Honda HRB215PXA User's Manual
Contents
1. DIMENSIONS WEIGHTS AND CAPACITIES Maximum Length handlebar extended Handlebar high 1 505 mm 59 in Handlebar mid 1 580 mm 62 in Handlebar low 1 635 mm 643s in Minimum Length handlebar folded a AL cel Width at Mower Deck 580 mm 221 in Overall height with cutting Handlebar high 1 040 mm 401 e in height set at 64 mm 2 in Handlebar mid 985 mm 381 in Handlebar iow 925 mm 3674s in Dry weight Handlebar folded 483 mm 19 in Cutting Width HRB215PXA amp HRM215PXA 40 5 kg 89 3 Ib HRB215SXA amp HRM215SXA 42 5 kg 93 7 Ib HRB215HXA amp HRM215HXA 43 5 kg 95 9 Ib 530 mm 21 in HRB215 19 mm in 25 mm 1 in 38 mm 1 in 51 mm 2 in 64 mm 2 in 77 mm 3 in Approximate Cutting Height adjustable HRM215 25 mm 1 in 38 mm 112 in 51 mm 2 in 64 mm 2 in 77 mm 3 in 90 mm 3 in Fuel Tank Capacity 1 0 0 26 US gal Engine Oil Capacity 0 6 0 63 US qt Transmission Fluid Capacity HXA 140 cc 4 7 fl oz SXA 90 cc 3 fl 02 Grass Bag Capacity 83 2 4 bushels 2 9 cu ft 21 9 US gal 76 SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model GXV140K1 4 stroke overhead vaive single cylinder forced air cooled 135 cc 8 2 cu in compression fa ooo Maximum Torque 103Nm qembazzonm TRANSMISSION DESIGN AND PERFORMANCE HRB215SXA amp HRM2152. Fallen Leaves When equipped with a grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve off by moving the throttle lever to the STOP position With the spark plug cap disconnected tilt the mower so the carburetor side is up Clear a clogged deck with a stick not your hands 37 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern If the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns MULCHING PATTERN Bagging Use a clockwise mowing pa
3. Grass Bag HRB215 A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 62 Installation 1 Raise the discharge guard and hook the grass bag onto the mower deck as shown GRASS BAG HANDLE DISCHARGE GUARD 2 Release the discharge guard to secure the grass bag Removal 1 Raise the discharge guard grasp the grass bag handle and remove the grass bag 2 Release the discharge guard 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or you can remove it to the rear of the mower below the handlebar VE2QAAAA COR 24 BEFORE OPERATION Mulching Plug HRM215 The mulching plug contours the DISCHARGE GUARD mower deck for efficient mulching You can quickly remove the plug to install a grass bag or side discharge chute which are available as optional equipment Raise the discharge guard to remove or install the mulching plug When installing be sure the plug is fully inserted and the dischar
4. Owner s Manual Rotary Mower HRM215PXA HRM215SXA HRM215HXA HRB215PXA HRB215SXA HRB215HXA Click here to save this manual to your computer 1996 American Honda Motor Co Inc All Rights Reserved Keep this owner s manual handy so you can refer to it any time and make sure the manual stays with the lawn mower if you sell it This owner s manual is considered a permanent part of the lawn mower and should remain with the mower if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Power Equipment Mfg Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Honda lawn mowers meet Consumer Product Safety Commission CPSC blade safety requirements for walk behind rotary mowers INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains the information on how to do that please read it carefully We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When y
5. TROUBLESHOOTING VIBRATION PROBLEMS Excessive Possible Cause Vibration 1 Check mower deck and Grass and debris lodged Clean out mower deck blade s under mower deck p 37 Tighten loose blade Blade s loose bent damaged or unbalanced bolts Replace damaged by improper sharpening blade s p 60 61 Mechanical damage such Replace or repair faulty as a bent crankshaft components as necessary 2 Take the mower to an authorized Honda servicing dealer for repair MOWING AND BAGGING PROBLEMS Poor Cut Quality or Possible Cause Poor Mowing Bagging Performance 1 Check that the throttle Engine speed is too slow Move throttle lever to lever is in the FAST to cut well the FAST position position p 30 2 Reduce forward speed Mower is moving too fast Shift to slow speed for lawn conditions p 32 or push slower 3 Check cutting height Adjustment levers set Set all levers at the adjustment levers at different positions same cutting height position p 15 4 Check grass bag if Grass bag overfilled or Empty the grass bag equipped clogged Wash the grass bag if clogged with dirt p 62 5 Check mower deck and Mower deck clogged Clean out the mower deck p 37 Blade s dull worn or Sharpen or replace damaged blade s if necessary p 60 61 Wrong blade s installed Install correct blades p 60 61 65 STORAG Thi
6. The purpose of these messages is to help prevent damage to your lawn mower other property or the environment CONTENTS Turn to the beginning of each chapter for a complete list of subjects TTrCer Cc Cre T eT ee ee ee Ce ee 5 Important information about some specific hazards and what you can do to prevent injury CONIROLS ncisirnssiariesirort tans i rikaned an 9 Identification of components and information about how the controls work BEFORE OPERATION noo0nannnnnnnunnssee 17 How to fuel and check your mower to be sure it is ready How to prepare your lawn and yourself before you begin mowing er rene E eee rere ee ee 27 Starting and stopping the engine safe mowing practices and mowing tips RANSPORTING 2 2 c ccc ce scccccccenseesscusecens 39 How to load and carry your mower safely MAINTENANCE 4c iccewseccwestcsceesaesee see cae 41 When and how to perform routine inspection service and adjustments to keep your mower in good operating condition TROUBLESHOOTING ccc eee eee 63 What to check if you have a problem with your mower STORAGE 4 4s0sbatee wewsecen ena seas eee sewce ee 67 How to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again SPECIFICATIONS ccc cece cece neeneees 75 Dimensions capacities and other technical information ADDITIONAL INFORMATION cece ccna neeee 79 Additional information Honda publicat
7. VE2ZCAGIA COR gi MAINTENANCE 5 Loosen the top and bottom drive clutch cable lock nuts with a 10 mm wrench Move the adjuster up or down as required until the mower operates as outlined in step 4 Tighten the lock nuts TOP LOCK NUT See NUT BOTTOM LOCK VE2CAL3A CDR 6 Move the throttle lever to the THROTTLE STOP position and move the L shift lever to the fastest position L AAS LEVER 7 7 With the engine stopped perform the following a Engage the drive clutch lever and pull the mower backward unti the wheels lock up b Maintain whee lock up and release the drive clutch lever Push the mower forward then pull the mower backward again Confirm that the mower rolls freely backward If the mower rolls freely backward the cable adjustment is Q O completed If the mower does not roll freely backward continue to step 8 8 Hold the top lock nut and loosen the bottom lock nut Tighten the top lock nut in 4 turn increments until the mower rolls freely ar LEVER VE2CAB4B CDA backward consistently Hold the top lock nut and tighten the bottom lock nut 9 Pull the shift lever back to the neutral position Start the engine and engage the drive clutch lever The mower should begin to self propel when the shift lever is moved one or two notches forward If the mower will not operate correctly take the mower to an authorized Honda servicing dealer 58 MAINTE
