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Holder C-Trac 4.74 User's Manual

1. 244444444 HH nnnnnnnnn nennen 128 Operating the variable pump for implements setting from O 100 litres ccceceestteeeeeeeeeeees 102 207 HOLDER Operating instructions Alphabetical index Page Operating the yellow and white hydraulic couplings 97 Operation eaoaai EEANN EKE 59 Operation in winter uunssseennnennnnnnennnnnnnnnnnnnnnnnennne nn 75 Operation with implement cushioning 101 Other Activities iceren asan Rn 111 Overview of options and variants selection 41 P Pedals ceia iara EA i 34 Periodic maintenance cccceeeeeeeeeeeseeeeeraneees 159 167 Possible implements 4 42 44444444 nnnn nennen nenn 77 Power socket 22244usnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 118 Problems in electronic and hydraulic driving systems 137 Problems in engine and exhaust gas turbocharger 137 Problems in the hydraulic system and steering 142 Problems in the working hydraulic system 144 Putting on SNOW Chains seieren 75 Putting the vehicle back in service after lay up 191 Q Qualification of service personnel eeen 149 208 Page R Radio and loudspeakers uuu44424444nnen nennen 118 Rear console Controls uuuuunnnsnnnnnnennnnnnnnnnnnnnnnn nn 33 Rear implement or front rear combinations 79 Rear right view 24444444 nn a
2. large track width level non bumpy terrain When turning on slopes we recommend proceeding as shown in the drawing on the right 72 149 443 C 4 74 Special operating instructions Stationary operation The vehicle can be used for stationary operation for example to drive a water pump via the PTO shaft ATTENTION Place the vehicle n level ground in both di rections Attach the stationary equipment to the PTO shaft 1 Set the program switch to 0 Operate the parking brake DANGER Before switching on the PTO make sure no one is standing in the vicinity of the vehicle and the rotating PTO shaft 149 443 Operating instructions HOLDER Bild_C232 Removal of hydraulic oil for stationary operation When the vehicle is stationary hydraulic oil can be removed for example for the operation of a hydraulic dump Max quantity of oil removed uuennsnnnnnnnennnnnnnnnennnn 12L ATTENTION Before starting to drive after stationary opera tion first check if the power steering is work ing Turn the steering wheel fully to the right and left several times to release air from the steering system 73 HOLDER Operating instructions Special operating instructions Adjusting the track width You can adjust the track width of the vehicle by mounting the wheels inside out DANGER Observe the safety notes on a safe shutdown and jacking up for the wheel change in the maintenance instructi
3. 2444sssn ss nnnnnnnnnnnnnnnnnnnnn nn 172 Tightening torques inserarea 198 TUMO ME cab 82er 156 Tilting the front power lift uu 22444neenen ne nnnnnennnnn nennen 88 Tresen een 19 Toggle button for Float Position Button 93 TOWING instructions eect eee nnnnnnnnnnnnnnnnnnnnnn nennen 132 Track WIGINS ia cvs enccnececus ee 17 Tractors for farming and forestry also with implements 44 7 Trailers towing 4444444444nnnnnnennnnnnnnnnnnnnnnnnnnnn nn 127 Transport hoisting towing msseenns sn nnnnennnn nenne 131 209 HOLDER Operating instructions Alphabetical index Page Transport safely au 2a 91 Troubleshooting guide 444444esnn sn nnnnnnnnnn nennen 137 Turn on the battery isolating switch u 46 Turning off the implement variable displacement pump mn 104 Turning off the priority flow valve 107 109 Turning on and operating the lights 113 Turning on high beam eeeeeeeeceeeeeeeeeeeeeeeeenteeeeeeeeeeee 113 Turning on the flood light usur4s nennen nennen 117 Turning on the front PTO 20s422200snsnnnnnnnnnnnnnnnnnn 98 Turning on the heater uuuusesssnnnnnennnnsnnnnnnnnnnnn nenn 119 Turning on the interior light usu444 44444 nenn 117 Turning on the rear PTO 2 uu
4. eeccsseeseeeeeeeeeeeeseeees approx 0 4L ATTENTION Do not mix different kinds of brake fluids 149 443 Operating instructions HOLDER Maintenance every 125 hours ME aT Bild _C247 Bild_C248 169 HOLDER Operatinginstructions 7G Maintenance every 125 hours Check the braking system DANGER Do not operate the vehicle with a defective braking system Apply the parking brake Set the vehicle to driving range 1 or 2 and start driving slowly A noticeable resistance should be felt when starting to drive and an alarm should sound CAUTION When the foot brake pedal 1 is depressed the vehicle is braked strongly Depress the foot brake pedal 1 while driving slowly The vehicle should brake strongly DANGER In case of irregularities with the braking sys tem stop the vehicle immediately and have it checked by an authorized workshop 170 149 443 C474 _______ Operating instructions HOLDER Maintenance every 125 hours Grease the vehicle Grease all moving parts lightly Lubricate the grease nipples 1 according to the lubrication chart Only use recommended grease ATTENTION Lubricate the grease nip ples 2 only every 1000 hours Do not inject too much grease to prevent damage to the seal Bild_C250 149 443 171 HOLDER Operating instructions Maintenance every 125 hours Tighten nuts and bolts Tighten the pump axle and engine fasteners Tighten fas
5. Depress the inching pedal 7 to reduce driving speed and to stop completely Release the inching pedal again after passing the obstacle The vehicle will resume the previously selected speed Changing the direction of travel Preselect the new direction with the forward reverse selector switch 9 The vehicle will come to a standstill and accelerate again in the opposite direction HOLDER Operating instructions Operation Engaging the differential lock gt NOTE With the differential lock you can improve trac tion on soft slippery ground The engine speed should be over 1000 rpm during its use You can engage the differential lock only briefly by toggling the switch momentarily ATTENTION The differential lock may only be used when driving straight ahead Depress the rear end of the differential lock switch 1 2 and hold it The indicator 2 in the multifunctional display lights up red An intermittent alarm sounds at the same time The differential lock acts on both axles Disengaging the differential lock RPMx100 PTO electronic 0000000 h Release the differential lock switch 1 The indicator 2 goes out and the alarm in the multi functional display ceases Bild_C172 68 149 443 Operating instructions HOLDER C 4 74 Operation Steering The vehicle has a hydraulically operated articulated steer ing
6. HYS 1 will appear in the display and after 2 seconds the current setting will start to blink You can change the setting with the decrementing button 1 or incrementing button 4 It should be between 5 and 10 bar Ee NOTE The gas pressure in the diaphragm accumu lator is 30 bar 149 443 Operating instructions HOLDER Operating the implements C 4 74 gt NOTE A cushioning pressure of less than 30 bar light implements will result in too many con trol operations as the accumulator can not act Driving on road with implement cushioning gt NOTE Do not raise the implement completely and switch the front power lift to single acting LED 6 must be illuminated for the cush ioning to take effect Operation with implement cushioning Is NOTE If the implement adapts to uneven ground with delay reduce the cushioning pressure or HYS 1 Turn the implement cushioning off for light imple ments eg rotary mower Turning the implement cushioning off Press button 5 select float position or operate the joystick The LED 7 goes off 149 443 101 Operating the variable pump for implements setting from 0 100 litres The variable pump for the implements is a devices for driv ing implements with a high hydraulic power demand such as a spiral bladed lawn mower It is operated electrically from the driver s station Connect the hydraulic hoses of the front or rear implement to the quick coup
7. Press the button 2 The button 3 is now also activated as float position button for the front power lift Its activation is indicated with two flashing LEDs Isp NOTE You can also toggle the float position on and off with button 3 Its activation is indicated with the LED 5 Press the button 2 again to toggle the switch 93 HOLDER Operating instructions Operating the implements Operating the rear power lift The following movements are possible Turn on the main switch 5 for working hydraulics Set the switch lever 1 at the rear to the position Rear Power Lift To raise the lift press button 2 and pull the joystick 3 back e The rear power lift implement will be raised You can stop the movement by releasing the joystick Press button 2 and push the joystick 3 forward e The rear power lift implement will be lowered The float position is turned on with the keyboard To turn it on press button 4 The red LED comes on e The float position of the rear power lift is turned on ie the implement can be moved by external force Press button 4 to turn it off The red LED will go off Bild_C213 94 149 443 Option Operating instructions HOLDER Operating the impl C 4 74 ements External operation of the rear power lift ai pe i F The rear power lift can be operated from outside the cab ATTENTION When leaving the cab set the forward reverse
8. Heat The exhaust gases are very hot and can ig nite inflammable material The exhaust gas pipe should therefore be kept away from ig nitable materials During charging the battery produces a mix ture of oxygen and hydrogen detonating gas This mixture of gases is explosive and must not be ignited The risk of explosion can be avoided with the appropriate ventilation and keeping naked flames away Observe the safety rules for handling the battery 14 149 443 C 4 74 Technical data Vehicle dimensions Dimensional drawing Operating instructions HOLDER 100 al T Heee AT ay HOLDER Pad 20 o HP m m Fi Do Ti 6 517 605 1075 4140 1065 149 443 15 HOLDER Operating instructions Technical data Table of dim
9. selector switch to neutral and apply the park ing brake to secure the vehicle against roll ing To raise the rear power lift push toggle switch 1 up The rear power lift will be raised as long as the toggle switch is depressed To lower the rear power lift push toggle switch 1 down The rear power lift will be lowered as long as the toggle switch is depressed Option 149 443 95 HOLDER Operating instructions Operating the implements Operating the hydraulic couplings 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick joystick level 0 without pushbutton opera tion 5 Main switch for working hydraulic system gt 96 NOTE The joystick controls those functions of the implements which are connected to the front or rear hydraulic couplings The couplings and notice plates for the joystick are colour coded ie the colours and the function are matched DANGER Due to the variety of implements and con nections however we recommend a trial run of the movement at a safe place without dan ger to persons or risk of material damage before starting operation Bild_C176 The function of the joystick can only be carried out if the main switch 5 is turned on gt NOTE The joystick can be operated forward and back as well as to the right and left The func tions are shown on the notice plate 149 443 C 4 74 Ope
10. 30 10 02 12V d 149 443 163 HOLDER Operating instructions Maintenance as required Switch layout Combination Tire size Type 1 2 3 A 5 6 340 65 R18 422 31 06 amp 422 31 07 1 0 1 1 0 275 80 R18 4131 14 amp 422 31 2 1 0 1 0 1 0 36x13 50 15 204 31 03 1 0 1 0 1 0 10 5 18 MPT 4131 22 amp 422 31 3 1 0 1 0 1 0 320 65 R18 422 31 4 amp 422 31 05 1 0 1 0 1 0 425 55 R17 204 31 02 1 0 1 0 1 0 33x12 50 R15 4131 23 1 0 1 0 1 0 33x15 5 15 4131 18 1 0 1 0 1 0 33 18LL 16 1 204 31 01 1 0 1 0 1 0 31x11 50 R15 203 31 1 1 0 1 1 0 0 31x15 5 15 4131 8 1 0 1 1 0 0 Switch positions 7 and 8 are not used Refit the multifunctional display 164 C 4 74 149 443 C 4 74 Check the air cleaner system The filter cartridge must be serviced when the flow resist ance of the filter is highest due to the restriction of the ele ment This is indicated by the sounding of an alarm Stop the engine Raise the dump body loading platform and secure it against accidental lowering Remove the clamping band 1 from the air cleaner housing and turn the air cleaner housing up Open the air cleaner cover clips 2 Pull off the housing cover and clean the dust ejection valve 4 Pull the air filter element 3 out of the housing by rotating it slightly Cleaning Blow out the filter element from the inside with com pressed air having a pressure of maximum of 5 bar Re
11. Change hydraulic oil for traction and working hydrau lic system Re NOTE Change the hydraulic oil while at operating temperature Place the vehicle on level ground Raise the dump body CAUTION Secure the dump body loading platform against accidental lowering Place a suitable oil container beneath the hydraulic oil tank Relieve any pressure in the hydraulic system by operating the control levers CAUTION Danger of scalding when draining hot hydraulic oil 149 443 Operating instructions HOLDER Unscrew the oil drain plug 1 Drain the oil Please ensure the oil is disposed of Flush the hydraulic oil tank with clean hydraulic oil if necessary 183 HOLDER Operating instructions Maintenance every 1500 hours Clean the filter for the traction and working hydraulics 5 return line and change it if necessary Remove the filter cover 1 Pull the filter element out ATTENTION Observe the instructions for handling fuels and lubricants Clean Clean the filter element with clean diesel fuel Change Install a new filter element in filter housing Refitting is the reverse of removal Check clean the suction filter for working hydraulic system Remove the banjo bolt 3 and move the line to the side Remove the filter cover fastening screws 2 Pull the filter housing out with the straining star filter 184 149 443 Operating instructions HOLDER Maint
12. The wheels also stay in track in curves so that imple ments are guided without any lateral offset Steering Turn the steering wheel 1 in the desired direction The possible turning radii depend on the tires and track widths of your vehicle For exact information refer to the track width table in the section Technical data Two stage steering The vehicle can be driven with two steering speeds gt NOTE Indirect steering travel mode slow steering speed With direct steering the steering lock is about Direct steering working mode fast steering speed twice as large as with indirect steering for the same steering movement Depress the toggle switch 2 on the left The indica ratio approx 1 2 tor light in the toggle switch comes on and the steer ing for the working mode is turned on ATTENTION For on road travel the two step steering must be set to indirect steering indicator light off danger Option 149 443 69 HOLDER Operatinginstructions 474 Operation Brakes The service brake is a drum brake mounted in the front axle and it is actuated hydraulically The parking brake is applied with the parking brake switch Applying the service brake Depress the brake pedal 1 Applying the parking brake ATTENTION The parking brake is not intended to be used 3 for braking while driving Unlock the lock at the parking brake switch 2 and depress the switch t
13. before being turned off Restart the engine af ter checking for the cause Operating the implements L Bild_C183 DANGER After the installed implement is turned off it can continue to run Wait until the implement is stationary before working on it again 99 HOLDER Operating instructions Operating the implements Operating the hydraulic cushioning front power lift The hydraulic cushioning allows the ground pressure of the implement to be decreased steplessly and to increase the front axle loading This improves the climbing ability When driving on roads with a lifted implement the hydraulic sys tem will absorb shocks caused by bumps in the road Press button 5 LED 7 will come on The electronic pressure sensor 2 with a digital display al ways indicates the current pressure of the front power lift when float position is turned off Press the mode button 3 P 1 will appear in the display and after 2 seconds the current setting will start to blink You can change the setting with the decrementing button 1 or incrementing button 4 until the ground pressure of the device is reduced as desired The value S P 1 must be less than the pressure with a raised implement gt NOTE After 3 seconds without a button being pressed the display reverts and the settings are stored Option 100 C 4 74 Adjusting the hysteresis Press the mode button 3 twice within 3 seconds
14. 240mn nennen 167 Clean the fresh air filter 24044 nennen 173 Clean with cold cleaner or pressure washer 167 Clean with compressed air ccccseeeeeeeeeeeseeeeeeteees 167 Cleaning the condenser ceceeeeeeeeeteeeeeeeeteeeeeeaes 121 Connecting equipment to the power socket 118 Connecting hydraulic lines u 22400 nenn 84 Controls in cabin at front bottom nn 37 Controls in cabin at front top uuersnneennennennnnnennnnn 37 Controls in Cabin at rear u 42244nn nennen 38 D Daily checks and services prior to taking into operation uueeesennnnnnenennsnnnnnnnnnnnnn nenn 45 Date of issue and manual version seeen 2 Descripti n a2 ragen 28 Development er 1 149 443 C 4 74 Page Dimensional drawing 0 ceceeeseceeeeeeeeeeneeeeeeeeeesneeeeees 15 Disengaging the differential lock 44444 68 Door ControlScan a 38 Briverslicence a ee 7 Driver s licence classes uuuusssssennnnnennnnnnnnnnnnnnnn nn 7 Drivers station anne a 30 Driving reelle 60 Driving on Sl pes 1 72 Driving on road with implement cushioning 101 Driving with hydrostatic drive and digital electronics 60 Driving with SDS Special Drive System 66 Driving with trailers seir ccc aaner S 130 E EMISSIONS an 13 Engaging the differential lock 1e 68 Engine oil
15. 4 in the multifunctional display will come on a lt lt Motor HOLDER N NOTE on To use the headlight flasher pull the turn sig Saleen nal lever up Bild_C197 149 443 113 114 2 Rightheadlight 11 Rotatingbeacon 13 Reversinglight 15 Stop light m Option 1 Rightheadlight dipbeam highbeam 3 Turnsignaland if clearance light right 4 Headlight top Headlight top Turn signal and clearance light left 7 Leftheadlight highbeam 8 Leftheadlight dip beam 9 Stop light 10 Tail light ee i Turn signal light left im mount 12 Floodlight 14 Tail light Turn signal light right Operating instructions HOLDER Other activities 1 C 4 74 Turning on the top headlights Re NOTE If front implements are installed and the bot tom headlights are hidden you may turn on the upper headlights Turn on the toggle switch for the top headlights 2 The top headlights 4 5 will go on Re NOTE The high beam and headlight flasher func tions are only available for the bottom head lights Signalling to the left signalling to the right Move the turn signal lever 1 back to turn the left turn signal lights 6 10 on The turn signal indicator in the multifunctional display will come on Move the turn signal lever 1 forward to turn the right turn signal lights 3 14 on Operating the horn Pr
16. CAUTION The vehicle will brake strongly and acceler ate in the opposite direction 60 149 443 C474 Operating instructions HOLDER Operation Table of driving ranges 13 Select the desired driving program with the driving program switch 2 The selected position is illuminat ed You can select between 4 programs Range 1 and 2 eg on road travel Range 3 and 4 eg working 61 149 443 HOLDER Operating instructions Operation Table of driving programs C 4 74 Position Symbol Function Utilisation Range0 STOP Drive off Range 1 Rabbit symbol Maximum speed eg for highway driving Range 2 Turtle symbol Reduced speed eg for slow on road travel Range 3 PTO symbol Travel speed adjustable with fine eg for mowing adjustment knob is controlled automatically in case of high power demand of implement Range 4 Snow blower symbol Travel speed adjustable with fine eg special setting for snow adjustment knob is controlled automatically in case of high power demand of implement blower The driving programs can be optimised for special operations by your Service eg controlled constant driving speed With SDS driving comfort the vehicle speed is controlled with the accelerator 62 149 443 C474 ______ Operating instructions HOLDER Operation Selecting on road travel transport speed 13 The vehicle is stationary Set the program switch 2 to range 1 or 2 Isr N
