Hoist Fitness KL2201 User's Manual
Contents
1. 007 ANVONVE sa es RA ed CANA KL2201 PULL DOWN Note Both Serial Number and Model Number are Required when Ordering Parts Customer Service 800 548 5438 858 578 7676 RECORD SERIAL NUMBER HERE IVANVN SYUINMO Fax 858 578 9558 Page 1 OWNERS MANUAL CONTENTS INSTRUCTIONS Step 1 KL OPT 01 ASSEMBLY Step 2 KL OPT 01 OPERATION KL OPT 02 ASSEMBLY Step 2 KL OPT 01 02 PART LISTING FRAME ASSEMBLY Step 3 CABLE ASSEMBLY PRE ASSEMBLY PART LISTING KL2201 Assembly OWNERS MANUAL Step 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the various lists in this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the lists Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct the problem call your authorized Hoist dealer Be sure to have your serial number and this manual when calling When all parts have been accou2. 013 0102003 012 0304011 026 01PL350 Em Description Right Leg Wheel Assembly Left Leg Wheel Assembly Wheel Assembly Wheel Axle long Wheel Axle short 03 00 Polyurethane Wheel 60 516 1 0 Spacer Swivel Wheel 00 50 I D Flange Oilite 0 75 x 7 00 x 25 00 Spacer 00 50 Main Frame Assembly 5 16 18 x 7 8 BHB WZ 1 2 13 x 1 1 4 BHB WZ 3 8 16 x 2 3 4 HHB WZ 5 16 SAE Flat Washer WZ 3 8 USS Flat Washer WZ 1 2 SAE Flat Washer WZ 5 16 Thin Lock Nut WZ 3 8 Thin Lock Nut WZ 1 2 Thin Lock Nut WZ 0 75 x 7 00 x 25 00 Spacer Right Foot Assembly Left Foot Assembly 3 8 16 x 11 3mm BHS WZ 1 2 13 x 1 1 4 BHB W 1 2 SAE Flat Washer WZ 1 2 Thin Lock Nut WZ Rubber Foot Pad KL2201 Assembly OWNERS MANUAL Step 3 FRAME ASSEMBLY o o lt 2 KL2201 Assembly MOIS 7 J Page 16 OWNERS MANUAL Step FRAME ASSEMBLY Start by sliding 19 s through CF s and slide them both into 1 Tilt both 19 s forward enough to allow room to slide the weights on Slide 5 s and CD s one after another onto both 19 s Now slide 46 onto both 19 s Angle both 19 s vertical and secure to 1 Wrench tighten bolts Part Descriptions Hardware Descriptions I Weight Cage Assembly D 3 8 16 x 1 BHS WZ 5 12 50 Ib Intermediate Weight AB 3 8 SAE Flat Washer WZ 19 00 75 x 51 Guide Rod AD 3
3. Large CM Guide Rod Bushing CQ Selector Pin CR Intermediate Weight Bushing CS 2 x 3 Vertical H End Cap CT Lanyard Coil CU 94 50 x 120 CY EZ Glide Sleeve DJ 1 50 x 1 50 x 0786 THK P E Rubber Bumper DK 01 00 End Cap DR 410 32 Set Screw DU 00 937 LD x 35 00 Rubber Grip 67 16 x 3 Roll Pin DZ 01 030 x 0 375 Aluminum Ring EC 1 1 2 x I 1 2 End Cap EG 1 00 x 8 86 Closed End Grip EK 0 375 Lanyard Pin EL 3 8 C Clip type E QS 7 KL2201 Assembly FITNESS SYSTEMS OWNERS MANUAL Page 42 KL2201 Assembly 1 1 2 1 2 i 1 3 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 OWNERS MANUAL PART LISTING Part Number 026 01X1238 026 01X1242 026 01P1133 026 01W0101 026 01G0172 026 01W0151 026 01M0660 026 01M0690 022 01 00088 026 1300038 022 01 PDROOS 026 01X1262 026 01X1265 026 01X1261 026 01X1263 026 01X1269 026 01X1270 026 01 1264 026 01 0687 026 01 1203 026 01 0139 026 01 0692 026 01 0586 026 01 1624 026 01 1399 HOLST FITNESS SYSTEMS Description Weight Cage Frame Assembly Rear Supporter Frame Assembly Front Shield Cover 12 50 Ib Intermediate Weight 0 75 x 51 Guide Rod 11 Holes Stem 1 00 x 4 692 Shaft 1 00 x 2 92 Shaft Seat Pad Upholstery Assembly 25 Ib Top Weight Roller Pad Main Frame Assembly Arm Assembly Assembly Seat Assembly Arm Assembly Upper Ar
