Honda HRB215PDA User's Manual
Contents
1. 52 Operation 00068 13 amp 28 Frame Serial Number 11 Fuel Additive to Extend Storage LING E A E N A 66 Gasoline Recommendations 51 Draining ososenseeeseeressseseses 67 Refueling orurirsoisrssrniiasis 19 G Gasoline Recommendations 51 Grass Bag Cleaning 0008 58 amp 64 INSPECTION ec eeeeeeeeeee ees 22 Removal and Installation 22 Replacement 58 81 INDEX H Handlebar Height Adj 21 Handlebar Folding 69 High Altitude Operation 50 I Inspection Before Mowing AN Moccia aneen a 16 MOWED cccssseseeseerecesenenes 17 Introduction ccceesesseeeneees 1 L Lawn Inspection Before Mowing 16 Mowing TIpS eseeeeees 33 Safe Mowing Practices 31 Leaves Bagging 0 34 M Maintenance Blade Removal and Installation ccceeee 56 Cable Adjustments 52 ENOINE ire sae 45 Grass Bag Cleaning amp Replacement 58 Importance ceceneseeeeees 40 Responsibility 0s0e 43 SaO erreren anin 41 Schedule noosesseseeeeerese 44 Specifications s00 74 Mower Deck Clogging 34 Mowing Around Obstacles Gravel ODICGUS s5icciicecsccessecvnseaass 32 Dry amp Wet Grass 34 Fallen Leaves 00 34 Patterns si ivsicsensinisirecansyaccetas 35 DIODES noei na RE 312. 20 Air Cleaner Service 47 B Blade s INSPECTION cscceeeeeeessees 17 Installation cccccseeceneeees 57 Removal cccsccnercceesnens 56 C Carburetor Adjustment ccccceeseenes 50 High Altitude Operation 50 ONOKO vac Sesstcaceabzocceasicevents 12 amp 26 Clogged Mower Deck 34 Clothing Recommendations 24 Component Identification 10 CONTSINS srei 3 Control Cable Adjustments Drive Clutch Cable SDA 53 Flywheel Brake Cable 52 Shift Cable SDA 54 Customer Service Information ssscesceseeeees 77 Cutting Height Adjustment Levers 14 Recommendations 33 Cutting Width Recommendations 33 D Damage Prevention Message PIOTIMINON sasise 2 Description of Controls 12 Drive Clutch Lever SDA Cable Adjustment 53 Operation 000 13 amp 29 INDEX E Emission Control System 42 Engine Fuel Recommendations 51 Maintenance scccescees 45 Oil Change eecceenees 45 Ol LEVON siicdeiccsdsecsvecedeiateiss 18 Oil Recommendations 45 Refueling iiien 19 Serial NUMDET 00cc008 11 Specifications 006 71 SLANTING RA 26 STOPPING ccccssssssececeneeees 30 Troubleshooting 59 F Fallen Leaves Bagging 34 Fiywheel Brake Lever Cable Adjustment
3. Continue to hold the flywheel brake lever against the handlebar the engine will stop if you release the lever FLYWHEEL BRAKE LEVER VE2NABAA CDA If the CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly Set the throttle lever at FAST to mow or at SLOW to idle VE2CASAA CDR THROTTLE LEVER 2 N OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blade rotates at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade could fracture and come apart When you need to empty the grass bag or leave the mower for any reason move the throttle lever to the FUEL VALVE OFF position Flywheel Brake Lever The lever must be pulled back against the handlebar to start the engine The blade starts to rotate when the lever is pulled back against the handlebar and the recoil starter grip is pulled Continue to hold the lever against the handlebar to keep the engine running and the biade rotating Release the lever to stop the engine and stop blade rotation 28 VE2CASAA CDR THROTTLE LEVER FLYWHEEL BRAKE LEVER VE2CARAS8 CDR OPERATION Drive Clutch Lever SDA Pull the drive clutch lever up to pro
4. Equipment Owner s Manual Rotary Mower HRM215SDA HRM215PDA HRB215SDA HRB215PDA Click here to save this manual to your computer FON DA Harmony 1994 American Honda Motor Co Inc All Rights Reserved A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains the information on how to do that please read it carefully We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Power Equipment Division American Honda Motor Co Inc 1994 American Honda Motor Co Inc All Rights Reserved INTRODUCTION SAFETY MESSAGES Your
5. MIDS arrra a 33 When to Mow cceseee 33 Mulching Plug ccccee 23 O Oil for engine CHAN GC noino 45 Level Check cccccsesenes 18 Recommendatione 45 Operating the Controls for MOWING ses viewstincverseseowiteass 28 P Pre Operation Check LAWI atissaire i 16 MOWETF ennennosenoeoessosssosssseses 17 Publications ccceseeeeeerees 76 S Safety Important Message to P ALCING cessssberserascnsiverninas 7 Safe Mowing Practices 31 Important Safety Information ce seeee 6 Safety Label Locations 8 Safety Message Definitions 2 Serial Numbers 0000 11 Shift Lever SDA Cable Adjustment 54 Operation 00 14 amp 29 Spark Arrester Service Optional Equipment 79 Spark Plug Recommendations amp SOVICE iaioo 48 Specifications Capacities eseseseeeees 72 Dimensions 002eeeeee 72 Engine Design and Performance 2 0 73 Maintenance ce 74 INDEX Transmission Design and Performance 065 73 TUNEUP siriane 74 Weights soicostesesiicasee Gi tinkewe 72 Starting the Engine 26 Stopping the Engine 30 Storage Placing In Storage 70 Pep alalOn ccssstetines cece 64 Removing From Storage 70 T Throttle Lever Cable Inspection 55 Operation
6. adjustment involves related control plate adjustments eS gi gi MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade s for sharpening or replacement you will need a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use genuine Honda replacement blades or their equivalent Blade Removal 1 Put the throttle lever in the FUEL VALVE OFF position to close the fuel valve Disconnect the spark plug cap then tilt the mower to the right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a wooden block to prevent the blade s from turning when removing the bolts 3 Remove the blade s from the blade holder UPPER MULCHING BLADE standard for HRM215 BLADE BOLT 2 VE2BACAB CDR LOWER MULCHING BLADE standard for HRM215 SPECIAL WASHER 2 LIGHET BLADE standard for HRB215 56 MAINTENANCE Blade Installation 1 Clean dirt and grass from around the blade mounting area 2 Install the blade s using the two blade bolts and special washers as shown Be sure to install the special washers with the concave side toward the blade s and