17. Indicator lights in switch 1 2 W Turn signal light rear 21W Indicator light yellow 3 W Tail light 10W Clearance lights 5W Licence plate light 5W Interior light 5W Stop light 21W Rotating beacon H1 55W Back up light 21W Multifunctional display bulbs 1 2 3 0 W DIN 72601 W5 12 V 200 149 443 C 4 74 Operating instructions HOLDER Maintenance data Engine specifications C 4 74 Manufacturer Deutz AG Model BF4L 2011 COM Il Mode of operation 4 cycle diesel Cooling Integrated oil air cooling Injection mode Direct fuel injection Number of cylinders 4 Cylinder bore 94 Stroke 112 Cubic capacity 3108 cm Compression ratio 1 17 5 Compression 0002222 Charging pressure 1 25 bar Valve clearances with engine cold Inlet 0 3 mm Exhaust 0 5 mm Fuel consumption 229g kWh at 1700 1850 rpm Air filter Mann and Hummel dry filter with acoustic alarm Lubrication system Forced feed lubrication Lubricating oil consumption 0 5 of fuel consumption maximum Oil filter Change filter cartridge in main stream Oil pressure at 900 rpm 2 0 2 5 bar Rated speed 2500 rpm Upper idle speed 2500 rpm 350 rpm Lower idle speed 900 980 rpm Max torque 241 Nm at 1500 1700 rpm Rated power acc to 97 68 EC at n 2500 rpm 54 6 kW 74 HP 149 443 201 tan me ao ames a cL ici a TEEN HOLDER Operating instructions C474 Maintenance data Fuel system C 4 74 Injection pump Motorpal individual withdrawabl
18. and corrosive Only use clean vessels when filling fuel and oil When using fuels oils and cleaners follow the safety and disposal instructions of the manufacturer Always avoid spilling Eliminate spilled brake fluid immediately with a suitable binding agent and discard as specified by regulations Oils fuels batteries brake fluid and filters must be disposed of separately and as specified by regulations 149 443 Operating instructions HOLDER General remarks on maintenance Before beginning lubrication changing filter or opening the hydraulic system clean the area surrounding the affected part carefully Replaced parts must be discarded in a way friendly to the environment Observe all local and national laws and regulations CAUTION The penetration of hydraulic oil under pres sure into the skin eg through leaks is dan gerous If such injuries occur seek medical aid Safety notes for maintenance Observe the notes in these maintenance instructions and the general applicable safety and accident prevention rules Do not allow anyone to stand around where they might get hurt When starting the engine the traction and implement drive must be shut off Start the engine only from the driver s station Do not start the engine by short circuiting the starter terminals as the machine could start moving immediately 151 HOLDER Operating instructions General remarks on maintenance 152 Do not run engi
19. bad contact Switch defective Hydraulic valve for differential lock defective or no pressure exists No power Differential lock on wheel motor too hard to operate Switch defective Too little pressure in accumulator Troubleshooting guide Remedy Check fuse remake contact Check renew the switch Check hydraulic system and hydraulic valve Check and repair electrical connections cables Repair Check replace switch Start engine to build up pressure 141 HOLDER Operating instructions Troubleshooting guide Problems in the hydraulic system and steer ing IF NOTE These notes only apply for valve arrange ments conforming to our circuit diagrams or approved by Bucher Hydraulics Problem Power lift or hydraulic cylinders not lifting No pressure build up noticeable steering working normally Cause Slide valve in input plate stuck due to foreign objects C 4 74 Remedy Remove and clean slide valve in input plate LU8SSCS OM22 04 Do not change pressure setting Power lift lifting with too little power Pressure setting too low Oil level too low Reset pressure with pressure gauge 190 bar Fill up specified type of oil Operating pressure is only reached with high RPM Pump defective Replace pump Power lift not lifting Not enough power Drops after operation 142 Lift cylinder leaky Valve leaky Clean replace 149 443 C 4 74 Operating i
20. depending on the maximum driving speed and the permissi ble total weight of the vehicle and combinations See the tables below Driver s licence classes Tractors for farming and forestry also with implements Operating instructions HOLDER Maximum Speed Maximum Total Weight Driver s License Class Former Driver s License dependent on type g Minimum Requirements Class Germany up to 32 km h no limitation B L T 1 1a 1b 2 3 4 5 over 32 km h up to 3 5 tons B 2 3 T 60 km h under 18 years only 40 km h over 3 5 tons C1 2 3 to 7 5 tons T 60 km h under 18 years only 40 km h 149 443 HOLDER Operating instructions Operating instructions Single axle trailers or two axle trailers with axle base of up to 1 metre maximum C 4 74 Maximum Total Weight Driver s License Class Former Driver s License g Minimum Requirements Class up to 750 kg trailer weight B C1 C T 1 1a 1b 2 3 4 5 L 5 only with additional sign and maximum tractor speed of 25 km h depending on type over 750 kg trailer weight BE C1E CE T 1 1a 1b 2 3 4 5 B C1 C only up to 3 5 tons adm total weight of the combination and adm total weight of trailers lt kerb weight of tractor otherwise 25 C1E only up to 12 tons adm total weight of combination and adm total weight of trailer lt kerb weight of tractor otherwise L amp 8 149 443 C 4 74 Operating instructions HOLDER Opera
21. kg If the bearing load is underrun or exceeded when unloading the trailer the load must be shifted so that the bearing load returns to the permis sible range Drive the vehicle in front of the trailer to be attached DANGER The trailer must be secured against unintentional movement rolling Pull the release lever 2 up until the tow pin 7 opens the coupler head 149 443 Operating instructions HOLDER Trailers towing Bild_C270 DANGER Make sure no one is standing between the vehicle and trailer Drive the vehicle with the coupler head into the trailer tongue The hitch will close on contact the tow pin 7 goes through the eye of the tongue The hitch can also be closed by pressing the lever 1 DANGER The trailer hitch must be completely closed Connect the trailer lighting to the connector socket 5 Remove the wheel chocks from the trailers 129 HOLDER Operating instructions Trailers towing Driving with trailers Turn the driving program switch 1 to range 1 or 2 The maximum drawbar pull is achieved in range 2 Drive the vehicle as described in the section on driving DANGER If a trailer not requiring a permit is attached the driving speed is limited to 25 km h The trailer must be identified with a 25 km h sign 130 149 443 C 4 74 Operating instructions HOLDER Transport hoisting towing Instructions for transport Drive the vehicle on the hauling vehicle S
22. nenn 29 Recommended engine oils and greases 194 Recommended engine oils and lubricants continued 195 Recommended hydraulic and gear Oils 193 Releasing the parking brake uuusunn nennen 71 Removal of hydraulic oil for stationary operation 73 Remove engine preservation cceeeessseeeeeseeenneeeees 192 Removing implement seceeeeeeeeeeeeeeeeeeeeeeeeenneeeeees 85 Removing the roof hatch 20 0 2 eects eeeeteeeeeeeeeeneeeeees 111 Residual hazards and risks ccceeseeeeeeeeeeeeeenneeeeeees 6 Right front controls console ccseceeeeeeeeeeeeeeeeeneeeeeees 31 Right rear console Controls ceeeeeeeeeeeeeeseeenneeeeeees 32 Routine maintenance 2n4snnnennneennnnnnennnenennnn nn 158 S Safety resica niade a AR an E ar NEDE EAREN da 11 Safety instructions for handling implements 77 Safety notes for later installations 11 Safety notes for maintenance enennn 151 149 443 C 4 74 Page Safety precautions for handling fuels and oils 12 Securing the dump body loading platform 155 Selecting on road travel transport speed 63 SEIVICE a E E A A A 149 150 Setting the working speed of programs 3 and 4 63 ShUtdoWN nee een 126 Sideshifting the front power lift unenn 88 Sign
23. pressure washer necessary ATTENTION Runthe engine warm to evaporate any water residues Max spray pressure is 60 bar Steam tem perature is 60 C 149 443 167 HOLDER Operating instructions Maintenance every 125 hours Check the battery and cable terminals CAUTION When working on the electrical equipment always disconnect the ground lead 1 at the battery Check the battery acid level and inspect the battery for leaks Observe the information of the battery manufacturer Remove any corrosion on the battery terminals Grease the battery terminals with non acidic battery grease Check cables and cable ends for secure connection and damage Replace any damaged cables and terminals Check the high pressure hoses Check the high pressure hoses for cracks bending and chafing and for porous surfaces Replace damaged high pressure hoses immediately This work may only be carried out by an authorized work shop 168 149 443 C 4 74 Check the steering cylinder and orbitrol Check the steering cylinder and orbitrol for damage and leaks Have damaged or leaky parts replaced by an author ized workshop Check the brake fluid level for the foot brake Check the brake fluid reservoir for the foot brake 1 The brake fluid level must be between the markings To fill brake fluid unscrew the reservoir cap 1 and fill recommended brake fluid as far as the marking Filling Capacity
24. secured against lowering Observe the applicable safety regulations for your implement Observe the operating in structions and the safety rules for your im plement DANGER During work breaks the implement must al ways be lowered to the ground in order to relieve the hydraulic cylinders Accidents can occur if the lowering is uncontrolled for ex ample due to damage or accidental move ment of the control levers DANGER Any parts of the implements posing a traffic hazard must be covered before driving or identified with warning signs 77 HOLDER Operatinginstructions 7 Operating the implements Additional information on implements a m Clearance between centre of gravity of front implement front ballast and centre of front axle b m Vehicle wheelbase c m Distance between centre of rear axle and centre of lower link ball d m Distance between centre of lower link ball and centre of gravity of rear implement rear ballast Do not exceed the permissible total weight the permissible axle loads and tire carrying capacities of the vehicle when installing im plements on the front and rear 3 point lift The front axle of the vehicle must always be loaded with at least 20 of the vehicle s kerb weight Before purchasing equipment make sure these conditions are met by performing the following calculations or by weighing the vehicle equip i ment combinations See technical data in the operating instruc
25. support 1 Setthe forward reverse selector lever to the centre Have the vehicle towed to the nearest workshop ata position no direction of travel selected maximum of 10 km h Letthe engine run so that the power steering is in Park the vehicle secured against rolling operation CAUTION If the engine is not running during towing or the hydraulic system has failed steering is difficult Increased effort is required for steer ing in this case 132 149 443 Bild_C223 ATTENTION If the parking brake can not be released due to a lack of pressure in the accumulator and pressure can not be built up on account of a failure of the engine or hydraulic system re move the brake cable on the hydraulic cylin der so that the vehicle can be towed DANGER Secure the vehicle against rolling with chocks CAUTION The brake cable is very taut risk of injury Remove the bolts 1 on the left and right side of the protective hull Remove the protective hull 2 Remove the boot 3 on the right and push it back Loosen the locknut 4 Fully remove the setscrew 5 The parking brake may only be restored by an authorized workshop C474 Operating instructions HOLDER Indicators adjustments Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from large to smaller tires and vice versa Please refer to the maintenance instructions for t
26. taking the vehicle into ser vice Do not operate the vehicle before proper repairs are carried out Safety and protective devices should not be removed or disabled Fixed specified settings may not be changed Before starting work make yourself familiar with all the func tions and protective devices of the vehicle Check and clean the cooler and debris screens Re NOTE Check if the debris screens 2 3 and 4 are clean Clean the screens if necessary The screen 3 can be pulled out later ally to the left after removing the two screws and then cleaned easily The air intake of the air cleaner 1 must be clean Bild_C155 45 Turn on the battery isolating switch gt NOTE The battery can be switched off completely with the removable key Insert the key 1 into the battery isolating switch and turn it to the vertical position The battery circuit is turned on Check the engine oil level IF NOTE Check the engine oil level only when the ve hicle is on level ground Letthe engine run approx 2 minutes with the heater temperature control open Stop the engine and pull the oil dipstick 1 out after about 1 minute The oil level should be between the minimum and maximum marks Top up oil as specified in the maintenance instructions ATTENTION Do not fill too much oil 46 Bild_C227 Check the trailer hitch option if required Check the trailer hitch for proper condition and op
27. to the weight of the driver the alarm ceases Release the lever Adjusting the horizontal suspension Pull the horizontal suspension lever 5 back Seat suspension is free in the horizontal direction Pullthe horizontal suspension lever 4 forward Seat suspension is locked in the horizontal direction Adjusting the seat horizontally Pull the horizontal adjustment lever 6 up Slide the seat horizontally to the front or rear to the suitable seat position Release the horizontal adjustment lever 149 443 Taking into operati Operating instructions HOLDER on 53 HOLDER Operating instructions Taking into operation Filling washing water gt NOTE The washing water reservoir forthe windshield washer is located behind the driver s seat Open the filler cap 1 and add washing water into the reservoir 2 Filling quantity ceccsseseeeeeeeseeeeeeeeeees approx 1 3L Check the lights and rear view mirror Check the lights for proper operation Carry out the check according to the instructions in the section entitled Lights Adjust the rear view mirror so that the roadway behind the vehicle and the working area are easily seen Bild_C231 54 149 443 C 4 74 149 443 Operating instructions HOLDER Taking into operation Starting the engine Notes on the engine before starting up DANGER Do not start or run the engine in enclosed spaces Dang
28. 149 443 C 4 74 Operating instructions HOLDER Safety General notes on safety Observe your national regulations on safety and health protection Do not allow children under 16 to use the vehicle When using the public highway respect the highway code Do not allow anyone to stand around where they might get hurt Do not run the engine in enclosed spaces Exercise extreme caution when handling fuels there is a high risk of fire Exercise caution when handling brake fluid and battery acid poisonous and corrosive To prevent the danger of fire keep the vehicle and implements clean Observe the warning notices and symbols on your vehicle In case of an emergency stop with a defective inching pedal or defective traction hydraulics the vehicle can only be brought to a halt by turning the ignition to O and applying the service brake 149 443 Operating instructions Work clothing Only wear close fitting clothing when working with the vehicle If necessary wear suitable headwear to keep loose hairs and pigtails from being caught in rotating parts Do not wear any jewellery and similar objects eg rings when working with the vehicle Safety notes for later installations The vehicle has electronic components whose proper func tioning can be influenced by electromagnetic emissions from other equipment These influences can endanger persons if the following safety precautions are not observed Have the equipment i
29. 24 42 L common oil tank for traction and working hydraulics 149 443 C 4 74 Assembly PTOs Operating instructions HOLDER Technical data Suppl information Description 2 it front and rear sense of rotation CW when looking on PTO Front speed 1000 rpm at 2400 rpm of engine Rear speed Spline profile PTO clutch Differential lock 540 rpm at 2214 rpm of engine 1 3 8 6 DIN 9611 Hydraulically controlled single disc dry clutch Front and rear simultaneously selectable Electrical system Operating voltage 12 V VDC Battery 12 V 100 Ah Alternator 12V 60A Starter 12 V 2 3 kW Fuel system Fuel tank Diesel fuel 60 L Vehicle overall Operating range 30 to 50 C 149 443 25 C 4 74 Operating instructions HOLDER Technical data Noise level The vehicle emits the following noise level measured at the driver s ear according to EC Standard 77 311 EEC measurement according to Appendix II Table of noise levels and absorption rating Model Engine Engine Output Noise Level dB A Absorption rating I fa Tann C 4 74 BF4L2011 54 6 kW 74 HP 0 8 Roof vent and side window open Exhaust gas identification The absorption rating is stated on the identification plate 149 443 27 Description 1 2 3 4 Views Vehicle 14 Front left view 1 Turn signal position light Headlight top Driver s cab Dump body dumper Rear of ve
30. 387 1471 10 5 18MPT 4131 22 6 33 m for track 1040 1040 1056 1314 1330 320 65 R18 422 31 4 6 36 m for track 1040 1040 1056 1351 1367 340 65 R18 422 31 06 6 38 m for track 1040 1040 1056 1363 1379 425 55 R17 204 31 02 6 52 m for track 1080 1080 1511 33x15 50 15 4131 18 6 52 m for track 1130 1130 1525 33 18LL 16 1 204 31 01 6 65 m for track 1170 1170 1645 149 443 17 HOLDER Operating instructions Technical data C 4 74 Weights Weight in kg Auxiliar assemblies Total Front Rear Permissible total weight 4000 Rear power lift 81 kg 11 kg 92 kg Permissible load on front axle 2500 Rear PTO gear 60 kg 5 kg 65 kg Permissible load on rear axle 2500 Variable displacement 60 kg 0 kg 60 kg Permissible supporting load on trailer hitch 600 pump Loading platform 75kg 5kg 70 kg Tires 33x12 50R15 en 10 5 18MPT nn 320 65 R18 33 18LL 16 1 36x13 50 15 425 55 R17 SECO i 33x15 50 15 340 65 R18 i i Weight of C Trac 4 74 with driver 75 kg Tota kg 2230 2250 2270 2310 2320 2310 2330 2290 2390 Front kg 1240 1250 1260 1280 1285 1280 1290 1270 1320 Rear kg 990 1000 1010 1030 1035 1030 1040 1020 1070 18 149 443 C 4 74 Tires Operatin instructions HOLDER Technical data The pressure can vary depending on the make and use observe the manufacturer s information Type of tire Load capacity Profile Tube Inflation pressure in bar Wheel ballasts Kerb weight Max Typ
31. 4 149 443 C 4 74 Operating instructions HOLDER Operation Adjusting the fine control knob 13 gt NOTE i You can adjust the fine control knob 1 at any time while driving for fine and infinitely variable control of the driving speed In position 0 the vehicle is stationary When turned further clockwise the vehicle starts driving and at the maximum scale position 11 the maximum speed of the driving range is achieved You read can the engine speed and driving speed on the multifunctional display IL NOTE In this operating mode the vehicle drives automatically and needs only to be steered This mode is best for operating an implement as you can concentrate fully on controlling the implements 149 443 65 HOLDER Operating instructions Operation Driving with SDS Special Drive System For setting programs 1 3 with the program switch 2 see the operation section on pages 61 and 62 Driving program 4 SDS Set the program switch 2 to driving range 4 EF NOTE At this level the fine control knob 1 is not working The function is assumed by the pedal 4 Adjust the engine rpm with the hand throttle 3 You can now control the vehicle speed steplessly with the pedal 4 accelerator 66 149 443 Operating the inching pedal 7 Inching pedal 8 Accelerator pedal This function is active for all driving programs Is NOTE The inching pedal allows driving speed to be reduced temporarily