4. and five 5 year warranties described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof ALTERATION NEGLECT ABUSE MISUSE NORMAL WEAR amp TEAR ACCIDENT DAMAGE DURING TRANSIT OR INSTALLATION FIRE FLOOD ACTS OF GOD Hoist is not responsible for the repair or replacement of any parts that Hoist determines have been subjected after the date of manufacture to alteration neglect abuse misuse normal wear amp tear accident damage during transit or installation fire flood oran ACT OF GOD TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties WARRANTY CLAIMS All claims should include model number the serial number proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Hoist Fitness Systems 9990 Empire St 130 San Diego Calif 92126 800 548 5438 Web Site www hoistfitness com PLEASE KEEP THIS FOR YOUR RECORDS Hwa Page 61 07 57 KL2201 Assembly
5. 1 2 HHB WZ 58 30 Ib Counter Weight VI 1 2 13 x 1 BHB WZ 60 Bar Handle AC 1 2 SAE Flat Washer WZ 63 00 75 x 2 05 CRS AG 1 2 Split Washer WZ AK 1 2 USS Flat Washer WZ BD 1 2 Thin Lock Nut WZ DP Cap Washer Cap DY 1 2 Cap Washer Page 31 57 0757 KL2201 Assembly OWNERS MANUAL KL2201 Assembly HOS d J Page 32 OWNERS MANUAL Step 3g FRAME ASSEMBLY In DETAIL A start assembly by attaching 34 to 53 Next in DETAIL B attach DS s onto both sides of 53 Wrench tighten bolts Part Descriptions Hardware Descriptions 34 Seat Pad Upholstery Assembly A 5 16 18 x 1 1 4 FHS BZ 93 Seat Assembly M1 5 16 18 x 1 1 4 HHB WZ AJ 5 16 USS Flat Washer WZ AE 5 16 Lock Washer WZ AF 5 16 SAE Flat Washer BZ BA 5 16 Thin Lock Nut BZ DS Small Plastic Foot Plate pu i Page 33 HM 7 KL2201 Assembly OWNERS MANUAL DETAIL B 2 PLACES EE rie m uc is lt DETAIL A DETAIL A ASSEMBLED FOR CLARITY KL2201 Assembly HOIS 7 34 OWNERS MANUAL Step 3h FRAME ASSEMBLY In DETAIL A start assembly by inserting DG s into both sides of 47 s Next slide 61 into 57 then slide 47 s onto both sides of 61 and fasten ends Next slide 57 into 53 and align the slot in 57 with the welded nut on 53 then install Y Wrench tighten bolts Part Descriptions Hardware Descri
6. 4 HHB WZ 12 03 00 Polyurethane Wheel AB 3 8 USS Flat Washer WZ 15 00 50 LD Flange Oilite BC 3 8 Thin Lock Nut WZ Ma Page 11 F OLS KL2201 Assembly OWNERS MANUAL p T 2 0 Al A Page 12 2201 Assembly OWNERS MANUAL Step 2a KL OPT 02 ASSEMBLY Start assembly by placing 1 onto 16 for balance and stability Next attach CB s to 17 and 18 wrench tighten Now attach 17 and 18 to 1 Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly N 3 8 16 x 11 3mm BHS WZ 16 0 75 x 7 00 x 25 00 Spacer 1 2 13 x 1 1 4 BHB WZ 17 Right Foot Assembly AC 1 2 SAE Flat Washer WZ 18 Left Foot Assembly BC 1 2 Thin Lock Nut WZ CB Rubber Foot Pad Page 13 HOS 7 J KL2201 Assembly OWNERS MANUAL p e n 7 Al T 5 z Page 14 KL2201 Assembly Page 15 OWNERS MANUAL KL OPT 01 ASSEMBLY PART HARDWARE LISTING Qty Part Number gt 65 026 01 1254 026 01X1255 026 01X1235 026 01M0673 026 01M0674 020 0014026 026 01M0672 020 0014025 014 0101002 026 01PL355 014 0015014 026 01X1202 011 0301037 011 0101051 011 0007050 013 0002001 013 0402005 013 0102003 012 0102006 012 0104008 012 0304011 KL 02 ASSEMBLY PART HARDWARE LISTING 026 01PL355 026 01X1256 026 01X1257 011 0201292 011 0101051
