Honda HP250 User's Manual
Contents
1. a Adjusting the drive clutch cable The clutch will slip and the power carrier may not move unless the drive clutch cable is adjusted properly 1 Measure and record the clearance between the clutch arm and cable holder with the drive clutch levers at their applied position DRIVE Next measure the same clearance again with the levers at their released posi tion STOP The clearance in the released position should be 1 to 2 mm 0 04 0 08 more than in the applied position 2 To adjust loosen the lock nuts and while repeatedly applying and releasing the drive clutch levers adjust so the change in clearance of the cable holder to the clutch arm 1 2 mm 0 04 0 08 in 3 After adjustment tighten the lock nuts DRIVE CLUTCH LEVERS ORIVECLUTCH CABLE Released K 1 10 2mm 10 04 0 08 in 35 Adjusting the brake cable 1 Check whether the brake spring collar is 147416 mm 0 55 0 63 in from the spring holder when the drive clutch levers are at their released STOP position 2 adjust loosen the lock nuts with the levers still at the stop position and set the distance to the prescribed value 3 After adjustment tighten the lock nuts DRIVE CLUTCH STOP LEVERS SPRING HOLDER BRAKE SPRING 14 16 mm 0 55 0 63 Inl LOCK NUTS BRAKE CABLE 36 Checking brake wear Check the brake shoe wear indication2. Maximum load height 900 mm 35 4 in EN For operation on slopes Maximum load 150 kg 330 Ib Maximum load height 600 mm 23 6 in Maximum slope 25 upward 15 downward 27 7 MAINTENANCE Periodic maintenance and adjustment is necessary to keep the power carrier in good operating condition nspect or service as scheduled in the table below Shut off the engine before performing any maintenance If the engine must be run make sure the area is well ventilated Exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and lead to death CAUTION Use only genuine HONDA parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the engine Pre operation checks Pre operation inspection and maintenance work should be conducted to assure proper operation and maximum service life Do not neglect this work e Cleaning of parts Check that dirt and debris have not collected on the muffler carburetor control parts and tracks e Tightening of parts Check for looseness and play e Engine oil Check for low oil level or leakage Aircleaner Check for dirt e Gasoline Check for insufficient or contaminated fuel e Drive clutch lever Check its operation e Steering clutch levers Check their operation e Tracks Check for slack or damage If any other probl
3. Power Equipment Owner s Manual Power Cartier HP250 0017 ER ER ELE 78 EXER 8 0 1 757 2 ed Se AY 9 9 pti ttt tat te tT tT ET TT EIER 200000 PAS 1 7 ERAS 4 0 E ER E a 7 E BEBEREEECUEEEEEN 77 0 0 OECO 5 gt 7 77 Click here to save this manual to your computer ELE H HO Thank you for purchasing a Honda POWER CARRIER This manual covers the operation and maintenance of the Honda HP250 POWER CARRIER Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the power carrier and should remain with the power carrier if it is resold Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise
4. Remove the spark plug cap The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot 2 Clean any dirt from around the spark plug base 3 Use a spark plug wrench to remove the spark plug PLUG WRENCH 20 4 Visually inspect the spark plug Discard it if there is apparent wear or if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge The gap should be 0 6 0 7 mm 0 024 0 028 Correct as necessary by carefully bending the side electrode PLUG GAP SIDE 0 6 0 7 mm m ELEC 0 024 0 028 in E TRODE l1 E CAUTION e The spark plug must be securely tightened An improperly tightened spark plug can become very hot and may damage the engine Use the recommended spark plug or equivalent Spark plugs which have an improper heat range may cause engine damage 32 Servicing the air cleaner dirty air cleaner will restrict air flow to the carburetor To prevent car buretor malfunction service the air cleaner regularly Service more fre quently when operating the power carrier in extremely dusty areas Mever use gasoline or low flash point solvents for cleaning the air cleaner element fire or explosion could result CAUTION Never run the engine without the air cleaner Rapid engine
