Honda EM2500X User's Manual
Contents
1. 33 Fuel Sediment Cup Cleaning Spark Plug 38 Transportina ssn 45 M 47 M 48 49 ET 50 SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda generator dealer for a replacement BCHECK FOR M EAM FUEL OR FUEL LEAKS WARNING M ENGINE BEFORE REFUELING uw WTROLER QU IL NI FUITE ESSENCE MN UES LEAD y a R PANDUE SUR L APPAREIL ELECTRIC SHOCK KEEP GENERATOR ORY ARR TER LE MOTEUR AVANT OF REFAIR eee PARA COMBUSTIBLE Um 0 ESCAP PARAR m ANTES DE ECHAR WARNING ELECTROCUTION OR PROPERTY DAMAGE CAN OCCUR NOT eee THIS GENERATOR TO ANY BUILDING S ELECTRICAL SYSTEM UNLESS 501 fe BEEN INSTALLED CTRICI MANUAL CAREFULLY READ OWNERS 7 gt d DO NOT USE INDOORS EXHAUST GAS CONTAINS POISONOUS WARNING CARBON MONOXIDE NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE DU ATTENTION RISQUE D E2. When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications 22 PRE OPERATION CHECK ENGINE OIL Engine oil is a major factor affecting engine performance and service life Non detergent and 2 stroke engine oils will damage the engine and are not recommended SAE VISCOSITY GRADES Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SJ Al ways check the API SERVICE label Face ca 80 100 on the oil container to be sure in 30 20 10 0 10 20 30 40 C cludes the letters SJ AMBIENT TEMPERATURE SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area Is within the indicated range 1 Remove the oil filler cap and wipe the dipstick clean 2 Check the oil level by inserting the dipstick into the filler neck without screwing it 3 the level is low add the recommended oil to the upper mark on the dipstick OIL FILLER HOLE OIL FILLER CAP OIL FILL
3. STARTER GRIP 11 FUEL VALVE LEVER The fuel valve is located between the fuel tank and carburetor When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine u FUEL VALVE LEVER CHOKE LEVER The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the choke lever manually Move the choke lever to the CLOSED position to enrich the mixture for cold starting CHOKE LEVER CLOSED 12 AC CIRCUIT BREAKER The AC circuit breaker will automatically switch OFF if there 1 a short circuit or an overload of the generator at the AC receptacle If the AC circuit breaker is switched OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the AC circuit before switching the AC circuit breaker ON again The AC circuit breaker may be used to switch the generator AC power ON or OFF AC CIRCUIT BREAKER 13 OIL ALERT SYSTEM The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position If the engine stops and will not restart
4. tighten 1 8 1 4 turn after the spark plug seats to compress the washer The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine Never use spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent 8 Reinstall the spark plug cap on the spark plug securely 39 SPARK ARRESTER MAINTENANCE If the generator has been running the muffler will be very hot Allow it to cool before proceeding The spark arrester must be serviced every 100 hours to maintain its efficiency Clean the spark arrester as follows 1 Remove the five 6 mm bolts and remove the muffler protector amm MUFFLER PROTECTOR lt _ gt mm BOLTS 2 Remove the two 8 mm bolts at the exhaust pipe and 8 mm bolt at the muffler stay Remove the muffler and spark arrester 8 mm BOLTS SPARK ARRESTER 8 mm BOLT MUFFLER 40 3 Use a brush to remove carbon deposits from the spark arrester screen 4 Inspect the screen for breaks or tears and replace it if necessary 5 Check the muffler gasket replace if damaged Reinstall the muffler gasket the spark arrester the muffler and the muffler protector in the reverse order of removal 41 TRANSPORTING STORAGE TRANSPORTING If the generator has been used allow it cool for at least 15 minutes before loading the generator on the transport vehicle A hot engine
5. and exhaust system can burn you and can ignite some material When transporting the generator turn the engine switch and the fuel valve lever OFF and keep the generator level to reduce the possibility of fuel leakage Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator 42 STORAGE Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Service according to the table below STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month Fill with fresh gasoline and add gasoline conditioner Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup page 37 Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl 44 Drain the fuel sediment cup 37 Remove the spark plug Put a tablespoon of 2 months to 1 year 1 year or more engine oil into the cylinder Turn the engine slowly with the starter grip to distribute the 01 Reinstall the spark plug Change the engine oil After removal from storage drain the stored gasoline into a suitable container and fill with fresh gasoline before starting Use gasoline conditioners that are formulated to extend storage life Contact your authorized Honda generator dealer for conditioner re