7. LLL cse dee 21 J Y sag EGEZNESH A M 198 uonnaday E es RO 4 ME 1412 me OR OE E E a sil sia lu 90 3SIDWMAXH DNINIVEL LHOTHM posn 14519 M KL2201 Assembly HOIS 7 j Page 52 OWNERS MANUAL 3415 1431 11d 10 920 681000 120 KL2201 Assembly adis 6611410 920 2 Z 2 m Q lt 4 lt Q OWNERS S US UId sso o IVY 021 0004036 0003135 e or e 021 0003187 021 MANUAL STU 110165 352 MOTION SAVMIV NSH 38L QL UNS MIO 40 34 SEL OHM STYNOINIGN 18 CROSS Y NAA3 80 021 0003113 DECAL REFERENCE GA 0500 01381114 SLHYE ANNE 5104 ANNE ANO 351 021 0003093 Page 54 KL2201 Assembly OWNERS MANUAL DECAL REFERENCE 021 0003079 e NO 021 0004032 PINCH POINTS 021 0003138 SERIAL DECAL HORS Z Always refer to the 1 500 548 5458 www hoistfitness com yOUI piece of 02KL 00000 equipment when talking to custorner service or 021 0003185 ordering part Page 55 KL2201 Assembly OWNERS MANUAL DECAL REFERENCE 2201 CHIN UP INSTRUCTOR GUIDELINES Prim
8. MANUAL KL2201 Assembly HOLS r U Page 50 OWNERS MANUAL WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program Hoist equipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath Page 51 s KL2201 Assembly OWNERS MANUAL ANNE He mt aaa eee ae ELLE DO 3 dq penes m i 4 sma wa OB et
9. Muscles Used Lats Teres Major Biceps Instructions Position the chin handle at the height that when grasped in a seated position with the arms straight overhead the weight lifted doesn t touch the weight stack Action Grasp the chin bar with palms up or facing towards the body Sit on the seat while sliding the legs under the rollers and placing the feet on the pedals Pull on the chin bar to bring your chin above the bar Return to the starting position Be certain to breathe properly Do not use this equipment without an instructors supervision HOST gt mirman aw mms ea 021 0013109 KL2201 Assembly Page 56 Page 57 OWNERS MANUAL DECAL REFERENCE TOP LEFT CORNER INSTRUCTORS GUIDELINES PLACARD LINES UP HERE DO NOT USE THIS DELINES ARE NO FOLLOWED HOIST WILL ASSUME NO RESPONSIBILITY IF PLACARDS ARE NOT IN PLACE 021 0005188 TOP RIGHT CORNER OF p EXERCISE GUIDELINES PLACARD LINES UP HERE DO NOT USE THIS OCCU GUIDELINES ARE NOT FOLLOWED HOIST WILL ASSUME NO RESPONSIBILITY IF PLACARDS ARE NOT IN PLACE 021 000 5189 KL2201 Assembly OWNERS MANUAL MAINTENANCE SCHEDULE COMMERCIAL HOME ROUTINE LATEST DATE ENTRY inspect Links Pull Pins Snap Locks DAILY WEEKLY Swivels Weight Stack Pins Clean Upholstery DAILY WEEKLY Inspect Cables or Belts and their DAILY WEEKLY tension inspect Accessory Bars and Handles WEEKLY 3 MONTHS In
10. STEP 2 Next loop down and around CH and insert CH into 66 Position 66 in alignment with the bolt hole as shown then attach to 51 STEP 3 Now loop CA up and around CH and attach CH to 53 STEP 4 Finally thread the cable bolt into 65 then attach 65 to 51 Wrench tighten bolt then back nut off enough so 65 pivots freely Attach the cable bolt on the other end of CA to 20 Refer to STEP I diagram and wrench tighten the jam nut For proper cable tension loosen jam nut and thread bolt in and out Wrench tighen bolts Part Descriptions Hardware Descriptions 20 10 Holes Stem F 3 8 16 x 2 1 2 HHB WZ 26 01 00 x 2 92 Shaft R 3 8 16 x 4 HHB WZ 51 Main Frame Assembly 3 8 16 x 2 HHB WZ 99 Seat Frame Assembly AB 3 8 SAE Flat Washer WZ 65 Cable Anchor AC 1 2 SAE Flat Washer WZ 66 Pulley Shield AL 5 8 SAE Flat Washer WZ BD 1 2 Thin Lock Nut WZ BC 3 8 Thin Lock Nut WZ BD 1 2 Thin Lock Nut WZ CA 170 87 Ig Cable CH 03 50 Pulley CI 1 2 Flanged Spacer DW 1 19 Heavy Flanged Spacer K1 1 2 13 x 4 HHB WZ YSTEMS Page 25 A 0757 KL2201 Assembly OWNERS MANUAL Zw SNS a amp s gos ction KL2201 Assembly OWNERS MANUAL Step 3d FRAME ASSEMBLY In STEP 1 start assembly by sliding 21 into 54 and fasten 54 to 52 Wrench tighten bolt then back nut off enoug