5. TOOL BAG WRENCH 14 x 19 WRENCH 10 x 12 2 77 SPARK PLUG WRENCH HANDLE SPARK PLUG WRENCH OIL FUNNEL 30 Engine oil change NOTE Drain the oil while the engine is still warm to assure rapid and com plete draining Changing the oil 1 Remove the engine oil filler cap ENGINE OIL and loosen the oil drain bolt FILLER CAP 2 Set the oil funnel as shown remove the oil drain bolt and drain the oil into a suitable container 3 Once the oil has been drained tighten the oil drain bolt securely 4 Fill with new engine oil until it reaches the upper level on the filler cap dipstick 5 After replenishment tighten the DRAIN OIL cap securely BOLT FUNNEL Oil capacity 0 4 0 43 US qt CAUTION Used motor oil may cause skin cancer if repeatedly left in con tact with the skin for prolonged periods Although this is unlikely unless you handle used on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground 31 Spark plug service Recommended spark plug To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1
6. Once all the fuel has been drained reinstall the drain bolt and fuel line and set the fuel valve to the OFF position 45 e Keep all sparks and open flames away when draining the fuel e Perform the operation in well ventilated location e Dispose of the drained fuel properly 4 Change the engine oil see page 31 for details 5 Clean the air cleaner see page 33 for details 6 Clean the power carrier and inspect all parts to make sure they are securely tightened Lubricate the points noted on page 42 NOTE If the carrier will be stored for more than three months remove the spark plug pour one tablespoon of clean engine oil into the plug hole and reinstall the spark plug securely 7 Pull the starter grip until you feel slight resistance STARTER GRIP 8 Place a cover over the power carrier or store it in a well ventilated en closed location CAUTION When storing the power carrier first allow the engine exhaust system to cool off completely and then place the power carrier far from any combustible products 46 9 TROUBLESHOOTING To assure maximum service life from your carrier don t disassemble it un necessarily If the following basic troubleshooting does not get you and your carrier back to work it is time to consult your authorized Honda dealer Check the following points if the engine does not start e Is there sufficient fuel e Is there sufficient engine oil e ts there a spark at t
7. or if you have any questions about the power carrier consult an authorized Honda power carrier dealer It is illegal is some areas to operate an engine without a U S D A qualified spark arrester check local laws and regulations An optional spark arrester for this power carrier is available from your authorized Honda power carrier dealer HONDA MOTOR CO LTD 1987 ALL RIGHTS RESERVED CONTENTS e Startingthe engine 15 Operating the power carrier PECES the engine NICE 20 1 POWER CARRIER SAFETY WARNING Honda power carriers are designed to give safe and dependable service if operated according to instructions Read and understand the Owner s Manual before operating the power carrier Failure to do so could result personal injury or equipment damage e Keep children and pets away from the area of operation to avoid possible injury from contact with the power carrier e To avoid accidents or loss of control do not ride on the power carrier walk behind and hold both handlebars firmly Do not allow others to ride on the power carrier as passengers e Watch for obstacles while operating the power carrier Do not use the power carrier when visibility is poor Under conditions of poor visibility there is a greater risk of striking an obstacle To avoid accidents or overturning observe the load limits described on page 27 Be sure the l
8. ET BOLT 3 Remove the wooden blocks and make a the power carrier is level Then adjust the track tautness See p 34 CAUTION e Special care should be exercised when mounting the tracks Do not tip the carrier onto its side oil and gasoline may spill out Tip it only enough to ease track installation e After following the above temporary procedure have the power carrier inspected by your authorized Honda dealer as soon as possible 44 8 TRANSPORTING STORAGE When transporting or storing the power carrier make sure the engine switch is in the STOP position and the spark plug cap is disconnected to prevent accidental engine start up o To avoid severe burns or fire hazards let the engine cool before trans porting the power carrier or storing it indoors When transporting the power carrier turn the fuel valve to the OFF posi tion and keep the engine level to prevent fuel spiltage Spilled fuel or fuel vapor may ignite 1 Remove the fuel line from the fuel valve and drain the gasoline from the tank into a suitable container 7 FUEL COCK N LEVER FUEL LINE EIE T WARNING Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks in the area 2 drain the gasoline from the carburetor first set the Tuel valve to ON loosen the drain bolt and drain on the gasoline into a suitable container VAE T 91 TRAN n T 3