8. Inspect the blade regularly and do not operate the mower with a worn or damaged blade The Distributor s Limited Warranty does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the blade contro lever to stop the blade before reaching areas with gravel loose stones or landscaping material 35 OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown to 1 inch above their recommended height More frequent mowing is required for mulching than for bagging For best results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in LONG ENOUGH your area A MNG AI UKAN can LM AAEAA TIF LM AAFAA TIF If you look closely you ll see that most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass AUN WV LT recover between mowings Your mower will work better and your TOO SHORT lawn will look better LM AAGAA TIF If your gras
9. MAINTENANC This chapter explains when and how to perform routine inspection E service and adjustments for do it yourself maintenance More difficult maintenance tasks should be done by your dealer Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve THE IMPORTANCE OF MAINTENANCE 42 VAINTENAN i a EE E EEE E E A E 43 Satety PrecautionS 2 ee ee ee we ee ene 43 Kcder eee eee een eeeors 44 aed page sea sane sen 44 he California Clean Air Act 44 ampering and Alteration 00 e ee eae 44 Problems that may Affect Emissions 0008 44 PROPER MAINTENANCE IS OWNER S Sale ie ee aed 4 bw E we ee 45 Replacement Parts 1 cc ee ee ee ee ee eee 45 EER A A AEA 45 VIAIN NAN HEDULE 2 eee ete ew ccc 46 47 47 49 50 52 52 Fuel Recommendations 53 54 Blade Control Cable Adjustment cee00 54 Drive Clutch Cabie Adjustment SXAA eee 55 eee ETTET 56 Drive Clutch Cable Adjustment HXA 0 57 THROTTLE CABLE INSPECTION reer 59 BLADE REMOVAL AND INSTALLATION sce wien 60 Blade Removal c cccccccecceccaes oe bua a 60 Blade Installation 0 cc cece eee nes eeveene 61 GRASS BAG CLEANING AND REPLACEMENT HRB215 62 41 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe
10. METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 82 ADDITIONAL INFORMATION SPARK ARRESTER SERVICE OPTIONAL EQUIPMENT The engine in your lawn mower is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations A spark arrester is available from an authorized Honda servicing dealer The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the two nuts from the muffler shield using a 10 mm socket wrench 2 Remove the muffler shield identification plate muffler and gasket 3 Remove the spark arrester from the muffler 4 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid
11. deposits that clog the fuel system if the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 After adding a fuel stabilizer run the engin
12. economical and trouble free operation It will also help reduce air pollution To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under unusual conditions consult an authorized Honda servicing dealer for recommendations applicable to your individual needs and use A WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual 42 MAINTENANCE ce MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual Safety Precautions e Make sure the engin
13. the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals O enn nN ae 46 MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Put the throttle lever in the STOP position to shut off the fuel valve This will reduce the possibility of fuel leakage see page 33 2 Wipe the oil filler area clean then remove the oil filler cap dipstick 3 Place a suitable container next to the mower to catch the used oil then tilt the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or down a drain 4 Fill with the recommended oil Do not overfill measure the oil level as shown on page 48 Engine oil capacity 0 6 0 63 US qt Running the engine with a low 20 0 20 40 60 80 100 F oil level can cause engine 30 20 10 0o 10 20 30 40C damage AMBIENT TEMPERATURE Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SF S
14. when you release the lever _ If the blade does not start or stop as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 20 25 mm 1 in Eee own 9 wees by wt ADJUSTER BLADE CONTROL LEVER VE2ZCANA CDA 54 VE2CAJIA COR MAINTENANCE Drive Clutch Cable Adjustment SXA Measure free play at the top of the lever as shown Free play should be 1 4mm 6 in If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases properly if the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 1 4mm Ys in dln f aa T it i DRIVE y ADJUSTER unr CLUTCH LEVER i 3 5 O1 gi MAINTENANCE Shift Cable Adjustment SXA Shift cable adjustment is necessary if the shift lever does not operate smoothly or does not shift properly into a gear With the transmission in 1st gear pull the gear shift lever all the way back and release it the lever should be approximately centered on the number 1 on the lever cover If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the
15. CHECK YOUR LAWN For your safety and for the safety of others always inspect the area before mowing Objects Anything which can be picked up by the blades and thrown is a potential hazard to you and others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects Clear the area of people and pets especially children Their safety is your responsibility Lawn Check the length and condition of the grass so you will know what cutting height and mowing speed to use Avoid mowing wet grass Not only will wet grass clog your mower deck and collect in clumps on the lawn it also gives poor traction increasing your risk of losing your footing 18 BEFORE OPERATION CHECK YOUR MOWER Blade With the throttle lever in the STOP position and the spark plug cap disconnected tilt the mower to the right so the carburetor side is up This will help to prevent fuel leakage and hard starting BLADE BOLTS VE2BAB1A CDR BLADE S Inspect the blade s for wear and damage LM AACAA CDR NORMAL EXCESSIVELY BENT CRACKED WORN A dull blade can be sharpened but a blade that is worn out bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs shar
