 Important Safety Information 6 Safety Label Locations 8 Safety Message Definitions 2 Serial Numbers 11 Shift Lever SDA Cable Adjustment
4. Blade s loose bent damaged or unbalanced by improper sharpening Tighten loose blade s bolts Replace damaged blade s p 56 57 2 Take mower to an authorized Honda servicing dealer for repair Mechanical damage such as a bent crankshaft Replace or repair faulty components as necessary MOWING AND BAGGING PROBLEMS Poor Cut Quality or Poor Mowing Bagging Performance Check that the throttle lever is in the FAST position Possible Cause Engine speed is too slow to cut well Move throttle lever to the FAST position p 29 Reduce forward speed Mower is moving too fast for lawn conditions Check cutting height adjustment levers Check grass bag if equipped Adjustment levers set at different positions Grass bag overfilled or clogged Shift to slow speed p 30 or push slower Set all levers at the same cutting height position p 14 Empty the grass bag Wash the grass bag if clogged with dirt p 58 Check mower deck and blade s Mower deck clogged Blade s dull worn or damaged Wrong blade s installed Clean out the mower deck p 35 Sharpen or replace blade s if necessary p 56 57 Install correct blade s p 56 57 61 62 STORAG This chapter explains how to protect your mower from rust and corrosion and ensure that it will start easily when you want to
5. If the grass is very tall or thick use more overlap and a narrower mowing swath 34 OPERATION Blade Speed The blade must spin very fast to cut properly Always use the FAST throttle setting and keep the engine running at maximum rpm If engine speed drops it could mean the engine is being overloaded by the blade trying to cut too much grass Mow a narrower swath move the mower slower or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blade doesn t cut cleanly anymore have it sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the carburetor air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with a grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear An optional leaf shredder is availabl
6. Owner s Manual Rotary Mower HRM215PDA HRM215SDA HRB215SDA Click here to save this manual to your computer HONDA Harmony 1991 1999 American Honda Motor Co Inc All Rights Reserved WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it any time and make sure the manual stays with the lawn mower if you sell it This owner s manual is considered a permanent part of the lawn mower and should remain with the mower if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Power Equipment Mfg Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Honda lawn mowers meet Consumer Product Safety Commission CPSC blade safety requirements for walk behind rotary mowers INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preced
7. Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have an authorized Honda servicing dealer return the carburetor to original factory specifications 50 MAINTENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engi
8. or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems that may Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting e Rough idle Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption 42 MAINTENANCE Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule on page 44 Remember that this schedule is based on the assumption that your machine wi
9. or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 40 MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual Safety Precautions e Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so e Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent n
10. 16 3 16 in 1 4 mm Ge AX LOCK NUTS ES E A DRIVE CLUTCH LEVER ADJUSTER 53 MAINTENANCE Shift Cable Adjustment SDA Shift cable adjustment is necessary if the shift lever does not operate smoothly does not shift properly into a gear or does not align with the numbers beside the lever With the shift lever in 2nd gear check that the lever throughout its free play range is well centered on the number 2 on the lever cover If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck lever alignment 3 Start the engine outdoors and operate the shift lever release the drive clutch lever before moving the shift lever Check that the transmission shifts properly and that the lever is approximately aligned with the number beside it If the transmission does not shift as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair SHIFT LEVER ADJUSTER 54 MAINTENANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly You can inspect choke operation by observing the movement of the choke arm which is located on top of the carburetor 1 Move the throttle lever to the CHOKE position THROTTLE LEVER 2 The choke arm should mov
11. MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your youngster operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if when and how your youngster operates this equipment The first question you ll need to ask is whether your youngster is capable of operating this mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction The youngster also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your youngster Make sure you both understand all instructions and safety information Also be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower SUPERVISION is also
12. OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blade s rotates at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade could fracture and come apart When you need to empty the grass bag or leave the mower for any reason always turn the engine OFF Flywheel Brake Lever The lever must be pushed FLYWHEEL BRAKE forward against the handlebar to LEVER start the engine The blade starts to rotate when the lever is pushed forward against the handlebar and the recoil starter grip is pulled Continue to hold the lever against f the handlebar to keep the engine running and the blade rotating Release the lever to stop the engine and stop blade rotation M 29 OPERATION Drive Clutch Lever SDA Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward Release the drive clutch lever to stop the mower s forward movement Always release the drive clutch lever before starting the engine If SUA CLUTCH LEVER the drive clutch is engaged the mower will move forward when you operate the starter Operate the drive clutch lever with a quick and complete motion so the drive clutch is either fully engaged or released Hold the drive clutch lever against the handleba