9. ON e Extend the side rails for use with lightweight loads only A heavy load extended on the sides of the power carrier will increase the hazard of overturning e Extend left and right side rails an equal amount and center the load Do not extend the side rails more than is necessary to hold the load and never more than 130 mm 5 inches at each side 25 iami S a K A P n nn Dumping loads Dump loads with the power carrier stopped and the drive clutch levers released 1 Pull the carrier bed release lever and tilt the carrier bed by lifting the engine quard 2 After dumping the load push down firmly on the engine guard to lock the carrier bed in the normal position CARRIER BED RELEASE VEVER Before operating the power carrier check that the carrier bed is locked If the carrier bed is not locked it may tilt while going dowrthill and ac cidentally dump the load which may cause personal injury and property or equipment damage 26 Load carrying capacity To avoid personal injury and property or equipment damage due to overturning do not carry loads on upward slopes greater than 25 or downward slopes greater than 15 Observe the following safe loading and operating limits 200 kg 441 Ib For operation on level ground 35 4 Maximum load 200 kg 441 Ib
10. OTECTOR 41 Lubrication Grease the points noted below at least once a year or after any time you have washed the carrier Recommended grease SAE multipurpose grease CARRIER SIDE FRAME SECTION LOCK RELEASE JOINT SECTION CARRIER BED RELEASE SECTION LASS 8 SO M DRIVE CLUTCH JOINT SECTION CE SRL GEAR SHIFT LEVER JOINT SECTION 42 Temporary installation of a disengaged track In the unlikely event that a track slips off the sprockets during operation pro ceed with the following s 1 Stop the engine refer to page 20 2 Remove any load in the carrier by hand Do not empty it by dumping the carrier 3 Move the power carrier to a flat surface and support on wood blocks in two locations so the wheels are off the ground Dump the carrier CAUTION A carrier with a disengaged track will fall over if the carrier is dumped unless first secured with wood blocks 4 Loosen the track tension lock nuts and tighten up the inner nut as far as it will go This is done in order to facilitate the mounting of the track 5 Remove the sprocket bolts Ml NUTS l PL 14 x 19 WRENCH WRENCH BOLTS WOODEN BLOCKS 43 6 Remove the sprocket 7 First install the track onto the forward driven wheel and then place the sprocket in the rear of the track and insert it onto the shaft 8 Install and tighten the sprocket bolts securely SPROCKET SPROCK
11. RIER BED RELEASE LEVER LOCK NUT ADJUST BOLT 39 Checking the transmission oil Remove the check bolt and check that the oil is up to the lower edge of the check bolt hole If it is low engine oil classification see 13 page CHECK BOLT Checking the clutch oil Remove the check bolt and check that the oil is up to the lower edge of the check bolt hole If it is low engine oi classification see 13 page CHECK BOLT 40 Spark arrester maintenance Optional part ANS The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Allow it to cool before proceeding CAUTION The spark arrester must be serviced every TOO hours to main tain its efficiency 1 Remove the two 6 mm nuts and two 6 mm screws and 6 mm bolt remove the muffler protectors muffler and gasket 2 Remove the spark arrester from the muffler CAUTION Be careful not to damage the spark arrester screen 3 Check for carbon deposits around the exhaust port and the spark ar rester and clean if necessary 4 Install the spark arrester in the muffler 5 Install gasket muffler muffler protectors then tighten the two 6 mm nuts and two 6 mm screws and 6 mm bolt securely 6 mm BOLT SPARK ARRESTER Optional part mm NUT 2 6 mm SCREW 2 GASKET Optional part MUFFLER MUFFLER PR
12. d you will be advised of what action can be taken Please bear in mind that your problem will likely be resolved at the dealership using the dealer s facilities equipment and personnel 50 it is very important that your initial contact be with the dealer Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co Inc We want to assist you in every way possible to assure your complete satisfaction with your purchase 49 50 MEMO MEMO 51 52 MEMO PRINTED IN JAPAN 9 69 8008701 31740600 00X31 740 6000 as