7. around trees and other obstacles Push the mower around obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything that sticks up above the surface of the lawn If the blade s hits something or if the mower starts to vibrate stop the engine immediately and check for damage Striking objects may damage the blade s bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble 4 WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blade regularly and do not operate the mower with a worn or damaged blade The Distributor s Limited Warranty does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the flywheel brake lever to stop the blade s before reaching areas with gravel loose stones or landscaping material 32 OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1 to 1 inch above their recommended height More frequent mowing is requi
8. ween e nee 6 IMPORTANT MESSAGE TO PARENTS 7 SAFETY LABEL LOCATIONS 0 2c eeeeeeenes 8 MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade s Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blade s over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated
9. 0008 12 amp 28 Transmission SDA Drive Clutch Cable Adjustment 2000 53 Drive Clutch Lever Operation 0 13 amp 29 Shift Lever Operation 14 amp 29 Specifications ecccecervene 71 Transporting c ccescceeeeeees 37 Troubleshooting Engine Problems 60 Mowing and Bagging Problems c2sc0000 61 Vibration Problems 61 Tuneup Specifications 74 W Washing Grass Bag 0000 58 amp 64 MOWO iscireiansitteisieded iain 64 83 31VE2700 00X31 VE2 7000 Printed on Recycled Paper 170009505 PRINTED IN U S A
10. How to prepare your lawn and yourself before you begin mowing OPERATION 656se00000s05 0k 40s e isd Sha weeaceens 25 Starting and stopping the engine safe mowing practices and mowing tips TRANSPORTING 2 0 ccc eee ee eee eens 37 How to load and carry your mower safely MAINTENANCE cece ence cette cees 39 When and how to perform routine inspection service and adjustments to keep your mower in good operating condition TROUBLESHOOTING 0 cee eee eee 59 What to check if you have a problem with your mower E E EE E E 63 How to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again SPECIFICATIONS 0 ccc cee cee ween eee 71 Dimensions capacities and other technical information ADDITIONAL INFORMATION 0cuwncees 75 Additional information Honda publications available to you and how to contact us if you have a question or a warranty repair problem INDEN wee 3 46 soo Ue sea wlbe ew eee how eae edeendsdaus 81 Quick Reference Information inside back cover MOWER SAFETY This chapter explains what you need to know to operate your mower safely IMPORTANT SAFETY INFORMATION 6 Avoid Rotating Blades 0 0 c ce ee ees 6 eee Rea Ne Cease be ae eo ek 6 Keep Shields in Place 2 0 0 0 cee ee ee ee ee 6 Refuel wi OVE 6 cao oad cake eee eee eae 6 Ua Gira ae a A Aa we eee OERA 6
11. area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine off 6 MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your youngster operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if when and how your youngster operates this equipment The first question you ll need to ask is whether your youngster is capable of operating this mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction The youngster also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your yo
12. by moving the throttle lever to the FUEL VALVE OFF position With the spark plug cap disconnected tilt the mower so the carburetor side is up Clear a clogged deck with a stick not your hands 34 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern If the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns LM AAHAB CDR MULCHING PATTERN Bagging Use a clockwise mowing pattern This will give the best bagging performance leaving the least amount of clippings on the lawn Side Discharge Mowing requires optional side discharge i chute a CINA C Use the clockwise mowing pattern always discharging the clippings to the outside This will prevent the clippings from building up in the path of the mower LM AAHAA CDR BAGGING amp SIDE DISCHARGE PATTERN 35 36 TRANSPORTING This chapter explains how to load and carry your mower safely 37 TRANSPORTING BEFORE LOADING If the engine has been running THROTTLE allow it to cool for at least 15 LEVER minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you an
13. refueling tighten the fuel tank cap securely A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling e Stop engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty FUEL TANK CAP FUEL FILLER NECK VE2FAAAA CDR 1 BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition Dirty air filters will restrict air flow to the carburetor reducing engine performance Refer to page 47 for air cleaner service AIR CLEANER HOUSING PAPER FILTER FOAM FILTER COVER j Ey binn Ey Ze COVER KNOB VE2FABAA CDA 20 BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position 1 Loosen the handlebar locking knobs 2 Spread the lower ends of the handlebars to release the locating pins 3 Move the handlebar up or down so the locating pins engage other holes on t
14. the convex side marked OUT toward the bolt heads The blade bolts are specially designed for this application and must not be replaced with other bolts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blade s from turning when tightening the bolts Blade bolt torque 49 59 N m 5 0 6 0 kg m 36 43 ft lb if you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower lf the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blade s to fly off while you are operating the mower BLADE S SPECIAL WASHER 2 BLADE S OUT BLADE BOLT 2 TORQUE WRENCH VE2BADAB CDR gl MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT HRB215 Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent Bag Removal 1 Unclip the plastic edges of the bag from the frame 2 Remove the bag from the frame Bag Installation 1 Insert the bag frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown 58 BAG PLASTIC EDGE FRAME VE1GAAAA TIF VE1GABAA CDR TROUBLESHO