13. and thrown is a potential hazard to you and others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects Clear the area of people and pets especially children Their safety is your responsibility Lawn Check the length and condition of the grass so you will know what cutting height and mowing speed to use Avoid mowing wet grass Not only will wet grass clog your mower deck and collect in clumps on the lawn it also gives poor traction increasing your risk of losing your footing 16 BEFORE OPERATION CHECK YOUR MOWER Blade s p 1 Turn the engine OFF and turn Us the fuel valve to the OFF position see page 31 2 Disconnect the spark plug cap from the spark plug see page 48 PA 3 Tilt the mower to the right so lt the carburetor side is up This will help to prevent fuel leakage BLADE BOLTS and hard starting BLADE S 4 Inspect blade s for wear and damage AWARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blade regularly and do not operate the mower with a worn or damaged blade LU uk EXCESSIVELY NORMAL WORN BENT CRACKED A dull blade can be sharpened but a blade that is wor
14. is closed Cutting Height Bagging or Side Discharge all models Move all four levers to the same position Mulching HRM Move all four levers to the same position Mulching HRB Move the front levers one position higher than the rear levers To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust cutting height if necessary Side discharge operation requires an optional kit DISCHARGE GUARD MULCHING PLUG ADJUSTMENT LEVERS ADJUSTMENT LEVER 23 24 OPERATION This chapter tells you how to operate the mower safely and effectively MOWING PRECAUTIONS 26 MOWING 5 36 MUICHING 36 BRAGGING uo vua dope su RE gua w wai ha 36 kis ei dune mast apasqa ara ea Waaa 36 25 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous chapter titled BEFORE OPERATION Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating th
15. right side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or down a drain 4 Fill with the recommended oil Do not overfill measure the oil level as shown on page 46 Engine oil capacity 0 63 US qt 0 6 NOTICE Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine 45 MAINTENANCE 5 After changing the engine oil and before starting the engine check the oil level with the mower on a level surface a Wipe the dipstick clean b Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick c If the oil level is low add oil to reach the upper limit mark on the dipstick Do not overfill If the engine is overfilled the excess oil may get transferred to the air FILLER CAP cleaner housing and air DIPSTICK cleaner filters NOTICE Running the engine with a low oil level can cause engine damage i i UPPER LIMIT d Screw in the filler LOWER LIMIT cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automoti
16. the blade s Grass Bag HRB215 Remove the bag from the mower and wash it with a garden hose or pressure washing equipment Allow the bag to dry completely before storage 2 After washing the lawn mower wipe dry all accessible surfaces 64 STORAGE 3 With the mower in an upright position start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine 4 Stop the engine and allow it to cool 5 After the lawn mower is clean and dry touch up any damaged paint and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lubricant 65 STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasol
17. to keep your mower in good operating condition TROUBLESHOOTING 59 What to check if you have a problem with your mower 315151 q a 63 How to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again SPECIFICATIONS 71 Dimensions capacities and other technical information ADDITIONAL INFORMATION 75 Additional information Honda publications available to you warranty and how to contact us if you have a question or a warranty repair problem inside back cover MOWER SAFETY This chapter explains what you need to know to operate your mower safely IMPORTANT SAFETY INFORMATION 6 Avoid Rotating Blades 6 Por 6 Keep Shields in 6 Hefuel wi 6 6 p 6 7 8 MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engi
18. very important Walk with your youngster during the first few minutes of mowing Even after the youngster has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained and kept in safe operating condition By always placing safety first your youngster will acquire useful skills and a sense of accomplishment And you ll both get the best results from your lawn mower MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your mower So if a label comes off or becomes hard to read contact an authorized Honda dealer for a replacement _ HRB215 A CAUTION UNDER NORMAL USAGE THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS TO A N S 1 STANDARD 871 1 ANY REPLACEMENT MUST MEET THIS STANDARD AWARNING Objects thrown by blade can cause serious injury B inspect area and remove debris before mowing Bi Keep children and others away B Wear eye protection B Follow ell instructions In your Owner s Manual DO NOT OPERATE UNLESS GUARD iS CLOSED OR BAG IS IN PLACE KEEP HANDS and FEET AWAY CAUTION HOT MUFFLER CAN BURN YOU Stay away