13. disengage the drive and apply the brake STOP DRIVE CLUTCH LEVERS 2 Move the gear shift lever to the NEUT RAL position NEUTRAL S GEAR SHIFT LEVER 20 5 Move the throttle lever to the LO position THROTTLE LEVER 4 Turn the engine switch to either OFF position ENGINE SWITCH 21 5 Turn the fuel valve to the OFF position FUEL VALVE 22 High altitude operation At high altitude the standard carburetor air fuel mixture will be excessively rich Performance wil decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw If you always operate the power carrier at altitudes higher than 6 000 feet above sea level ask your authorized Honda power carrier dealer to perform these carburetor modifications Even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for each 1 000 feet increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modifica tion is made CAUTION Operation of the power carrier at an altitude lower than the carburetor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel mixture 23 6 CARRYING LOADS Load carrying safety To avoid accidents or overturning Observe the load limi
14. e Avoid getting dirt dust or water in the fuel tank After refueling be sure to tighten the fuel tank cap firmly V wARNING e Gasoline is extremely flammable and explosive under certain conditions Refuei in a well ventilated area with the engine stopped e Do not smoke or allow flames or sparks in the area where the power carrier is refueled or where gasoline is stored Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite f any fuel is spilled make sure the area is dry before starting the engine Do not overfill the tank and make sure the filler cap is securely closed after refueling UPPER LEVEL Tank capacity 0 9 7 0 24 US gal 0 20 Imp 11 GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol gasohol be sure its Octane rating is at least as high as that recommended by Honda There are two types of gasohol that containing ethanol and that containing metha nol Do not use gasohol that contains more than 1095 ethanol Do not use gasohol containing methanol methyl or wood alcohol that does not also contain cosolvents and corrosion inhibitors for methanol Never use gaso line containing more than 5 methanol even if it has cosolvents and corro sion inhibitors NOTE e Fuel system damage or engine performance problems resulting from the use of such fuels are not covered under Power Equipment Warranties Honda cannot endorse
15. em or malfunction is detected contact your authorized Honda dealer DRIVE LEVERS STEERING CLUTCH LEVERS 28 CLUTCH Maintenance schedule Your power carrier should be serviced regularly to assure maximum service life REGULAR SERVICE PERIOD EACH USE O MONTH ITEM Perform at every indicated month or operat 20 HRS OR 50 HRS ing hour interval whichever comes first Spark plug Check Clean Spark arrester optional part Clean Carrier hed release cable Check Adjust Engine oil Check level 910901000100 Change Air cleaner Check les Clean Adjust Drive clutch cable Check Adjust O0 o NENNEN NEN Throttle control cable Check Adjust Brake shoe Check Change Clutch shoe Change Clutch oil Check Transmission oil Chack Grease application Valve clearance Check Adjust Combustion chamber and Valves O 12 O 2 12 2 2 Fuel tank and strainer Clean Q 2 Fuel line Check Replace if necessary Every 3 years 2 NOTE 1 Service mare frequently when used in dusty areas 2 These items should be serviced by an autharized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual Clean 29 Hand tools The tools supplied with the carrier are necessary for performing some periodic maintenance simple adjustments and repairs Always keep the tool kit with the carrier
16. he spark plug a Remove the spark plug cap Clean any dust from around the spark plug base then remove the spark plug b Install the spark plug in the plug cap c Turn the engine switch on d Grounding the side electrode to any engine ground pull the recoil starter to see if sparks jump across the gap RAM If any fuel is spilled make sure the area is dry before testing the spark plug or starting the engine Spilled fuel or fuel vapor may ignite Have you followed the starting method as described on page 15 Check the following if the engine runs but the carrier does not operate properly Is the drive clutch cable adjusted Are the steering clutch cables adjusted e 15 the brake cable properly adjusted page 36 e Are the tracks adjusted to proper tautness 34 47 10 SPECIFICATIONS Honda power carrier HP250 CA Power product description code NA1 Engne 2 GV100K1 Single cylinder 4 stroke side valve type 90 cc 5 5 cu in 50 x 46 mm 1 97 x 1 81 in 209 BTDC Transistorized magneto ignition 0 41 0 43 US at 0 35 Imp ai Fuel tank capacity 0 9 0 24 US qal 0 20 Imp qal BMR4A NGK FRAME 1600 mm 63 0 610 mm 24 0 in 1040 mm 40 9 119 kg 262 4 Ib 122 kg 269 0 Ib 2 forward gears 1 reverse gear Traveling speed 1 4 km 0 9 mile h in 1st gear 3 5 km h 2 2 mile h g Sp in 2nd gear 1 3 km h 0 8 mile h in reverse Maximum ground 441 Ib grou