16. G or equivalent Always check the API SERVICE label on the oil container to be sure it includes the letters SF SG or equivalent VE2EACAA CDR VE2EADAA CDA LM AAJAA CDA 47 MAINTENANCE Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine SAE 10W 30 is recommended for general use Other viscosities shown in the chart previous page may be used when the average temperature in your area is within the indicated range 5 After changing the engine oil and before starting the engine check the oil level with the mower on a level surface a Wipe the dipstick clean b Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick c If the oil level is low add oil to reach the upper limit mark on the dipstick Do not overfill If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air cleaner elements Running the engine with a low oil level can cause engine damage d Screw in the filler cap dipstick securely FILLER CAP DIPSTICK VE2EAAtA COR f NN LM AADAA COA UPPER LIMIT LOWER LIMIT 48 MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filters more often than specified in the MAINTENANCE SCHEDULE Opera
17. NANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly You can inspect choke operation by observing the movement of the choke arm which is located on top of the carburetor 1 Move the throttle lever to the CHOKE position The choke arm should move counterclockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go 2 Move the throttle lever to the FAST position The choke arm THROTTLE LEVER should move clockwise until it contacts the stop post on the carburetor VE2CAAAB CDOR Push the choke arm with your finger to verify that it has moved as far as it will go CHOKE ARM 3 If the choke arm does not move all the way to its stop in either direction take the mower to an authorized Honda servicing dealer Throttle cable adjustment involves related control plate adjustments VE2FADAA CDR Gi co MAINTENANCE BLADE REMOVAL AND INSTALLATION lf you remove the blade s for sharpening or replacement you will need a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use genuine Honda replacement blades or their eq
18. OLS This chapter shows the locations of controls and other important parts of your mower and it tells you how the controls work COMPONENT IDENTIFICATION 20eceeeeee 10 DESCRIPTION OF CONTROLS 2 000000e 12 ee rr ee ee 12 ia beavhwudwanewswarese2se ds 13 aaan anaana aas 13 Shift Lever SXA amp HXA ee ee 14 e Peas gaoeeces 14 ea AAA 14 15 utting Height Adjustment Levers CONTROLS COMPONENT IDENTIFICATION BLADE CONTROL BUTTON AA Y BLADE CONTROL LEVER YN A DRIVE CLUTCH LEVER N SXA HXA DISCHARGE GUARD FUEL TANK CAP HANDLEBAR RECOIL STARTER X GRASS BAG HRB215 CUTTING HEIGHT i ADJUSTMENT LEVER vA OIL FILLER CAP MUFFLER MOWER DECK CUTTING HEIGHT ADJUSTMENT LEVER HRB215PXA Manually propelled high lift blade and grass bag HRB215SXA Self propelled high lift blade and grass bag HRB215HXA Self propelled hydrostatic transmission high tift blade and grass bag HRM215PXA Manually propelled mulching blades and mulching plug HRM215SXA Self propelled mulching blades and mulching plug HRM215HXA Self propelled hydrostatic transmission mulching blades and mulching plug 10 VE1NAB1B TIF CONTROLS SHIFT LEVER SXA HXA ENGINE FRAME SERIAL SERIAL NUMBER NUMBER THROTTLE LEVER HANDLEBAR LOCKING KNOB tek CUTTING HEIGHT ADJUSTMENT LEVER SPARK PLUG CAP AN Z AIR CLEANER C
19. SXA Transmission Type 2 speed manual shift Mower Ground Speed 1 SLOW 3 2 km h 2 0 mph with engine at 3 300 rpm 2 FAST 5 0km h 3 1 mph HRB215HXA amp HRM215HXA Mower Ground Speed with engine at 3 300 rpm 5 8 km h 3 6 mph 77 SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 86 or higher See page 53 Engine Oil SAE 10W 30 API SF SG or equivalent for general use See page 47 Transmission Oil HXA Honda hydrostatic fluid SXA Grease See shop manual Spark Plug Type NGK BP5ES or BPR5ES See page 50 ND W16EP U or W16EPR U Champion N12Y or RN12Y Maximum Governed Speed 3 150 3 300 rpm See shop manual Blade Control Cable Adjust for 20 25 mm 4 1in See page 54 free play at blade control lever i 1 3 Drive Clutch Cable SXA Adjust for 1 4 mm 16 6 in Sue page 55 free play at drive clutch lever Shift Cable SXA Adjust for smooth operation See page 56 Drive Clutch Cable HXA Adjust for proper operation See page 57 Throttle Cable See shop manual Adjust for proper choke operation and maximum governed speed Blade Bolt Torque 49 59 Nem 5 0 6 0 kg m See page 60 36 43 ft lb TUNEUP Spark Plug Gap 0 7 0 8 mm 0 028 0 031 in See page 51 idie Speed 2 100 150 rpm blade control disengaged See page 52 Valve Clearance cold In
20. UTTING HEIGHT ADJUSTMENT LEVER ANR VE1NAC1A TIF Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and when making technical or warranty inquiries see page 81 Frame serial number MZB_ Engine serial number GJAB 11 CONTROLS DESCRIPTION OF CONTROLS Throttle Lever x CHOKE For starting a cold engine FAST For restarting a warm engine and for mowing gt SLOW For idling the engine STOP For stopping the engine and closing the fuel valve THROTTLE LEVER VE2CABSAA CDR 13 CONTROLS Blade Control Lever The blade control lever starts and stops blade rotation BUTTON BLADE CONTROL LEVER VE2CAC1IA CDR Drive Clutch Lever SXA amp HXA The drive clutch lever engages and disengages the transmission that drives the rear wheels DRIVE CLUTCH LEVER SXA HXA VE2CAC1B CDA h Go CONTROLS Shift Lever SXA amp HXA The shift lever selects and controls the mower s drive speed HRM215SXA amp HRB215SXA 1 SLOW For mowing thick grass or maneuvering in small areas 2 FAST For maximum self propelled speed in large open areas and for transport SHIFT LEVER SXA g HRM215HXA amp HRB215HXA STOP With the shift lever all the way back and the drive clutch or lever engaged the mower will move slowly or not at all SLOW i l ee For mulching bagging or ma
21. adjuster up or down as required 2 Tighten the lock nuts and recheck lever alignment 3 Start the engine outdoors and operate the shift lever release the drive clutch lever before moving the shift lever Check that the transmission shifts properly and that the lever is approximately aligned with the numbers beside it if the transmission does not shift as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair GEAR SHIFT LEVER il SX A S J B Sn amp S e ry Sis Ff SL LA g AJ 2 a SW a ii VE2CABAC COR 56 ADJUSTER VE2CAL2A CDR Drive Clutch Cable Adjustment HXA 1 With the engine stopped position the contro cable bands as shown 2 Pull the shift lever all the way back to the neutral position 3 Start the engine and move the throttle lever to the FAST position 4 Engage the drive clutch lever and confirm the following a Mower does not self propel b Mower begins to self propel or creeps very slowly forward when the shift lever is moved one notch forward If the mower does not operate as outlined above go to step 5 If the mower does operate as outlined above go to step 6 CONTROL CABLE BANDS MAINTENANCE DRIVE CLUTCH LEVER 31 in 250mm 10 in 4 90 mm f 1 PO1PG57 CDR SHIFT LEVER THROTTLE LEVER VE2CA63B CDR