11. all welded components are warranted for the life of the product HOME USE All malfunctions of grips paint and chrome that occur after one year all malfunctions of electronic components belts cables or upholstery that occur after three years all malfunctions of pulleys bearings or bushings that occur after five years The frame and all welded components are warranted for the life of the product Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting d rectly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties expressed implied or statutory except the one 1
12. see DETAIL A 1 Secure with screw S1 Next wrap CC over 2 and while carefully arching a bow in CC slide the right side of CC into the right mounting rail on 1 Secure with screws 51 In some cases pressure may need to be applied behind clips CE to engage screws S1 IMPORTANT Now that the KL2201 machine is completely asssembled take time to assure that your unit is assembled square and perpenduclar To check this use a Level to check that the guide rods are perpendicular in both directions If they are not perpendicular in both directions It will be necessary to loosen some Frame hardware to re align the Frame and retighten bolts Part Descriptions Hardware Descriptions I Weight Cage Frame Assembly S1 8 x 5 8 Ig Phil Sheet Metal Screw 2 Rear Supporter Frame Assembly Lexan Shield Cover CE 125 Panel U Nut mune Page 39 47 7 2201 Assembly OWNERS 2 a XS NN S EL Da KL2201 Assembly OWNERS MANUAL PRE ASSEMBLY Part Descriptions 1 60 Page 41 Weight Cage Assembly 5 20 46 53 54 55 56 57 12 5 Ib Intermediate Weight 11 Holes Stem 25 Ib Top Weight Seat Assembly Arm Assembly Upper Arm Assembly Lower Arm Assembly Roller Pad Adjuster Assembly Bar Handle 90 1 2 Short Tapered Pullpin Hex Head Hardware Descriptions CJ Plug Bumper CK 00 75 LD Bearing Small CL 61 00 LD Bearing
13. 16 18 x 1 1 4 HHB WZ 5 16 18 x 1 BHS BZ 3 8 16 x 11 3mm BHS WZ 1 2 13 x 5 3 4 HHB WZ 3 8 16 x 4 HHB WZ 3 8 16 x 3 4 Square Head Set Screw 3 8 16 x 1 FHS Allen WZ 1 2 13 4 HHB WZ 3 8 16 x 2 HHB WZ 8 x 5 8 Ig Phil Sheet Metal Screw 1 2 13 x 4 1 2 HHB WZ 1 2 13 x 1 BHB WZ 1 2 13 x 3 3 4 HHB WZ 5 16 USS Flat Washer WZ 3 8 USS Flat Washer WZ 1 2 SAE Flat Washer WZ 3 8 Split Lock Washer WZ 5 16 Lock Washer WZ 5 16 SAE Flat Washer BZ 1 2 Split Washer WZ 5 16 Internal Tooth Lock Washer DZ 1 2 USS Flat Washer WZ 5 8 SAE Flat Washer WZ 5 16 Thin Lock Nut BZ 3 8 Thin Lock Nut WZ 1 2 Thin Lock Nut WZ 170 87 lg Cable Rubber Foot Pad Lexan Shield Cover Weight Spacer 125 Panel U Nut Weight Stack Bumper 64 50 Pulley 3 50 Pulley 1 2 Flanged Spacer Plug Bumper 80 75 1 0 Bearing Small 91 00 Bearing Large Guide Red Bushing Selector Pin Intermediate Weight Bushing 2 x 3 Vertical H End Cap Lanyard Coil 04 50 x 120 Cap EZ Glide Sleeve 3 8 Flat Head Cap Roller Pad Bushing 1 50 x 1 50 x 0786 THK P E Rubber Bumper Pad 91 00 End Washer 10 32 Set Screw Small Plastic Foot Plate 90 937 1 0 x 35 00 Rubber Grip 97 16 x 3 Roll Pin 1 19 Heavy Flanged Spacer 1 2 Cap Washer 01 03 x 0 375 Aluminum Ring 1 1 2 x I 1 2 End 91 00 x 8 86 Closed End Grip 0 375 La