15. 35 eee eee 35 25 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous chapter titted BEFORE OPERATION Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE The blade turns when you operate the starter It is easiest to start the engine in a clear or mowed area where the blade can turn freely 1 Move the throttle lever to the proper starting position COLD ENGINE Move the throttle lever to the CHOKE position WARM ENGINE Move the throttle lever to the FAST position VE2CAAAE CDA VE2CAAAF COR 2 HRB215SDA amp HRM215SDA Release the drive clutch lever If the drive clutch lever is engaged the mower will move forward when you operate the starter 26 OPERATION Pull back on the flywheel brake lever back and hold it against the handlebar Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently Keep your hands and feet away from the mower deck at all times when starting and running the engine
16. CDR VE2CATAA CDA OPERATION SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or shove the mower with your foot Use the handlebar to control the mower WARNING The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes e Wear protective footwear e Keep your hands and feet away from the mower deck while the engine is running e Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower a ited ear S x we as wis Pag AA A rfl 1 fel ren eT Ps P qt tnd au ire a lee Aaa Say ba tet Be t ey a Ala AaA 4 Vat LARS ES 7 P ate AA 7 t _ rs EA 31 OPERATION Obstacles Use the side of the mower to cut close to large obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing
17. CHARGE GUARD FUEL TANK CAP RECOIL STARTER GRIP GRASS BAG HRB215 REAR CUTTING HEIGHT My ADJUSTMENT LEVER OIL FILLER CAP MUFFLER MOWER DECK FRONT CUTTING HEIGHT ADJUSTMENT LEVERS HRB215PDA Manually propelled high lift blade and grass bag HRB215SDA Self propelled high lift blade and grass bag HRM215PDA Manually propelled mulching blades and mulching plug HRM215SDA Self propelled mulching blades and mulching plug 10 VE1NABAC CDR CONTROLS SHIFT LEVER SDA FRAME SERIAL NUMBER ENGINE SERIAL NUMBER on back of engine HANDLEBAR LOCKING KNOB REAR CUTTING HEIGHT ADJUSTMENT LEVERS AIR CLEANER FRONT CUTTING HEIGHT ADJUSTMENT LEVERS CARBURETOR VE1NACAB CDR Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and when making technical or warranty inquiries see page 77 Frame serial number MZB_ Engine serial number GJAB 11 CONTROLS DESCRIPTION OF CONTROLS Throttle Lever CHOKE For starting a cold engine y FAST For restarting a warm engine and for mowing SLOW For idling the engine FUEL For closing the fuel valve releasing the VALVE flywheel brake lever turns off the engine OFF THROTTLE LEVER 12 VE2CABAB CDA CONTROLS Fiywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch The engine will not st
18. D bhp a 3600 TRANSMISSION DESIGN AND PERFORMANCE SDA Transmission Type 2 speed manual shift Mower Ground Speed 1 SLOW 3 2 km h 2 0 mph with engine at 3 300 rpm 2 FAST 5 0 km h 3 1 mph 73 SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 86 or higher See page 51 SAE 10W 30 API SF SG or Transmission Oil SDA Grease NLGI 2 See shop manual Spark Piug Type NGK BP5ES or BPR5ES See page 48 ND WI16EPR U or W16EP U CHAMPION N12Y or RN12Y Maximum Governed Speed 3 150 3 300 rpm N 3 9 Flywheel Brake Cable Adjust for 5 15 mm 16 46 in See page 52 free play at flywheel brake lever i i Ti Bint Drive Clutch Cable SDA Adjust for 1 4 mm 45 in See page 53 free play at drive clutch lever Shift Cable SDA Adjust for smooth operation Throttle Cable Adjust for proper choke See shop manual operation and maximum governed speed Blade Bolt Torque 49 59 Nem 5 0 6 0 kg m See page 57 36 43 ft lb TUNEUP Spark Plug Gap 0 7 0 8 mm 0 028 0 031 in See page 49 Idle Speed 2 100 150 rpm See page 50 Valve Clearance cold Intake 0 15 0 02 mm Exhaust 0 20 0 02 mm Other Specifications No other adjustments needed See shop manual 74 ADDITIONAL INFORMATION This chapter contains additional information Honda publications available to you and tells you how to contact u
19. DA Manually propelled high lift blade and grass bag HRB215SDA Self propelled high lift blade and grass bag HRM215PDA Manually propelled mulching blades and mulching plug HRM215SDA Self propelled mulching blades and mulching plug DIMENSIONS WEIGHTS AND CAPACITIES Handlebar high 1 505 mm 59 in Handlebar mid 1 580 mm 62 in Handlebar low 1 635 mm 643 in Minimum Length handlebar folded 1062 mm 411 6 in Width at Mower Deck 580 mm 221348 in Overall height with cutting Handlebar high 1 040 mm 401546 in height set at 64 mm 21 in Handlebar mid 985 mm 381 in Handlebar low 925 mm 3676 in Handlebar folded 483 mm 19 in Dry weight HRB215PDA amp HRM215PDA 40 0 kg 88 2 Ib HRB215SDA amp HRM215SDA 42 0 kg 92 6 Ib Cutting Width 530 mm 21 in Approximate Cutting Height HRB215 adjustable 19 mm in 25 mm 1 in 38 mm 1 in 51 mm 2 in 64 mm 2 in 77 mm 3 in Maximum Length handlebar extended HRM215 25 mm 1 in 38 mm 1 in 51 mm 2 in 64 mm 212 in 77 mm 3 in 90 mm 312 in Fuel Tank Capacity 1 0 0 26 US gal Engine Oil Capacity 0 6 0 63 US qt Grass Bag Capacity 83 2 4 bushels 2 9 cu ft 21 9 US gal 72 SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model GXV140K1 4 stroke overhead valve single cylinder forced air cooled Compressinfato et 27 KW 5
20. Incorrect spark plugs can cause engine damage For good performance the spark plug must be properly gapped and free of deposits 7 PLUG ed 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area VE2MAAAA CDR SPARK PLUG CAP MAINTENANCE Remove the spark plug with a 21 mm 13 6 in spark plug wrench SPARK PLUG WRENCH Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it Measure the spark plug OS electrode gap with a suitable gauge The gap should be 0 7 0 8 mm 0 028 0 031 in Correct the gap if necessary 0 7 0 8mm i by carefully bending the side 0 028 0 031 in electrode VE2MABAA CDR Install the spark plug carefully by hand to avoid cross threading After the spark plug seats tighten with a 21 mm in spark plug wrench to compress the washer If reinstalling the old spark plug tighten 1 to 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 turn after the spark plug seats to compress the washer A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head LM AAKAA CDR Install the spark plug cap on the spark plug 49 MAINTENANCE Carburetor Adjustment 1 Start the engine out