22. and kept in safe operating condition By always placing safety first your youngster will acquire useful skills and a sense of accomplishment And you ll both get the best results from your lawn mower MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your mower So if a label comes off or becomes hard to read contact your dealer for a replacement amp CAUTION UNDER NORMAL USAGE THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS TO A N S I STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD AWARNING Gasoline Is highly flammabte and explosive and you can be bumed or seriously injured When refueling Keep heat sparks and open flame away E Fill fuel tank onfy outdoors Wipe up spills before starting engine AWARNING MOWER BLADE CAN CUT OFF HANDS OR FEET Stop engine before opening rear door Always koop feet swey from mower dack THROWN OBJECTS CAN CAUSE SERIOUS INJURY BLINDNESS OR PROPERTY DAMAGE E inspect area and remave debris before mowing Keep children and othere away B Waar aye protection E Follow all instructions tn your Owner s Manual carefully A CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running VEILAAIA COR CONTR
23. asoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer NOTICE Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse For oxygenated fuel information refer to page 82 93 MAINTENANCE CONTROL CABLE ADJUSTMENTS Biade Control Cable Adjustment Measure free play at the top of the lever while holding the button down Free play should be 20 25 mm 1 in If adjustment is necessary 1 Loosen the locknuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the locknuts and recheck free play 3 Start the engine outdoors and operate the blade control lever Check that the blade starts when you pull back the lever and stops quickly
24. ay from the mower deck while the engine is running e Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower tao otal Aas n RA APE E A E E a EET EPEA E ste at oe 4 t am lt t t WL f 4 lt i abs CELTE g id yt rete Pi iN Te CS FRE d A a e gt e v 4 34 OPERATION Obstacles Use the side of the mower to cut close to large obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles Push the mower around obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything that sticks up above the surface of the lawn If the blade hits something or if the mower starts to vibrate stop the engine immediately and check for damage Striking objects may damage the blade bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury
25. blade control lever pull the blade control lever back to the handlebar then pull the drive clutch lever up Release the drive clutch lever to stop the mower s forward movement Always release the drive clutch lever before starting the engine If the drive clutch is engaged the mower will move forward when you operate the starter BLADE CONTROL LEVER SXA HXA ec c 8 DRIVE CLUTCH LEVER o 5 SXA HXA SXA HXA z 5 g a TO MOVE MOWER WITHOUT FOR SELF PROPELLED MOWING BLADE ROTATION HRM215SXA amp HRB215SXA Operate the drive clutch lever with a quick and complete motion so the drive clutch is either fully engaged or released and hold the drive clutch lever against the handlebar while propelling the mower This will help to extend the service life of the clutch mechanism HRM215HXA amp HRB215HXA You can control mower speed with the drive clutch lever The mower will move gradually faster as you pull the lever up If you pull the lever all the way up to the handlebar the mower will move at the speed determined by the shift lever setting 31 OPERATION shift Lever SXA amp HXA Use the shift lever to select the forward speed at which you wish to mow Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance Otherwise cut quality suffers HRM215SXA amp HRB215SXA You can shift gears without releasing the drive clutc
26. cstcctacexcacseesesesvees 76 Starting the Engine 28 Stopping the Engine 33 Storage Placing In Storage 74 Preparation cccccccceees 68 Removing From Storage 74 T Throttle Lever Cable Inspection 59 Operation 000 12 amp 30 Transmission Drive Clutch Cable Adjustment SXA 55 Drive Clutch Cable Adjustment HXA 57 Drive Clutch Lever Operation 13 amp 31 Shift Lever Operation 14 amp 32 Specifications ccccccccees 75 Transporting cesescseresesness 39 Troubleshooting Engine Problems 64 Mowing and Bagging Problems scsiseasercccsssasneeais 65 Vibration Problems 65 Tuneup Specifications W Washing Grass Bag 00 62 amp Mower severe tvuuetseeeecaets aes esteaenpeneasas 87 Quick Reference Information T Unleaded gasoline with pump octane rating of 86 Fuel ype or higher page 53 1 0 0 26 US gallons SAE 10W 30 API SF SG or equivalent page 47 0 6 0 63 US quarts Type NIPPON DENSO W16EPR U Spark Plug Champion RN12Y Gap 0 7 0 8 mm 0 028 031 in page 51 Blade bolts 49 59 N m 5 0 6 0 kg m 36 43 ft lb page 61 Idle speed 2 100 150 rpm blade control disengaged page 52 Check blade s and bolt tightness pages 19 amp 61 Check grass bag page 24 amp 62 Check e
27. d break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blade s to fly off while you are operating the mower BLADE S BLADE BOLT 2 BLADE CONTROL ASSEMBLY rite ik mie 8 ij NG wee et eae P I SSS TORQUE WRENCH VE2BAD1A CDR b MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT HRB215 Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent Bag Removal 1 Unclip the plastic edges of the bag from the frame 2 Remove the bag from the frame VE1GAAAA TIF FRAME Bag Installation 1 Insert the bag frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown VE1GABAA TIF 62 TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower 63 TROUBLESHOOTING ENGINE PROBLEMS Engine Wilt Not Possible Cause Start 1 Check throttle lever Throttle lever in wrong Move throttle lever to position position CHOKE position unless the engine is warm p 28 2 Check fuel Out of fuel Refuel p 21 Bad fuel mower stored Drain fuel tank and without treating or carburetor p 71 draining gasoline or Refuel with fre
28. d performance the spark plug must be properly gapped and free of deposits 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area SPARK PLUG VE2MAAAA COR SPARK PLUG CAP MAINTENANCE 2 Q3 Inspect the spark plug Replace Install the spark plug carefully by After the spark plug seats Remove the spark plug with a 21 mm 1346 in spark plug wrench SPARK PLUG WRENCH it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it Measure the spark plug b electrode gap with a suitable gauge The gap should be 0 7 0 8 mm 0 028 0 031 in Correct the gap if necessary 0 7 0 8mm by carefully bending the side 0 028 0 031 in electrode VE2MABAA CDOR hand to avoid cross threading tighten with a 21 mm 13 6 in spark plug wrench to compress the washer if reinstalling the old spark plug tighten 1 to 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 turn after the spark plug seats to compress the washer A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head LM AAKAA CDOR Install the spark plug cap on the spark plug 51 MAINTENANCE Carburetor Adjustment 1 Start the engine outdoors and allow it to warm up to normal OT ee ope