14. 8 Split Lock Washer WZ 46 25 Ib Top Weight CD Weight Spacer CF Weight Stack Bumper Page 17 HOS 7 J KL2201 Assembly ON EACH GUIDE ROD BETWEEN EACH WEIGHT Lu O lt n 5 OWNERS MANUAL Page 18 KL2201 Assembly OWNERS MANUAL Mn Page 19 497 KL2201 Assembly OWNERS MANUAL 13VHS Qquvno AHL AI TINd AHL NIIMLIG 119v9 aufs ALON Page 20 HOLST FITNESS SYSTEMS NOLLO3NNOO H3dOHd AYNSNA OL A T3Hf103S G3N3LHOIL LAN YAAISOSY SLI O NI 2 JO WNMININ V qaavauHi 38 LSNW 1108 ONINHVM 72 Uf lt ea lt es LAN N3 LHOLL 3H NOISNAL tiddOtid 3 18VO AHL 3AI9 OL LNO NI 1104 LAN AVP NISOOT ONINNL 3NIJ KL2201 Assembly OWNERS MANUAL Step 3b FRAME CABLE ASSEMBLY Start assembly by attaching CB to the foot plate of 51 and wrench tighten Next attach 52 to 51 and wrench tighten bolts Part Descriptions Hardware Descriptions 21 Main Frame Assembly N 3 8 16 11 3mm WZ 52 Arm Assembly 1 2 SAE Flat Washer WZ BD 1 2 Thin Lock Nut WZ CB Rubber Foot Pad A2 1 2 13 3 3 4 HHB WZ Page 21 A OLST KL2201 Assembly OWNERS MANUAL KL2201 Assembly HOS 7 j Page 22 OWNERS MANUAL Step 3b FRAME CABLE ASSEMBLY Start assembly by inserting from the top en
15. ary Muscles Used Lats upper back Treses Major base of scapula Biceps front of upper arm Joint Action Shoulder Adduction and Elbow Flexion Instructions Adjust exercise arm so ihat Chin handle is slightly out of reach of the seated child From a standing position the child should grasp the Chin handic in an underhand grip palms facing the child sit on the seat and slide their legs under the roller pads and place their feet on the footrests The roller pads may be adjusted for individual fit and comfort Exercise Action With their arms fully extended and the handle grasped in an underhand grip the child will pull the handle to just below their chin keeping their elbows in close to their body and away from their face Return the handle to the overhead starting position to repeat the exercise Exercise movements should be slow and controlled AT NO TIME DURING THE EXERCISE MOVEMENT SHOULD THE CHILD LET GO OF THE EXERCISE HANDLE OR REMOVE THEIR FEET FROM THE FOOTRESTS DO NOT LET THE CHILD REST THE HANDLE UNDER TIIEIR CHIN Instruct the child to breathe during each exercise IN prior to beginning exercise OUT during the exertion and IN while returning the weight to the starting position BE CERTAIN THE CHILD DOES NOT HOLD THEIR BREATH DURING THE EXERCISE For more detailed instructions be sure to consult your owners manual en m RA HOIST 021 0013108 22041 EXERCISE GUIDELINES Primary
16. con or Teflon based lubricant spray Linear Bearings Referring to the Owners Manual carefully dis assemble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease PLEASE KEEP THIS FOR YOUR RECORDS KL2201 Assembly MO 7 J Page 60 FITNESS SYSTEMS OWNERS MANUAL HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear Starting from the original date of purchase normal wear and tear shall be considered as the following COMMERCIAL USE All malfunctions of upholstery grips paint and chrome that occur after 180 days all malfunctions of electronic components belts or cables after one year all malfunctions of pulleys bearings or bushings that occur after five years The frame and