17. ine with insufficient oil can cause serious engine damage 13 AIR CLEANER 1 Remove the wing nut to remove the air cleaner cover 2 Remove and inspect the air cleaner element If the element are dirty follow the cleaning procedure described on page 33 3 Reinstall the air cleaner element cover and wing nut Securely tighten the wing nut CAUTION Never run engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine 6 AIR CLEANER COVER 2 2 FOAM ELEMENT 14 5 OPERATION Starting the engine 1 Check that the gear shift lever is in the NEUTRAL position Allow the drive clutch levers to remain in the STOP position GEAR SHIFT LEVER NEUTRAL 2 Turn the fuel valve to the ON position i FUEL VALVE 15 3 Move the throttle lever to the START CHOKE position START CHOKE THROTTLE LEVER NOTE If restarting a warm engine the choke will not be needed Restart warm engine with the throttle lever in the LO position 4 Turn the engine switch to the ON position ENGINE SWITCH 16 5 Pull the starter grip lightly until you feel resistance then pull briskly EM sewn CNN SACS aan a gt RSS CAUTION e Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter l e Do not pull the starter grip whi
18. it is hot To avoid severe burns or fire hazards let the engine cool before transporting the power carrier or starting it indoors Read these labels before you operate the power carrier WARNING WARNING TO AVOID PERSONAL INJURY DURING OPERATION IME 15 FLAMMABLE SHUT GFF ENGINE AY HEAT PACITY SHUT Orr ENGINE DO EXCEED THE MAXIMUM WEIGHT CAPAC WHEN REFUELING BE SURE THE CARGO PROPERLY SECURED AVEID QUICK TANS TO PREVENT TIFOVER WHEN OPERATING ON SLOPES USE TST GEAR A LOW THROTTLE SETTING TO READ THE MANUAL CAREFULLY CAUTION SAP ED ONY DO EXCEEC LOAD LIMITS HY WEIGHT OR WIDTH SEE OWNERS MANUAL FOR DETAILED EXPLANATION SLOPIKG SURFACE 3 30 Ibs FLAT SURFACE 441 Ibs REFER TU OWNERS MANUAL FOR DETAILS 2 COMPONENT IDENTIFICATION ENGINE SWITCH FUEL FILLER CAP STARTER GRIP CARRIER ia ma LL ENGINE OIL FILLER CAP TRACK THROTTLE LEVER DRIVE CLUTCH LEVERS AIR CLEANER CARRIER BED RELEASE STEERING CLUTCH LEVERS GEAR SHIFT FUEL VALVE r TRANSMISSION GUARD 3 CONTROLS Fuel valve The fuel valve opens and closes the fuel passage to the carburetor Turn the fuel valve to the ON position before starting the engine and to the OFF position when the engine is stopped When the power carrier is not in use always leave the fue
19. l valve in the OFF position to reduce the possibility of fuel leakage Gasoline is ex tremely flammable and is explosive under certain conditions Fuel vapor or spilled fuel may ignite FUEL VALVE Engine switch The engine switch controls the electrical circuit for the spark plug ignition system and must be turned to the ON position to enable the engine to start and The engine will stop when the engine switch is turned to the OFF position When the power carrier is not in use always leave the engine switch in the OFF position to prevent accidental starting ENGINE SWITCH Throttle lever The throttle lever controls engine speed When the throttle lever is moved to the START CHOKE position it also closes the choke for cold starting The choke is open when the throttle lever is in the HI NORMAL or LO position THROTTLE LEVER START CHOKE Starter grip Pull the starter grip to operate the recoil starter STARTER GRIP Gear shift lever Use the gear shift lever to select drive speed or to back up Shift gears with the engine running and the drive clutch levers released NEUTRAL LOW SPEED HIGH SPEED REVERSE 2 GEAR SHIFT LEVER Drive clutch evers Use the drive clutch levers to propel or stop the power carrier The two levers are connected and move simultaneously When the levers are held down against the handlebars this releases the brake and engages the d
20. le the engine is running as that may damage the starter 6 Allow the engine to warm up for 2 or 3 minutes Move the throttle lever to the LO position when the engine is warm enough to idle smoothly LEVER 17 Operating the power carrier 1 Move the throttle lever to the LO position THROTTLE LEVER CN O C 5 KY 2 Move the gear shift lever to the desired position NEUTRAL LOW SPEED HIGH SPEED REVERSE x e To avoid loss of control descend steep slopes in low 1 gear using LO throttle position Do not shift gears while the power carrier is moving CAUTION Always shift gears with the engine running and the drive clutch levers released 18 3 Squeeze the drive clutch levers down against the handlebars smoothly and quickly After the power carrier starts to move adjust the throttie lever to maintain the desired speed DRIVE CLUTCH LEVERS RUN If the engine stalls on a slope release the drive clutch levers im mediately to stop the power carrier and avoid loss of control 4 Use the steering clutch levers to steer the power carrier Pull up the right lever to steer right Pull up the left lever to steer left STEERING CLUTCH LEVERS The turning action is abrupt Be sure that loads are properly secured Exercise special care when steering on a slope 19 Stopping the engine 1 Release the drive clutch fevers to