6. authorized Honda generator dealer 46 CONTROL BOX BLOCK VOLT METER ede AC OUTPUT 1 RECEPT CE ENGINE SWITCH GROUND w TERMINIAL VARIABLE i Bu Bu R Lb Lb 5L d nmr V o 8 M ChE SHE 777 4 DC DIODE lt FIELD WINDING IGNITION E SPARK PLUG GENERATOR BLOCK WVYSVIC SPECIFICATIONS Dimensions 800 EM250X Engine _______ Mod 4 stroke overhead valve single cylinder Displacement 9 9 cu in 163 cm Bore x Stroke 2 7 X 1 8in 68 X 45 mm Transistorized magneto 0 63 US qt 0 60 9 0 53 Imp qt W20EPR U DENSO Generator ______ Model EM180X 250 AC output Tune up Specifications ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 028 0 031 in 0 70 0 80 mm Referto page 38 Valve clearance IN 0 15 0 02 mm cold See your authorized EX 0 20 0 02 mm cold Honda dealer Other specifications No other adjustments needed NOTE Specifications may vary according to the types and are subject to change without notice 48 WARRANTY SERVICE INFORMATION Servicing dealership personnel are trained professionals They should be able to answer any question you may have you encounter a pr
7. emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 Turn the AC circuit breaker to the OFF position Unplug appliances from the generator AC receptacles 2 Turn the engine switch to the OFF position Disconnect DC battery charging cables see page 21 3 Turn the fuel valve lever to the OFF position 28 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution AWARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your generator the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under severe conditions such as sustained high load or high temperature operation or use it in unusually wet or dusty conditions consult your servicing dealer for recommendations applica
8. 4 Hecoll Starter 11 Voltage Adjustment Knob 15 E 15 GENERATOR USE eoo viu xw tnd nS 17 AC Applications ette RT 18 AC uid eben Um d PV 19 Connections to a Building Electrical System 17 DC OOO AON sauneis dd ene dul 20 Ground seas ivo odi Sed oos 17 High Altitude ba a 22 Special RegulremeDlt coe codi rea 17 MAINTENANCE NEST M sivi ed 29 Air Cleaner Service 36 PI ACLS eT RTI RU DNE 33 Emission Control System Information 31 Engine OIL CHAN GS aou etude dete eere 35 Fuel Sediment Cup Cleaning 37 Importance of Maintenance 29 Maintenance eges quus CERES 30 Maintenance Schedule 34 Spark Arrester Maintenance 40 PIU DOI ICO vani hase topic a ecu quaes 38 PRE OPERATION CHECK x oca obi 23
9. 500X 2 3 kVA The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number 18 AC OPERATION 1 Start the engine and switch ON the AC circuit breaker 2 Plug in the appliance 3 Make sure that the voltmeter indicates the specified voltage If not adjust with the voltage adjustment knob Most motorized appliances require more than their rated wattage for startup VOLT METER AC CIRCUIT BREAKER VOLTAGE ADJUSTMENT KNOB If the generator is overloaded or if there is a short circuit in a connected appliance the AC circuit breaker will automatically switch OFF If the AC circuit breaker is switched OFF automatically current to the connected appliance s will shut off Stop the engine and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Correct the problem and restart the generator Before connecting an appliance to the generator make sure that it is in good order and that its electrical rating does not exceed that of the generator Then start the generator and connect the power cord of the appliance 19 DC OPERATION The DC terminals may ONLY be used for charging 12 volt automotive type batteries Connecting the battery charging cables 1 Before connecting the battery charging cable to a battery that is installed in
10. ER CAP 23 REFUELING Fuel tank capacity 2 91 US gal 11 0 2 2 42 Imp With the engine stopped check the fuel level gauge Refill the fuel tank if the fuel level is low AWARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away 9 Handle fuel only outdoors Wipe up spills immediately Refuel in a well ventillated area with the engine stopped If the engine 85 been running allow it to cool first Refuel carefully to avoid spilling fuel Do not fill above the fuel strainer shoulder After refueling tighten the fuel tank cap securely Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately FUEL LEVEL GAGE FUEL TANK CAP 24 FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear a light spark knock or pinging metallic rapping nois