17. d of 2 and out through the bottom hole of the plate on 2 Attach CH s to 2 while installing cable CA Continue CA through the hole in the bottom tube of 1 then into the bottom open hole of 51 Keep on continuing CA from the inside of 51 until it reaches the pulley slot Next attach CG to 51 making sure that the cable CA is seated in the pulley groove Next bolt 51 52 and 2 to 1 Wrench tighten bolts For the final step remove assembly spacer 16 under 1 Part Descriptions Hardware Descriptions I Weight Cage Assembly F 3 8 16 x 2 1 2 HHB WZ 2 Rear Supporter Frame Assembly R 3 8 16 x 4 HHB WZ 16 0 75 x 7 00 x 25 00 Spacer AB 3 8 USS Flat Washer WZ ol Main Frame Assembly BC 3 8 Thin Lock Nut WZ 52 rm Assembly CA 170 87 Ig Cable CG 04 50 Pulley CH 03 50 Pulley CI 1 2 Flange Spacer DW 1 19 Heavy Flanged Spacer Page 23 HOIS FM j KL2201 Assembly OWNERS MANUAL M P D 3 igo lt REMOVE AND DISCARD a minimum of 1 2 into the Weight Cage Frame Assembly with Jam Nut tightened securely to Warning Cable Bolt must be threaded ensure proper connection KL2201 Assembly HOS 7 j Page 24 OWNERS MANUAL Step 3c FRAME CABLE ASSEMBLY STEP 1 Start by sliding 26 into 53 and attach 53 to 51 Wrench tighten bolt then back nut off enough so 53 pivots freely Loop up and around CH and attach to 53
18. h a dust free rag Lubricate once a week with a Silicon or Teflon based lubricant Decals Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure that all hardware is tensioned proper Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage or wear Do not use equipment until belts or cables has been replaced agn Page 59 407 OZ 7 2201 Assembly FITNESS SYSTEMS OWNERS MANUAL GENERAL MAINTENANCE INFORMATION CONTINUED Belt and Cable Tension Referring to the Owners Manual when belts or cables are used check all bolts attachments to be sure they are properly attached Check slack in cables and re adjust cable tension if needed Seat Sleeves Turcite Bushings Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleeves and turcite bushings with a Sili
19. h so 54 pivots freely STEP 2 slide 26 into 55 and fasten 55 to 54 Wrench tighten bolt then back nut off enough so 54 pivots freely Part Descriptions Hardware Descriptions 21 91 00 x 4 692 Shaft 1 2 13 x 5 3 4 WZ 26 01 00 x 2 92 Shaft 1 2 13 4 WZ 52 Arm Support Assembly AC 1 2 SAE Flat Washer WZ 54 Arm Assembly BD 1 2 Thin Lock Nut WZ 55 Upper Assembly Page 27 MORS 7 2201 Assembly OWNERS MANUAL Page 28 KL2201 Assembly OWNERS MANUAL Step de FRAME ASSEMBLY Start assembly by sliding 56 into 55 Next slide 26 into 56 Now slowly slide 56 down and attach to 53 Wrench tighten bolt then back nut off enough so 56 pivots freely Align the slot in 56 to the welded nut on 55 then install Y Wrench tighten bolts Part Descriptions 26 01 00 x 2 92 Shaft 53 Seat Assembly 55 Upper Arm Assembly 56 Lower Arm Assembly Hardware Descriptions Y 3 8 16 x 3 4 Square Head Set Screw 1 2 13 x 4 HHB WZ 1 2 SAE Flat Washer WZ BD 1 2 Thin Lock Nut WZ Page 29 HOLST J OWNERS MANUAL Page 30 KL2201 Assembly OWNERS MANUAL Step 3f FRAME ASSEMBLY Start assembly by attaching 60 to 54 as shown in the diagram Next slide 58 into 54 and secure with V1 Wrench tighten bolts Part Descriptions Hardware Descriptions 54 Arm Assembly G 1 2 13 x 4