21. OTING This chapter shows what to check if you have a problem with your mower 59 TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Possible Cause Start 1 Check throttle lever Throttle lever in wrong Move throttle lever to position position CHOKE position unless the engine is warm p 26 2 Check fuel Out of fuel Refuel p 19 Bad fuel mower stored Drain fuel tank and without treating or carburetor p 67 draining gasoline or Refuel with fresh refueled with bad gasoline gasoline p 19 3 Remove and inspect Spark plug faulty Clean gap or replace spark plug fouled or improperly spark plug p 49 gapped Spark plug wet with fuel flooded engine Dry and reinstall spark plug Start engine with throttle lever in FAST position Replace or repair faulty components as necessary 4 Take mower to an authorized Honda servicing dealer or refer to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Loss of Power Possible Cause Correction 1 Check throttle position Throttle not set to FAST Move throttle to FAST p 28 2 Check grass height Grass too tall to cut Raise cutting height p 14 cut narrower swath p 33 or cut more frequently 3 Check under mower Mower deck clogged Clean out mower deck deck p 34 4 Check air filters Air filters clogged Clea
22. TENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse For oxygenated fuel information refer to page 78 51 MAINTENANCE CONTROL CABLE ADJUSTMENTS Flywheel Brake Cable Adjustment Measure free play at the top of the lever Free play should be 5 15 mm 346 6 in If adjustment is necessary 1 Loosen the locknuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the locknuts and recheck free play 3 Start the engine outdoors Move the throttle to FAST Release the flywheel brake lever the engine should stop quickly If the flyw
23. UTION AWARNING UNDER NORMAL USAGE THIS BAG MATERIALIS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG Gasoline is highly flammable and explosive and you can be burned or seriously injured When refueling E Keep heat sparks and open flame away E Fill fuel tank only outdoors E Wipe up spills before starting engine REPLACEMENT THIS BAG CONFORMS TO A N S I STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD AWARNING We MOWER BLADE CAN CUT OFF HANOS OR FEET E Stop one before opening rear door E Always keep feet away from mower deck THROWN OBJECTS CAN CAUSE SERIOUS INJURY BLINDNESS OR PROPERTY DAMAGE E Inspect area and remove debris before mowing Hvac children al eal others away ear eye E Follow alt Fanai in your Owner s Manual carefully 4 CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running VE1LAAAB CDA CONTROLS This chapter shows the locations of controls and other important parts of your mower and it tells you how the controls work OMPONENT IDEN ATION i ecws cea tase nance aan 10 Su euee eee ene aang aos 12 pontagh aenedegawese gs cae eeucue 12 eel Brake Lever 2 0 cee eee eee eee 13 Drive Clutch Lever SDA 2 0 ee eee ees 13 ee ee 14 utting Height Adjustment Levers 14 CONTROLS COMPONENT IDENTIFICATION HANDLEBAR FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER DIS
24. a es eae damage AMBIENT TEMPERATURE 20 0 20 40 60 80 100 F O ae a OOS S Sn Se LM AAJAA CDR Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SF SG or equivalent Always check the API SERVICE label on the oil container to be sure it includes the letters SF SG or equivalent i 45 MAINTENANCE Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine SAE 10W 30 is recommended for general use Other viscosities shown in the chart previous page may be used when the average temperature in your area is within the indicated range 5 After changing the engine oil and before starting the engine check the oil level with the mower on a level surface a Wipe the dipstick clean b Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick c If the oil level is low add oil to reach the upper limit mark on the dipstick Do not overfill If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air cleaner elements Running the engine with a low oil level can cause engine damage d Screw in the filler cap dipstick securely FILLER CAP DIPSTICK Z EY oO SO een Sef A gt 3 UPPER LIMIT LOWER LIMIT 46 LM AADAA CDR MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the car
25. aise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blade doesn t cut cleanly anymore have it sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the carburetor air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with a grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine Turn the fuel valve off
26. al 22 E euaeeedaa eae 23 Ese ede a hao E 23 Are YOU Ready to Mow 0 ee ee ees 24 15 BEFORE OPERATION CHECK YOUR LAWN For your safety and for the safety of others always inspect the area before mowing Objects Anything which can be picked up by the blade s and thrown is a potential hazard to you and others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects Clear the area of people and pets especially children Their safety is your responsibility Lawn Check the length and condition of the grass so you will know what cutting height and mowing speed to use Avoid mowing wet grass Not only will wet grass clog your mower deck and collect in clumps on the lawn it also gives poor traction increasing your risk of losing your footing 16 BEFORE OPERATION CHECK YOUR MOWER Blade s With the throttle lever in the FUEL VALVE OFF position and the spark plug cap disconnected tilt the mower to the right so the carburetor side is up This will help to prevent fuel leakage and hard starting BLADE BOLTS BLADE S VE2BABAA CDR Inspect the blade s for wear and damage LM AACAA CDR NORMAL EXCESSIVELY BENT CRACKED WORN A dull blade can be sharpened but a blade that is worn out bent cracked or otherwise da