19. 8 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm ADJUSTMENT LEVERS HRM 215 1 in 25 mm 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm 3 1 2 in 90 mm 14 BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready and it tells you how to prepare your lawn and yourself before you begin mowing Tr 16 16 pesce PENTERTMIP TT 16 16 WI eg so Ritts l wre We ne ont EE a a gris 16 CHECK YOUR MOWER 17 owen ee oe ct 17 Engine Oil tevel 18 FUSE 2r Dx dick eroe og V aio 19 A eane Decuon 2 4 buco dw Gibb ba ERES 20 PEPPER TREE 21 Grass Bag HRB215 22 NSPE MERIT 22 lt 22 22 ag PTT 23 Cutting Height 23 15 BEFORE OPERATION ARE YOU READY TO MOW Be sure to wear protective clothing Long pants and eye protection can lower your risk of injury from thrown objects Wear footwear that protects your feet and won t let you slip if you mow on slopes or uneven ground CHECK YOUR LAWN For your safety and for the safety of others always inspect the area before mowing Objects Anything which can be picked up by the blade s
20. ED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT OR THE POWER EQUIPMENT ON WHICH THE PRODUCT IS INSTALLED TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 80 ADDITIONAL INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with both the U S EPA and State of California emission regulations American Honda provides the same emission warranty coverage for engines sold in all 50 states Your Warranty Rights And Obligations California The California Air Resources Board and American Honda Motor Co Inc are pleased to explain the emission control system warranty on your Honda Power Equipment engine In California new utility and lawn and garden equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States In other areas of the United States your engine must be desig
21. RITTEN WARRANTY THIS WARRANTY IS APPLICABLE ONLY WHERE THE CALIFORNIA OR U S EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN EFFECT Emission Control System Warranty Parts SYSTEMS COVERED PARTS BY THIS WARRANTY Fuel Metering Carburetor assembly Fuel injection pump Fuel injection nozzle Fuel regulator Exhaust System Catalyst Air Induction Air filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto ignition pulse generator Ignition contro module Ignition coil assembly Spark plug cap Spark plug Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the maintenance schedule in the owner s manual 83 ADDITIONAL INFORMATION Warranty Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alphar
22. Warranty Accessories Replacement Parts and Apparel 79 Distributors Limited 77 Emission Control System 81 Service Information 84 Washing Grass Bag 58 amp 64 MoWef eese Su ertet 64 QUICK REFERENCE INFORMATION Unleaded gasoline with pump octane rating of 86 yp or higher page 51 0 26 US gallons 1 0 2 Capacity 2 SAE 10W 30 API SH or SJ page 46 0 63 US quarts 0 6 2 Type Spark Plug 0 028 0 031 in 0 7 0 8 mm page 49 ap Blade bolts 36 43 ft lb 5 0 6 0 kg m 49 59 Nem page 57 Check blade s and bolt tightness pages 17 amp 57 Before each Check grass bag page 22 amp 58 use Check engine oil level page 18 Check air cleaner page 20 P Change engine oil page 45 Maintenance Adjust flywheel brake cable page 52 First 20 Check adjust flywheel brake pad dealer service hours Adjust drive clutch cable page 53 Adjust shift cable page 54 Adjust throttle cable dealer service Regular NGK BP5ES DENSO W16EP U Champion N12Y Resistor NGK BPR5ES DENSO W16EPR U Champion RN12Y HONDA 31VE2740 Printedron 100009907 00X31 VE2 7400 Recycled Paper PRINTED IN U S A
23. a through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers Foam filter Clean in warm soapy water rinse and allow to dry thoroughly Or clean in nonflammable solvent and allow to dry 47 MAINTENANCE 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 6 Reinstall the filters and cover Tighten the cover screw securely Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR NGK BP5ES BPRSES DEN eeu WI6EPR U CHAMPION N12Y RN12Y Resistor spark plugs reduce interference with radio and TV reception NOTICE Incorrect spark plugs can cause engine damage For good performance the spark plug must be properly gapped and free of deposits 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area SPARK PLUG CAP MAINTENANCE Remove the spark plug with a 1346 in 21 mm spark plug wrench SPARK PLUG WRENCH Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it Measure the spark plug electrode gap with a suitable gauge The gap should be 0 028 0 031 in 0 7 0 8 mm Correct the gap if necessary 0 028 0 031 in I by care
24. ands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda Harmony lawn mower riding mower or lawn tractor and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power Equipment Customer Rel
25. ations Department of American Honda Motor Co Inc Refer to page 84 for contact information 77 ADDITIONAL INFORMATION Exclusions THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR FUEL CONTAMINATION USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT MOWER BLADES AND MOWER DECK HOUSINGS ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 78 ADDITIONAL INFORMATION Accessories Replacement Parts and Apparel Warranty PRODUCTS COVERED LENGTH OF WARRANTY BY THIS WARRANTY from date of o
26. e counterclockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go CHOKE ARM 3 Move the throttle lever to the FAST position The choke arm should move clockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go 4 If the choke arm does not move all the way to its stop in either direction take the mower to an authorized Honda servicing dealer Throttle cable adjustment involves related control plate adjustments 55 MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade s for sharpening or replacement you will need a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use genuine Honda replacement blade s or their equivalent Blade Removal 1 Always turn the engine OFF and turn the fuel valve to the OFF position Disconnect the spark plug cap then tilt the mower to the right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a wooden block to prevent the blade s from tumi