32. 67 Maintenance every 125 hours seese 167 Maintenance every 500 hours sssi 175 Maintenance every 1000 hours ssec 179 Maintenance every 1500 hours u22uuuuu224444nnn nn 183 Maintenance every 3000 hours uusuuuuuuesnnennnssnnennnnn 187 Annual maintenance uuusssssnnnnnnnnenennnnnennnnn nenn 189 AYIA GSU ssi dieses erst ees sattgdeadeenstetvaecansea A 191 Fuel and lubricant recommendations 193 Maintenance data cccccesseecceeeeeseseeeeeeenensseeneeees 197 Alphabetical index seesinane 203 3 C 4 74 Instructions for the vehicle This vehicle has received the type approval acc to 74 150 EEC after a safety inspection The vehicle conforms to the EMC Electromagnetic Compatibility requirements of direc tive 89 336 EEC The regulations for exhaust gas identifi cation and the noise emissions are observed The vehicle must be registered and the licence plate must be attached at the front and rear Intended Use The vehicle can be used for towing trailers and for mounting various implements The maximum trailer load which must not be exceeded is stated on the identification plate The transportation of persons is not allowed The vehicle is designed solely for the customary type of operation in farming and forestry the upkeep of municipal facilities including operation in winter The intended use also includes the performance of the speci fied maintenance The vehicle and it
33. AL Rubia TIR 8600 10W 40 Total Multis EP2 Total Lical EP2 Brake fluid Fuels ATE brake fluid SL DOT 4 Observe the specifications of the engine manufacturer DANGER gt NOTE Do not use mineral oil 149 443 The use of bio diesel fuel is only allowed af ter a conversion ofthe engine by an author ized workshop 195 C 4 74 Maintenance data Filling quantities Operating instructions C 4 74 Engine oil Incl filter 0 5 litres Incl heater 0 75 litres 10 5 litres Hydraulic oil tank for traction and working hydraulics hydraulic oil approx 42 litres approx 58 litres Initial filling depending on equipment Front PTO gear 1 25 litres permanent filling Rear PTO gear 1 25 litres permanent filling Brake fluid for footbrake 0 4 litre Fuel tank diesel fuel 60 litres Washer reservoir ee NOTE approx 1 3 litres HOLDER Residual quantities of mineral oils reduce the In order to ensure the biological degradability of the hydraulic oil all implements connected to the vehicle hydraulic system must also be operated with HE oils 149 443 biological degradability They do not influence operation 197 HOLDER Operating instructions C 4 74 Maintenance data Tightening torques Hexagon screws and studs M8 M 10 M 12 M 14 M 16 Screw quality 8 8 135 Nm 210 Nm Screw quality 10 9 35 Nm 69 Nm 120 Nm 190 Nm 295 Nm Hydraulic system wheels Torque Engin
34. DER Maintenance every 1000 hours Check engine valve clearances See the operating instructions of the engine manufacturer Check the battery 149 443 CAUTION For the sake of your safety observe the fol lowing instructions The battery contains dissolved sulphuric acid which is poisonous and caustic When working with battery acid wear per sonal protective equipment protective apron protective gloves and eye protectors If your clothing skin or eyes have nevertheless come in contact with battery acid the affected parts must be rinsed at once with water If the eyes are affected seek medical aid im mediately Neutralise spilled battery acid im mediately Gases are released when batteries are charged To prevent an explosion keep sparks naked fires away Rooms in which batteries are charged or stored must be ven tilated accordingly NOTE The charging servicing and care of the bat tery must always be according to the main tenance instructions of the battery manufac turer 179 HOLDER Operating instructions Maintenance every 1000 hours Check V belt tension and condition C 4 74 See the operating instructions of the engine manufacturer CAUTION Service V belts only with the engine station ary Inspect V belts for cracks and tears over the entire length Replace damaged V belts Using thumb pressure check if the V belt can not be depressed more than 10 15 mm To tighten
35. OTE The driving range can also be switched while driving at reduced speed Release the parking brake Depress the accelerator pedal for the desired speed The vehicle starts and can be driven up to the maxi mum speed of the chosen range You can read the engine speed 5 and driving speed 4 on the multifunctional display Setting the working speed of programs 3 and 4 gt NOTE With programs 3 and 4 you can select the driving speed independent ofthe PTO rpm RPMx100 PTO electronic 0000000 h Bild_C167 149 443 63 HOLDER Operating instructions Operation The vehicle is stationary Set the fine control knob 1 to 0 Set the program switch 2 to range 3 or 4 Adjust the PTO rpm with the hand throttle 3 Isr NOTE The engine speed must reach at least 1500 rpm as the control is only effective beginning at this speed gt NOTE You can also switch ranges while driving The ranges 3 and 4 provide a speed as required by the load on the PTO This means that if for example the snow blower requires more power when meeting high resistance the vehicle will drive more slowly As the resistance decreases the vehicle accelerates again to the previously selected driving speed Driving range 4 is especially adapted for cer tain applications Release the parking brake The driving speed is controlled with the fine control knob 1 6
36. Operating Instructions C Trac 4 74 HOLDER Order No 149 443 Date of Issue 18 11 2005 C 4 74 Foreword Congratulations on having bought a product from HOLDER You also ensure getting full value from your vehicle save yourself trouble and maintain your warranty The operating instructions provide you with the required information Development Due to the continuous improvements made in the design and equipment of our vehicles deviations between these operating instructions and your vehicle may be possible Despite taking all care possible in the creation of this manual we can not fully exclude mistakes Please note therefore that the information illustrations and descriptions contained herein can not be used for any legal claims These operating and maintenance instructions are supplied with each vehicle Keep them in a safe place where they are available for the driver and owner at any time If it should get lost the owner must get a replacement from the manu facturer The personnel concerned with the operation and mainte nance of the vehicles must be made acquainted with the operating and maintenance instructions The owner must ensure that every operator has received read and under stood this manual 149 443 Operating instructions HOLDER We thank you for reading and observing this manual In case you still have any questions suggestions for improve ments or discovered mistakes please contact our custom
37. V belts Loosen the idler pulley mounting screws and push the pulley outwards until the proper V belt tension is reached Tighten the idler pulley mounting fastening screws 180 149 443 C 4 74 Change the fuel filter and fuel prefilter See the operating instructions of the engine manufacturer Remove the fuel filter cartridge with a filter wrench ATTENTION Observe the instructions for handling fuels and lubricants Clean the sealing surface of the filter base Coat the new gasket with oil Install the new filter cartridge with a new gasket in the filter base and tighten by hand Re NOTE The fuel system is bled automatically Clean replace the fuel pump strainer See the operating instructions of the engine manufacturer 149 443 Operating instructions HOLDER Maintenance every 1000 hours 181 HOLDER Operating instructions 74 Maintenance every 1000 hours Lubricating the cardan joint nipples Steer the vehicle as far as steering stop CAUTION Carry out services in the articulated joint area only with the engine shut off Move centre cardan shaft 1 with starter until grease nipples are easily accessible CAUTION Make sure no one is standing in the area of the articulated joint when the starter is oper ated Grease the cardan shaft and cardan joints CAUTION Do not inject too much grease to prevent damage to the seal 182 149 443 C 4 74 Maintenance every 1500 hours
38. Vehicle drives in one direction only Forward reverse selector switch defective Electrical connection to the variable displacement pump interrupted Replace forward reverse selector switch Make connection 149 443 139 HOLDER Operating instructions Troubleshooting guide No maximum speed Cause Diesel engine does not attain maximum speed Inching pedal not at maximum speed Variable displacement pump not at full delivery C 4 74 Remedy Check throttle linkage Check diesel engine Adjust inching pot calibrate Check maximum current check proportional solenoid valve Does not remain stationary with inching pedal depressed Inching pedal at wrong position maybe foreign objects in the control Inching pot not adjusted properly Adjust properly remove any foreign objects Adjust inching pot calibrate Inching pedal not functioning warning light flashes Inching pot defective or no contact Electronic unit faulty Replace inching pot calibrate Repair cable connector Renew electronic unit Machine does not stop without depressing accelerator in driving program 1 or 2 140 Engine idle speed too high Incorrect calibration Check engine adjust idling speed check actuator Carry out calibration 149 443 C 4 74 Operating instructions HOLDER Problem Differential lock does not operate Parking brake can not be released 149 443 Cause Fuse blown or
39. ace without dan ger to persons or risk of material damage before starting operation 86 Se a Bild_C176 The function of the joystick can only be carried out if the main switch 5 is turned on Ie NOTE The joystick can be operated forward and back as well as to the right and left The func tions are shown on the notice plate 149 443 C 4 74 Joystick operation Operating instructions HOLDER Operating the implements Proportional for sensitive operation Joystick direction Joystick level 0 without button Joystick level 1 with button 1 pressed Joystick level 2 with button 2 pressed Longitudinally forward back Front power lift YO Forward lowering Back lifting Float position on keyboard Dumper rear power lift Y1 Forward lowering Back lifting Float position Y1 on keyboard 1 Front left quick coupling Y2 No float position planned Across left right Front right quick coupling XO Float position XO on keyboard 2 Front right quick coupling X1 Float position X1 on keyboard 3 Rear left quick coupling X2 No float position planned Joystick level 3 with button 3 pressed Tilting front power lift Y3 included in front power lift Forward tilt to the right Back tilt to the left Selectable with 3 port cock 149 443 Sideshifting of front power lift X3 Alternative quick coupling Left swing to the left Right swing to the right 87 HOLDER Ope
40. acturer ATTENTION This work may only be carried out by an au thorized workshop Remove the left hand cover of the toothed belt drive Check the toothed belt for cracks over its entire length Replace damaged toothed belts gt NOTE When replacing the toothed belt also replace the idler pulley 149 443 HOLDER 187 C 4 74 Operating instructions HOLDER Annual maintenance Change the brake fluid of the foot brake ATTENTION This work may only be carried out by an au thorized workshop 149 443 189 C 4 74 Laying up If the vehicle is not going to be in service for over 2 months for example for operational reasons it must be placedin a well ventilated clean and dry room and the following meas ures must be carried out Clean the vehicle thoroughly Check the hydraulic oil levels topping up oil if neces sary Cover all blank mechanical components with a thin film of oil or grease Grease the vehicle Check the condition and acid density of the battery cover the battery terminals with non acidic grease Observe the instructions of the battery manufacturer Remove the battery and store in a frost free dry room Engine preservation Cleanthe engine Runthe engine warm Drainthe engine oil and refill with anti corrosion oil Drain the fuel and fill up the fuel tank with a mixture of 90 diesel fuel and 10 anti corrosion oil Mixing ratio of diesel fuel 90 anti corr
41. adjust your speed to the driving conditions e Switch off the differential lock in curves and the load you are carrying e When driving on slopes always drive straight downhill e Never drive downhill without having the vehicle in gear if possible if you have to turn turn only uphill or with the engine stopped e On steep slopes you can improve traction by activat e Before driving check that no one is standing in the ing the differential lock immediate vicinity of the vehicle e Drive across slopes only in accordance with the notes e The driving behaviour of the vehicle is strongly at the end of this chapter affected by the weight and swing range of the imple ments trailers and if fitted ballasting Therefore drive slowly with heavy equipment and take the longer braking distance into consideration 149 443 59 HOLDER Operatinginstructions 7G Operation Driving Driving with hydrostatic drive and digital electronics Start the engine Preselect the direction of travel with the direction switch 1 Pull up the forward reverse selector switch 1 and move it to the front or rear forward or reverse gt NOTE After starting the engine the forward reverse selector switch must be operated once if it was in the forward or reverse position when starting This prevents any accidental move ment of the vehicle when starting the engine Le NOTE You can also select the new direction when travelling at reduced speed
42. alling to the left signalling to the right 115 Single axle trailers or two axle trailers with axle base of up to 1 metre maximum nnueneenseennnnnennnnn nennen 8 Site Of operation eccecceecseeeeeeneeeeeeeeeeeaeeeeesneeeteeaeeees 5 Special operating instructions cceceeeeeeeteeeteeneees 73 Start the SNQINGS use 56 Starting the engine 0 444444444nnnnnnnnnnnnnnnnnnannnnnnnn 55 Stationary operation 22uus4snnsnnnnnnnnnnnnnnnnnnnnnnannnnnnnn 73 SteeflNd anstehen 69 Steering wheel adjustment u 4sennnnnnnnn 35 STOPPING Her en 125 Switching the front power lift to double acting 90 T Table of dimensions C 4 74 eeeeeeeeeenennnnnnnnnnnnennnnnnnnnnnenn 16 149 443 Operating instructions HOLDER Alphabetical index Page Table of driving programs s e 62 Table of driving ranges usu442424444Hen nenn nnnnnnnnnnn nenn 61 Table of noise levels and absorption rating 27 Table Of trailers wscccvesscvstec cous de een 127 Taking into operation usssssnrssnnnnnnennnnnnnnnnnnnnnnn nennen 45 Taking out of operation uuseessssnnnnnennnnnnnnnnnnnn nn nn 125 Technical dafa cnore 15 Technical data filling quantities nn 22 Theoretical driving speeds umusssssssnnnnnennnnnennnnnn 21 Tighten nuts and bolts 2444sssn sn nnnnnnennn nenn 172 Tighten wheel nuts
43. and ACEA C 4 74 Manufacturer Lubricating oil type SAE Greases Class Penetration ratio 260 290 AGIP AGIP Sigma Ultra TFE 10W 40 AGIP GR MU 2 AGIP Autol Valve Ultra FE 10W 40 ARAL ARAL Mega Turboral 10W 40 Multipurpose grease ARAL ARAL Super Turboral 5W 30 Long duty grease H BAYWA BayWa Super Truck 1040 MC 10W 40 BAYWA Multigrease 2 BAYWA BAYWA Turbo 4000 10W 40 Special Grease FLM BP OIL International BP Vanellus HT Extra 10W 40 BP Energrease LS 2 BP Multipurpose Grease L2 CASTROL GmbH Castrol SYNTRUCK 5W 40 Castrol LM CASTROL GmbH Castrol DYNAMAX 7 5W 40 CHEVRON Chevron Delo 400 Synthic 5W 40 DEA DEA Cronos Synth 5W 30 Glissando 20 DEA DEA Cronos Premium LD 10W 40 Glissando 283 EP 2 DEA DEA Cronos Premium FX 10W 40 ESSO Essolube XTS 501 10W 40 ESSO Multipurpose Grease Beacon 2 FUCHS FUCHS Titan Cargo MC 10W 40 Renolit LZR 2 FUCHS FUCHS Titan Unic Plus MC 10W 40 194 149 443 C 4 74 Recommended engine oils and lubricants continued Operating instructions HOLDER Fuel and lubricant recommendations Manufacturer Lubricating oil type SAE Greases Class Penetration ratio 260 290 MOBIL OEL Mobil Delvac 1 SHC 5W 40 Mobilgrease MB 2 MOBIL OEL Mobil Delvac 1 5W 40 MOBIL OEL Mobil Delvac XHP Ultra 10W 40 SHELL International SHELL Myrina TX 5W 30 Retinax EP2 SHELL Rimula Ultra SHELL International SHELL Myrina TX 10W 40 SHELL Rimula Ultra Schmier lraffinerie Wintershall TFG 10W 40 Salzbergen TOTAL TOT
44. bar 3 in one of 3 posi adjustable with 3 positions tions Insert the pin 1 in the hole and secure with the Hole Position Used for retaining clip 1st hole Front Category I and Il Retighten the locknuts and clamping screws 2nd hole Centre Category DANGER 3rd hole Rear Optional attachments Make sure no one is standing between the Steer the pintle hooks 5 under the attaching pin of the vehicle and implement implement Drive the vehicle to the implement to be attached in NONPA GE N AUNKE Cate Neges ate 82 149 443 C 4 74 Adjusting the upper link The upper link can be secured at different holes The re quired height depends on your implement for a better adap tation of the equipment to increase the lifting force and depending on the lifting height Upper hole e More lifting power lower lifting height Lowerhole e Lower lifting power higher lifting height ATTENTION The equipment must not hit the cabin 1 Retaining clip 2 Top link 3 Top link pin 4 Toggle 5 Locking lever Secure the top link 2 with the pin 3 and secure the pin with the retaining clip 1 Adjust the top link 2 to the required length by turning the toggle 4 to screw it in or out secure the top link with the locking lever 5 149 443 Operating instructions HOLDER Operating the implements 1 1 9 3 ATTENTION Both threads must be screwed in equally far 83 HOLDER Operating instructions Operating the
45. bin can be tilted for repairs and servicing ATTENTION Raise the cabin carefully Remove the front fender by removing the socket head screw and pushing the roller back Remove the nuts 1 and retaining plate at the rear of the cabin Attach the M14 eyebolt 2 to the top of the cab frame Attach a hook or rope and slowly lift the cabin up with a hoist Take the stay rod 3 out of the support insert it on the vehicle frame and secure it with the retaining pin 4 DANGER Working under the cabin is only allowed with the stay rod in place Option commercially available 156 on ee wa Fe Maintenance schedule Maintenance during the first period of operation Interval Service or check See page Maintenance after the first 50 Check the engine for leaks 159 hours Check the hydraulic oil level 48 Check the braking system 168 Grease the vehicle 169 180 Tighten nuts and bolts 170 Tighten wheel nuts 170 Change hydraulic oil for traction and working hydraulics 181 Maintenance after the first Clean the filter for the traction and working hydraulics 182 500 hours return line and change it if necessary Check or clean hydraulic oil suction filter of implement 182 hydraulics The checks and services specified below must be carried Example out when the stated number of service hours is reached At 1000 hours of operation the checks and services for The checks and services of the lower intervals mus
46. e Torque M10 hex head screws orbitrol 40 Nm Cylinder head cover 8 5 Nm to steering supports FIEBER EEE TEE GET Clamping screws for hydraulic pe eg ee control valves Intake manifold 8 5 Nm Wheel fasteners 215 Nm Intake tube TORX 21 Nm Exhaust manifold TORX 22 Nm Oil drain plug 55 Nm Oil sump 21 Nm Injection line fastener 30 Nm Injection valve fasterner TORX m Plugs and connecting screws 65 5 Nm for heating hoses 198 149 443 C 4 74 Operating instructions HOLDER Maintenance data List of replacement parts Description Order No Drain plug seal 010 395 Engine oil filter 797 135 Fuel filter 782 971 Fuel prefilter 797 709 Cylinder head cover gasket 797 586 Air cleaner element 141 652 V belt for KHD fan 796 808 Toothed belt repair kit 797 587 Return line filter working and traction hydraulics 030 610 Suction filter working hydraulics 029 540 Toroidal sealing ring 64x3 014 696 2 items Filter element fresh air filter for cabin 131 666 Ventilation filter with active charcoal fresh air filter for cabin 131 667 Can of spray paint black grey RAL 7021 029 000 Can of spray paint orange RAL 2004 020 656 Can of spray paint silver RAL 9006 031 053 149 443 199 HOLDER Operating instructions C474 Maintenance data Bulbs 12V Lights Rating Lights Rating Headlight dip beam H7 55 W Flood light front top H7 55 W Headlight high beam H7 55 W Flood light rear H3 55 W Turn signal light front 21W