29. damaging the spark arrester screen 5 Install the spark arrester in the muffler 6 Install the muffler components on the engine and tighten the two nuts securely GASKET MUFFLER MUFFLER N Mor SHIELD J SPARK ARRESTER IDENTIFICATION PLATE VE2EAEAB COR SCREEN 83 A Air Cleaner Inspection 22 Air Cleaner Service 49 B Blade INSPECTION cesesecenersrserenes 19 Installation cccccscceceneees 61 Removal ccicccinsncdccosedsdiceeaes 60 Blade Control Lever Cable Adjustmert 54 Operation ccccceeee 13 amp 30 C Carburetor Adjustment seneseesesenenssss 52 High Altitude Operation 52 MOK icciceceizessctesesttsiect 12 amp 28 Clogged Mower Deck 37 Clothing Recommendations 26 Component Identification 10 Contents cccccevceseecscsssereens 3 Control Cable Adjustments Blade Control Cable 54 Drive Clutch Cable SXA 55 Drive Clutch Cable HXA 57 Shift Cable SXA 0 56 Customer Service Information 0sese008 81 Cutting Height Adjustment Levers 15 Recommendations 36 Cutting Width Recommendations 36 INDEX D Damage Prevention Message Definition ceeccsssseseeeeers 2 Description of Controls 12 Drive Clutch Lever Cable Adjustment SXA 55 Cable Adjustment HXA 57 Operat
30. ded for storage or transport by loosening the handlebar locking knobs 1 Remove the grass bag if so equipped You can place it on top of the engine with the bag opening to the front 2 Loosen the handlebar locking knobs 3 Spread the lower ends of the handlebar struts to release the locating pins 4 Fold the handlebar forward over the top of the mower When folding the handlebar be careful to avoid kinking or pinching the control cables HANDLEBAR gt FL _ Y l LA a A m q LOCKING KNOB 2 VE2SAB1A CDR 73 STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and Corrosion Unless all fuel has been drained from the fuel tank leave the throttle lever in the STOP position to close the fuel valve and reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage see page 73 With the engine and exhaust system cool cover the mower to keep out d
31. e is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so e Read the instructions before you begin and make sure you have the tools and skills required e To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 43 MAINTENANCE EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides
32. e of the choke Set the throttle lever at FAST to mow or at SLOW to idle THROTTLE LEVER VE2CAAAC COR 29 OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blade rotates at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade could fracture FAST and come apart When you need to empty the grass bag or leave the mower for any reason move the throttle THROTTLE LEVER lever to the stop position VE2CAAAC CDA Blade Control Lever To start blade rotation press the BLADE CONTROL button on top of the blade control LEVER lever then pull the lever back quickly and hold it against the handlebar Release the blade control lever to stop the blade Operate the blade control lever with a quick and complete motion so the blade drive is always either fully engaged or stopped This will TO START BLADE ROTATION help to prevent stalling the engine and it will also extend the service life of the blade control mechanism VE2CAF1A COR Always release the blade control lever before starting the engine to prevent the blade from turning 30 OPERATION Drive Clutch Lever SXA amp HXA Pull the drive clutch lever up to propel the mower forward For self propelled mowing press the button on top of the
33. e outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and leave the throttle lever in the STOP position This turns off the fuel valve between the fuel tank and the carburetor 70 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the carburetor drain bolt with a 10 mm wrench and drain the carburetor bowl fuel into an approved container WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when handling fuel e Stop engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately 2 Move the throttle lever to the SLOW or FAST position to open the fuel valve This will allow fuel in the fuel tank to drain through the carburetor bowl VE2FAEAA CDR DRAIN BOLT 3 Reinstall the drain bolt Engine Oil Change the engine oil see page 47 71 STORAGE Engine Cylinder Remove the spark plug see page 51 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This will close the valves so moisture can not enter the engine cylinder OIL SPARK PLUG HOLE 72 VE2EAFAA CDA STORAGE Handlebar Folding The handlebar can be fol
34. eet cence ce ces 38 ee E E ee ee ee ee ee 38 Reo ee G E E we ees E Deus 38 ee E eee 38 2 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous section titled BEFORE OPERATION Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous Carbon monoxide gas which Can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE Before starting always release the blade control lever and drive clutch lever so the blade will not turn and the mower will not move forward when you operate the starter 1 Move the throttle lever to the proper starting position FOR STARTING A COLD ENGINE Move the throttle lever to the CHOKE position FOR RESTARTING A WARM ENGINE Move the throttle lever to the FAST position VE2CAAAB COR THROTTLE LEVER 28 OPERATION 2 Place your foot on the mower deck step Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently STARTER GRIP VE2EABAA CDA 3 Move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without us
35. en and how your youngster operates this equipment The first question you ll need to ask is whether your youngster is capable of operating this mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction The youngster also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your youngster Make sure you both understand all instructions and safety information Also be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower SUPERVISION is also very important Walk with your youngster during the first few minutes of mowing Even after the youngster has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained
36. ent to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the throttle lever is in the OFF position Rest the mower on its right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blade s Grass Bag HRB215 Remove the bag from the mower and wash it with a garden hose or pressure washing equipment Allow the bag to dry completely before storage 2 After washing the lawn mower wipe dry all accessible surfaces 68 STORAGE 3 With the mower in an upright position start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine 4 While the engine is running operate the blade control lever 4 or 5 times to expel water from the blade control mechanism Allow the blade s to spin for several minutes to ensure that no water remains 5 Stop the engine and allow it to cool 6 After the lawn mower is clean and dry touch up any damaged paint and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lubricant 69 STORAGE Fuel Gasoline will oxidize and deteriorate In storage Old gasoline will cause hard starting and it leaves gum