27. art unless this lever is pulled back FLYHWEEL BRAKE LEVER VE2CACAB CDR Drive Clutch Lever SDA The drive clutch lever engages and disengages the transmission that drives the rear wheels DRIVE CLUTCH LEVER SDA VE2CACAC CDR h Go CONTROLS Shift Lever SDA The shift lever selects and controls the mower s drive speed 1 SLOW For mowing thick grass or maneuvering in small areas 2 FAST For maximum self propelled speed in large open areas and for transport SHIFT LEVER SDA VE2CABAC CDR Cutting Height Adjustment Levers There are six settings to choose from as shown in the illustration The cutting height figures are approximate The actual height of cut grass will vary with lawn and soil conditions There is an adjustment lever on each wheel ADJUSTMENT HRB215 LEVER 19 mm 3 4 in ADJUSTMENT LEVERS 64 mm 2 1 2 in 77 mm 3 in HRM215 25 mm 1 in 38 mm 1 1 2 in 51 mm 2 in 64 mm 2 1 2 in 77 mm 3 in 90 mm 3 1 2 in A KS VE2CADAA CDR VE2CAEAA CDR 14 BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready and it tells you how to prepare your lawn and yourself before you begin mowing 1 K YOUR LAWN 2 ccc eee cee rete 16 eee es eee see eens eee ee 16 EE aw a wee er ape al ve oe eee 16 OW bs ada we ee oe eo eee eee eee eee wae 16 17 17 18 19 20 21 22 22 22 Remov
28. ble Adjustment SDA 53 Shift Cable Adjustment SDA 0000 eee 54 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under unusual conditions consult an authorized Honda servicing dealer for recommendations applicable to your individual needs and use WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual 40 MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow maintenance instructions and precaut
29. buretor reducing engine performance If you operate the mower in very dusty areas clean the air filters more often than specified in the MAINTENANCE SCHEDULE Operating the engine without air filters or damaged filters will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty AIR CLEANER HOUSING PAPER FILTER FOAM FILTER COVER SCREW VE2FABAA CDR 1 Unscrew and remove the air cleaner cover screw then remove the air cleaner cover 2 Remove the paper filter from the air cleaner housing Remove the foam filter from the cover 3 Inspect the filters and replace them if they are damaged 4 Clean the filters Paper filter Tap the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 207 kPa 30 psi through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers Foam filter Clean in warm soapy water rinse and allow to dry thoroughly Or clean in nonflammable solvent and allow to dry 47 MAINTENANCE 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 6 Reinstall the filters and cover Tighten the cover screw securely Spark Plug Service Recommended Spark Pugs Regier Resor Nak s Pros C w o f wowa woen NOTICE
30. chute which are available as optional equipment Raise the discharge guard to remove or install the mulching plug When installing be sure the plug is fully inserted and the discharge guard is closed E MULCHING PLUG VE2OAAAA CDR Cutting Height ADJUSTMENT LEVERS Check the mower deck cutting height settings and be sure that all four adjustment levers are set to the same cutting height position VE2CADAA CDR To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust cutting height if necessary VE2CAEAA CDRA N G3 BEFORE OPERATION ARE YOU Ready to Mow Be sure to wear protective clothing Long pants and eye protection can lower your risk of injury from thrown objects Wear footwear that protects your feet and won t let you slip if you mow on slopes or uneven ground 24 OPERATION This chapter tells you how to operate the mower safely and effectively P E E 26 26 28 28 28 29 29 30 31 31 32 32 MOWING TIPS uanounnasnnnenrunnrrrerrrrens 33 a e eyed 33 E E 33 EEE e a 33 E E E ees 34 Blade Sharpness 0 cee eeeeee renr 34 O EE EEE 34 WEUGIASS A 34 La SEE E pees 34 E EEEE ET 34 a E sees 35 NA 2 cee cee te eee eee eee eens 35 ES EE sik wares
31. d can ignite some materials Remove the grass bag Put the throttle fever in the FUEL VALVE OFF position to shut off the fuel valve This will prevent carburetor flooding and reduce the possibility of fuel leakage VE2CATAA CDR LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 69 38 MAINTENANCE This chapter explains when and how to perform routine inspection service and adjustments for do it yourself maintenance More difficult maintenance tasks should be done by your dealer Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve V IN CONTRO i ee a ee ee ee 42 PES asad erg boas see gea ne 42 Guages aveneeeseeea 42 errr 42 Peete eee eee 42 43 Tee ee ee Te T 43 bapas neu caduei nae iydeaneidesdes 43 VIAINTENAN EDULE ee ee ee 44 NGINE MAINTENANCE 202 cece een e eee 45 ie eeuteeeeaneetaseeeedeaasa 45 ee ee ee ee ee 47 D Plug Service ww cc ec eee ere eens 48 50 50 51 52 eer ee eee 52 Drive Clutch Ca
32. doors and allow it to warm up to normal Ae operating temperature 2 2 Set the throttle lever in the S B n SLOW position TAL Sy a Ziv Li Q 3 Turn the throttle stop screw to a5 aes e ca obtain the standard idle speed ww Y D Standard idle speed 2 100 150 rpm THROTTLE STOP SCREW Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 1 800 meters 6 000 feet have an authorized Honda servicing dealer perform this carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 300 meter 1 000 foot increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 1 800 meters 6 000 feet with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at iow altitudes have an authorized Honda servicing dealer return the carburetor to original factory specifications 50 MAIN
33. e 11 e Name of the dealer who sold the lawn mower to you e Name and address of the dealer who services your lawn mower e Date of purchase e Your name address and telephone number e A detailed description of the problem 77 ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance proble