47. e Weight loading 10 5 18 MPT 10 Cleat profile Yes 2 2 2 2 4134 1 ca 42 kg 275 80 R18 130B Cleat profile 320 65 R18 109A8 Cleat profile 31x11 50R15 110Q Profile 31x15 50 15 Profile 33x15 50 15 Profile 33x12 50 R15 M S 36x13 50 15 425 55 R17 Profile 33 18LL 16 1 10 Lawn Note Observe the specified tire inflation pressure when carrying the maximum axle loading and when driving on roads For maximum drawbar pull offthe road and to reduce ground pressure adapt the inflation pressure to the axle loading as specified by the tire manufacturer 149 443 19 HOLDER Technical data Engine specifications Manufacturer Type Mode of operation Number of cylinders Cubic capacity Fuel consumption Rated speed Maximum idling speed Minimum idling speed Rated power acc to 97 68 EC at n 2500 rpm 20 Operating instructions C 4 74 Deutz AG BFAL 2011 Turbo Four stroke Diesel 4 3108 229g KW h at 1700 1850 rpm 2500 rpm 2500 rpm 350 rpm 900 980 rpm 54 6 KW 74 HP C 4 74 149 443 C 4 74 Operating instructions HOLDER Technical data Theoretical driving speeds Hydrostatic drive 30 km h Model 40 km h Model Driving range Driving range Driving range Driving range Engine output 54 6 kW 1 2 1 2 Speed 2500 rpm Forward and Forward and Forward and Forward and reverse reverse reverse reverse Tires Type 340 65 R18 422 31 06 km h 340 65 R18 S 422 31 07 km
48. e element type calibrated pump Governor Governor integrated in the front cover Injection nozzle 5 hole nozzle Injection pressure 850 bar Start of fuel injection 0 0 5 BTDC Drive pump Hydrostatic drive Axial piston pump Type A4 VG40 EP1D1 A4 VG40 EP1D1 Operating pressure 420 bar Wheel motor Radial piston motor Type MCR 05 Operating pressure 420 bar 202 149 443 C 4 74 Alphabetical index Page A ACCOSSOMNOS een rennen 43 Additional information on implements 78 Adjust the drivers seat with mechanical suspension 51 Adjust the steering wheel uuusunnssennnnnennnnennnnnnn 50 Adjusting the backrest inclination 0 eects 52 Adjusting the driver s seat with pneumatic suspension 52 Adjusting the drivers Weight uu 44 444444 nen 53 Adjusting the fine control knob u4umr nennen 65 Adjusting the horizontal suspension 444 gt 53 Adjusting the hysteresis 224sn444ssnnnnnn nennen 100 Adjusting the length of the pintle hook bar 82 Adjusting the lumbar padding 444444rr 4 52 Adjusting the pintle hooks and pintle hook bars 82 Adjusting the seat horizontally 22444enn een 53 Adjusting the speedometer uum rn nn 135 163 Adjusting the track width uss444 44444 74 Adjusting the upper link 44444n4 4 nnnnnenn
49. e engine The engine starts Bild_C164 ATTENTION Operate the starter for a maximum of 20 sec onds Wait one minute before repeating the start ing procedure Repeat the starting procedure only twice at most In case the engine does not start carry out a troubleshooting according to the section entitled Troubleshooting guide Release the ignition key after the start The battery charging indicator 7 and the engine oil pressure indicator 6 extinguish Set the engine speed with the hand throttle button or accelerator pedal to the desired rpm 9 The hour meter 10 is activated 149 443 57 HOLDER Operating instructions Taking into operation Check the brakes and steering for proper operation Make a short trial run and check the steering and brakes for proper operation DANGER Do not drive a vehicle with a defective steer ing and or braking system 58 C 4 74 149 443 C474 Operating instructions HOLDER Operation Before starting to drive When driving on public highways observe the rules and e When following a curve with a trailer or other implements regulations of the highway code do not forget to take the added length and drag into consideration Driving safety rules DANGER Any parts of the implements posing a traffic hazard must be covered before driving or e Drive the vehicle only from the driver s station with identified with warning signs the cab doors closed e Always
50. e instructions for handling fuels and lubricants Refit the oil drain plug with a new gasket and tighten it to a torque of 55 Nm Fill new engine oil at the filler neck 2 Only use recommendedengine oil Filling capacity with filter and heater 10 5 litres Letthe engine idle briefly After approx 1 minute check the oil level with the dipstick 3 HOLDER Operating instructions Maintenance every 500 hours Change the engine oil filter See the operating instructions of the engine manufacturer Drainthe engine oil Remove the filter element 1 with a filter wrench ATTENTION Observe the instructions for handling fuels and lubricants Clean the sealing surface of the filter element mount ing base Install a new filter element with a new gasket until the gasket contacts the base Tighten the filter element half a turn Top up engine oil Check the oil level Check hose couplings for leaks Check all hose couplings for leaks Use leakage spray if necessary Eliminate any leaks immediately 176 149 443 Operating instructions HOLDER Maintenance every 500 hours C 4 74 Check the heating system Turn the rotary knob 2 CCW to the OFF position Runthe engine warm Turn the rotary knob 2 CW to the ON position Set the heating blower switch 1 to stage 2 Warm air should flow out of the heating nozzles 149 443 177 C 4 74 Operating instructions HOL
51. e sure no one is standing in the danger Zone at the rear Press button 2 and pull the joystick 3 back e The dumper will be raised To stop dumping release the joystick To lower it press button 2 and push the joystick 3 forward DANGER Make sure no one is standing in the danger Zone at the rear danger of being crushed The dumper will be lowered Option 149 443 Operating instructions HOLDER Operating the implements Bild_C187 105 HOLDER Operating instructions Operating the implements Operating priority flow valve I Priority flow valve is used to drive the servo motor in an implement with a variable hydraulic power demand for ex ample salt spreader hedge cutter etc The working speed can be set independently of the vehicle engine speed The priority flow valve is supplied by the standard working pump and operated from the driver s station Connect the hydraulic hoses of the implement to the red quick couplings for the drive 1 and return line 2 at the front of the vehicle Turnon the main switch 5 for working hydraulics ATTENTION Press button 4 only at low engine speed Press button 4 The red LED will come on ATTENTION Slowly increase the speed of the engine Option 106 149 443 Operating instructions HOLDER Operating the implements C 4 74 Select the desired engine speed with the hand throt tle Setthe rotary knob 3 to the
52. eam F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 FO9 Intermittent front wiper S 3 3 3 5 5 5 F10 Warninglight Bild_C207 122 149 443 C 4 74 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 Radio 30 interior light Air conditioner 2 pin socket electric seat adjuster 15 Heatable external mirrors Stop light Headlight flasher 0 position wiper washer Cigarette lighter rear cab flood light Deutz shutoff solenoid Cooling air blower heater A C Spare Radio 15 Turn signal light Spare Spare Seat heater Reversing pushbutton pump coding Spare Spare Diff lock 2 stage steering parking brake solenoid valve Solenoid valve PTO rear Solenoid valve PTO front Bucher hydraulic system pin 23 supply on off switch Bucher electronics pin 05 Bucher electronics pin 34 149 443 Operating instructions HOLDER Other activities FO1 F02 FO3 F04 F05 FO6 FO7 F08 FO9 F10 F11 3 5 f 2 g te re te te re te re te H A R 3 I Fl R Fi7 Fis F19 F20 F21 F22 wo oO ut N F23 F24 F25 F26 F27 F28 lt lt wo wo F29 F30 F31 F32 F33 F34 AAR EEE 15A 5 0 20 A 15A 15A L15 A 15A 5 5 5 F35 F36 F37 F38 lt lt lt lt al fe 17 17 Bild_C207 F35 F36 F37 F38 Electronic traction control Bosch RC 6 9 it 1 and 27 back up lights Horn air cleaner mainte
53. echnical requirements needing particular attention 4 149 443 C 4 74 Operating instructions HOLDER Table of contents Chapter Page FOPOWOIO nee EE R 1 Instructions for the vehicle uuussssssennnnnennnnen nennen 5 Operating instructions uueenssenssnnneennnennnnnnennnnnennnnnenn 7 Technical data ssssssissesrsrrsrernreninarsniennirrnasinnnianiinea 15 Description u ee anne 28 Taking into operation uussesssssennnnnennnnnnnnnnnnnnnn nennen 45 Operation sunnsssennnsennnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnennnsnenn 59 Special operating instructions u0 2224444nenne nennen 73 Operating the implements cccccceeessteeeeeeeseneees 77 Other activities pirrandi nadeli eiai 111 Taking out of operation sisscisrscsiriiissninnesinnnransnnsessn 125 Trailers towing uussss44244nnnnennnnnnnnnnnnnnnnnnnnnnnnnnnn nn 127 Transport hoisting t0wing 2uumssnns sen nnnnnennnnn nen 131 Indicators adjustments 024444244444 nenn 135 Troubleshooting guide 2244444HHnn nenn nnnnnnnnnnn nn 137 149 443 Foreword Chapter Page General remarks on maintenance ne 149 Maintenance schedule uuusursssnnnnnnennnnennnnnennnn 157 Maintenance during the first period of operation 161 Maintenance as required uusenssennennnennneennnnnennnn 163 Periodic maintenance uuussnssnnnnnnnnnneennnnnnnnnnn nn 1
54. ed in the operating instructions of the vehicle in the table 4 Calculation of the actual total weight G If the required minimum rear ballasting G min is not ob tained with the rear implement G mn the weight of the rear implement must be increased to the weight of the minimum rear ballasting G T G Enter the calculated actual and the permissible total weight specified in the operating instructions of the vehicle in the table 5 Calculation of the actual rear axle load T y Taar Ga T Htat Vtat Enter the calculated actual and the permissible rear axle load specified in the vehicle operating instructions in the table 79 HOLDER Operating instructions Operating the implements 6 Tire carrying capacity Enter the double value two tires of the permissible tire carrying capacity eg see tire manufacturer documentation C 4 74 in the table Specified Permissible Double Permissible Tire Actual Calculated Weight Weight acc to operating Load Capacity instructions Two Tires Minimum ballast at k 7 _ front rear 3 Total weight kg lt kg Front axle kg lt kg lt kg Rear axle kg lt kg lt kg The minimum ballasting must be mounted on the tractor either as attachment or ballast weight The calculated weights must be lower than equal to lt the permissible weights 80 149 443 Operating instructions HOLDER Operating the implemen
55. enance every 1500 hours ATTENTION a ms Ws Observe the instructions for handling fuels amp and lubricants C 4 74 Clean Wash the straining star filter with clean diesel fuel Change Remove the straining star filter from the filter housing k hy with a24mm open ended wrench Bis Fit anew toroidal sealing ring on the new filter and Bid 0262 screw it on to the filter housing Start the engine Operate the implements and steering Refitting is the reverse of removal Drive the vehicle briefly back and forth Refit the oil drain plug with a new seal Check for oil I NOTE leaks The air in the hydraulic system is bled auto Fill recommended hydraulic oil through the filler neck matically 4 Shut off the engine and relieve any pressure in the Filling Capacity sssssssesseeseeneseees approx 42 litres hydraulic system Check for leaks Check the oil level with the oil dipstick 5 Check the oil level with the oil dipstick 5 Add Refit the filler neck cap hydraulic oil if necessary 149 443 185 C 4 74 Operating instructions Maintenance every 3000 hours Check the injection nozzles ATTENTION This work may only be carried out by an au thorized workshop Clean the injection nozzles Check the injection nozzles with a test pressure of 250 8 bar Change the toothed belt Change every 3000 hours or 5 years maximum See maintenance instructions of the engine manuf
56. ensions C 4 74 Trailer hitch Tires Type Total Avg Ground Lowest Highest Height of Height of height height clearance position position body PTO a b c d d g h mm mm mm mm mm mm mm 275 80 R18 4131 14 275 80 R18 S 422 31 2 2250 1260 240 850 970 1140 650 36x13 50 15 204 31 03 2245 1260 230 840 960 1130 640 422 31 06 224 12 2 4 11 4 340 65 R18 422 31 07 5 60 30 840 960 30 640 10 5 18 MPT 4131 22 10 5 18MPTS 422 31 3 2240 1255 230 835 955 1130 640 422 31 4 320 65 R18 422 31 05 2230 1245 215 825 945 1115 625 425 55 R17 204 31 02 2230 1240 215 825 945 1115 625 33x12 50 R15 4131 23 2215 1230 205 810 930 1105 615 33 18LL 16 1 204 31 01 2215 1230 205 810 930 1105 615 33x15 50 15 4131 18 2200 1215 190 795 915 1090 600 31x11 50 R15 203 31 1 2195 1210 180 790 910 1080 590 31x15 50 15 4131 8 2190 1200 175 785 905 1075 585 16 149 443 Operatin instructions HOLDER C 4 74 Technical data Track widths Tires Min turning radius to DIN 7020 Normal track measured at outermost point 1040 mm of vehicle Track width e Total width f Dimension Type m min mm max mm min mm max mm 275 80 R18 S 422 31 2 6 28 m for track 990 990 1106 1270 1386 320 65 R18 422 31 05 6 31 m for track 990 990 1106 1301 1417 340 65 R18 422 31 07 6 33 m for track 990 990 1106 1313 1429 31x11 50 R15 1096 1318 1414 33x12 50 R15 4131 23 6 35 m for track 1006 1006 1090 1349 1433 36x13 50 15 204 31 03 6 40 m for track 1006 1006 1090 1
57. er service General notes on service Detach the warranty card have it filled in by your dealer and send the signed card to us Have the scheduled services carried out at the proper inter vals and have it confirmed with the dealer s stamp and sig nature in this manual Please note that warranty can only be claimed if the regular services have been carried out as scheduled HOLDER Operating instructions Foreword In case of questions regarding your vehicle please state the following data Machine type ccceecsecceeeeeeeeeeceeeeeeeeeeneeeeeetens eg C 4 74 Engine serial number esssssessersrrresserrrrn eg 00953643 Chassis serial number u eg 204000101 Date of sale or date of COMPIAING E O ee eg 11 05 2005 Service ROUFS seisnesid iia eg 500 hours Date of issue and manual version November 2005 We wish you safe driving and troublefree working with your HOLDER C Trac Gebr der Holder GmbH Max Holder Stra e 1 72555 Metzingen Phone 07123 966 0 Fax 07123 966 228 E mail info holder gmbh com C 4 74 Explanation of terminology DANGER Indicates procedures which must be observed exactly to prevent danger to the life and limbs of persons CAUTION Indicates procedures which must be observed exactly to prevent personal injuries ATTENTION Indicates procedures which must be observed exactly to prevent damage to and or destruc tion of objects and equipment NOTE Indicates t
58. er of poisoning through exhaust gases Notes on starting A A CAUTION Before starting make sure no one is in the vicinity of the vehicle ATTENTION Do not use any starting aids such as Startpilot or similar products Turn off the drive or driven attaching implements CAUTION Start the engine only from the driver s sta tion 55 HOLDER Operating instructions Taking into operation Start the engine Set the forward reverse selector switch 1 to the neutral position centre Fully depress the inching pedal 2 Re NOTE The engine can only be started if the pedal is fully depressed starting safety switch A Set the hand throttle button 4 to idle push in fully j Insert the ignition key and turn the preheat starter switch 3 to position 1 gt NOTE The battery charging indicator 6 engine oil pressure indicator 7 parking brake indica tor come on 8 ifparking brake is applied 56 149 443 Operating instructions HOLDER Taking into operation C 4 74 Turn the ignition key to position 2 The engine is being preheated The preheating indica tor 5 comes on IR Sm STEIN S S Motor a HOLDER gt NOTE When starting at low temperatures hold the ignition key longer approx 1 minute in posi tion 2 When the preheating indicator extinguishes turn the ignition key to position 3 to start th
59. era tion Carry out the check according to the instructions in the section Operating the trailer hitch Check the tire inflation pressure gt NOTE Your vehicle can be equipped with different types of tires The specified inflation pressure for your tires is given in the table entitled Tires in the technical data section Check the inflation pressure at all four tires All tires must have the same pressure The rolling resistance increases if the pressure is too low This causes an increase in fuel consumption and tire wear the driving characteristics become poorer DANGER If the inflation pressure is too high the tires can explode The tires should not be damaged or worn Have damaged tires replaced without delay Due to the longer braking distance the risk of an accident is in creased Bild_C230 Bild_C225 47 HOLDER Operating instructions Taking into operation Check the hydraulic oil level Raise the dump body dumper Retract all hydraulic cylinders Withdraw the oil dipstick 1 The oil level must be at the marking 2 Top up oil as specified in the maintenance instruc tions Bild_C226 48 149 443 Operating instructions HOLDER Taking into operation C 4 74 Filling fuel If necessary read the fuel level 1 on the multifunc tional display CAUTION Danger of fire when handling fuels Turn off the engine Do not fill a
60. ess turn signal lever 3 in to sound the horn 149 443 115 HOLDER Operating instructions Other activities Operating the hazard warning flasher system Turn on the hazard warning flasher switch 1 to let all the turn signal lights flash Turning on the rotating beacon Isr NOTE The rotating beacon may only be turned on if the vehicle is used for applications in public traffic areas Turnthe rotating beacon switch 2 on The rotating beacon 3 will be on Option 116 C 4 74 Bild_C200 149 443 C 4 74 Turning on the flood light gt NOTE The flood light must not be used in the public traffic area Turn the flood light switch 1 on The flood light 2 will be on Interior light Turning on the interior light gt NOTE There is an interior light on the left and right in the cabin roof To turn on the interior lights operate the light switch 1 Option 149 443 Operating instructions HOLDER Other activities Bild_C201 Bild_C202 117 Radio and loudspeakers Operating the radio gt gt NOTE There is a separate operating manual for the radio Please observe the instructions in this manualfor operation ofthe radio The loudspeakers are installedatthe frontintheroofofthe cabin Power socket Connecting equipment to the power socket You can connect 12 VDC equipment with amaximum power rating of 15 A to the power socket 3 with acommercial auto
61. for coarse adjustment Pull out to increase rpm Push in to decrease rpm Push in fast for emergency reset to idle rom HOLDER Operating instructions Description Joystick C 4 74 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick joystick level 0 Bild_C145 Pedals 37 1 Inching pedal gt For 2 Brake pedal nr 3 Accelerator pedal 34 149 443 Steering wheel adjustment 1 Brake fluid reservoir 2 Steering wheel adjustment lever Heater until 04 2005 1 Heater control valve 2 Heating temperature label horizontal cooler vertical warmer Bild_C147 35 HOLDER Operating instructions Description Multifunctional display legend 1 Fuel gauge 2 Engine oiltemperature w NOOA 36 gauge Tachometer with mark ings for PTO rpm Hour meter Digital speedometer Turn signal indicator Turn signal indicator for 2ndtrailer Turn signal indicator for 1st trailer High beam Dip beam Engine oil temperature Preheating indicator Engine oil pressure warning light Battery charging indicator Parking brake Differential lock 15 16 C 4 74 RPMx100 PTO electronic 0000000 h 4 Bild_C148 149 443 C 4 74 Controls in cabin at front top 1 Interior light 2 Loudspeaker Controls in cabin at front bottom 1 Washing wa