11. MPOISONNEMENT DU GAZ NO LO USE EN LUGARES CERRADOS PORQUE EL MONOXIDE ATENCION DE CARBONO ES VENENOSO 2500 HONDA MOTOR CO LTD CAUTION BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING FOR DETAILED EXPLANATION SEE THE OWNER S MANUAL AC VOLTAGE FREQUENCY RATED OUTPUT MAX OUTPUT PHASE M1800X HONDA MOTOR CO LTD CAUTION BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING FOR DETAILED EXPLANATION SEE THE OWNER S MANUAL VOLTAGE FREQUENCY RATED OUTPUT MAX OUTPUT PHASE MADE IN JAPAN DC VOLTAGE 12V CURRENT 8 3A FUEL GASOLINE PETROL MADE IN JAPAN DC VOLTAGE 12V CURRENT 8 3A FUEL GASOLINE PETROL SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions Read and understand this owner s manual before operating your generator You can help prevent accidents by being familiar with your generator s controls and by observing safe operating procedures Operator Responsibility e Know how to stop the generator quickly in case of emergency e Understand the use of all generator controls output receptacles and connections e Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards 9 Exhaust contains poisonous carbon monoxide a colorless and odorl
12. Owner s Manual GENERATOR EM1800X EM2500X UL 0011 1L LLL LI manual to your computer once ee Re ee E Set C 2001 Honda Motor Co Ltd All Rights Reserved WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AWARNING The generator is a potential source of electrical shock if misused Do not expose the generator to moisture rain or snow Do not let the generator get wet and do not operate it with wet hands Keep this owner s manual handy so you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission Congratulations on your selection of a Honda generator We are certain you will be pleased with your purchase of one of the finest generators on the market We want to help you get the best results from your new gene
13. a vehicle disconnect the vehicle ground battery cable from the battery negative terminal AWARNING A battery can explode if you do not follow the correct procedure seriously injuring anyone nearby Keep all sparks open flames and smoking materials away from the battery 2 Connect the positive battery charging cable to the battery positive terminal and the other end to the generator positive terminal 3 Connect the negative battery charging cable to the generator negative terminal and the other end to the battery negative terminal DC CIRCUIT PROTECTOR ad NEGATIVE TERMINAL TERMINAL BLACK 4 Start the generator 20 Do not start the vehicle while the battery charging cables are connected and the generator is running The vehicle or the generator may be damaged An overloaded DC circuit excessive current draw by the battery or a wiring problem will trip the DC circuit protector PUSH button extends out If this happens wait a few minutes before pushing tn the circuit protector to resume operation If the circuit protector continues to go OFF discontinue charging and see your authorized Honda generator dealer Disconnecting the battery charging cables 1 Stop the engine 2 Disconnect the negative battery charging cable from the battery negative terminal 3 Disconnect the other end of the negative battery charging cable from the generator ne
14. air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas Using gasoline or flammable solvent to clean the air filter can cause a fire or explosion Use only soapy water or nonflammable solvent Never run the generator without the air filter Rapid engine wear will result Unsnap the air cleaner cover clips and remove the air cleaner cover and remove the element Wash the air filter in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flashpoint solvent Allow the air filter to dry thoroughly 3 Soak the air filter in clean engine oil and squeeze out the excess oil The engine will smoke during initial startup if too much oil is left in the air filter 4 Reinstall the air filter element and the cover 36 AIR CLEANER COVER AIR FILTER ELEMENT FUEL SEDIMENT CUP CLEANING The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the engine switch to the OFF position 2 Turn the fuel valve lever to the OFF position 3 Remove the sediment cup by turning it counterclockwise 4 Clean the sediment cup and O ring in nonflammable or high flash point solvent 5 Reinstall th
15. ble to your individual needs and use Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair or replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 29 MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task AWARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before uchina Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To re