27. e engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death 26 OPERATION STARTING THE ENGINE The blade turns when you operate the starter It is easiest to start the engine in a clear or mowed area where the blade can turn freely 1 Turn the fuel valve to the ON position FUEL VALVE 2 Move the throttle lever to the proper starting position COLD ENGINE Move the throttle lever to the CHOKE position WARM ENGINE Move the throttle lever to the FAST position PDA 27 OPERATION 3 HRB215SDA amp HRM215SDA Release the drive clutch lever If the drive clutch lever is engaged the mower will move forward when you operate the starter Push forward on the flywheel brake lever and hold it against the handlebar Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently Keep your hands and feet away from the mower deck at all times when starting and running the engine Continue to hold the flywheel brake lever against the handlebar the engine will stop if you release the lever FLYWHEEL BRAKE LEVER 6 If the CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly Set the throttle lever at FAST to mow or at SLOW to idle i
28. e from an authorized Honda servicing dealer If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve to the OFF position With the spark plug cap disconnected tilt the mower so the carburetor side is up Clear a clogged deck with a stick not your hands 35 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern If the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns Bagging HRM215 requires optional grass bag kit Use a clockwise mowing pattern This will give the best bagging performance leaving the least amount of clippings on the lawn Side Discharge Mowing requires optional side discharge chute Where possible use the same mowing pattern recommended for bagging If the lawn has an irregular shape o
29. e not set to FAST 2 Check grass height Grass too tall to cut Spark plug faulty Clean gap or replace fouled or improperly spark plug p 49 gapped Spark plug wet with Dry and reinstall spark fuel flooded engine plug Start engine with throttle lever in FAST position Replace or repair faulty components as necessary Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Correction Move throttle to FAST p 29 Raise cutting height p 14 cut narrower swath p 34 or cut more frequently 3 Check under mower Clean out mower deck p 35 Mower deck clogged deck 4 Check air filters 5 Check fuel 6 Take mower to an authorized Honda servicing dealer or refer to shop manual Air filters clogged Clean or replace air filters p 47 Drain fuel tank and carburetor p 67 Refuel with fresh gasoline p 19 Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as necessary 60 TROUBLESHOOTING VIBRATION PROBLEMS 1 Check mower deck and blade s Excessive Possible Cause Vibration Grass and debris lodged under mower deck Clean out mower deck p 35
30. e power equipment engine owner you should however be aware that American Honda Motor Co Inc may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should write or call the Honda Power Equipment Customer Relations Department Refer to page 84 for contact information 81 ADDITIONAL INFORMATION Warranty Coverage Honda power equipment engines manufactured after January 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts replaced under this warranty become the property of American Honda Motor Co Inc A list of warranted parts is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filt
31. e will smoke briefly at startup This is normal 70 SPECIFICATIONS This chapter gives dimensions capacities and other technical information 71 SPECIFICATIONS MOWER MODELS HRB215SDA Self propelled mulching bagging blades grass bag HRM215PDA Push model mulching blades HRM215SDA Self propelled mulching blades DIMENSIONS WEIGHTS AND CAPACITIES Length 70 in 1779 mm Width at Mower Deck 23 1 4 in 590 mm Height 46 1 2 in 1180 mm Dry Weight HRM215K4SDA 80 5 Ib 36 5 kg HRM215K4PDA 77 2 10 35 0 kg Cutting Width HRB215K4SDA 82 7 Ib 37 5 kg with grass bag installed 21 in 530 mm HRB215 3 4 in 19 mm t in 25 mm 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm Approximate Cutting Height adjustable HRM215 1 in 25 mm 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm 3 1 2 in 90 mm Fuel Tank Capacity 0 26 US gal 1 0 2 Engine Oil Capacity 0 63 US qt 0 6 Grass Bag Capacity 21 9 US gal 2 4 bushels 2 9 cu ft 83 72 SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Type 4 stroke overhead valve single cylinder forced air cooled Displacement 8 2 cu in 135 cc Bore and Stroke 2 52 x 1 65 in 64 x 42 mm Compression Ratio 8 1 TRANSMISSION DESIGN AND PERFORMANCE SDA Transmission Type 3 speed manual shift 1 slow 2 0 mph 3 2
32. ed by a NOTICE symbol That information is intended to help you avoid damage to your mower other property or the environment We suggest you read the Distributor s Limited Warranty and Emission Control System Warranty to fully understand coverage and your responsibilities of ownership When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Power Equipment Division American Honda Motor Co Inc 1996 American Honda Motor Co Inc All Rights Reserved INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important And using this lawn mower safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower You must use your own good judgment You will find important safety information in a variety of forms including e Safety Labels on the lawn mower e Safety Messages preced
33. ed by a safety alert symbol A and one of three words DANGER WARNING or CAUTION These signal words mean DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION You CAN be HURT if you don t follow instructions e Safety Headings such as Important Safety Reminders or Important Safety Precautions e Safety Chapter such as MOWER SAFETY e Instructions how to use this mower correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS Turn to the beginning of each chapter for a complete list of subjects Important information about some specific hazards and what you can do to prevent injury CONTROLS 2 3 ua REREREE ERE 9 Identification of components and information about how the controls work BEFORE 15 fuel check your be sure it is ready How to prepare your lawn and yourself before you begin mowing OPERATION 25 Starting and stopping the engine safe mowing practices and mowing tips TRANSPORTING 37 How to load and carry your mower safely MAINTENANCE 39 When and how to perform routine inspection service and adjustments