62. for winter operation 0 0 0 eee eeeeeeeeeeeenneeeeees 75 Engine preservation uuuessennnnnnennnsennnnnnennnnnnnnnnnnnn 191 Engine Specifications uuuunnsssnnnnneennne nennen 20 201 Exhaust gas identification 444enn nennen 27 Exhaust gas6S u nee 13 Explanation of terminology 22444444 Hanne nennen 2 149 443 Operating instructions HOLDER Alphabetical index Page External operation of the front power lift 92 External operation of the rear power lift 95 F Filling fuel ea 49 Filling washing water 2424444n nennen nn nnnnnnnnnnn nn 54 Flow limiter for joystick n e 93 Foreword 22224444444nnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 1 Front Implement sisisi 79 Front left view nnnsssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 28 Front windshield wiper washer 4 nn 112 Fuel and lubricant recommendations u 193 FUGIS seen een 195 USCS 53 teeta dccndaaeatecitenasdivccdandeedne canecdnastqceudesveveraeaeess 122 G Gear oil engine oil diesel fuel uun nenn 12 General notes on Safety 20usnsnnennsnnnnnnnnnnnnnnnnnn nn 11 General notes on service uuunnsnnsnnsnnnennnnnennnnnnnnnnnn 1 General remarks on maintenance en 149 Grease the vehicle 240u44444Bnnnnnnennnnnnnnnnnnnn 171 205 HOLDER Operating in
63. h 275 80 R18 4131 14 km h 275 80 R18 S 422 31 2 km h 36x13 50 15 204 31 03 km h 10 5 18 MPT 4131 22 km h 10 5 18MPTS 422 31 3 km h 320 65 R18 422 31 4 km h 320 65 R18 S 422 31 05 km h 425 55 R17 204 31 02 km h 33x12 50 R15 4131 23 km h 33 18LL 16 1 204 31 01 km h 33x15 50 15 4131 18 km h 31x11 50 R15 203 31 1 km h 31x15 50 15 4131 8 km h 149 443 21 HOLDER Operating instructions Technical data Technical data filling quantities Assembly Hydrostatic unit Suppl information C 4 74 Description Stepless driving speed 2 driving ranges Traction hydraulics Bosch Rexroth AG Variable displacement pump Type Axial piston variable displacement pump Model Twin pump A4 VG 40 EP1D1 A4 VG 40 EP1D1 Displacement 40 cm rev 100 l min at rated engine speed Operating pressure 420 bar Wheel motor Bosch Rexroth AG Radial piston motor Type 4 items Quantity Model MCR 05 Displacement In driving range 1 235 cm rev with 30 km h model 190 cm rev with 40 km h model In driving ranges 2 3 4 470 cm rev with 30 km h model 380 cm rev with 40 km h model Operating pressure 420 bar Hydraulic oil tank 22 42 common oil tank for traction and working hydraulics 149 443 C 4 74 Operating instructions HOLDER Technical data Assembly Suppl information Description Steering Type Hydrostatic with 2 s
64. he adjust ment of the speedometer 149 443 135 C 4 74 Troubleshooting guide The following tables list problems and their possible causes If you can not carry out the remedy yourself please con tact an authorized workshop or our customer service Test and Control Box BB3 or the Bodem PC software with which further troubleshooting diagnostics are possible are available as an option Problems in electronic and hydraulic driving systems Problem Cause Operating instructions HOLDER Problems in engine and exhaust gas turbo charger Please observe the notices in the operating instructions for the engine Remedy Traction electronics general e Ignition on neutral 149 443 Faults in the traction electronics Warning light is on or flashes if the following conditions are met Read out fault history with BB3 or Bodem Eliminate faults Clear faults in the fault history e Driving program switch on 1 2 3 or 4 e Forward reverse selector switch in 137 HOLDER Operating instructions Troubleshooting guide Problem Low tractive force Cause Fault in boost or high pressure system C 4 74 Remedy Check suction filter in return line Check boost pressure in hydraulic system Check high pressure hydraulic system Check for leaks on variable displacement pumps and wheel motors Check control units and proportional solenoids of variable displacement pumps Check maximum current at proportiona
65. hese fluids are under high pressure and escape from the hydraulic system through leaks Seek medical aid at once in case of such injuries If injuries can not be excluded use suitable personal protector for example protective gloves glasses and skin protection and skin care creams Battery acid LN Emissions instructions HOLDER Operating instructions Battery acid contains dissolved sulphuric acid This acid is poisonous and caustic When working with battery acid always wear pro tective clothing and eye protectors Do not allow acid to contact the clothing skin or eyes in case of contact wash immediately with ample clean water In case of personal inju ries consult a doctor at once Neutralize spilled battery acid immediately Discard drained fluids as specified Observe applicable laws and regulations Exhaust gases During operation the engine emits exhaust gas into the environment The exhaust gas mainly consists of water vapour carbon di oxide CO2 carbon monoxide CO hydro carbon CH nitrogen oxide NOX and soot The components CO CH and NOX are poi sonous or hazardous to health and should not be inhaled in high concentrations Soot is considered to be a carcinogenic material 13 HOLDER Operatinginstructions 474 Operating instructions Particularly the particles contained in the exhaust gas can cause cancer For this rea son the engine should not be operated in en closed spaces
66. hicle Rear axle Intake screen for oil cooler of traction drive Intake screen for engine 9 Front axle 10 Upper link support 11 Front power lift lower link support 12 Headlight 13 Hydraulic quick couplings for imple ment Se 14 Windshield wiper oe Ry f E Bild_C224 washer 13 NOOPQ D 28 Operating instructions HOLDER Description Vehicle 1 2 3 4 5 Rear right view Dump body Flood light Support for rotating beacon 16 Driver s cab Front part of vehicle Front axle Intake screen for fresh air blower Fuel filler neck Rear axle Battery isolating switch Hydraulic quick couplings for imple ment 5 12 Rear power lift Lower link support 14 13 Connector socket for x C 4 74 ooo NOOO On ot _ trailer lighting 13 14 Trailer hitch en 15 Two port cock for dump body rear power lift 12 16 Taillight LH RH Option 149 443 29 HOLDER Operatinginstructions F 7G Description Driver s station Operating controls Direction lever Handle for LH side window Steering wheel Multifunctional display Handle for RH side window Turn signal and wiper control lever Ignition lock Light switch Top headlight switch 10 Accelerator pedal 11 Brake pedal 12 Inching pedal 13 Parking brake switch E 14 Switch for two stage steering OANDAABRWN Option 30 149 443 C 4 74 Operating instructions HOLDER Description Right front controls c
67. hut down the vehicle as described in section Leav ing the Vehicle Secure the vehicle against rolling with chocks at the wheels and if needed with wood blocks at the sides to prevent it from sliding Tie the vehicle down at the front to the upper link support 1 at the rear to the trailer hitch 2 Hoisting instructions LANGER Bild_C222 When hoisting the vehicle only use lifting 7 equipment and a crane with a sufficient load DANGER capacity Do not step or stand under a suspended load Bade f ee Danger The hoisting weight must not exceed the permissible total weight The hoisting weight is given on the vehicle identification plate and in the tables of weights in the technical data Hoist the vehicle only with the lifting equipment attached to all 4 wheels 149 443 131 HOLDER Operating instructions Transport hoisting towing Towing instructions C 4 74 Your vehicle can be towed if disabled due to damage Use the upper link support at the front at the driver s cab for towing DANGER The towing vehicle must have sufficient trac tive and braking force for the towed load with out brakes The towed load must not exceed the permissible total weight The total weight of the vehicle is given on the identifi cation plate and in the tables of weights in the techni Aka cal data Be Attach the towing device in case of failure of the brake only a rigid tow bar to the upper link
68. implements Connecting hydraulic lines 4 ATTENTION The hydraulic couplings on the vehicle must not carry any pressure before the connection is made The couplings on the vehicle and the hydraulic hoses must be clean NOTE Each implement has different functions and hydraulic lines to the control unit Observe the operating instructions supplied with your implement and make yourself familiar with the functions and colour codes Open the protective caps of the hydraulic couplings 1 Attach the colour coded hydraulic hoses 2 of the implement to the hydraulic couplings of the same colour on the vehicle 84 ATTENTION The hydraulic male couplings fit on each cou pling and can therefore be connected incorrectly With the connection you decide which func tion movement of the implement is actually to be performed with the control lever as signed to the coupling C 4 74 gt Bild_c266 DANGER If you are not sure about the functions de termine them by making trials at a safe place 149 443 Operating the implements Installing the cardan shafts Only use shafts suitable and intended for the implement These shafts are supplied with the implement The length the of the shaft must be adjusted before the first installa tion In case of doubt please contact our after sales serv ice Observe installation instructions for the cardan shaft when installing it DANGER Shut off the engine before the insta
69. into operation When taking into the vehicle into service particularly check Variable displacement pumps and wheel motors for leaks Drive hydraulics gearshift steering Brake service brake parking brake Working hydraulics functions and work movements 192 C 4 74 If the vehicle is to be laid up for a longer period please contact your HOLDER Service for further measures 149 443 on ZEMENT Pa Fe Fuel and lubricant recommendations Recommended hydraulic and gear oils Manufacturer Hydraulic oils Gear oils HE oils hydr ester Utto Stou ISO viscosity class HLP HM HV VG 46 AGIP Agip Arnica S 46 Agip Rotra JDF ARAL Aral Fluid HGS 10W30 AVIA SyntofluidN46 see BECHEM Hydrostar HEP 46 sd BP Biohyd SE 46 S BP Hydraulic TF JD BAYWA Plantosyn 3268 ECO lt BUCHER amp CIE Motorex Biosynt 3268 Farmer 304 JD M20C DEA Econa E46 ESSO Unifarm 15W 40 TOTAL Tractorelf ST3 15W 30 TOTAL Total Biohydran TMP 46 Total Multagri Super 10W 30 TOTAL Total Multi TP Max 10W 40 FUCHS Plantohyd 46 S NWG sf FUCHS Plantosyn 3268 OEST Bio Synthetic HYD 46 SHELL Shell Harvella T 10W 30 VALVOLINE Valvoline Ultraplant 2s w 149 443 193 HOLDER Operatinginstructions 0474 Fuel and lubricant recommendations Recommended engine oils and greases The following oil brands conform to US Military Specifica tion MIL L 2104C or to API quality CD SF
70. ions Operating the implements External operation of the front power lift The front power lift can be operated from outside the cab ATTENTION When leaving the cab set the forward reverse selector switch to neutral and apply the park ing brake to secure the vehicle against roll ing To raise the front power lift push toggle switch 1 up The front power lift will be raised as long as the toggle switch is depressed To lower the front power lift push toggle switch 1 down The front power lift will be lowered as long as the toggle switch is pushed 92 149 443 C 4 74 Flow limiter for joystick 1 Button for individual flow limitation for each individual joystick function Turn on the main switch for working hydraulics The lifting and lowering speed of the power lift can be stored individually with the flow limitation Operate the joystick 4 until the desired cylinder speed is reached then press button 1 This value is stored as the maximum speed and it applies for the full stroke of the joystick If the full oil flow is required again proceed as follows Move the joystick 4 as far as possible and press button 1 The full oil flow is released for the full stroke of the joystick Toggle button for Float Position Button 2 Button for setting the joystick button 3 to float position of front power lift 149 443 Operating instructions HOLDER Operating the implements 3
71. isplacement pump The implement variable displacement pump i 100 litres attempts to maintain the oil flow specified by 90 litres the coded plug and potentiometer even when ZZ rs 75 the engine speed is reduced The oil flow is only reduced at lower rom when the maximum swash angle of the pump is 70 70 litres 55 50 50 litres Displacement litres ez a reached see diagram 4 ATTENTION If the implement is not in use turn the pump a aaa aaa ea a a a Te Tree off with the safety switch to prevent any un eee ee ee eee AS a ae ai ine RPM 1 mi i necessary overheating of the hydraulic oil AN nn Turning off the implement variable displacement pump Turn the safety switch 6 off The indicator in the switch extinguishes Ee NOTE If you shut down the engine without first turn ing off the implement variable displacement pump the pump can not immediately be turned on again on for safety reasons Before a new start you must first either set the rotary knob to 0 or turn the safety switch off and on again once Bild_C185 104 149 443 C 4 74 Operating the hydraulic dumper With the hydraulic dumper it is possible to lift the dump body fast and easily The dumper tilts loading platform to the rear Start the engine Switch lever for device to be operated Putthe switch lever 1 at the rear to the dumper position side position DANGER Mak
72. l solenoids Eliminate detected faults No forward and reverse travel 138 Drive of variable displacement pumps defective Forward reverse selector switch in neutral Machine started with preselected direction of travel No power supplied to the electronics Electrical connection to the variable pump interrupted Repair Put forward reverse selector switch in desired direction of travel Put forward reverse selector switch in neutral and preselect desired direction of travel Check fuses Check electric connection Make connection 149 443 C 4 74 Operating instructions HOLDER Problem Cause Troubleshooting guide Remedy No forward and reverse travel Forward reverse selector switch defective or bad contact Drive program switch at 0 Replace forward reverse selector switch make contact Select desired driving program No forward and reverse travel or only one direction Fault in boost or high pressure system Check boost pressure in hydraulic system Check high pressure hydraulic system Check control units and proportional solenoids of variable displacement pumps Eliminate detected faults No fast slow available Driving program switch defective Hydraulic valve for slow fast defective or no pressure available Electric connection to hydraulic valve for slow fast interrupted or bad contact Renew driving program switch Check hydraulic valve Make connection
73. le 4 is indicated in the window 3 3 Heightadjustment Three different heights can be set with the hand wheel 4 The weight should be adjusted after each height adjustment 149 443 Operating instructions HOLDER Taking into operation 1 2 KK NOTE To prevent damage to your health the indi vidual adjustment should be checked and adjusted before taking the vehicle into serv ice 51 HOLDER Operating instructions Taking into operation Adjusting the driver s seat with pneumatic suspen sion 1 Backrest 2 Adjustment knob for lumbar padding 3 Backrest inclination 4 Weight adjustment 5 Horizontal cushioning 6 Horizontal adjustment DANGER Do not adjust the seat while driving Risk of accidents Adjust the seat so that all controls can be reached and operated safely em NOTE Observe the operating instructions for the seat supplied with your vehicle Adjusting the lumbar padding Adjusting the backrest inclination Be seated on the seat and lean against the backrest Pull the inclination lever 3 up 1 Adjust the inclination of the backrest with your back Turn the adjustment knob for lumbar padding 2 until Release the inclination lever the most comfortable position is reached 52 149 443 C 4 74 Adjusting the driver s weight Sit down on the driver s seat Pull the weight adjustment handle 4 up gt NOTE An alarm sounds The seat is automatically set
74. lift implement is raised until the LEDs go off You can stop the movement by pressing the button 4 7 or by moving the joystick Forlowering press button 7 for about 1 second The red LEDs 6 and 2 come on e The front power lift implement is lowered until the LEDs go off The lifting and lowering speed can be adjusted with the set knob 1 Turn rotary knob 1 to the left slower Turn rotary knob 1 to the right faster 149 443 Operating instructions HOLDER Operating the implements i K N Bild_C178 You can also select the float position For selection press button 9 for about 1 second The red LED 8 comes on e The float position of the front power lift is turned on ie the implement can be moved by external force Press button 9 7 or 4 or move the joystick to turn it off The red LED 8 goes off 89 HOLDER Operating instructions mana Operating the implements Switching the front power lift to double acting The front power lift can be switched from single acting to double acting To switch to double acting press button 5 The red LED 6 goes off To switch to single acting toggle button 5 The red LED 6 comes on E NOTE The front power lift is always single acting when the vehicle is started or when the main switch for the working hydraulic system is turned on Operating the tilting device with the keyboard Keep button 4 depressed e The front p
75. lings 1 for return flow and 2 for boost pressure and if required to the black leakage oil coupling 3 Insert the implement encoded plug into the socket 4 next to the quick couplings em NOTE Only one implement coded plug may be in serted at the front or rear em NOTE If a new or unknown implement is to be in stalled the wiring harness for implement cod ing 204 80 72 must be used The correct cod ing must be established in consultation with the implement manufacturer and Holder Option 102 Bild_C280 C474 _________ Operating instructions HOLDER Operating the implements ATTENTION AH zn gt ec u Turn on the starting safety switch 6 only at a nae jour low engine speed Set the rotary knob 5 to 0 Release the lock at the starting safety switch 6 and depress the switch The indicator in the switch comes on i IF _ Bild_C185 ATTENTION After the speed of the motor was raised the oil flow may only be raised slowly Turn the rotary knob 5 for adjusting the oil flow from 0 to 100 litres min until the performance of the imple ment is reached gt NOTE The implement coded plug specifies the maxi mum oil flow for the related implement for safety reasons The number 11 on the ring corresponds to the maxi mum oil flow specified by the coding 149 443 103 HOLDER Operating instructions C474 Operating the implements E NOTE C4 74 Variable d
76. llation Fit the protective devices as specified after the installation Removing implements Drive the implement to its storage place and lower it with the front power lift Stop the engine but do not turn the ignition off Operate all control levers for the front power lift several times in all directions This will relieve the pressure in the hydraulic system Slide the outer ring of the hydraulic couplings 1 back and disconnect the hydraulic hoses 2 Close the protective caps on the hydraulic couplings as with item 4 Remove the upper link from the pin of the upper link support Pull the catches 3 up to release the implement pins Lower the front power lift and drive forward carefully RR RB gt Det gt Be A Bild_c267 149 443 85 HOLDER Operating instructions Operating the implements Operating the joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick joystick level O without pushbutton opera tion 5 Main switch for working hydraulic system IEP NOTE The joystick controls those functions of the implements which are connected to the front or rear hydraulic couplings The couplings and notice plates for the joystick are colour coded ie the colours and the function are matched DANGER Due to the variety of implements and con nections however we recommend a trial run of the movement at a safe pl