16. check the engine oil level see before troubleshooting in other areas OIL FILLER HOLE OIL FILLER CAP OIL FILLER CAP GROUND TERMINAL The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator e c DH GROUND TERMINAL 14 VOLT METER The volt meter displays the voltage the generator is producing VOLTAGE ADJUSTMENT KNOB Although voltage adjustment is usually not required fine adjustments may be made by turning the voltage adjustment knob Use the generator at the specified voltage 120 V VOLT METER VOLTAGE ADJUSTMENT KNOB 15 DC TERMINALS The DC terminals may ONLY be used for charging 12 volt automotive type batteries The terminals are colored red to identify the positive terminal and black to identify the negative terminal The battery must be connected to the generator DC terminals with the proper polarity battery positive to generator red terminal and battery negative to the generator black terminal DC CIRCUIT PROTECTOR The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded wh
17. commendations 43 Storage Procedure 1 Drain the fuel tank the carburetor and the fuel sediment cup a Remove the carburetor drain screw b Drain the gasoline from the carburetor into a suitable container c Install and tighten the carburetor drain screw d Turn the fuel valve lever off and drain the fuel sediment cup e Turn the fuel valve lever on and drain the gasoline from the fuel tank into a suitable container f Install and tighten the fuel sediment cup securely g Turn the fuel valve lever off AWARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Keep heat sparks and flame away 9 Handle fuel only outdoors Wipe up spills immediately DRAIN SCREW 2 Change the engine oil page 35 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion 44 TROUBLESHOOTING When the engine will not start 15 there fuel in the NO tank YES Is there enough oil in the engine YES from the spark plug AWARNING Be sure there is no sp
18. duce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 30 EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emis sion control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems eAltering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its de
19. e while operating under heavy loads This is no cause for concern If spark knock or pinging Occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda generator dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse 25 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 1096 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 1596 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 596 by volume You may use gaso
20. e O ring and sediment cup 6 Turn the fuel valve lever ON and check for leaks FUEL VALVE LEVER O RING SEDIMENT CUP 37 SPARK PLUG SERVICE order to service the spark plug you will need a spark plug wrench commercially available Recommended spark plugs BPR6ES NGK W20EPR U DENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits If the engine has been running the muffler will be very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use a spark plug wrench to remove the spark plug SPARK PLUG WRENCH PLUG CAP 4 Visually inspect the spark plug Discard if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler 0 028 0 031 gauge 0 70 0 80 mm Correct as necessary by carefully bending the side electrode The gap should be 0 028 0 031 in 0 70 0 80 mm 38 6 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer reinstalling used spark plug
21. en there is a problem with the battery or when the connections between the battery and the generator are improper DC CIRCUIT PROTECTOR ON OFF NEGATIVE TERMINAL POSITIVE TERMINAL BLACK RED 16 GENERATOR USE CONNECTIONS TO A BUILDING ELECTRICAL SYSTEM Connections for standby power to a building electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes AWARNING Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company or a qualified electrician GROUND SYSTEM Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire If the generator is tested by a receptacle tester it will not show the same ground circuit condition as for a home receptacle SPECIAL REQUIREMENTS There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please con
22. err EUNT 23 Fuel Recommendations 24 Refueling ENTE LL 23 50 5 oen oco 7 Sarety Label Locations s aae pu 5 SFECIFHCA HONS 48 STARTING THE ENGINE 27 STOPPING THE ENGINE ER Cu 28 42 lt 43 Mene 42 TROUBLESHOOTING 45 WARRANTY SERVICE INFORMATION 49 WIRING DIAGRAM 47 21 52 MEMO 200 1 07 Printed in Japan 1000 of Dreams 1 The I B1615 00 31 81 6150 4 gt ilz