37. fully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blade s over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine off 6 MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your youngster operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if wh
38. ge guard is closed MULCHING PLUG VE10OAAAA COR Cutting Height ADJUSTMENT LEVERS Check the mower deck cutting height settings and be sure that all four adjustment levers are set to the same cutting height position VE2CADIA CDR l ADJUSTMENT LEVER To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust cutting height if necessary VE2CAETA COR N ol BEFORE OPERATION ARE YOU Ready to Mow Be sure to wear protective clothing Long pants and eye protection can lower your risk of injury from thrown objects Wear footwear that protects your feet and won t let you slip if you mow on slopes or uneven ground 26 OPERATION This chapter tells you how to operate the mower safely and effectively e ese ewauaasesee 28 28 30 a ede s ere seee ueaeee 30 a 30 Drive Clutcn Lever SAA amp AXA 6 ee ee ee 31 Jack emule ainete eos See 31 ee eee 31 32 32 32 33 34 34 35 35 36 EEEE E a a 36 Cutting Height 0 eee ee ee 36 pire die Weeesa de de syb eae wis ee ee eae eee 36 ere EEE 37 slade ONAMPNESS 2 ee te eee eee 37 ergs ccc Hee vous pace os 37 eb sob dee eee ardacpaeiuces eeneces 37 peewee dike sone bot neces scasan 37 ee eer re 37 V g PatternS 1 ce ee
39. h lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears To avoid incomplete gear engagement move the shift lever all the way forward or all the way back HRM215HXA amp HRB215HXA Use the lower speed range for mulching and bagging the higher speed range for transporting With the shift lever all the way back and the drive clutch lever engaged the mower will move slowly or not at all 32 SHIFT LEVER VE2CABAB CDOR SHIFT LEVER VE2CAB1B CDA OPERATION STOPPING THE ENGINE 4 Release the drive clutch lever and blade control lever ORitee BLADE CONTROL 7 LEVER DRIVE CLUTCH LEVER SXA HXA 2 Move the throttle lever to the STOP position STOP THROTTLE LEVER VE2CACiB CDRA VE2CAAAA COR GO Ww OPERATION SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground if stuck do not kick or shove the mower with your foot Use the handlebar to control the mower A WARNING The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes e Wear protective footwear e Keep your hands and feet aw
40. ion cc0ee 13 amp 31 E Emission Control System 44 Engine Fuel Recommendations 53 Maintenance 0088 47 Oil Change sseccsesseeee 47 Oil Level sacssesvassvaseetiversictans 20 Oil Recommendations 47 Refueling csssssccessserers 21 Serial Number 0088 11 Specifications eee 75 SLAG ana A 28 SLOPPING ssseceeerseereerees 33 Troubleshooting ss00 63 F Fallen Leaves Bagging 37 Frame Serial Number 11 Fuel Additive to Extend Storage ING E 70 Gasoline Recommendatione 53 Draining ccececeseseeecenees 71 Retueling 0r00ececeesere 21 85 INDEX G Gasoline Recommendations 53 Grass Bag Cleaning eserse 62 amp 68 INSPECHION eee 24 Removal and Installation 24 Replacement 000 62 H Handlebar Height Adj 23 Handlebar Folding 73 High Altitude Operation 52 I inspection Before Mowing LAWN eatae 18 MOWGT a coiaseirreni ne eioi 19 introduction se eeeeesseeseseesesse 1 L Lawn Inspection Before Mowing 18 Mowing TipS ccccceees 36 Safe Mowing Practices 34 Leaves Bagging 06 37 M Maintenance Blade Removal and Installation eee 60 Cable Adjustments 54 ENGIN Oae 47 Grass Bag Cleaning amp Replacement 62 Importance s 42 Resp
41. ions available to you and how to contact us if you have a question ora warranty repair problem INDES GPa am nr aa 85 Quick Reference Information inside back cover MOWER SAFETY This chapter explains what you need to know to operate your mower safely jtewceee ease aes 6 Avoid Rotating Blades 0 cc eee ee eee 6 ear Mowing Area ccc cece ee ee tee eeee 6 Keen ields in Place 00 ccc cece cece enes 6 Refuel wi ETA be 5 a0 45 4 Rew ERROR ES Rw SERS 6 Wear Protective Ciothing 0 cee eee eee 6 urn Engine Off When Not Mowing 6 7 8 MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade s Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing care
42. neuvering in small areas FAST For transporting at maximum self propelled speed SHIFT LEVER HXA STOP or SLOW VE2CAB1B COR 14 CONTROLS Cutting Height Adjustment Levers There are six settings to choose from as shown in the illustration The cutting height figures are approximate The actual height of cut grass will vary with lawn and soil conditions HRB215 19 mm 3 4 in ADJUSTMENT 25 mm 1 in LEVER 38 mm 1 1 2 in 51 mm 2 in 64 mm 2 1 2 in 77 mm 3 in HRM215 25 mm 1 in 38 mm 1 1 2 in 51 mm 2 in 64 mm 2 1 2 in 77 mm 3 in 90 mm 3 1 2 in VE2CAEtB COR There is an adjustment lever on each wheel VE2CADIA COR 15 16 BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready and it tells you how to prepare your lawn and yourself before you begin mowing piesa ei G E oa gs ernie arse dees be eo ee a ee 18 i ah Sie Wee He Ree Sw ee a ee eee ew eS 18 eas wares oe ey hae ee nee ow eee na ee ees 18 CHECK YOUR MOWER cee e ec eee eee 19 ETE ETET E wows ee eeeensereasdeashse wee sand 19 Engine Oil Level u nan ccc eee eee cece eee 20 ps eed wet Pea eeeee E see wee eee uees 21 eee re ee ee ee 22 Liaardew eereewie deeds aoe gsi 23 Grass Bag HRB215 00 0 ee ee eee 24 ARE ee ee eee 24 hci Aw oe ae aaa ue WG ore ate ore ss ow ee gr 24 24 25 25 26 17 BEFORE OPERATION
43. ngine oil level page 20 Check air cleaner page 22 Regular NGK BP5ES NIPPON DENSO W16WP U Champion N12Y Resistor NGK BPR5ES Before each use Change engine oil page 47 Check blade contro mechanism dealer service Adjust blade control cable page 54 Adjust SXA drive clutch cable page 55 Adjust SXA shift cable page 55 Adjust HXA drive clutch cable page 57 Adjust throttle cable dealer service Subsequent Refer to maintenance schedule on page 46 Maintenance First 20 hours HONDA amp POQM51765 CVR 31VE2601 Printed on TOORA 00X31 VE2 6010 Recycled Paper PRINTED IN U S A
44. of nitrogen and hydrocarbons The California Clean Air Act California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Alteration Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems that may Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your dealer e Hard starting or stalling after starting e Rough idle e Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption 44 MAINTENANCE PROPER MAINTENANCE IS THE OWNER S RESPONSIBILITY Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with the California regulations Honda recommends only the use of new genuine Honda parts or their equivalent The use of other replacement parts which are not of equivalent quality may im