21. nd 330 Ib 0 6 2 10 63 US at 0 53 Imp qt 2 07 0 21 US at 1 76 Imp qt Track width x length 180 mm x 1 800 mm 7 1 x 70 9 in MOTE Specifications are subject to change without notice due to improvements 48 11 WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us All Honda warranty details are explained in the Distributor s Limited Warranty Normally any problems concerning the product wil be handled by your dealer s service department If you have a warranty problem that has not been handled to your satisfaction we suggest you take the following action e Discuss your problem with a member of dealership management Often complaints can be quickly resolved at that level If the problem has already been reviewed with the Service Manager contact the owner of the dealership or the General Manager f your problem still has not been resolved to your satisfaction contact the Power Equipment Customer Relations Department of American Honda Motor Co Inc American Honda Motor Co Inc Power Equipment Customer Relations Department P O Box 50 Gardena California 90247 0805 Telephone 213 604 2400 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of purchase Dealer name and address Nature of the problem After reviewing all the facts involve
22. oad is secure and does not protrude from the power carrier or block visibility e To avoid overturning be careful when changing the direction of the power carrier while operating it on slopes and do not operate the power carrier on upward slopes greater than 25 or downward slopes greater than 15 e When operating the power carrier in reverse gear and walking backward there is a greater risk of slipping or tripping Be especially careful when backing up Know how to stop the power carrier quickly and understand the opera tion of all controls Never permit anyone to operate the power carrier without proper instruction e Gasoline is extremely flammable and 15 explosive under certain condi itions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored e Do not overfill the fuel tank After refueling make sure the fuel tank cap is closed properly and securely e Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuet is spilfed make sure the area is dry before starting the engine e run the engine an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of conscious ness and lead to death The muffler becomes very hot during operation and remains hot for while after stopping the engine Be careful not to touch the muffler while
23. only after the brake cable has been properly adjusted Brake shoe wear is OK if you cannot see the A mark through the brake arm hole when the drive clutch lever is in its released position STOP However if you can see any part of the mark the brake has worn past its service limit contact your authorized Honda dealer BRAKE ARM BRAKE ARM HOLE 37 Adjusting the steering clutch cable Steering control will be impaired unless both steering clutch cables are ad justed properly 1 With the engine off rock the power carrier forward and backward to find the position at which each lever can be pulled closest to the handle grip 2 With each steering clutch lever fully gripped check whether the clearance between the projection on the lever and the handle grip is 207 25 mm 0 787 0 98 in 3 To adjust loosen the lock nut with the lever gripped and turn the adjust nut to get the prescribed clearance 4 After the adjustment tighten the lock nut HANDLE GRIP ADJUST BOLT 20 25 mm 0 78 0 98 in 2 i M LOCK NUT STEERING CLUTCH LEVER 38 Adjusting the dumping lock cable 1 With the carrier locked check whether the play at the end of the carrier bed release lever is 10 15 mm 0 39 0 55 in 2 adjust loosen the lock nut and turn the adjust bolt to set the pre scribed distance 3 After adjustment tighten the lock nut 10 15 mm d RE CAR