23. ess gas Breathing exhaust can cause loss of consciousness and may lead to death e f you run the generator in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To keep exhaust gas from accumulating provide adequate ventilation Electric Shock Hazards e The generator produces enough electric power to cause a serious shock or electrocution if misused Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry f the generator is stored outdoors unprotected from the weather check all electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler wh
24. gative terminal 4 Disconnect the positive battery charging cable from the battery positive terminal 5 Disconnect the other end of the positive battery charging cable from the generator positive terminal 6 Connect the vehicle ground battery cable to the battery negative terminal Le TP ARS Wy ee NEGATIVE TERMINAL POSITIVE TERMINAL BLACK RED y V 21 HIGH ALTITUDE OPERATION At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your generator at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The ef fect of altitude on horsepower will be greater than this if no carburetor modification is made
25. ile it is hot Let the engine cool before storing the generator indoors Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks where the generator is refueled or where gasoline ts stored Refuel in a well ventilated area with the engine stopped Fuel vapors are extremely flammable and may ignite after the engine has started Make sure that any spilled fuel has been wiped up before starting the generator COMPONENT IDENTIFICATION ENGINE SWITCH VOLT METER AC RECEPTACLES CHOKE LEVER AC CIRCUIT BREAKER VOLTAGE DC CIRCUIT PROTECTOR ADJUSTMENT KNOB OIL FILLER CAP DC OUTPUT TERMINALS OIL DRAIN PLUG ENGINE SERIAL NUMBER FUEL TANK CAP FUEL METER SPARK PLUG CAP FRAME SERIAL NUMBER MUFFLER Record the engine and frame serial numbers for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries see page 49 Frame serial number Engine serial number 10 CONTROLS ENGINE SWITCH To start and stop the engine Switch position OFF To stop the engine Tostart and run the engine Z Wi Y b ENGINE SWITCH OFF RECOIL STARTER To start the engine pull the starter grip lightly until resistance is felt then pull briskly Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter
26. illed fuel around the spark plug Spilled fuel 2 Remove the spark may ignite YES the carburetor If the engine still does not start take the generator to an authorized Honda generator dealer Is there a spark NO Replace the Is the fuel reaching Refill the fuel tank Add the recom mended oil Still NO spark Take the generator spark plug to an authorized Honda generator dealer To check 1 Remove the spark plug cap and clean any dirt from around the spark plug plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder head 4 Crank the engine sparks should jump across the gap To check 1 Turn off the fuel valve lever and remove the drain screw 2 Turn on the fuel valve lever Fuel should flow from the drain DRAIN SCREW 45 Appliance does not operate Is the AC circuit breaker NO _ Turn the AC circuit breaker ON ON YES NO DEFECTS Check the electrical ap Take the generator to an authorized Honda generator dealer piance or equipment for any defects e Replace the electrical ap pliance or equipment DEFECTS the electrical ap pliance or equipment to an electrical shop for repair No electricity at the DC terminals Is the DC circuit protector on Turn the DC circuit protector on Take the generator to an
27. k adjust e Valve clearance Checkadjust _ e Combustion chamber Clem je Fueltankandfiker Clem 1 e Fuelline Check Every 2 years Replace if necessary 2 NOTE Emission related items JReplace paper element type only 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient 3 For commercial use log hours of operation to determine proper maintenance intervals 34 ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining 1 Remove the oil drain plug and sealing washer remove the oil filler cap and drain the oil OIL DRAIN PLUG OIL FILLER CAP 2 Reinstall the oil drain plug and sealing washer Tighten the plug securely 3 Refill with the recommended oil see page 23 and check the oil level Oil capacity 0 63 US qt 0 60 2 0 53 Imp qt 4 Reinstall the oil filler cap and tighten it securely Wash your hands with soap and water after handling used oil Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of it properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin or dump it on the ground 35 AIR CLEANER SERVICE A dirty air cleaner will restrict