45. onsibility 000000000 45 SATO asirini 43 SCNEGUIG nasaian 46 Specifications 0 75 86 Mower Deck Clogging 37 Mowing Around Obstacles Gravel ODICCIS srini 35 Dry amp Wet Grass 37 Fallen Leaves 0 37 Patterns ccesssssssssssecees 38 DIOP OS aisciai 34 IDS nuia 36 When to Mow 000 36 Mulching Plug ceccee 25 O Oil for engine CHANGE ccecceecccecesesssesens 47 Level Check ce80 20 Recommendations 47 Operating the Controls for MOWING assisas 30 p Pre Operation Check LAWIN reniei tianara 18 NOW GM osissa n 19 Publications ce eecceeseeeeeees 80 S Safety Important Message to Paros nonoina TEE i Safe Mowing Practices 34 Important Safety Information cecce 6 Safety Label Locations 8 Safety Message Definitions 2 Serial Numbers 0 0008 11 Shift Lever l Cable Adjustment 56 Operation cccceec 14 amp 32 Spark Arrester Service Optional Part 83 Spark Plug Recommendations Bi SOVICE ocorrese 50 Specifications Capacities cccccccccsserees 76 Dimensions s0cereeeee 76 Engine Design and Performance 00 77 Maintenance cscceeer 78 Transmission Design and Performance cscccee 77 PUNGUD seveheenececterateccctiuieces 78 WV GIGIUS sscecc
46. our mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Power Equipment Division American Honda Motor Co Inc 1994 American Honda Motor Co Inc All Rights Reserved INTRODUCTION SAFETY MESSAGES Your safety and the safety of others is very important We have provided important safety messages in this manual and on the lawn mower Please read these messages carefully A safety message alerts you to potential hazards that can hurt you and others Each safety message is preceded by a safety alert symbol AX and one of three words DANGER WARNING or CAUTION These mean A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions LM AADAA CDR Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury DAMAGE PREVENTION MESSAGES You will also see other important messages that are preceded by the word NOTICE This word means NOTICE Your lawn mower or other property can be damaged if you don t follow instructions
47. pair the effectiveness of your emission control system Maintenance Follow the maintenance schedule on page 46 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 45 MAINTENANCE MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 Before ITEM Perform at every indicated interval First 20 50 Use Hours Hours m lt 2 D D 100 300 to Hours Hours page 19 61 Blade condition and blade bolt tightness Check m lt Fak ain NO oe O on NO wee Spark arrester optional equipment Idle speed Check Adjust Blade contro mechanism Clean Grass bag Check Et Check a Engine oil Change I lt r Check Air Cleaner Clean Replace Lo Clean Adjust LO Spark plug Replace El g h as lt Check Blade control cable Adjust Drive clutch SXA cable HXA Shift cable SXA Adjust Throttle cable Adjust Valve clearance Adjust Adjust on S gt X X Q Q 8 N Fuel tank Clean Fuel line Replace Every 2 years 2 e Emission related items Replace the paper element only 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda servicing dealer unless you have
48. pening or replacement take the lawn mower to an authorized Honda servicing dealer Or if you have a torque wrench you can remove and install a blade yourself see pages 60 61 Check that the blade bolts are tight see page 61 19 BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick VE2EAA1A COR FILLER CAP DIPSTICK 3 If the oil level is low add oil to reach the upper limit mark on the dipstick see page 47 FILLER CAP DIPSTICK 4 After checking the engine oil level screw in the filler cap dipstick securely UPPER LIMIT LOWER LIMIT 20 LM AADAA CDA BEFORE OPERATION Fuel Fuel tank capacity 1 0 f 0 26 US gal Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refer to page 53 for fuel recommendations and page 82 for information about oxygenated fuels Remove the tank cap and check the fuel level Refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not overfill there should be no fuel in the filler neck After refueling tighten the fuel tank cap securely A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously inj
49. rating temperature 2 Set the throttle lever in the 9 i aW SLOW position es 3 Turn the throttle stop screw to A Sa f obtain the standard idle speed n A X gt 8 Standard idie speed 2 100 150 rpm E2FACAA CDR THROTTLE STOP SCREW Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard Starting High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 1 800 meters 6 000 feet have an authorized servicing dealer perform this carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 300 meter 1 000 foot increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 1 800 meters 6 000 feet with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have an authorized servicing dealer return the carburetor to original factory specifications 52 MAINTENANCE Fuel Recommendations Use unleaded g
50. rvice Office You can write American Honda Motor Co Inc Honda Power Equipment Division Customer Service Office 4475 River Green Parkway Duluth GA 30136 2565 Or telephone 404 497 6400 When you write or call please give us this information e Model and serial numbers see page 11 e Name of the dealer who sold the lawn mower to you e Name and address of the dealer who services your lawn mower e Date of purchase e Your name address and telephone number e A detailed description of the problem 81 ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume
51. s chapter explains how to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again 68 68 68 EEE ace pn gee a a Sw ee wee eee 68 ho bee eos oe ae vee Suh res 68 Shaan oe ae cee eal a E E E eee eee ae a ws 70 Adding tue stabilizer to extend fuel storage life 70 ore 71 sigs evar ieie waves Sore he aa ee wee ee i ae Be ee 71 Engine Cylinder 00 0 Pasini 72 E E EE E EE E ee ee 73 DOONAN beens 74 REMOVIN RON ORAGE ssssssnsnnssues 74 E 67 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good The following steps will help to keep rust and corrosion from impairing your lawn mower s function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1 Wash the lawn mower including the underside of the mower deck Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner e Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filters and can enter the carburetor or engine cylinder causing damage e Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half and hour before washing Mower Deck If using a garden hose or pressure washing equipm
52. s gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 15 Cutting Width For an even lawn finish overlap each mowing swath by a few inches lf the grass is very tall or thick use more overlap and a narrower mowing swath 36 OPERATION Blade Speed The blade must spin very fast to cut properly Always use the FAST throttle setting and keep the engine running at maximum rpm lf engine speed drops it could mean the engine is being overloaded by the blade trying to cut too much grass Mow a narrower swath move the mower slower or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blade doesn t cut cleanly anymore have it sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the carburetor air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you tose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing
53. sh refueled with bad gasoline gasoline p 21 Spark plug faulty Clean gap or replace fouled or improperly spark plug p 51 gapped 3 Remove and inspect spark plug Spark plug wet with fuel flooded engine Dry and reinstall spark plug Start engine with throttle lever in FAST position Repiace or repair faulty components as necessary 4 Take the mower to an authorized Honda servicing dealer or refer to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Loss of Power Possible Cause 1 Check throttle position Throttle not set to FAST 2 Check grass height Grass too tall to cut Move throttle to FAST p 30 Raise cutting height p 15 cut narrower swath p 36 or cut more frequently 3 Check under mower Mower deck clogged Clean out mower deck deck p 37 4 Check air filters Air filters clogged Clean or replace air filters p 49 5 Check fuel Bad fuel mower stored Drain fue tank and without treating or carburetor p 71 draining gasoline or Refuel with fresh refueled with bad gasoline p 21 gasoline 6 Take mower to an Fuel filter clogged Replace or repair faulty authorized Honda carburetor malfunction components as necessary servicing dealer or ignition malfunction refer to shop manual valves stuck etc 64
54. take 0 15 0 02 mm Exhaust 0 20 0 02 mm See shop manual Other Specifications No other adjustments needed 78 ADDITIONAL INFORMATION This chapter contains additional information Honda publications available to you and tells you how to contact us if you have a question or a warranty repair problem AONDA PUE Shop Manual 0 cc eee ee eee eee OXYGENATED FUELS 22 22 eee eee 82 SPARK ARRESTER SERVICE OPTIONAL EQUIPMENT ccseeeaeeaees 79 ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower You may order them from your Honda lawn mower dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 80 ADDITIONAL INFORMATION CUSTOMER SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Se
55. ting the engine without air filters or damaged filters will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty AIR CLEANER HOUSING PAPER FOAM FILTER COVER COVER SCREW VE2FABAA CDA 1 Unscrew and remove the air cleaner cover screw then remove the air cleaner cover 2 Remove the paper filter from the air cleaner housing Remove the foam filter from the cover 3 Inspect the filters and replace them if they are damaged 4 Clean the filters Paper filter Tap the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 207 kPa 30 psi through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers Foam filter Clean in warm soapy water rinse and allow to dry thoroughly Or clean in nonflammable solvent and allow to dry 49 MAINTENANCE 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 6 Reinstall the filters and cover Tighten the cover screw securely Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR NGK BPseS BPRSES NIPPON DENSO W16EP U W16EPR U RN12Y Resistor spark plugs reduce interference with radio and TV reception Incorrect spark plugs can cause engine damage For goo
56. ttern This will give the best bagging performance leaving the least amount of clippings on the lawn Side Discharge Mowing requires optional side discharge chute Use the clockwise mowing pattern always discharging the clippings to the outside This will prevent the clippings from building up in the path of the mower BAGGING amp SIDE DISCHARGE PATTERN 38 LM AAHAB COR LM AAHAA CDR TRANSPORTING This chapter explains how to load and carry your mower safely 39 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Remove the grass bag Put the throttle lever in the STOP position to shut off the fuel valve This will prevent carburetor flooding and reduce the possibility of fuel leakage LOADING AND UNLOADING THROTTLE LEVER VE2CAAAA COR if a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 73 40
57. uivalent Blade Removal 1 Put the throttle lever in the STOP position to close the fuel valve Disconnect the spark plug cap then tilt the mower to the right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a wooden block to prevent the blade s from turning when removing the bolts 3 Remove the blade s from the blade control assembly UPPER MULCHING BLADE standard for HRM215 BLADE BOLT 2 VE2BAC1A CDOR LOWER MULCHING BLADE standard for HRM215 SPECIAL WASHER 2 Gu ER BEAD standard for HRB215 60 MAINTENANCE Blade Installation 1 Clean dirt and grass from around the blade mounting area 2 Install the blade s using the two blade bolts and special washers as shown Be sure to install the special washers with the concave side toward the blade s and the convex side marked OUT toward the bolts The blade bolts are specially designed for this application and must not be replaced with other bolts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blade s from turning when tightening the bolts Blade bolt torque 49 59 N m 5 0 6 0 kg m 36 43 ft lb lf you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower lf the blade bolts are overtightened they coul
58. ured when refueling e Stop engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty or FUEL TANK CAP FUEL FILLER NECK VE2FAA1A COR N BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition Dirty air filters will restrict air flow to the carburetor reducing engine performance Refer to page 49 for air cleaner service AIR CLEANER HOUSING PAPER FILTER FOAM FILTER niet a COVER KNOB VE2FABIA COR 22 BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position 1 Loosen the lower handlebar locking knobs 2 Spread the lower ends of the handlebar to release the locating pins 3 Move the handlebar up or down so the locating pins engage other holes on the handlebar mounting brackets 4 Tighten the handlebar locking knobs securely HANDLEBAR LOCKING KNOB 2 VE2SAA1A CDR 23 BEFORE OPERATION
59. ust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in the BEFORE OPERATION chapter of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 74 SPECIFICATIONS This chapter gives dimensions capacities and other technical information MOWER MODEL ccecccecceeceeeceaes 76 prasweawee 76 ENGINE DESIGN AND PERFORMANCE 77 TRANSMISSION DESIGN AND PERFORMANCE 77 eea e enon 78 TUNEUP nnno eee e cece ce cee cceceaeeaecans 78 75 SPECIFICATIONS MOWER MODEL HRB215PXA Manually propelled high lift blade and grass bag HRB215SXA Self propelled high lift blade and grass bag HRB215HXA Self propelled hydrostatic transmission high lift blade and grass bag HRM215PXA Manually propelled mulching blade and mulching plug HRM215SXA Self propelled mulching blade and mulching plug HRM215HXA Self propelled hydrostatic transmission mulching blade and mulching plug
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