34. ed with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank turn the fuel valve to the OFF position to close the fuel valve and reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage see page 69 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in the BEFORE OPERATION chapter of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engin
35. en making technical or warranty inquiries see page 84 Frame serial number MZB Engine serial number GJAB 11 CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor FUEL VALVE Throttle Lever Iv CHOKE For starting a cold engine 4 FAST For restarting a warm engine and for mowing lt m SLOW For dling the engine THROTTLE LEVER 12 CONTROLS Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch The engine will not start unless this lever is pushed forward FLYWHEEL BRAKE LEVER Drive Clutch Lever SDA The drive clutch lever engages and disengages the transmission that drives the rear wheels DRIVE CLUTCH LEVER SDA 13 CONTROLS Shift Lever SDA The shift lever selects and controls the mower s drive speed 1 slow For mowing thick grass or maneuvering in small areas 2 medium For intermediate self propelled mowing speed 3 fast For maximum self propelled transport speed SHIFT LEVER SDA Cutting Height Adjustment Levers There are six settings to choose from as shown in the illustration The cutting height figures are approximate The actual height of cut grass will vary with lawn and soil conditions There is an adjustment lever on each wheel ADJUSTMENT HRB215 LEVER 3 4 in 19 mm 1 in 25 mm 1 1 2 in 3
36. ers that are on the warranted parts list are warranted up to their required replacement interval only American Honda Motor Co Inc is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied To Obtain Warranty Service You must take your Honda Power Equipment engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by American Honda Motor Co Inc to sell and service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty s
37. ervice or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 84 for contact information 82 ADDITIONAL INFORMATION Exclusions FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE NEGLECT IMPROPER MAINTENANCE MISUSE MISFUELING IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE ITEMS MADE IN CONNECTION WITH REQUIRED MAINTENANCE SERVICES AFTER THE ITEM S FIRST SCHEDULED REPLACEMENT AS LISTED IN THE MAINTENANCE SECTION OF THE PRODUCT OWNER S MANUAL SUCH AS SPARK PLUGS AND FILTERS Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA MOTOR CO INC DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS W
38. etta GA 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information Model and serial numbers see page 11 Name of the dealer who sold the lawn mower to you e Name and address of the dealer who services your lawn mower e Date of purchase e Your name address and telephone number A detailed description of the problem 84 ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosol
39. fully bending the side 0 7 0 8 mm electrode Install the spark plug carefully by hand to avoid cross threading After the spark plug seats tighten with a 3 4s in 21 mm spark plug wrench to compress the washer If reinstalling the old spark plug tighten 1 4 to 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer NOTICE A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head Install the spark plug cap on the spark plug 49 MAINTENANCE Carburetor Adjustment 1 Start the engine outdoors and allow it to warm up to normal operating temperature 2 Set the throttle lever in the SLOW position 3 Turn the throttle stop screw to obtain the standard idle speed Standard idle speed 2 100 x150 rpm THROTTLE STOP SCREW Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 5 000 feet 1 500 meters have an authorized Honda servicing dealer perform this carburetor modification
40. g Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent Bag Removal 1 Unclip the plastic edges of the BAG bag from the frame 2 Remove the bag from the frame PLASTIC EDGE FRAME Bag Installation 1 Insert the bag frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown PLASTIC EDGE 58 TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower ENGINE PROBLEMSI 60 Engine will not start 60 sus CREATE Oka Maa LU D 60 59 TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start 1 Check control positions Possible Cause Correction Fuel valve OFF Turn fuel valve ON p 12 2 Check fuel Throttle lever in wrong Move throttle lever to position CHOKE position unless the engine is warm p 27 Out of fuel Refuel p 19 Drain fuel tank and carburetor p 67 Refuel with fresh gasoline p 19 Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline 3 Remove and inspect spark plug 4 Take mower to an authorized Honda servicing dealer or refer to shop manual Loss of Power Possible Cause 1 Check throttle position Throttl
41. g material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the flywheel brake lever to stop the blade s before reaching areas with gravel loose stones or landscaping material 33 OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown to 1 inch above their recommended height More frequent mowing is required for mulching than for bagging For best results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in LONG ENOUGH your area TP mm AM If you look closely you ll see that most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass SAMAR WOT recover between mowings Your mower will work better and your TOO SHORT lawn will look better If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 14 Cutting Width For an even lawn finish overlap each mowing swath by a few inches