77. lowing table Service hours Kilometres driven 1 50 10 500 150 7500 300 15000 600 30000 1500 75000 149 HOLDER Operating instructions C 4 74 General remarks on maintenance Service The following services were carried out In the maintenance table below you can enter the properly carried out services and inspections and have them con firmed These entries are required to keep your warranty claims intact i rvi Hours of Peover Geach Date signature Gees Glowe of Date Signature 125 1625 250 1750 375 1875 500 2000 625 2125 750 2250 875 2375 1000 2500 1125 2625 1250 2750 1375 2875 1500 3000 149 443 150 C 4 74 Handling fuels and lubricants Fuels and oils must always be handled properly and as specified by the manufacturer Fuels and oils may only be stored in approved contain ers at specified places of storage They can be inflam mable therefore do not allow them to come in contact with hot objects or with naked flames Exercise caution when handling fuels increased dan ger of fire Do not fill any fuels in the vicinity of naked flames ignition sparks or hot engine parts No smoking when refuelling Before refuelling shut off the engine and remove the ignition key Do not refuel within enclosed spaces Do not spill fuels use suitable filling aids Exercise caution when handling brake fluid and battery acid poisonous
78. motive plug ATTENTION Do not leave any equipment running unat tended if the engine is not running the bat tery can be discharged Option 118 C 4 74 Heater Heating and ventilating Turning on the heater Ie NOTE The cabin heater is heated by the engine cooling oil To heat the cabin turn the rotary knob 1 clockwise You may select any intermediate position Turn the knob CCW to reduce the heating capacity CW to increase it See the label 2 behind the rotary knob To turn the heater off turn rotary knob 1 CCW 149 443 Operating instructions HOLDER Other activities 119 HOLDER Operating instructions Other activities Turning on the ventilation To ventilate the cabin turn on the fresh air blower switch 3 gt NOTE The fresh air blower has 2 speeds Position 1 slow Position 2 fast There are several air vent nozzles 4 5 fitted in the cabin 1 adjustable nozzle 4 at the bottom front right in the foot room 13 air slots 5 in the dash for front and side windows 1 nozzle for circulating air supply to the right of the driver s seat Set the air vent nozzles to the desired direction and desired air flow 120 149 443 C474 ________ Operating instructions HOLDER Other activities D o Es Air conditioning Operating the air conditioning Ie NOTE A separate operating manual is supplied for the air conditioning Please observe the instruction
79. n only be brought to a halt by turning the ignition to 0 and applying the service brake Leaving the vehicle Lock the cab door with the key If necessary secure the vehicle against rolling with chocks 126 Bild_C210 C 4 74 Trailers towing Operating instructions HOLDER Your vehicle can tow the following trailers Table of trailers Type of Trailer Single axle trailer Permissible Total Weight 2 21 Braking System No braking system With own braking system if the trailer brake lever Single and multiple axle trailer Up to 2 2 tons can be mounted easily accessible beside the driver s seat Single axle tailer Up to 4 5 tons With overrunning brake Multiple axle trailer Up to 4 5 tons With service brake system and parking and rapid emergency brake Trailer Up to 6 tons With hydraulic or pneumatic braking system The following trailer combinations are allowed 1 Vehicle with single axle trailer with brakes or without brakes 2 Vehicle plus single axle trailer with brake or without brake plus two axle trailer with override brake 3 Vehicle plus two axle trailer with brake plus two axle trailer with override brake 4 Vehicle plus two trailers with override brakes one single axle trailer plus one two axle trailer or one two axle trailer plus one single axle trailer I NOTE The total length of the vehicle trailer train must not exceed 18 m 149 443 127 HOLDER Operatinginstructio
80. nance switch Electronic traction control Bosch RC 6 9 it 13 41 42 Electronic traction control Bosch RC 6 9 it 10 11 12 23 37 48 amp 61 diagnosis socket forward reverse selector switch variable displace ment pump control 123 C 4 74 Taking out of operation Leaving the vehicle Stopping Operating instructions HOLDER Lower the implement completely Engage the parking brake Fully push in the hand throttle button 2 idle posi tion Set the forward reverse selector switch to 0 Set the driving program switch 1 to 0 ATTENTION 3 If the engine is overheated engine tempera ture gauge 3 in the red field let the engine run without a load until the temperature has dropped to the green area Do not let the en gine run unattended RPMx100 PTO electronic 0000000 h Bild_C209 149 443 125 Shutdown ATTENTION If the vehicle is parked on gradients it must be secured against rolling with chocks If equipped with a hydrostatic drive also use chocks to secure the vehicle Turn the ignition key 3 back to 0 The engine is shut down Remove the ignition key and take it with you CAUTION Do not leave the cabin without taking the ig nition key Turn off the battery isolating switch 4 Emergency stop In case of an emergency stop with a defec tive inching pedal or defective traction hy draulics the vehicle ca
81. ne in enclosed spaces poisoning To prevent the danger of fire keep the vehicle and implements clean When leaving the vehicle secure it against rolling and unauthorized use parking brake chocks stop the engine remove the ignition key and if required lock the cabin Never leave the vehicle unattended while the engine is running If external power loads are connected eg equipment with solenoid valves protect them with diodes against back currents If not the traction electronics could be affected Operate the equipment only if all guards are installed and in position Install and remove the articulated shaft only with the engine stationary When working with the PTO shaft no one should be standing in the area of the rotating PTO and articulated shaft The guards for the articulated shaft and the PTO shaft must be installed as specified When the articulated shaft is removed refit the protec tive cap on the PTO shaft Danger of C 4 74 Do not perform any welding cutting and grinding work on carrying and other safety relevant parts such as vehicle frame axles trailer hitch etc When doing electric welding disconnect all connector plugs from the electronic units The mounting of tires requires sufficient knowledge and special mounting tools Only use genuine HOLDER replacement parts Use the parts in the list of maintenance parts in the chapter entitled Maintenance data The vehicle and the implemen
82. nen nennen 83 Air conditioning iu ee 121 Annual maintenance uusssssssnnnnennnnennnnnennnnn nennen 189 Applying the parking brake uuur42244444nnen nennen 70 149 443 Operating instructions HOLDER Page Applying the service brake uuuuursssssnnnnennee nennen 70 Attaching implement cceeeseeeeeeeeeesneeeeeeeeenaaees 81 B Ballast WeiQhts cceeeeesseeeceeeeeeeeeeeeeeeneeseeeneeeeess 75 BAUS or aani en eE ARERRLLEESTEEEREEERSEITEEEEREE ESTEEFBERRERERTTEER 14 Battery ati rnnu een 13 Bearing load ccccceeeeeee eee e eee eeeeeeeeeeeeeeeeeeeeeaee 128 129 Before starting to drive uuunseennssnnnnnnnnnnnnnnnnnnnnnn nn 59 Brake fluid 44440044HRRnnnnnnnnnnnnnnnnnnnnennnnnnnannnnnn 195 Braks scons rear 70 BUIDS 12V 2 age 200 C Change hydraulic oil for traction and working hydraulics mssrriirrissisirirsernirseasasunna 183 Change the brake fluid of the foot brake 189 Change the engine Oil ccccceeeeeeeeeeeeneeeeteteeeeteneees 175 Change the engine oil filter 40 nn 176 Change the fuel filter and fuel prefilter 181 203 HOLDER Operating instructions Alphabetical index Page Change the toothed belt ccceccseeeeeeteeeeesteeeteeees 187 Changing the direction of travel nennen 67 Check clean the suction filter for working hydraulic sy
83. ns 74 Operating the implements Turning on the front PTO DANGER Before turning on the PTO make sure no one is standing close enough to the vehicle and the driven implement to be hurt ATTENTION Check the mounting angle of the cardan shaft Do not start it under 1500 rpm Release the lock at the starting safety switch 1 and depress the switch The front PTO is turned on To turn it off depress the safety switch at the top gt 98 NOTE Ifthe engine temperature is too high the PTO will turn off automatically and an alarm will sound The engine must cool at idle speed before being turned off Restart the engine after checking for the cause DANGER After the installed implement is turned off it can continue to run Wait until the implement is stationary before working on it again Bild_C182 149 443 C 4 74 Operating instructions HOLDER Turning on the rear PTO DANGER Before turning on the PTO make sure no one is standing close enough to the vehicle and the driven implement to be hurt ATTENTION Check the mounting angle of the cardan shaft Do not start it under 1500 rpm Release the lock at the safety switch 1 and depress the switch The rear PTO is turned on To turn it off depress the safety switch at the top gt Option 149 443 NOTE Ifthe engine temperature is too high the PTO will turn off automatically and an alarm will sound The engine must cool at idle speed
84. ns 7G Trailers towing Operating the trailer hitch manually attaching trailers Put the trailer hitch 5 in the two lower holes provided on the adjustment rail 2 with the fastening pin 3 and secure the pins with the retaining clips Bearing load ATTENTION The bearing load must be at least 25 kg 4 of the trailer load while the maximum bearing load must not exceed 600 kg Ifthe bearing load is underrun or exceeded when unloading the trailer the load must be shifted so that the bearing load returns to the permis N Bild_0269 sible range t Pera DANGER Drive the vehicle in front of the trailer to be attached Make sure no one is standing between the DANGER vehicle and trailer The trailer must be secured against uninten tional movement rolling Drive the vehicle with the coupler head into the trailer Push the safety 1 down and pull the tow pin 6 out tongue of the hitch 5 Reinsert the tow pin and lock it Connect the trailer lighting to the connector socket 4 Remove the wheel chocks from the trailers 128 149 443 C 4 74 Operating the trailer hitch automatically attaching trailers Put the trailer hitch 6 in the two lower holes provided on the adjusting rail 3 with the fastening pin 4 and secure the pins with the retaining clips Bearing load ATTENTION The bearing load must be at least 25 kg 4 of the trailer load while the maxi mum bearing load must not exceed 600
85. nstalled by an authorized work shop only Before the installation of electric or electronic equip ment connected to the vehicle s electrical system check if these installations can interfere with the vehicle s electronic system or other system compo nents 11 HOLDER Operating instructions Operating instructions The installed equipment must conform to the applica ble EMC directive 89 336 EU and carry the CE symbol If you must install a mobile communications system or have it installed eg radio mobile phone the following requirements must be met Only approved equipment ie with type approval may be installed The equipment must be installed firmly The operation of portable or mobile equipment inside the vehicle is only allowed if connected to a perma nently installed external antenna The transmitting section must be installed away from the vehicle s electronic system When installing the antenna install it properly and with a good connection to vehicle ground Do not exceed the maximum permissible current rating of the wiring according to the installation in structions of the equipment manufacturer When doing electric welding disconnect all cable plugs from the electronic units 12 C 4 74 Safety precautions for handling fuels and oils Gear oil engine oil diesel fuel Do not eat drink or smoke when handling these fuels and oils Prolonged intensive contact may cause degreasing and irrita
86. nstructions HOLDER Problem Hydraulic oil heats too quickly system works against excess pressure engine under load Cause Cylinder at limit stop Implement not connected but joystick in work position quick coupling Troubleshooting guide Remedy Put joystick in neutral position free circulation Put joystick in neutral position free circulation Hydraulic oil foams Leaks in suction area Check all pipe connections and tighten if required Hydraulic system working too slowly accompanied by whistling noise Hydraulic oil level too low Temperatures too low Fill up as specified Fill proper type of oil as specified in maintenance instructions Steering not working Proportional valve dirty Relief valve in hydraulic steering not closing Clean proportional valve installed on right side of body Remove and clean authorized workshop Lost steering motion when steering direction is changed rapidly 149 443 Leaks in steering return line Check hose couplings for leaks 143 HOLDER Operating instructions Troubleshooting guide Problems in the working hydraulic system The diagnostic unit OPUS and PC software are available as options with which further troubleshooting diagnosis ad justment of the electronics in the working hydraulic system is possible EF NOTE These notes only apply for valve arrange ments conforming to our circuit diagrams or approved by Bucher Hyd
87. ny fuels in the vicinity of naked flames ignition sparks or hot en gine parts Do not smoke when refuelling RPMx100 PTO ectronic electroni 0000000h Remove the oil filler cap 2 of the fuel tank Top up diesel fuel as specified in the maintenance piae instructions IN F Filling capacity eccccsesseeeeeeeeseeeeeeeeees approx 60 L Refit the filler cap 2 Bild_C158 149 443 49 Check the brake fluid level Check the brake fluid level at the brake fluid reservoir 1 The brake fluid level should be between the minimum and maximum marks on the reservoir Top up brake fluid as specified in the maintenance instructions Adjust the steering wheel gt NOTE The angle of the steering wheel can be set to a comfortable position DANGER Do not adjust the steering wheel while driv ing Loosen the lever 2 Adjustthe angle and height of the steering wheel 3 Retighten the lever 2 50 C 4 74 Adjust the driver s seat with mechanical suspension DANGER Do not adjust the seat while driving Risk of accidents 1 Horizontaladjustment Raise the handle 1 and push the seat to the front orrear Release the handle and allow the seat lock to engage 2 Weightadjustment Adjust the desired driver s weight by turning the weight adjustment lever 2 If the adjustment is correct the position set at the height adjustment hand
88. o fit snow chains from other manufacturers if these have the proper dimensions Tires Snow chain type RUD Order No 10 5 18 MPT 10 5 80 18 22 553 and 24 553 275 70 R18 320 65 R18 24 553 31x11 50 R15 22 055 31x15 50 15 Terra 24 548 33x12 50 R15 22 167 and 24 167 33x15 50 15 22 174 36x13 5 15 24 178 Ballast weights The weight of the machine can be increased with ballast weights The same ballast weights must be mounted on each axle and side 75 C 4 74 Operating the implements We have tested and approved a large number of possible implements for use with this vehicle Only implements with the CE symbol may be used We recommend contacting our customer service before installing special equipment Possible implements For example for vineyards and orchards agriculture mowers snow fighting equipment and other street cleaning equipment Safety instructions for handling implements The vehicle must be parked safely before the installation of implements It must be secured against rolling for example with the park ing brake or if required with chocks 149 443 gt gt Be Operating instructions HOLDER DANGER Be careful when attaching implements risk of injury by pinching and shearing parts DANGER No persons are allowed to stand between the vehicle and implement when the vehicle is not secured against rolling For driving on roads the implement must be lifted and
89. o the left The parking brake is applied and the indicator light in the switch and the parking brake warning light 3 in the multifunctional display come on RPMx100 EO e 0000000 h O O Bild_C175 70 149 443 Operation Releasing the parking brake Turn off the parking brake switch 2 The parking brake is released and the indicator light in the switch and the parking brake warning light 3 go out Ifthe parking brake warning light 3 in the multifunc tional display comes on with the parking brake re leased there is too little pressure for releasing the parking brake in the pressure accumulator Start the engine to build up pressure to release the parking brake ATTENTION An alarm is sounded when driving with the hand brake applied RPMx1 00 30 electronic 0000000 h Bild_C175 149 443 71 HOLDER Operating instructions Operation Driving on slopes DANGER Driving on slopes is dangerous as the vehi cle can tip over if the centre of gravity ex ceeds the tip over limit on an extreme slope The following factors reduce the hazard small or no load lowdriving speed lowgradient lowtire inflation pressure I NOTE The driving comfort and the traction of the vehicle can be improved by reducing the in flation pressure
90. ons Remove the wheels Turn the wheels inside out or from the left to the right I NOTE The arrows on the tires must show in the for ward direction of rotation again Tighten the wheel nuts to the specified torque TOrQU G 2 22 ead 215 Nm 74 C 4 74 149 443 C 4 74 Operation in winter Oil preheating Before starting the engine at temperatures below 20 C turn on the heating element to preheat the oil Connect the preheating system plug to a 230 VAC source Observe the operating instructions of the battery manufacturer Winter diesel fuel Whenever temperatures fall below 0 C use winter diesel or super diesel fuel or additives recommended in the mainte nance instructions Engine oil for winter operation Fill engine oil with a suitable SAE class as recommended the maintenance instructions The cold start capability of the engine can be reduced if the temperature limits are underrun occasionally but this does will not damage the engine Hydraulic system The hydraulic functions are sluggish and slower during cold temperatures Bring the hydraulic system to operating tem perature with some movements without a load Option 149 443 Operating instructions HOLDER Special operating instructions Putting on snow chains Snow chains can be mounted on the tires to improve grip In the following table you will find the order numbers for RUD chains which fit on the listed tires You can als
91. onsole 3 Rad 45 5 6 2 7 f i 1 Pressure gauge for hydraulic cushioning RB Aa a N ae VG 2 Main switch for implement hydraulics y 3 Fine control knob for implement variable displace ment pump 4 Switch for implement variable displacement pump 5 Switch for front PTO 6 Joystick for working hydraulic system 7 Fine control knob for driving speed in the driving speed ranges 3 and 4 8 Driving program switch 9 Floating positions for 3 quick couplings 10 Keyboard for front power lift 11 Keyboard for tilting 12 Keyboard for sideshifting 13 Keyboard for flow divider 2nd circuit 14 Keyboard for flow divider 1st circuit Bild_C143 Option 149 443 31 HOLDER Operating instructions 474 Description Right rear console controls 1 Fine control knob for driving speed in the driving speed ranges 3 and 4 2 Driving program button 3 Differential lock switch 4 Fan switch 5 Hydraulic oil temperature gauge 6 Fan reversing switch 7 Airconditioning switch 8 Hand throttle knob 9 Power socket 10 Heater control 11 Air conditioning control 12 Flood light switch 13 Rotating beacon switch 14 Hazard warning switch Option 32 149 443 Rear console controls 15 Diagnosis socket for working hydraulics 16 Diagnosis socket for traction hydraulics 17 Traction electronics warning light Hand throttle 1 Outer ring for fine control Turn clockwise to decrease rpm Turn counter clockwise to increase rpm 2 Inner knob