34. echeck lever alignment 3 Start the engine outdoors and operate the shift lever release the drive clutch lever before moving the shift lever Check that the transmission shifts properly and that the lever is approximately aligned with the numbers beside it If the transmission does not shift as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair SHIFT LEVER ss H BY I y LOCK p J NUTS 8 g ADJUSTER 94 MAINTENANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly You can inspect choke operation by observing the movement of the choke arm which is located on top of the carburetor 1 Move the throttle lever to the CHOKE position The choke arm should move counterclockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go 2 Move the throttle lever to the FAST position The choke arm THROTTLE LEVER should move clockwise until it contacts the stop post on the carburetor x O 9 Cc lt Q i W gt CHOKE ARM Push the choke arm with your finger to verify that it has moved as far as it will go 3 If the choke arm does not move ali the way to its stop in either direction take the mower to an authorized Honda servicing dealer Throttle cable
35. he engine by hand and be careful to prevent water from entering the air cleaner e Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filters and can enter the carburetor or engine cylinder causing damage e Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Mower Deck if using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the throttle lever is in the FUEL VALVE OFF position Rest the mower on its right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blade s Grass Bag HRB215 Remove the bag from the mower and wash it with a garden hose or pressure washing equipment Allow the bag to dry completely before storage 2 After washing the lawn mower wipe dry all accessible surfaces 64 STORAGE 3 With the mower in an upright position start the engine outdoors and iet it run until it reaches normal operating temperature to evaporate any water remaining on the engine 4 Stop the engine and allow it to cool 5 After the lawn mower is clean a
36. he handlebar mounting brackets 4 Tighten the handlebar locking knobs securely HANDLEBAR LOCKING KNOB 2 R i omm VE2SAAAB COR 21 BEFORE OPERATION Grass Bag HRB215 A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 58 Installation 1 Raise the discharge guard and hook the grass bag onto the mower deck as shown GRASS BAG HANDLE DISCHARGE GUARD 2 Release the discharge guard to secure the grass bag Removal 1 Raise the discharge guard grasp the grass bag handle and remove the grass bag 2 Release the discharge guard 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or you can remove it to the rear of the mower below the handlebar VE20AAAA CDR 22 BEFORE OPERATION Mulching Plug HRM215 The mulching plug contours the DISCHARGE GUARD mower deck for efficient mulching You can quickly remove the plug to install a grass bag or side discharge
37. heel brake does not operate properly with the correct cable adjustment take the mower to a an authorized Honda servicing dealer for repair 5 15 mm 36 6 in ADJUSTER x fed 8 g 2 gt wN N w ul gt gt FLYWHEEL BRAKE LEVER 52 MAINTENANCE Drive Clutch Cable Adjustment SDA Measure free play at the top of the lever as shown Free play should be 1 4mm 6 3 6 in If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases properly If the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 1 4mm 6 e in i D ADJUSTER DRIVE LI CLUTCH LEVER VE2CAKAA CDR VE2CALAA CDR gl 9 MAINTENANCE Shift Cable Adjustment SDA Shift cable adjustment is necessary if the shift lever does not operate smoothly or does not shift properly into a gear With the transmission in 1st gear pull the shift lever all the way back and release it the lever should be approximately centered on the number 1 on the lever cover If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and r
38. ially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and move the throttle lever to the FUEL VALVE OFF position This turns off the fuel valve between the fuel tank and the carburetor 66 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the carburetor drain bolt with a 10 mm wrench and drain the carburetor bowl fuel into an approved container A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when handling fuel e Stop engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately 2 Move the throttle lever to the SLOW or FAST position to open the fuel valve This will allow fuel in the fuel tank to drain through the carburetor bowl VE2FAEAA CDR DRAIN BOLT 3 Reinstall the drain bolt Engine Oil Change the engine oil see page 45 67 STORAGE Engine Cylinder Remove the spark plug see page 49 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinde
39. ions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual Safety Precautions e Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so e Read the instructions before you begin and make sure you have the tools and skills required e To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 41 MAINTENANCE EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon mo
40. maged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer Or if you have a torque wrench you can remove and install a blade yourself see pages 56 57 Check that the blade bolts are tight see page 57 17 BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown VE2EAAAA CDR on the dipstick i A FILLER CAP DIPSTICK 3 If the oil level is low add oil to reach the upper limit mark on the dipstick Do not overfill FILLER CAP DIPSTICK 4 After checking the engine oil level screw in the filler cap dipstick securely UPPER LIMIT LOWER LIMIT 18 LM AADAA CDR BEFORE OPERATION Fuel Fuel tank capacity 1 0 0 26 US gal Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refer to page 51 for fuel recommendations and page 78 for information about oxygenated fuels Remove the fuel tank cap and check the fuel level Refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not overfill there should be no fuel in the filler neck After