42. gh speed A spinning blade can cut you severely and can amputate fingers and toes e Wear protective footwear e Keep your hands and feet away from the mower deck while the engine is running e Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower MAXIMUM SLOPE 20 32 OPERATION Obstacles Use the side of the mower to cut close to large obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles Push the mower around obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything that sticks up above the surface of the lawn If the blade s hits something or if the mower starts to vibrate stop the engine immediately disconnect the spark plug cap and check for damage see page 17 Striking objects may damage the blade s bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble The Distributor s Limited Warranty does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscapin
43. gine and tighten the two nuts securely MUFFLER MUFFLER 0 SHIELD NS A SPARK ARRESTER IDENTIFICATION PLATE 86 A Air Cleaner Inspection 20 Air Cleaner Service 47 B Blade s Inspection 17 Installation 57 Removal 56 C Carburetor Adjustment 50 High Altitude Operation 50 Choke esee 12 amp 27 Clogged Mower Deck 35 Clothing Recommendations 16 Component Identification 10 Contents soroeensis inaen 3 Control Cable Adjustments Drive Clutch Cable SDA 53 Flywheel Brake Cable 52 Shift Cable SDA 54 Cutting Height Adjustment Levers 14 Recommendations 34 Cutting Width Recommendations 34 D Description of Controls 12 Distributor s Limited Warranty 77 Drive Clutch Lever SDA Cable Adjustment 53 Operation 13 amp 30 E Emission Control System Information 42 Emission Control System Warranty 81 Engine Fuel Recommendations 51 Maintenancoe
44. if engine has been running CONTROLS This chapter shows the locations of controls and other important parts of your mower and it tells you how the controls work OMPONEN ATION wee ee 10 DESCRIPTION OF CONIROLSI 12 IHE sus apps 12 T 12 eel Brake Lever 13 Drive Clutch Lever SDA 13 Shift Lever SDA 14 utting Height Adjustment Lever 14 CONTROLS COMPONENT IDENTIFICATION DRIVE CLUTCH LEVER SDA FLYWHEEL BRAKE LEVER HANDLEBAR SHIFT LEVER SDA THROTTLE LEVER SDA DISCHARGE GUARD FUEL TANK CAP RECOIL STARTER GRIP GRASS BAG HRB215 REAR CUTTING HEIGHT ADJUSTMENT LEVER OIL FILLER CAP MUFFLER FRONT CUTTING HEIGHT I ADJUSTMENT LEVERS MOWER DECK HRB215SDA self propelled bagging mulching blades grass bag HRM215PDA push model mulching blades HRM215SDA self propelled mulching blades 10 CONTROLS FLYWHEEL BRAKE LEVER FRAME SERIAL NUMBER ENGINE SERIAL NUMBER on back of engine N THROTTLE LEVER PDA HANDLEBAR LOCKING KNOB 2 REAR CUTTING HEIGHT ADJUSTMENT LEVER AIR CLEANER FRONT CUTTING HEIGHT CARBURETOR ADJUSTMENT LEVERS Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and wh
45. ine was not fresh when you filled the fuel tank The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and turn the fuel valve to the OFF position This turns off the fuel flow between the fue tank and the carburetor 66 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the carburetor drain bolt with a 10 mm wrench and drain the carburetor bowl fuel into an approved container A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wi
46. km h 2 medium 3 1 mph 5 0 km h 3 fast 3 6 mph 5 8 km h Mower Ground Speed with engine at 3 300 rpm 73 SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 86 or higher Engineot SAE 10W 30 API SH or SJ See page 46 Transmission Oil SDA Grease NLGI 2 See shop manual Spark Plug Type Regular NGK BP5ES DENSO W16EP U CHAMPION N12Y Resistor NGK BPR5ES DENSO W16EPR U CHAMPION RN12Y Maximum Governed Speed 3 150 3 300 rpm See shop manual Flywheel Brake Cable Adjust for 3 16 3 8 in 5 10 mm Mau wa free play at flywheel brake lever See page 52 Drive Clutch Cable SDA Adjust for 46 in 1 4 mm See page 53 free play at drive clutch lever pag i Shift Cable SDA Adjust for proper operation See page 54 Throttle Cable Adjust for proper choke operation and maximum Blade Bolt Torque governed speed TUNEUP 36 43 ft lb ee 90 kom nid i Nem Spark Plug Gap 0 028 0 031 in 0 7 0 8 mm Idle Speed 2 100 150 pm See page 50 Valve Clearance cold Intake 0 15 0 02 mm eee Exhaust 0 20 0 02 mm ves Shop manual Other Specifications No other adjustments needed See page 51 See page 48 See shop manual See page 49 74 ADDITIONAL INFORMATION This chapter contains additional information H
47. les on the handlebar mounting brackets 4 Tighten the handlebar locking knobs securely HANDLEBAR LOCKING KNOB 2 jn a 21 BEFORE OPERATION Grass Bag HRB215 A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 58 Installation 1 Raise the discharge guard and hook the grass bag onto the mower deck as shown GRASS BAG HANDLE DISCHARGE GUARD 2 Release the discharge guard to secure the grass bag Removal 1 Raise the discharge guard grasp the grass bag handie and remove the grass bag 2 Release the discharge guard 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or you can remove it to the rear of the mower below the handlebar 22 BEFORE OPERATION Mulching Plug The mulching plug contours the mower deck for efficient mulching Raise the discharge guard to remove or install the mulching plug When installing be sure the plug is fully inserted and the discharge guard
48. ll be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 43 MAINTENANCE MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 Betore Fi Every Refer ITEM Perform at every indicated interval Blade condition and blade bolt tightness Check Replace Clean Adjust Replace Spark plug Spark arrester optional equipment Clean Idle speed Flywheel brake cable Drive clutch SDA cable Adjust Adjust Clean Replace Every 2 years 2 e Emission related items Replace the paper filter only 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage see page 31 2 Wipe the oil filler area clean then remove the oil filler cap dipstick 3 Place a suitable container next to the mower to catch the used oil then tilt the mower on its