20. m Assembly Lower Assembly Roller Pad Adjuster Assembly 30 Ib Counter Weight Bar Handle Roller Bar 0 75 x 2 95 Ig 01 00 x 2 50 CRS Pulley Shield 1 2 Short Tapered Pullpin Hex Head KL2201 Assembly KL2201 Assembly Keys gt OWNERS MANUAL HARDWARE LISTING E 4 2 6 2 8 4 1 7 2 2 8 1 1 2 1 2 2 1 1 2 2 1 1 8 2 2 8 1 8 a Go i o Go IN ee HOLST FITNESS SYSTEMS Part Number 011 0002047 011 0101026 011 0107007 011 0107011 011 0201006 011 0201292 011 0407028 011 0407025 011 0311013 011 0002042 011 0101070 011 0101072 011 0201012 011 0207030 011 0101020 011 0407019 013 0102004 013 0402005 013 0102003 013 0102020 013 0102021 013 0302008 013 0903002 013 0206002 013 0102026 013 0402008 012 0004005 012 0104008 012 0304011 026 016258 026 01PL350 026 01PL347 026 01PL348 014 0014003 26 STD 06 0253 018 0002012 26 STD 06 0024 26 STD 08 0010 019 0001001 014 0005001 014 0009007 026 01PL134 026 01M0134 026 01 0122 026 01PL192RV 010 0008001 026 01PL349 026 01PL125 026 01M0240 26 STD 06 0254 019 0001007 016 0201006 016 0209001 11 5 10 32 18 026 01PL343 026 01PL206 20 030 0303006 026 01M0693 013 0001003 026 01M0693 016 0101008 019 0002026 026 01 0727 014 001 5009 Description 5 16 18 x 1 1 4 FHS BZ 3 8 16 x 1 BHB WZ 3 8 16 x 2 1 2 HHB WZ 5
21. nted for continue on TOOLS REQUIRED Socket Wrench 1 2 9 16 and 3 4 Sockets 3 4 Open end Wrench Crescent Wrench Rubber mallet Tape Measure KL2201 Assembly HOS 7 J Page 2 OWNERS MANUAL Mn Page 3 7 KL2201 Assembly OWNERS MANUAL A ae 0 lt 5 KL Page 04 FITNESS HOLST KL2201 Assembly OWNERS MANUAL Step 2a KL OPT 01 ASSEMBLY Start assembly by placing 1 onto 16 for balance and stability Next attach 14 s to 7 and 8 wrench tighten Now attach 7 and 8 to 1 Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly W1 5 16 18 x 7 8 BHB WZ 7 Right Leg Wheel Assembly X1 1 2 13 x 1 1 4 BHB WZ 8 Left Leg Wheel Assembly AC 1 2 SAE Flat Washer WZ 14 Swivel Wheel AA 5 16 SAE Flat Washer WZ 16 0 75 x 7 00 x 25 00 Spacer BD 1 2 Thin Lock Nut WZ BB 5 16 Thin Lock Nut WZ Page 5 HOLIS J KL2201 Assembly OWNERS MANUAL lt 5 E 8 ne Page 6 KL2201 Assembly OWNERS MANUAL Step 2b KL OPT 01 ASSEMBLY Start assembly by sliding 11 into 51 and secure it with 41 s Now slide 10 into 51 Before sliding 13 s and 9 s onto 10 make sure 9 s are correctly orientated shown like the diagram Once 13 s and 9 s are slid onto both sides of 10 secure it with 41 s Attach the danger decal to
22. nyard Pin 3 8 C Clip type E Page 44 Page 45 OWNERS MANUAL ABBREVIATION LISTING BZ Black Zinc WZ White Zinc FHS Flat Head Screw BHB Button Head Bolt BHS Button Head Screw SHS Socket Head Screw HHB Hex Head Bolt HOLST j R Assembly OWNERS MANUAL 1 2 4 2 3 4 3 2 1 4 3 1 4 5 16 HEX pil 1 3 4 2 3 4 5 3 4 5 8 m 4A dave suya Mma KL2201 Assembly 7 46 OWNERS MANUAL 3 8 FLATHEAD SOCKET CAP SCREW 3 4 ie 7 4 1178 2 1 4 m 1 2 2 1 2 7 27 3 3 8 SOCKET 2 8 BUTTON CAP SCREW HEAD SCREW 9 1 2 FLATHEAD 1 4 HEX SOCKET CAP SCREW BOLT 3 4 3 n duae Q y F 1 1 2 Page 47 HOIST KL2201 Assembly OWNERS MANUAL 5 16 3 8 1727 172 FLAT WASHER FLAT FLAT WASHER FLAT WASHER LARGE USS 25mm WASHER SMALL SAE 26mm LARGE USS 34mm 1 4 3 8 17 22 LOCK WASHER LOCK LOCK SHIM WASHER 3 8 FENDER WASHER 7357 PLASTIC 1 1 16 FENDER re FENDER WASHER KL2201 Assembly Page 48 OWNERS MANUAL 1 4 LONG 1 2 LONG FLANGED SPACER FLANGED SPACER 1 4 LONG HEAVY 11 16 LONG HEAVY FLANGED SPACER FLANGED SPACER 172 LONG 1 LONG SPACER SPACER 1 3 8 ALUMINUM 1 5 8 ALUMINUM FLATHEAD CAP FLATHEAD CAP Rr m Page 49 OZ 7 KL2201 Assembly FITNESS SYSTEMS OWNERS