24. rive the power carrier will move if the transmission is in gear When the levers are released this disengages the drive and applies the brake the power carrier will stop DRIVE CLUTCH LEVERS Steering clutch levers Use the steering clutch levers to steer the power carrier Pull up the right lever to steer right Pull up the left lever to steer left STEERING CLUTCH LEVERS Carrier bed release lever Pull the release lever to unlock the carrier bed when you wish to tilt the bed for dumping a load With the carrier bed unlocked tilt it by lifting the engine guard To lock the carrier bed again push down firmly on the engine guard Before operating the pawer carrier check that the carrier bed is locked If the carrier bed is not locked it may tilt while going downhill and ac cidentally dump the load which may cause personal injury and property or equipment damage ENGINE GUARD CARRIER BED RELEASE LEVER 10 4 PRE OPERATION CHECKS Check the power carrier on level ground with the engine stopped FUEL Unscrew the fuel tank cap and check the fuel level Refill the tank if the fuel level is low Do not fill above the UPPER LEVEL Refill the tank if the fuel level is low Use automotive gasoline with a pump octane number B T M of 86 or higher or a research octane number of 91 or higher unleaded is preferred to minimize combustion chamber deposits Never use an oil gasoline mixture or dirty gasolin
25. the use of fuels containing methanol since evidence of their suitability is as yet incomplete e Before purchasing fuel from an unfamiliar station try to confirm whether the fuel contains alcohol and to what percentage If you notice any undesirable operating symptoms after using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol 12 ENGINE OIL The engine oil level must be checked with the power carrier parked on a level surface 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert the dipstick into the filler neck but do not screw it in 3 Remove the dipstick and check the oil levet If the oil level is near or below the end of the dipstick fill to the upper level mark with the re commended oil Use Honda 4 stroke oil or an equivalent high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s re quirements for Service Classification SE or SF Motor oils classified SE or SF will show this designation on the container SAE 10W 40 is recommended for general all temperature use 20 70 1 48 80 80 OF LLL L sr X 4 10 0 16 29 38 40 1 ENGINE OIL FILLER CAP CAUTION e Engine oil is a major factor affecting engine performance and service life Non detergent oil and 2 stroke engine oil are not recommended e Running the eng
26. ts described on page 27 Do not stack the load so that the power carrier becomes top heavy and unstable e Carry only lightweight loads when the carrier side rails are 01 e Do not allow the load to protrude from the power carrier or block visi bility e Secure the load to the tie down hooks with strong ropes or straps e Before operating the power carrier check that the carrier bed is locked e When operating the power carrier on ground that is soft or uneven reduce speed and exercise extra care e Use low 1 gear and LO throttle position when descending steep slopes Mever descend stopes in reverse gear e Exercise extra care when starting stopping or changing the direction of the power carrier while operating it on slopes e Do not carry loads on upward slopes greater than 25 or downward slopes greater than 15 24 Tie down hooks Secure the load in the carrier bed with strong ropes or straps attached to the tie down hooks CAUTION Do not attach ropes or straps to locations other than the tie down hooks Side rails The side rails may be extended up to 130 mm 5 inches at each side for carrying bulky lightweight loads To extend the side rails loosen the four lock bolts pull both side rails out an equal amount then tighten the lock bolts securely SIDE RAIL Extend up to 130 mm 5 Extend up to 130 mm 5 in Return the side rails fully to the inner position for normal use CAUTI
27. wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine 1 Remove the wing nut and the air cleaner cover Remove the element Carefully check foam element for holes or tears and replace if damaged 2 Foam element Clean in warm soapy water rinse and allow to dry thor oughly Or clean in high flash point solvent and allow to dry Dip the element in clean engine oil and squeeze out all the excess The engine will smoke during initial start up if too much oil is left in the foam WING NUT FOAM ELEMENT 33 Adjusting the track tautness If the tracks are not properly taut they may slip off the wheels or their service life may be markedly reduced Inspection Check that the slackness is between 8 12 mm 0 31 7 0 47 in when a force about 10 kg 22 1 Ib is applied to the middle of the tracks E 8 12 mm 0 31 0 47 ink Track adjustment 1 Tip up the carrier Loosen the two lock nuts until there is space between the nuts and the frame 2 Tighten the inner lock nut by hand until it begins to contact the frame surface 3 While holding the inner lock nut with the 14 x 19 mm wrench use the plug wrench to tighten the outer lock nut as shown MOTE Use the two 19 mm wrenches furnished with the power carrier as illustrated TRACK TENSION SPRING PLUG 34 LOCK NUTS 2 WRENCH m
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