49. n out bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer Or if you have a torque wrench you can remove and install the blade s yourself see pages 56 57 Check that the blade bolts are tight see page 57 17 BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick FILLER CAP DIPSTICK 3 If the oil level is low add the recommended oil see page 46 to reach the upper limit FILLER CAP mark on the dipstick Do not DIPSTICK overfill 4 After checking the engine oil level Screw in the filler UPPER LIMIT cap dipstick securely LOWER LIMIT 18 BEFORE OPERATION Fuel Fuel tank capacity 0 26 US gal 1 0 Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refer to page 51 for fuel recommendations and page 85 for information about oxygenated fuels Remove the fuel tank cap and check the fuel level Refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not overfill there should be no f
50. ne is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade s Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blade s over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine OFF 6
51. ne with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse For oxygenated fuel information refer to page 85 51 MAINTENANCE CONTROL CABLE ADJUSTMENTS Flywheel Brake Cable Adjustment Measure free play at the top of the lever Free play should be 3 16 3 8 in 5 10 mm If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors Move the throttle to FAST Release the flywheel brake lever the engine should stop quickly If the flywheel brake does not operate properly with the correct cable adjustment take the mower to an authorized Honda servicing dealer for repair FLYWHEEL BRAKE LEVER 3 16 3 8 in ADJUSTER 52 MAINTENANCE Drive Clutch Cable Adjustment SDA Measure free play at the top of the lever as shown Free play should be 1 16 3 16 in 1 4 mm If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases properly If the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 1
52. ned built and equipped to meet the U S EPA Phase Emission standard for spark ignited engines at or below 19 kilowatts States American Honda Motor Co Inc must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists American Honda Motor Co Inc will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by American Honda Motor Co Inc Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual American Honda Motor Co Inc recommends that you retain all receipts covering maintenance on your power equipment engine but American Honda Motor Co Inc cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As th
53. ng when removing the bolts 3 Remove the blade s from the blade holder UPPER MULCHING BLADE BLADE BOLT 2 LOWER MULCHING BLADE standard for HRM215 SPECIAL WASHER 2 standard for 215 56 MAINTENANCE Blade Installation 1 Clean dirt and grass from around the blade mounting area 2 Install the blade s using the two blade bolts and special washers as shown Be sure to install the special washers with the concave side toward the blade s and the convex side marked OUT toward the bolt heads The blade bolts and special washers are specially designed for this application When replacing bolts or washers use only genuine Honda replacement parts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blade s from turning when tightening the bolts Blade bolt torque 36 43 ft lb 5 0 6 0 kg m 49 59 N m If you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower If the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blade s to fly off while you re rating the mower are operating the BLADE S SPECIAL WASHER 2 NS S BLADE S OUT BLADE BOLT 2 57 MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT HRB215 Grass Bag Cleanin
54. of the purchaser Apparel will be repaired or replaced under warranty without any charge To Obtain Warranty Service You must take the Honda Power Equipment accessory replacement part apparel or the power equipment on which the accessory or replacement part is installed and proof of purchase at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 84 for contact information 79 ADDITIONAL INFORMATION Exclusions THIS WARRANTY DOES NOT EXTEND TO ACCESSORIES PARTS OR APPAREL AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION IMPROPER INSTALLATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT MOWER BLADES AND MOWER DECK HOUSINGS ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMIT
55. onda publications available to you warranty and tells you how to contact us if you have a question or a warranty repair problem Shop Manual 76 z aaa i S eas Aone Seared 76 WARRAN 75 ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower You may order them from your Honda lawn mower dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 76 ADDITIONAL INFORMATION WARRANTY Distributor s Limited Warranty BY THIS WARRANTY from date of original retail purchase Noncommercial Nonrental Commercial Rental Harmony Lawn Mowers 24 months 3 months Harmony l Lawn Mowers 24 months Harmony Riding Mowers 3 months 24 months 24 months Harmony Lawn Tractors 3 months Attachments for above products 3 months LENGTH OF WARRANTY Batteries supplied with applicable products as standard original equipment are covered by this warranty for a period of 12 months noncommercial use or 3 months commercial rental use from the date of original retail product purchase To Qualify for this Warranty The product must be purchased in the United States Puerto Rico or the U S Virgin Isl
56. ot gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 41 MAINTENANCE EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel
57. pe up spills immediately 2 Turn the fuel valve ON see page 12 This will allow fuel in the fuel tank to drain through the carburetor bowl DRAIN BOLT 3 After the fuel is completely drained reinstall the drain bolt Engine Oil Change the engine oil see page 45 67 STORAGE Engine Cylinder Remove the spark plug see page 49 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This will close the valves so moisture cannot enter the engine cylinder 68 STORAGE Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs 1 Remove the grass bag if so LOCKING KNOB equipped You can place it on top of the engine with the bag opening to the front 2 Remove the starter rope from the rope guides on the handlebar This will prevent damage to the starter rope b TEA Sel 3 Loosen the handlebar locking knobs Spread the handlebar struts to release the locating pins then swing the handlebar forward Prevent the cables from getting pinched or kinked When unfolding the handlebar be sure to tighten the locking knobs to secure the handlebar in the mowing position 69 STORAGE PLACING IN STORAGE If your mower will be stor