92. operating speed required for the implement Turning clockwise increases turning counterclock wise lowers the speed The servo motor in the implement is supplied with an oil flow of 0 to 25 litres min ATTENTION If the implement is not in use always turn the priority flow valve off with button 4 to preventany unnecessary overheating ofthe hydraulic oil Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings oris notin operation when driving without needing oil The overheating can damage the hydraulic system Turning off the priority flow valve Press button 4 The red LED red will extinguish 149 443 107 HOLDER Operating instructions Operating the implements Operating priority flow valve II C 4 74 Priority flow valve Il is used to drive the servo motor in an implement with a variable hydraulic power demand for ex ample salt spreader hedge cutter etc The working speed can be set independently of the vehicle engine speed The priority flow valve is fed by the tandem working pump and set at the rear of the vehicle Connect the hydraulic hoses of the implement to the red quick couplings for the drive 1 and return line 2 at the rear of the vehicle Turnon the main switch 4 for working hydraulics ATTENTION Press button 3 only at low engine speed Press button 3 The red LED will come on ATTENTION Slowly increase the s
93. osion oil 10 Run the engine for 10 minutes Shut off the engine 149 443 Operating instructions HOLDER Crank the engine a few times by hand Seal the intake and exhaust openings ATTENTION The vehicle must be blocked up so that all the wheels are off the ground This will pre vent a permanent deformation of the tires gt NOTE Do not use plastic foil to cover the vehicle as this enhances the formation and collection of condensate water Putting the vehicle back in service after lay up If the vehicle was taken out of service for over six months it must be inspected carefully before being put back in serv ice The inspection should similar to the safety inspection also cover all safety relevant components of the vehicle Clean the vehicle thoroughly Grease the vehicle Check the condition and acid density of the battery recharge it if necessary 191 HOLDER Operating instructions Laying up Remove engine preservation Unblock the intake and exhaust openings Drain the anti corrosion oil and rinse the oil sump with engine oil ATTENTION Observe the instructions for handling fuels and lubricants See the section Change the engine oil on how to proceed further Check the hydraulic oil for condensed water change the oil if necessary Perform the checks and services as for before taking into service Fill the fuel tank Change the brake fluid Take the vehicle
94. ower lift tilts to the right You can stop the movement by releasing the button Keep button 3 depressed e The front power lift tilts to the left 90 Bild_C179 Press button 1 The red LED 2 comes on e The float position of the tilting device is turned on ie the implement can be moved by external force Press button 1 3 or 4 or move the joystick to turn it off The red LED 2 goes off 149 443 C 4 74 Operating the sideshift with the keyboard Keep button 4 depressed The front power lift pivots to the right You can stop the movement by releasing the button Keep button 3 depressed e The front power lift pivots to the left Press button 1 for about 1 second The red LED 2 comes on e The float position of the sideshift is turned on ie the implement can be moved by external force Press button 1 3 or 4 or move the joystick to turn it off The red LED 2 goes off Transport safety The joystick and keyboard movements can be locked with the main switch 5 Main switch off joystick movement and keyboard disabled Main switch on joystick movement and keyboard enabled 149 443 Operating instructions HOLDER Operating the implements 5 Fr Bild_C180 NOTE When joystick movement is disabled you can prevent the implement from being moved through unintentional contact with the joystick or keyboard Transport lock for on road travel 91 HOLDER Operating instruct
95. peed of the engine Option 108 149 443 Select the desired engine speed with the hand throt tle Goto the rear of the vehicle and adjust the hand wheel 5 of the priority flow valve to the working speed required for the implement Turning clockwise increases turning counterclock wise lowers the speed The servo motor in the implement is supplied with an oil flow of 0 to 25 litres min ATTENTION If the implement is not in use always turn the priority flow valve off with button 3 to prevent any unnecessary overheating of the hydraulic oil Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings oritis not in operation when driving without needing oil The overheating can damage the hydraulic system Turning off the priority flow valve Press button 3 The red LED red will extinguish C 4 74 Operating instructions HOLDER Other activities Operating the driver s cab Operating the roof hatch Opening the roof hatch Press the button 2 on the side of the handle Push the handle 1 up to open the roof hatch at the rear Removing the roof hatch gt NOTE The roof hatch can be used as an emergency exit in case of danger Open the roof hatch Press out the inner plastic clip 4 to the back Press the outer plastic clip 3 inward Push the hatch up with the handle 1 149 443 111 HOLDER Operating instruction
96. placement Install a new filter element Clean the air cleaner housing with a moist cloth before in stallation The installation of the air filter element is performed in the reverse order Option 149 443 f 1 LaF 3 2 Operating instructions HOLDER Maintenance as required I f lt gt 4 Oe sa S 4 ell s ey 17 L Bild _C242 _Bild_C243 165 C 4 74 Operating instructions HOLDER Periodic maintenance Maintenance every 125 hours ATTENTION Carry out the checks and services only with the engine turned off Check the cooling system Inspect the cooling fins and oil cooler for the accumu lation of dirt Clean the cooling system Clean with compressed air Raise the dump body loading platform and secure it against accidental lowering Preparations as described above Remove the left and right side panels Spray the oil cooler and engine with a cold cleaner Remove the cover plate 1 at the right hand side of and allow it to soak in for 10 minutes the engine Clean the oil cooler and engine with a strong water jet Blowdirt out of the engine compartment taking special care on the radiator and radiator fins start from the exhaust air ATTENTION side Remove any dirt blown into the engine compartment Do not aim the water jet directly at sensitive Clean the hydraulic oil cooler 2 in the same way parts such as the alternator Cover them if Clean with cold cleaner or
97. r angle sensor defective Angle sensor adjusted incorrectly Angle sensor with incorrect range setting Renew Readjust acc to specifications Increase higher value with specified value potentiometer decrease lower value 149 443 C474 Operating instructions HOLDER Troubleshooting guide Problem Cause Remedy Position control not always working Potentiometer ranges shifted New calibration with Opus Actuator for angle sensor out of Readjust and recalibrate angle sensor adjustment Directional control valve leaky Foreign particles in seat valve Remove clean or replace valve cartridge No pressure build up Slide valve in input plate stuck Remove clean slide valve or replace foreign particles plate Strong oil flow fluctuation in flow Lack of oil Higher RPM reduce demand of 2nd divider I or oil flow too low load Troubleshooting is also possible with Opus or the PC soft Use the circuit diagrams and wiring diagrams ware in the menu Also refer to the Bucher Hydraulics operating instructions e Keyboard Check Keyboard buttons e Output functions XO Y3 Check if box provides current for valves e Rear power lift position limiter Functions of lift posi tion control e Cushioning device Functions of hydraulic implement cushioning Desired value channel FCE1 Joystick functions Diagnosis of master inputs Diagnosis of BKN nodes 149 443 147 C 4 74 General remarks on maintenance To keep
98. rating instructions Operating the implements Operating the front power lift The following movements are possible Turn on the main switch 5 for working hydraulics Push the joystick 4 forward e The front power lift implement is lowered You can stop the movement by releasing the joystick Pull the joystick 4 back e The front power lift implement is raised The float position is turned on with the keyboard To turn it on press button 6 The red LED comes on e The float position of the front power lift is turned on ie the implement can be moved by external force Press button 6 to turn it off The red LED goes off Tilting the front power lift Hold button 3 depressed and push the joystick 4 forward e The front power lift tilts to the right 88 Se a Bild_C177 Keep button 3 depressed and pull the joystick 4 back e The front power lift tilts to the left Sideshifting the front power lift Hold button 3 depressed and push the joystick 4 forward e The front power lift pivots to the right Hold button 3 depressed and push the joystick 4 forward e The front power lift pivots to the left 149 443 C 4 74 Operating the front power lift with keyboard The following movements are possible Turn on the main switch 3 for working hydraulics Keep button 4 depressed for about 1 second The red LEDs 5 and 2 come on for about 5 seconds e The front power
99. rating the green hydraulic couplings Push the joystick 4 to the left or right e The green front right hydraulic couplings will be supplied with oil You can stop the movement by releasing the joystick The float position is turned on with the keyboard To turn it on press button 7 The red LED comes on e The float position of the green hydraulic couplings is turned on ie the implement can be moved by external force Press button 7 to turn it off The red LED will go off Operating the blue hydraulic couplings Press button 1 and move the joystick 4 to the left or right e The blue front right hydraulic couplings will be supplied with oil You can stop the movement by releasing the joystick The float position is turned on with the keyboard To turn it on press button 6 The red LED comes on Press button 6 to turn it off The red LED will go off Option 149 443 Operating instructions HOLDER Operating the implements 3 1 2 4 7 Rp Operating the yellow and white hydraulic couplings Bild_C215 Press button 2 and move the joystick 4 to the left or right e The yellow rear left hydraulic couplings will be supplied with oil Press button 2 and move the joystick 4 to the left or right e The white front right hydraulic couplings will be supplied with oil I NOTE The yellow and white hydraulic couplings do not have a float position 97 HOLDER Operatinginstructio
100. raulics Problem All hydraulic functions not active Cause Control unit box without power Connector or cable set defective Control unit defective watch flashing code of LED on box C 4 74 Remedy Turn on main switch toggle switch Repair or replace connectors cables Replace Individual functions not active 144 Function disabled Connectors or cables damaged Solenoid or valve defective Enable with Opus or PC software also see operating instructions Repair or replace Repair or replace 149 443 C 4 74 Operating instructions HOLDER Problem Joystick inoperative Cause Joystick disabled Buttons defective Troubleshooting guide Remedy Enable with Opus or PC software Determine defect with Opus send joystick in for repair or replace also see the operating instructions Remote control troubleshooting Keyboard inoperative Mechanical or electric defect Determine defect with Opus or PC software replace keyboard and or related p c board Many joystick and keyboard functions malfunctioning simultaneously Power supply cut off 3 separate positive cables pins 05 23 34 Determine and eliminate defect cable break contact problems in connector Attention Despite applied voltage in off state power can fail during operation Functions too slow or too fast Flow limitation out of adjustment Power value for certain channel too low Reset with b
101. reason persons standing in the area the vehicle and implements must exercise particular caution in order to be able to react directly in case of malfunction an incident a failure etc CAUTION All persons standing in the area of the vehi cle and implements must be advised of the risks which can result from their operation Furthermore read and observe the other safety rules and regulations contained in these operating instructions C 4 74 The risks can include Unexpected movements of the implements and the vehicle Escape of fuel and lubricants due to leaks broken lines and containers etc Risk of accidents when driving steering and braking due to unfavourable ground conditions such as slopes icy roads unevenness or poor visibility etc Falling stumbling etc when moving on the vehicle particularly if it is wet Danger of fires and explosion through the battery and electric voltages Danger of poisoning through diesel exhaust fumes Danger of fire through diesel fuel and oils Human misconduct through the non observance of safety rules Notes on disposal of vehicle Your vehicle is made of different materials Each material should be disposed of treated recycled according to differ ent regional national regulations We recommend contact ing a salvage company 149 443 C 4 74 Operating instructions Driver s licence For the driving of this vehicle you require a driver s licence
102. ricating the cardan joint nipples 182 M Maintenance after the first 50 hours 444 161 Maintenance as required seeen 163 Maintenance data uuusesssesnnnnnnennneennnnnnennnnnnnnnnn en 197 Maintenance during the first period of operation 157 161 Maintenance every 1000 hours nssr 179 Maintenance every 125 hours ssec 167 Maintenance every 1500 hours ssec 183 Maintenance every 3000 hours nss 187 Maintenance every 500 hours ssec 175 149 443 C 4 74 Page Maintenance schedule eeecceceeeeeeeeeeeeeeeees 157 Mounting instructions for licence plates 40 Multifunctional display legend 4444 36 Multiple axle trailers or two axle trailers with an axle base over 1 metre nnnnnseneeeennnnnennnen nennen 9 N Noisellevel a n eek 27 Notes on disposal of vehicle n e 6 Notes on starting rescossa inneir nean REE 55 Notes on the engine before starting UP 55 O Oil preheating u00ssesensiennssuesneneennsn onen san 75 Opening the roof hatch 2244snnseennnnnnennneeenn een 111 Operating controls nesis nssiassiarrcrsr resena rria a 30 Operating instructions uusuenssennsnnneennnennnnnnnnnnnnennnnnenn 7 Operating priority flow valve I eeeeseenssennennneeennnnnnn 106 Operating priority flow Valve Il 108 Operating the air conditioning cccceesseteeeeeeeeeees 121 Opera
103. rssnneennnnnnennnnnnennnnnnnn 99 Turning on the rotating beacon eee 116 Turning on the top headlights 4444emn 115 Turning on the ventilation 4s4su44 nennen nennen 120 Turning on windshield wiper washer 0 112 Turning the implement cushioning Off 101 Two trailers behind tractors for farming and fores 10 Two stage Steering 2 0 22 ceeeeecceeeeeeeseeceeeeeeenseeeeeeeeeeeneeees 69 210 U Unintended applications V Vehicle een Vehicle dimensions Vehicle fuses uunnnunensennnnnnnennnnenn W WEITE sirasini Winter diesel fuel 0 0 0 0 Work Clothing ccceeeeeeeseeeeeeeeeeeee Work on the electrical system C 4 74 Page 149 443
104. s Other activities Turning on windshield wiper washer gt NOTE The vehicle is provided with a front wiper A washer system is also installed The washer system draws its water from the washing water reservoir at the front left hand side in the cabin Front windshield wiper washer Turn the rotary switch 1 for the front windshield wiper to stage J The front windshield wiper is turned on to intermittent operation Turn the rotary switch 1 to stage I The windshield wiper is turned on to slow continuous operation Turn the rotary switch 1 to stage Il The windshield wiper is turned on to quick continuous operation Press button 2 on the lever The front windshield washer is on and sprays only as long as the button is pressed 112 149 443 Operating instructions HOLDER Other activities C 4 74 Lights Turning on and operating the lights gt NOTE Turn the preheat starter switch to position 1 Set the light switch 2 to position 1 The front clearance lights 3 6 and the tail lights 10 14 parking light are switched on The clearance light indicator 3 in the multifunctional display will come on Set the light switch 2 to position 2 The front headlights 1 8 dip beam are turned on Bild_C196 Turning on high beam 3 Set the light switch 2 to position 2 Move the turn signal lever 1 down The headlights 2 7 are set to high beam The high beam indicator
105. s implements may only be used serviced and repaired by persons familiar with this equipment and have been warned of possible risks The ap plicable safety regulations must be strictly observed along with all other recognized rules regarding industrial health safety at work and the highway traffic code 149 443 Operating instructions HOLDER Site of operation The vehicle must be used in the open Its operation on pub lic roads is allowed Observe the applicable regulations in your country for driving your vehicle on public roads Unintended applications Any use not intended as described as above is an unin tended use HOLDER will not be responsible for any hazard which may result from unauthorized use The manufacturer will also not be responsible for any resulting damages these shall be solely borne by the user The vehicle may not be used for any other purposes than those described in this manual Do not carry persons on the load platform or on the implements HOLDER Operating instructions Instructions for the vehicle Residual hazards and risks Despite all care being taken and compliance with standards and regulations it is not possible to exclude all risks in the handling of the vehicle The vehicle and all other system components conform to currently applicable safety regulations A residual risk can not be excluded even with approved use of the vehicle and with observation of all the safety notices given For this
106. s in this manual for operation of the A C Air conditioning 1 Switch for 2 speed blower 2 Blower reversing switch 3 On off switch 4 Temperature control 5 Air slots 6 Adjustable air vent nozzle Setthe air vent nozzles to the desired direction and desired air flow Cleaning the condenser Turn on the ignition engine off Operate the blower reversing switch 2 The blower will run in the opposite direction as long as the switch is operated 149 443 HOLDER Operatinginstructions Gg 7 Other activities Fuses CAUTION Before carrying out any work on the electri cal equipment for example replacing the gt fuses always turn the battery isolating switch A off Mannini AALI aS N Vehicle fuses a AIAN a eS NOTE An ip The fuses for the vehicle are installed below the console at the right hand side Open the flap for access F01 Multifunctional display remote thermometer hydraulic system Fo2 F03 F04 FO6 F07 FO8 F09 F10 F11 F02 Inductive speed switch rear 3 pin connector socket a E kl f le F03 Rotating beacon F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F04 Parking light rear 58R g kl E lt lt F05 Lighting for multifunctional display hydr remote Fs a EEE thermometer hazard warning switch F23 F24 F25 F26 F27 F28 FO6 Parking light left 58L rear number plate light lt lt F07 Headlight high beam high beam indicator light Sf ae Se F08 Headlight low b
107. stem eeeeeeeeeeeeeeteeeeeeeteee 184 Check and clean the cooler and debris screens 45 Check engine valve clearance uu een 179 Check hose couplings for leaks u een 176 Check the air cleaner system nennen 165 Check the battery 22 u 24240044nnnnnnnnnnnnnnnnnnnnnnnnnnn 179 Check the battery and cable terminals 168 Check the brake fluid level ccceeeeeeseeeeseeeeeeesneees 50 Check the brake fluid level for the foot brake 169 Check the brakes and steering for proper operation 58 Check the braking system seen 170 Check the Cooling system n 167 Check the electrical system nenn 172 Check the engine for leaks uenneenn 161 Check the heating system 2unnnsennnneennnnnnnn 177 Check the high pressure NOSES une 168 Check the hydraulic oil level 48 Check the injection nozzles 187 Check the lights and rear view mirror nen 54 204 Page Check the steering cylinder and orbitrol 169 Check the tire inflation pressure uueneennn 47 Check the trailer hitch option if required 47 Check V belt tension and condition 180 Clean replace the fuel pump strainer 181 Clean the cooling system