41. ms It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 78 ADDITIONAL INFORMATION SPARK ARRESTER SERVICE OPTIONAL EQUIPMENT Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations A spark arrester is available from an authorized Honda servicing dealer The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the two nuts from the muffler shield using a 10 mm socket wrench 2 Remove the muffler shield identification plate muffler and gasket 3 Remove the spark arrester from the muffler 4 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid damaging the spark arrester screen 5 Install the spark arrester in the muffler 6 Install the muffler components on the engine and tighten the two nuts securely MUFFLER SHIELD SPARK ARRESTER IDENTIFICATION PLATE VE2ZEAEAB CDA SCREEN 79 80 A Air Cleaner Inspection
42. n or replace air filters p 47 5 Check fuel Bad fuel mower stored Drain fuel tank and without treating or draining gasoline or refueled with bad gasoline carburetor p 67 Refuel with fresh gasoline p 19 6 Take mower to an Fuel filter clogged authorized Honda carburetor malfunction servicing dealer or ignition malfunction refer to shop manual valves stuck etc Replace or repair faulty components as necessary 60 TROUBLESHOOTING VIBRATION PROBLEMS Excessive Possible Cause Vibration 1 Check mower deck and Grass and debris lodged Clean out mower deck blade s under mower deck p 34 Tighten loose blade Blade s loose bent damaged or unbalanced bolts Replace damaged by improper sharpening blade s p 56 57 Mechanical damage such Replace or repair faulty as a bent crankshaft components as necessary 2 Take mower to an authorized Honda servicing dealer for repair MOWING AND BAGGING PROBLEMS Poor Cut Quality or Possible Cause Poor Mowing Bagging Performance 1 Check that the throttle Engine speed is too slow Move throttle lever to lever is in the FAST to cut well the FAST position position p 28 2 Reduce forward speed Mower is moving too fast Shift to slow speed for lawn conditions p 29 or push slower 3 Check cutting height Adjustment levers set Set all lever
43. nd dry touch up any damaged paint and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lubricant 65 STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributors Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only part
44. ned from the fuel tank leave the throttle lever in the FUEL VALVE OFF position to close the fuel valve and reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage see page 69 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in the BEFORE OPERATION chapter of this manual lf the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 70 SPECIFICATIONS This chapter gives dimensions capacities and other technical information MODELS sccicatusers ete tecevesauweens 72 IDIMENSION WEIGHTS AND CAPACITIES 72 ENGINE DESIGN AND PERFORMANCE 73 TRANSMISSION DESIGN AND PERFORMANCE 73 OE 74 TUNEUP 6c cc cece re cere stern e sabe peewee nee ne 74 71 SPECIFICATIONS MOWER MODELS HRB215P
45. noxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The California Clean Air Act California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Alteration Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems that may Affect Emissions if you are aware of any of the following symptoms have your engine inspected and repaired by your dealer e Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning backfiring e Black exhaust smoke or high fuel consumption 42 MAINTENANCE PROPER MAINTENANCE IS THE OWNER S RESPONSIBILITY Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with the California regulation
46. nt only 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals 44 MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Put the throttle lever in the FUEL VALVE OFF position to shut off the fuel valve This will reduce the possibility of fuel leakage see page 30 2 Wipe the oil filler area clean then remove the oil filler cap dipstick 3 Place a suitable container next to the mower to catch the used oil then tilt the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely VE2ZEACAA CDR Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or down a drain VE2EADAA CDA 4 Fill with the recommended oil Do not overfill measure the oil level as shown on page 46 Engine oil capacity 0 6 2 0 63 US qt Running the engine with a low oil level can cause engine ae ag oe
47. pel the mower forward Release the drive clutch lever to stop the mower s forward movement Always release the drive clutch lever before starting the engine If the drive clutch is engaged the mower will move forward when DRIVE CLUTCH LEVER you operate the starter SDA VE2CARAB CDR Operate the drive clutch lever with a quick and complete motion so the drive clutch is either fully engaged or released Hold the drive clutch lever against the handlebar during self propelled mowing This will help to extend the service life of the clutch mechanism Shift Lever SDA Use the shift lever to select the SHIFT LEVER forward speed at which you wish to mow You can shift gears without releasing the drive clutch lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears To avoid incomplete gear engagement move the shift lever all the way forward or all the way back Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance Otherwise cut quality suffers VE2CABAD CDR 29 OPERATION STOPPING THE ENGINE 1 Release the flywheel brake lever and the drive clutch lever SDA FLYWHEEL BRAKE DRIVE CLUTCH LEVER LEVER LL SDA 2 Move the throttle lever to the FUEL VALVE OFF position FUEL THROTTLE LEVER 30 VE2CAUAA
48. r Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This will close the valves so moisture cannot enter the engine cylinder OIL SPARK PLUG HOLE 68 VE2EAFAA COR STORAGE Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs 1 Remove the grass bag if so equipped You can place it on top of the engine with the bag opening to the front 2 Remove the starter rope from the lower guide on the handlepipe This will prevent damage to the starter rope 3 Loosen the handlebar locking knobs 4 Spread the lower ends of the handlebar struts to release the locating pins 5 Fold the handlebar forward over the top of the mower When folding the handlebar be careful to avoid kinking or pinching the control cables HANDLEBAR Loy KNOB 2 VE2SABAA CDR 69 STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drai