58. r during self propelled mowing This will help to extend the service life of the clutch mechanism Shift Lever SDA SHIFT LEVER Use the shift lever to select the forward speed at which you wish to mow You can shift gears without releasing the drive clutch lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears For maximum mowing performance use 1st and 2nd gears for mowing and 3rd gear for transporting Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance Otherwise cut quality suffers 30 OPERATION STOPPING THE ENGINE 1 Move the throttle lever to the SLOW position THROTTLE LEVER 2 Release the flywheel brake lever and the drive clutch lever SDA DRIV FLYWHEEL BRAKE RIVE EVER LEVER SDA 3 When the mower is not in use turn the fuel valve to the OFF position FUEL VALVE 31 OPERATION SAFE MOWING PRACTICES For your safety keep ail four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or shove the mower with your foot Use the handlebar to control the mower A WARNING The blade is sharp and spins at hi
59. r many obstacles divide it into sections where clippings will be discharged away from uncut areas This will prevent clippings from piling up in the path of the mower 36 MULCHING PATTERN BAGGING amp SIDE DISCHARGE PATTERN TRANSPORTING This chapter explains how to load and carry your mower safely BEFORE LOADING 38 LOADING AND UNLOADING 38 37 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials 1 Turn the fuel valve to the OFF position This will prevent carburetor flooding and reduce the possibility of fuel leakage FUEL VALVE 2 If equipped remove grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 69 38 MAINTENANCE This chapter explains when and how to perform routine inspection service and adjustments for do it
60. riginal retail purchase Noncommercial Nonrental Commercial Rental Accessories 12 months 3 months Replacement Parts 6 months 3 months Apparel 6 months 3 months To Qualify for this Warranty 1 The accessories replacement parts or apparel must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any power equipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor If installed by anyone else accessories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility
61. uel in the filler neck After refueling tighten the fuel tank cap securely WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty FUEL TANK FUEL FILLER NECK 19 BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition Dirty air filters will restrict air flow to the carburetor reducing engine performance Refer to page 47 for air cleaner service AIR CLEANER HOUSING PAPER FILTER FOAM FILTER COVER ese ff COVER KNOB 20 BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position 1 Loosen the handlebar locking knobs 2 Spread the lower ends of the handlebars to release the locating pins 3 Move the handlebar up or down so the locating pins engage the other ho
62. use it again Adding fuel stabilizer to extend fuel storage life 66 E 63 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good The following steps will help to keep rust and corrosion from impairing your lawn mower s function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1 Wash the lawn mower including the underside of the mower deck Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner e Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filters and can enter the carburetor or engine cylinder causing damage e Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Mower Deck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the fuel valve is in the OFF position Disconnect the spark plug cap Rest the mower on its right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from
63. ve detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in Pape repre pe 30 20 10 0 10 20 30 40C rJ your area is within the recommended range The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SH or SJ oil with the ILSAC starburst certification mark displayed on the container 46 MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filters more often than specified in the MAINTENANCE SCHEDULE Operating the engine without air filters or with damaged filters will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty AIR CLEANER HOUSING PAPER FILTER FOAM FILTER COVER SCREW 1 Unscrew and remove the air cleaner housing cover screw then remove the air cleaner housing cover 2 Remove the paper filter from the air cleaner housing Remove the foam filter from the cover 3 Inspect the filters and replace them if they are damaged 4 Clean the filters Paper filter Tap the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kP
64. vents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 85 ADDITIONAL INFORMATION SPARK ARRESTER SERVICE optional equipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations An optional USDA approved spark arrester is available from an authorized Honda servicing dealer The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the two nuts from the muffler shield using a 10 mm socket wrench 2 Remove the muffler shield identification plate muffler and gasket 3 Remove the spark arrester from the muffler 4 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid damaging the spark arrester screen 5 Install the spark arrester in the muffler 6 Install the muffler components on the en
65. yourself maintenance More difficult maintenance tasks should be done by your dealer Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve 42 prp 42 kaso HECTORE 43 V e 43 m 56 Blade Removall 56 Blade Installationl 57 GRASS BAG CLEANING AND REPLACEMENT HRB215 58 Grass Bag a E PONG u wed bau ER E AE A 58 E 58 39 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution amp WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation

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