23. ptions 47 Roller Pad El 3 8 16 x 1 FHS WZ 53 Seat Assembly Y 3 8 16 x 3 4 Square Head Set Screw 57 Roller Pad Adjuster Assembly DE 3 8 Flat Head Cap WZ 61 Roller Bar DG Roller Pad Bushing Page 35 MORS 7 J KL2201 Assembly FITNESS SYSTEMS OWNERS MANUAL DETAIL A lt lt m e ASSEMBLED FOR CLARITY KL2201 Assembly HOLST j Page 36 OWNERS MANUAL Step SHIELD ASSEMBLY Secure 3 s to 1 Wrench tighten bolts NOTE only the 4 middle bolts use locknuts BA Part Descriptions Hardware Descriptions 1 Weight Frame Assembly M 5 16 18 x 1 1 4 BHS BZ 3 Front Shield Cover AF 5 16 SAE Flat Washer BZ AH 5 16 Internal Tooth Lock Washer BZ BA 5 16 Thin Lock Nut BZ Page 37 MOS J KL2201 Assembly OWNERS MANUAL NOTE INSTRUCTOR DECAL 021 0013108 AND EXERCISE DECAL 021 0013109 MUST BE APPLIED TO SHIELDS BEFORE USE 0 PPS t Wet 7 N POSITION ON TOP OF ALIGNMENT DECAL 021 0013109 POSITION ON TOP OF MENT D LIGNMENT DECAL 021 0013108 2 47 i HOLST KL2201 Assembly dee aire t OWNERS MANUAL Step 3g SHIELD ASSEMBLY Attach and align all CE clips to holes in CC if not previously installed NOTE The clips CE have a lip on one side This lip must be on weights stack side of CC as shown in DETAIL A 1 Insert left side of CC into the left mounting rail on 1
24. spect All Decals WEEKLY 3 MONTHS inspect All Nuts and Bolts Tighten if needed WEEKLY 3 MONTHS Inspect Anti Skid Surface WEEKLY 3 MONTHS Clean amp Lubricate Guide Rods with a Teflon PTFE MONTHLY 3 MONTHS based lubricant Superlube Lubricate Seat Sleeves Turcite Bushings MONTHLY 3 MONTHS Linear Bearing Clean and Wax Repack with Grease Replace Cables Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal For personal in home use please follow the home maintenance schedule listed above KL2201 Assembly HOLS 7 j Page 58 FITNESS SYSTEMS OWNERS MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or warn upholstery immediately Keep sharp or pointed objects clear of all upholstery Guide Rods Wipe clean wit
25. the top of the foot pad as shown Failure to do so could result in serious injury or even death if the equipment is not operated properly Hoist assumes no responsibility if decals are not in place Part Descriptions Hardware Descriptions 9 Wheel Assembly 10 Wheel Axel long 11 Wheel Axel short 13 0 516 I D Spacer 41 0 50 C CLIP 51 Main Frame Assembly Page 7 HOLST KL2201 ASSEMBLY OWNERS MANUAL Attach the danger decal to the top of the foot pad as shown TES Failure to do so could result in serious injury or even death if the equipment is not operated properly Hoist assumes no TO PREVENT MACHINE FROM ROLLING p LOCK WEIGHT STACK WHEELS amp responsibility if decals are not in place DISENGAGE FRONT WHEELS PRIOR TO EXERCISE FAILURE TO PROPERLY OPERATE EQUIPMENT COULD RESULT IN SERIOUS INJURY OR DEATH 021 0003186 ORIENTATED KL2201 ASSEMBLY 757 Page 8 OWNERS MANUAL Z Page 9 HM 7 2201 Assembly OWNERS MANUAL KL OPT 01 OPERATION PARKED POSITION To prevent machine from rolling lock weight stack wheels prior to exercise Using foot Step down on top part of wheel rocker MOVE POSITION To move machine engage wheels Using foot Step down on bottom part of wheel rocker KL2201 Assembly Page 10 OWNERS MANUAL KL OP 01 PRE ASSEMBLY Part Descriptions Hardware Descriptions 9 Wheel Assembly Zl 3 8 16 x 2 3
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