28. line containing up to 596 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 596 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 26 STARTING THE ENGINE STARTING THE ENGINE 1 Make sure that the AC circuit breaker is in the OFF position The generator may be hard to start if a load is connected 2 Turn the fuel valve lever to the ON position 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position 4 Turn the engine switch to the ON position 5 Pull the starter grip lightly until resistance is felt then pull briskly Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or housing 6 the choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 27 STOPPING THE ENGINE STOPPING THE ENGINE To stop the engine in an
29. oblem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information Model and serial number see pages 9 and 10 Name of dealer who sold the generator to you Name and address of dealer who services your generator Date of purchase e Your name address and telephone number A detailed description of the problem 49 INDEX COMPONENT IDENTIFICATION 9 CONTENTS a 3 CONTROLS mE H 11 AC Circuit 13 Choke 12 DG PFOTCCIOR 16 DC 16 Engine S WIECH sts 11 Fuel Valva LEvo uit 12 Ground Termitidl a caca d 14 OIL Alert Systemi Edid eta 1
30. on the generator 9 Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION Ou CAN be HURT if you don t follow instruc e Safety Headings such as IMPORTANT SAFETY INFORMATION 9 Safety Section such as GENERATOR SAFETY e Instructions how to use this generator correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS E E E 5 Safety Label Locations 5 Safety 1116 111169110311 1 rain 7 CONTROLS Engine Switch Recoil Starter Ground Volt Meter Voltage Adjustment Knob Connections to a Building Electrical System Ground System Special Requirements High Altitude Operation RE OPERATION CH Mo N 23 24 Recommendations hescisccccdicissucncdccnoccecnvsaeveccscconsssdcarenceassvenensecanes 25 STARTING THE ENGINE 27 28 MAINTENANCE The Importance of Maintenance m e
31. rator and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by a symbol That information is intended to help you avoid damage to your generator other property or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important And using this generator safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including e Safety Labels
32. requent service 32 AIR INDEX An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The bar graph ts intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control Warranty for additional information Applicable to Emissions Durability Period Moderate hours 0 65 cc 125 hours greater than 65 cc Intermediate 125 hours 0 65 cc 250 hours greater than 65 Extended 300 hours 0 65 500 hours greater than 65 The Air Index Information hang tag must remain on the generator until itis sold Remove the hang tag before operating the generator 33 MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 ITEM Perform at every indicated month or operating hour interval whichever comes first Engine oil Check level Change Every year or Air filter Replace fe Sedimentcup Clean Spark plug Check adjust Replace C Spakameser Cm Chec
33. sign parameters 31 Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer 9 Hard starting or stalling after starting e Rough idle e Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on your Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part wil not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule 34 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more f
34. sult a qualified electrician electrical inspector or the local agency having jurisdiction ln some areas generators are required to be registered with local utility companies elf the generator is used at a construction site there may be additional regulations which must be observed 17 AC APPLICATIONS Before connecting an appliance or power cord to the generator e Make sure that it 5 in good working order Faulty appliances or power cords can create a potential for electrical shock If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Substantial overloading will switch off the AC circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the AC circuit breaker OFF but will shorten the service life of the generator Limit operation requiring maximum power to 30 minutes Maximum power ts EM1800X 1 8 kVA EM2500X 2 5 kVA For continuous operation do not exceed the rated power Rated power is EM1800X 1 5 kVA EM2
Download Pdf Manuals
Related Search