49. red for mulching than for bagging For best results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in LONG ENOUGH your area NG ik AA V NG WN ll PAN ai rt LM AAEAA TIF LM AAFAA TIF If you look closely you ll see that most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass AAU M7 ET recover between mowings Your mower will work better and your TOO SHORT lawn will look better LM AAGAA TIF If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 14 Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or thick use more overlap and a narrower mowing swath 33 OPERATION Blade Speed The blade s must spin very fast to cut properly Always use the FAST throttle setting and keep the engine running at maximum rpm If engine speed drops it could mean the engine is being overloaded by the blade s trying to cut too much grass Mow a narrower swath move the mower slower or r
50. s Honda recommends only the use of new genuine Honda parts or their equivalent The use of other replacement parts which are not of equivalent quality may impair the effectiveness of your emission control system Maintenance Follow the maintenance schedule on page 44 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 43 MAINTENANCE MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 Before First Every Every 100 ITEM Perform at every 2 50 300 to indicated interval Use Hours Hours Hours Hours page Blade condition and g blade bolt tightness iii o B Grass bag HRB215 Check Check Engine oil Change Air CI Check ir Cleaner Clean Replace Clean Adjust Replace EGI kama o 7 Spark plug Spark arrester optional equipment Idle speed Check Adjust Flywheel brake cable Flywheel brake pad Check Adjust Drive clutch SDA cable Shift cable SDA Adjust Throttle cable Adjust Valve clearance Adjust Clean 79 Adjust Ex o o8 Fuel line Replace Every 2 years 2 Adjust mE mE ME o Js J par ae Mis 0 2 50_ mi mC EEE BEE ez ES E Fuel tank Clean e ee a A of Pe fo OT M ON ce ol va ae dk Emission related items Replace the paper eleme
51. s at the adjustment levers at different positions same cutting height position p 14 4 Check grass bag Grass bag overfilled or Empty the grass bag if equipped clogged Wash the grass bag if clogged with dirt p 58 5 Check mower deck and Mower deck clogged Clean out the mower deck p 34 Blade s dull worn or Sharpen or replace damaged blade s if necessary p 56 57 Wrong blade s installed Install correct blades p 56 57 61 62 STORAGE This chapter explains how to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again ORA PREPARATION 0 cc cue ccccecees 64 ef lweuas baaee aga eed geod oven eeden pee 64 P E 64 Mower D CK 2 cc eee ee ee ee eee ee wees 64 Gee e OSE Eee ees eee ee 64 O ous ia AT dave E E oop ads os arene ie Sete ws a 66 Adding fuel stabilizer to extend fuel storage life 66 67 67 68 69 NG IN ORAGH 6 ee oa baa ce ew oe ee ee 70 AEMOVIN AON ORAGE ccc cece eee 70 63 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good The following steps will help to keep rust and corrosion from impairing your lawn mower s function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1 Wash the lawn mower including the underside of the mower deck Engine Wash t
52. s if you have a question or a warranty repair problem HONDA PUE Shop Manual 0000 2 cece rc vcccces 76 76 77 78 SPARK ARRESTER SERVICE OPTIONAL EQUIPMENT 020eeeeeeeee 79 75 ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower You may order them from your Honda lawn mower dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 76 ADDITIONAL INFORMATION CUSTOMER SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way lf you are dissatisfied with the decision made by the dealership s management contact the Honda Power Epuipment Customer Service Office You can write American Honda Motor Co Inc Honda Power Equipment Division Customer Service Office 4475 River Green Parkway Duluth GA 30136 2565 Or telephone 404 497 6400 When you write or call please give us this information e Model and serial numbers see pag
53. safety and the safety of others is very important We have provided important safety messages in this manual and on the lawn mower Please read these messages carefully A safety message alerts you to potential hazards that can hurt you and others Each safety message is preceded by a safety alert symbol and one of three words DANGER WARNING or CAUTION These mean A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions CAUTION Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury DAMAGE PREVENTION MESSAGES You will also see other important messages that are preceded by the word NOTICE This word means NOTICE Your lawn mower or other property can be damaged if you don t follow instructions The purpose of these messages is to help prevent damage to your lawn mower other property or the environment LM AADAA CDR CONTENTS Turn to the beginning of each chapter for a complete list of subjects Important information about some specific hazards and what you can do to prevent injury CONTROLS ET sade 9 Identification of components and information about how the controls work BEFORE OPERATION 0 cece cee eee 15 How to fuel and check your mower to be sure it is ready
54. ungster has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your youngster Make sure you both understand all instructions and safety information Also be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower SUPERVISION is also very important Walk with your youngster during the first few minutes of mowing Even after the youngster has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained and kept in safe operating condition By always placing safety first your youngster will acquire useful skills and a sense of accomplishment And you ll both get the best results from your lawn mower MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your mower So if a label comes off or becomes hard to read contact an authorized Honda dealer for a replacement HRB215 A CA
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