108. structions Alphabetical index Page H Hand throttle 2 nei 33 Handling fuels and lubricants gt 151 Hedt 0 erahnen 14 1 272105 sirnani aana ARa Eene A EEEE 119 Heater until 04 2005 sssssssesssrsenssrrrnnensrnnnrensnnnnnnensnnnan 35 Heating and ventilating 4 r44 444er 119 Hoisting instructions ce ee eeeeeeeeeeeeetneeeeeeteeenaeeeees 131 How to value the Vehicle eneeier 149 Hydraulic oil brake fluid n 13 Hydraulic system uuus44442444nnennnnennnnnnennnnnnnnnnn nennen 75 l Identification plates ssessiissinsoniiuenkanniina nn 39 Indicators adjustments sceceeeeeeeeeeeeeeeeeeeeteees 135 Installing the cardan shafts eececeeeeeeeeteeeeeeeeeeeee 85 Instructions for the vehicle ee eeeeeeeeeeeeeetneeeeeeeeeeee 5 Instructions for transport uueesessnnnnnnnnnnennnnnennnnn nn 131 intended Use seien 5 menot ighe eseis enaa a E 117 J JACK l POUMS secrennerencniaaiia n iteceaien 154 206 Page JACKING UP nennen 154 JOYSTCK E ap cvsticdecas T A ers dn eher nen een ahree 34 Joystick operation 22440u4444nnnnnBon nenne nnnnnonnnnnnnnnnnen 87 L Lay nglup iss eek ebenen 191 Leaving the vehicle 444444n nenn 125 126 LIQhtS Eee ee ee era T 113 List of replacement parts uuuuness sense 199 Location of plates and labels 4 4 39 Lub
109. t be 500 and 125 hours must also be carried out carried out at the same time 149 443 157 HOLDER Operating instructions Maintenance schedule Routine maintenance C 4 74 Interval Service or check Maintenance as required Adjust the speedometer Check the air cleaner system Periodic maintenance Maintenance every 125 hours Check the cooling system Clean cooling system Check the battery and cable terminals Check hydraulic oil level see page 48 Check the high pressure hoses Check the steering cylinder and orbitrol Check the brake fluid level for the foot brake Check the braking system Grease the vehicle Tighten nuts and bolts Tighten wheel nuts Check the electrical system Clean the fresh air filter Maintenance every 500 hours Change the engine oil Change the engine oil filter Check hose couplings for leaks Check the heating system 158 149 443 Operating instructions HOLDER Maintenance schedule C 4 74 Periodic maintenance Interval Checks and services Maintenance every 1000 hours Check engine valve clearances Check the battery Check V belt tension and condition Change the fuel filter Clean replace the fuel pump strainer Lubricate the cardan joint nipples Maintenance every 1500 hours Change hydraulic oil for traction and working hydraulics Clean the filter for the traction and working hydraulics return line and change it if necessary Check clean for suction filter for working hydraulic s
110. t must be checked for road worthiness and operating safety before taking it into operation and after servicing or repairs 149 443 Work on the electrical system Before performing any services on the electrical equipment switch off power with the battery isolating switch 1 The switch must be horizontal the toggle removed CAUTION Disconnect the battery ground lead 2 Do not place any metal parts on the battery terminals Risk of short circuit HOLDER Operatinginstructions Gg 7 General remarks on maintenance Jack lift points Jacking up DANGER When using the jack be sure the vehicle is shut down and secured against rolling chocks The vehicle may only be jacked up at the shown locations 1 and 2 DANGER 1 Bid_c236 The weight to be lifted should not exceed the permissible load capacity of the jack When carrying out repairs the raised vehicle must also be secured against lowering with supports Place the supports under the axles on both sides 2 Bild_C237 154 149 443 C 4 74 Securing the dump body loading platform For all services requiring the dump body loading platform to be raised secure it against accidental lowering Turn the changeover lever 1 to the right hydraulic lock Re NOTE To lower it return the changeover lever 1 to the left Option 149 443 Operating instructions HOLDER General remarks on maintenance 155 Tilting the cab The ca
111. teer cylinders double acting Steering control valve Orbitrol OSPC 125 LS 1 stage or OSPD 125 205 2 stage Brakes Service brake Knott drum brake 250x55 hydraulic power assisted Operation Hydraulic Parking brake Knott drum brake 250x55 hydraulic power assisted Operation Electro hydraulic accumulator brake Trailer hitch Type Scharm ller height adjustable and pivotabler Front power lift Type HOLDER regular 3 point top link adjustable Mounting Lifting power Power lift height No of cylinders 149 443 Category and Il 2000 kg measured at pintle hook hitch at medium position approx 612 mm depending on tires 2 items double acting 23 HOLDER Operating instructions Technical data Assembly Rear power lift Suppl information C 4 74 Description Type HOLDER regular 3 point top link adjustable Mounting Category and Il Lifting power 2000 kg measured at tow hook medium extension length Lift height approx 720 mm depending on tires Cylinders 2 items double acting Loading platform Dimensions LxWxH 1530x1140x300 mm Useful load 1400 kg Working hydraulics with steering Pump Type Sauer Sundstrand SNP 2 Displacement 17 cm rev 42 5 L min at 2500 rpm engine speed Operating pressure 180 190 bar Hydraulic oil tank
112. teners to the specified torque according to tables in the maintenance data Tighten wheel nuts Tighten all wheel nuts on the front and rear wheels 1 and 2 Check the electrical system CAUTION When working on the electrical system al ways disconnect the ground lead of the bat tery Raise the dump body loading platform and secure it against accidental lowering Check cables plugs and cable ducts for damage and security Have any damaged parts replaced by an authorized workshop Option 172 De ee tant C 4 74 Ek or v Be oat i a E Bild_C251 149 443 Operating instructions HOLDER Maintenance every 125 hours M i Be 2 Ne C 4 74 Clean the fresh air filter Remove the fastening screws 1 Remove the filter cover 2 and take out the filter element Clean the filter element or replace it Ie NOTE A charcoal filter is available for applications such as spraying insecticides etc Install the filter element and refit the filter cover Option 149 443 173 Maintenance every 500 hours Change the engine oil Runthe engine warm to operating temperature Set the heating control to high Place the vehicle on level ground and turn off the engine Place a suitable oil pan underneath the engine CAUTION Danger of scalding when draining hot engine oil Unscrew the oil drain plug 1 Allow the oil to drain completely ATTENTION Observe th
113. tension comfort 204 34 80 Food light rear 204 34 88 Front power lift 204 51 01 Rear power lift 204 51 02 Trailer hitch automatic 204 51 70 Trailer hitch manual 204 51 71 Front PTO 1000 rpm 204 62 01 Front PTO 540 rpm 204 62 02 Rear PTO 540 rpm 204 62 03 Hydraulic cushioning 204 80 19 Rotating beacon 526 34 74 149 443 41 HOLDER Operating instructions C 4 74 Description Assembly Supplementary information Dimension Order No Type Flow divider 1st circuit 204 80 04 Pump Series pump Delivery capacity 17 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar Flow divider 2nd circuit 204 80 15 Pump Tandem pump Delivery capacity 14 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar Variable displacement pump 0 100 litres min adjustable 204 80 30 Delivery capacity 0 40 cm rev Maximum pressure 280 bar 42 149 443 Accessories xX Betriebsanleitung The vehicle is delivered with the following accessories ie U men ys PLANTO Operating instructions OR ass Bio pass for certification of filling oy with environment friendly hydraulic oil Key holder Two ignition keys Two door keys Upper link with retaining pins Two reducers for category Il implements N NOB WO Taking into operation Daily checks and services prior to taking into operation If damage or defects are found during the following checks they must be eliminated before
114. ter reservoir 2 Radio 149 443 Operating instructions HOLDER Description Bild_C149 Bild_C282 37 HOLDER Operatinginstructions 7G Description Controls in cabin at rear 1 Roofhatch handle 2 Roof hatch Door controls 1 Dooropener 38 149 443 C 4 74 Operating instructions HOLDER Description Location of plates and ERA gt Ew labels NZ G Identification plates 1 Engine type plate 2 Variable displacement pump type plate 3 Cab type plate 4 Machine type plate on fuel tank 5 Chassis number On front frame at right looking forward 6 Wheel motor type plate Zulassiges Gesamtgewicht 4000 kg Zul ssige Achslast vorn 250 kg Zul ssige Achslast hinten 2500 kg Technisch zul ssige Anhangelast ungebremste Anh ngelast 2200kg auflaufgebremste Anh ngelast 4500kg pf BOA CS SOSS Bild_C229 149 443 39 Mounting instructions for licence plates Install the front licence plate 1 on the cover below the windshield wipers First remove the cover before installing the licence plate Install the rear license plate 2 at the rear below the left tail light 40 C474 Operating instructions HOLDER Description Overview of options and variants selection Assembly Additional information Dimension Order No Type Hydraulic sideshift 204 01 01 Heating element for preheating oil from 20 C 230 VAC 204 34 69 Air conditioning 204 34 79 Backrest ex
115. ting instructions Multiple axle trailers or two axle trailers with an axle base over 1 metre Maximum Total Weight Driver s License Class Former Driver s License Minimum Requirements Class up to 750 kg trailer weight B C1 C T 2 3 L 5 only with additional sign and maximum tractor speed of 25 km h depending on type over 750 kg trailer weight BE C1E CE T 2 3 up to 3 5 tons Maximum Total B C1 C only up to 1 1a 1b 4 5 Weight up to 12 tons Maximum Total Weight 3 5 tons adm total weight of the combination and adm total weight of trailers lt kerb weight of tractor otherwise 25 C1E only up to 12 tons adm total weight of combination and adm total weight of trailer lt kerb weight of tractor otherwise L in each case 5 149 443 HOLDER Operating instructions Operating instructions Two trailers behind tractors for farming and forestry C 4 74 Maximum Total Weight Driver s License Class Former Driver s License g Minimum Requirements Class BE C1E CE T 2 3 up to 3 5 Maximum Total B C1 C 1 1a 1b 4 5 5 Weight in each case only up to 3 5 tons adm total weight of the combination and adm total weight of trailers lt kerb weight of tractor otherwise 25 CIE up to 12 Maximum Total only up to 12 tons adm total Weight weight of combination and adm total weight of trailer lt kerb weight of tractor 5 otherwise L amp 10
116. ting the blue hydraulic couplings 97 Operating the drivers cab uusesessseenenneneeeennnnenn 111 149 443 Operating instructions HOLDER Alphabetical index Page Operating the front power lift ccccceeessseeeeeessneees 88 Operating the front power lift with keyboard 89 Operating the green hydraulic couplings 97 Operating the hazard warning flasher system 116 Operating the horn 240ss2244ssnnnnnnnnnnnnnennnnnnnnnnnnnnn 115 Operating the hydraulic couplings 2u uu44 een 96 Operating the hydraulic cushioning front power lift 100 Operating the hydraulic dumper 224444 en 105 Operating the implements cccceeessseeeeeeeseneees 77 Operating the inching pedal 44us444440n nenn 67 Operating the joystick 2220u444440nnnnnnnnnnnnnannnnnnnnn 86 Operating the radio cccscccceeessssteeeeeeesssseeeeeeesesaes 118 Operating the rear power lift nnseeessesnsnenenneeeennnnnen 94 Operating the roof hatch uussssnsennnnnneennnnennennnnn 111 Operating the sideshift with the keyboard 91 Operating the tilting device with the keyboard 90 Operating the trailer hitch automatically attaching trailers 24444444 HH nnnnennn nennen 129 Operating the trailer hitch manually attaching trailers
117. tion of the skin Wash skin with water and soap use skin care prod ucts If required wear personal protective gear Change soaked clothes and shoes immediately If vapour or mist was inhaled breathe fresh air Consult a doctor if the complaint persists After contact with the eyes rinse the eyes thoroughly with water at least 10 minutes then consult an eye doctor If swallowed do not force to vomit but consult a doctor Danger of slipping on the spilled product particularly in connection with waiter Oils can contaminate water Always keep them in approved containers Avoid spilling oils Re move spilled fluids immediately with an oil bind ing agent and discard in accordance with laws and regulations Discard drained fluids as speci fied Observe applicable laws and regulations Oils are inflammable Do not let them come in contact with hot engine parts as fire can result 149 443 C 4 74 Operatin Hydraulic oil brake fluid 149 443 During operation these fluids are pressurized and pose a health hazard Do not spill these fluids Remove any spilled fluids immediately with oil binding agent and discard them Dis card drained fluids as specified Observe appli cable laws and regulations Do not allow them to come in contact with hot engine parts Dan ger of fire Avoid contact with the skin Avoid the inhala tion of spray fog The penetration of pressu rized fluids into the skin is particularly danger ous if t
118. tions See price list and or operating instructions of the implement Measure or Determining the total weight axle loads and tire carry ing capacity including the minimum ballasting For their calculation you need the following data T kg Kerb weight of the vehicle T kg Front axle load of the empty vehicle T kg Rear axle load of the empty vehicle G kg Total weight of rear implement rear ballast G kg Total weight of front implement front ballast a d gt 78 149 443 C 4 74 Rear implement or front rear combinations 1 Calculation of the minimum front ballasting G V min G c d T b 0 2 T b Vmin a b Enter the calculated minimum ballasting required for the front of the vehicle in the table Front implement 2 Calculation of the minimum rear ballasting G G a T b X T b b c d Enter the calculated minimum ballasting required for the rear of the vehicle in the table Value X for Holder vehicle 0 25 4 wheel H min G Hmin 3 Calculation of the actual front axle load T If the minimum front ballasting G _ is not obtained with the front implement G the weight of the front implement must be increased to the weight of the minimum front ballasting G at b T b G c d Viat b 149 443 Operating instructions HOLDER Operating the implements Enter the calculated actual and the permissible front axle load specifi
119. ts C 4 74 Attaching implements The various implements are attached to the front or rear power lift There are 2 different fastening categories Category I Pin diameter 22 mm Category II Pin diameter 23mm The vehicle can be adjusted to both categories by adjusting the pintle hook bars and providing the pintle hooks with or without reducer sleeves DANGER Only use the following specified devices for attaching your implement Secure the implement against shifting or roll ing Option 149 443 81 HOLDER Operatinginstructions Gg 7 Operating the implements Adjusting the pintle hooks and pintle hook bars You can adjust the pintle hooks laterally and longitudinally Measure the stand off of the pins on your implement Loosen the clamping screws 6 on both sides Slide the pintle hooks laterally until the required distance is reached Retighten the clamping screws Equipment of category Ilcan be attached with the pintle hooks 5 directly For equipment of category install the reducing sleeves on the left and right side ig REN FE ine d DEE TE ee Adjusting the length of the pintle hook bar EEE oe ad inei RE 6 oy 5 Bild_C233 Loosen the 2 locknuts and clamping screws inside and at bottom on the lower link 2 FREIE un Pull the retaining clip out of the pin 1 and remove 5 ne en hook the pin f 3 Pintle hook bar 6 Clamping screw You can put the pintle hook
120. utton and joystick or Opus or PC software Using Opus or PC software set in Channels area from 800 to 1900 mA Ath control level on the joystick malfunctioning Activated with special function of button Press button again Joystick or keyboard malfunction 149 443 Bus line defective Opus not showing connection Ensure connection or replace cable 145 HOLDER Operating instructions Troubleshooting guide Problem Many malfunctions Cause Some parameters out of adjustment C 4 74 Remedy Load default settings with Opus or PC software Buttons respond too slowly Set incorrectly to slow Can be set to fast with Opus or PC software Buttons locked instead of active Set incorrectly Can be set with Opus or PC software Hydraulic implement cushioning inoperative Turned off Electronic pressure sensor defective Specified pressure too low Function switched to rear power lift Turn on with keyboard Replace Change on electric pressure sensor Set to Front with Opus Implement cushioning pulsing a lot Specified pressure and hysteresis too low or too high Implement weight too low Hydraulic pressure accumulator defective no cushioning noticeable Change pressure sensor settings Turning off the implement cushioning Renew pressure accumulator Position control inoperative 146 Actual value transmitte
121. your vehicle always in peak condition we would ask you to study the information in these maintenance in structions very carefully These chapters contain all the in formation you need for a conscientious treatment and care of the vehicle Place particular value on the performance of the periodic maintenance Service Please have all scheduled vehicle services acc to mainten ance schedule and repairs carried out regularly by your dealer authorized workshop and confirmed with a stamp and signature in this manual Detach the double guarantee card have it filled in by your dealer and send it signed by the customer directly to Gebr der Holder GmbH P O Box 15 55 72545 Metzingen W rtt The warranty and product liability will only be maintained if the maintenance services and inspections are carried out regularly 149 443 Operating instructions HOLDER Qualification of service personnel The vehicle together with its attachments may only be used serviced and repaired by persons who are familiar with this equipment and have been warned of possible risks The qualified personnel entrusted with the work must have the required tools The applicable safety regulations and rules must be ob served How to value the vehicle As you know a car is judged by its age together with the number of kilometres driven The way to judge vehicles is to consider their age together with the number of service hours according to the fol
122. ystem Maintenance every 3000 hours Check the injection nozzles Change the toothed belt Annual maintenance Change the brake fluid of the foot brake 149 443 159 C 4 74 Operating instructions Maintenance during the first period of operation The following checks and services are due during the first period of operation Maintenance after the first 50 hours Maintenance after the first 150 hours Maintenance after the first 500 hours Maintenance after the first 50 hours Check the engine for leaks Raise the dump body loading platform and secure it against accidental lowering Check the engine and implements for leaks Carry out the other services in accordance with the mainte nance schedule You can find the description of the serv ices using the indications in the maintenance schedule or in the alphabetical index Option 149 443 HOLDER 161 C 4 74 Operating instructions HOLDER Maintenance as required Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from large to smaller tires and vice versa Carefully pull the multifunctional display 1 out at the right and left side and rotate it Remove the cover from the combination switch 2 on the back Set the first 6 of 8 DIP switches to the positions shown in the table as required for the size of your a a Bila_0241 tires 012 01 05915099 141544

Holder C-Trac 4.74 User's Manual

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