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Hoist Fitness CL2061 User's Manual

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Contents

1. Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath Page29 2061 Assembly Page 30 2061 Assembly S ER N W O 1 A U N A M S M 9 SI u 1 L J UTUTE 8 A X J 19 s oT 8 S 9 s 9 d 9 391 u s 19 M M 19 119 n s 9 P d je 9 EZE DRE es En 5m 77 25 S S ly b ssem A 1 6 0 2 1 ge 3 a P Page 32 2061 Assembly 89 nod p ou MOTA SIN Surgivoig 99190511 osrodoxo oq usni pue swn JLL lt Surureid 5uelsts r JUSTIM ur Surge u 009 pue 910794 dn lt amp zzip 1991 NOA jt 1no amp dols lt 8 801 osro1oxo Kue uerors amp ud j nsuoo s eA V lt j 9s1no amp Aq poururef Aue 9917 01 dope TON OG 51104 Suraour Aeme 199 pue spuey d y lt ifety and ion sa syu ur Aour po o13uoo 00 5 SUISN ostoJoxo SALMIY 4 243
2. 8 2061Assembly FRAME ASSEMBLY In this step start by pressing CB and CA into 12 insuring CB is pressed in the same side as 14 is mounted to 13 Place 9 over the two holes in the bottom of 1 Now slide 9 into the holes Slide 11 and 12 onto 9 Make sure 12 11 and 9 are sitting level then fasten the top of each 9 to 1 Next attach 14 to 13 Secure 13 to 12 slide on 16 and attach another 14 to 1 Attach bigger end of the CC to 13 and the other end to 17 Then Wrench tighten bolts Part Descriptions 1 Frame Assembly 9 Guide Rod 10 Weight Bumper 11 20 LB Intermediate Weight 12 8 6 LB Aluminum Weight 13 Center RH BRK Assembly 14 Add Rod 15 Cable Pulley Weight Mount Assembly 16 5 LB Cast Add on Weight 17 Weight Selector Pin Hardware Descriptions C 3 8 16 x 3 1 2 Button Head Screw D 3 16 18 x 1 Button Head Screw E 3 8 16 x 1 Button Head Screw 3 8 16 x 1 Button Head Screw AC 3 8 Split Washer AD 3 8 Flat Washer AE 5 16 Lock Washer AF 5 16 Flat Washer AG 3 8 Flat Washer AH 3 8 Lock Washer AJ 3 8 Lock Washer AK 5 8 Nylon Washer BB Serrated Hex Nut CA Guide Bearing Short CB Guide Bearing Tall CC Selector Pin Lanyard Page 9 2061Assembly assembly Instructions See detail B for assembly instructions 5 lt 5 9 8
3. 13 x 1 FLAT HEAD SCREW 3 8 16 x 2 BUTTON HEAD 1 2 LOCK WASHER 1 2 FLAT WASHER 3 8 SPLIT WASHER 3 8 FLAT WASHER 5 16 LOCK WASHER 5 16 FLAT WASHER 3 8 FLAT WASHER 3 8 LOCK WASHER 3 8 LOCK WASHER 5 8 NYLON WASHER 1 2 LOCK NUT SERRATED HEX NUT GUIDE BEARING SHORT GUIDE BEARING TALL SELECTOR PIN LANYARD C CLIP CENTURY SPRING 3894 3 1 2 PULLEY 4 1 2 PULLEY SNAP LINK DIA 5 16 x 2 3 4 L RADIAL BEARING ADJUSTER SLEEVE GUIDE ROD BUSHING 2 x 4 END CAP HORIZONTAL H RUBBER GRIP RUBBER HANDLE GRIP ALUMINUM CAP ALUMINUM RING 2 1 2 x 1 1 2 END CAP INSERT PLUG BUMPER 7 16 x 3 ROLL PIN Page 24 3 8 SOCKET 3 8 BUTTON 1 4 HEX D 2 3 FLATHEAD T saa 1 2 FLATHEAD SOCKET CAP SCREW E SOCKET CAP SCREW 374 0 1 Page25 r xseeers rent D 2061 Assembly dote cde Shit Z Wurde dox UN WG Se Re 1 5 WASHER SIZING CHART 1 2 LONG LONG 1 4 LONG FLANGED 1 2 LONG FLANGED p SPACER PULLEY SPACER PULLEY SPACER o 1 3 8 ALUMINUM FLATHEAD CAP 1 4 3 8 LOCK LOCK T TR WASHER WASHER 5 ue 1 5 8 ALUMINUM mutt s mr Sa s a LARGE USS 25mm WASHER SMALL SAE 26mm LARGE USS 34mm FLATHEAD CAP SOOOO ee PLASTIC 1 1 16 u 7 4 227 5 4 4 T i 4 449 3 8 FENDE
4. 2061Assembly ERAME ASSEMBLY Continue assembling the CL2061 by sliding 19 into 18 and attaching 18 to 20 Next attach 21 to 20 and slide 20 on 23 Secure 23 to 8 and 1 Wrench tighten bolts Part Descriptions Hardware Descriptions 18 Sliding Pulley Mount 1 2 13 x 1 2 Button Head Screw 19 Shaft 3 8 16 x 1 Button Head Screw 20 Pulley Mount G 1 2 13 x 5 Hex Head Bolt 21 Pulley Mount Adjustment Lever 1 2 13 x 1 Flat Head Allen Screw 22 Plastic Block AA 1 2 Lock Washer 23 Pulley Mount Adjuster Bar AB 1 2 Flat Washer 24 Latch Pin AD 3 8 Flat Washer AJ 3 8 Lock Washer CD C Clip CE Century Spring 3894 Page 11 A 2061 Assembly Page 12 2061Assembly CABLE INSTALLATION Part Descriptions Hardware Descriptions 26 Hi Lo Pulley Cable J 3 8 16 x 2 Button AC 3 8 Split Washer AD 3 8 Flat Washer CF 3 1 2 Pulley CG 4 1 2 Pulley CH Snap Link Dia 5 16 x 2 3 4 L Page 13 A 2061 Assembly Q NOTE N CAUTION T 2 M ea 2 5 5 2 a minimum of 1 2 into the Weight Plate Stem with Jam Nut tightened securely to Page 14 2061Assembly FINE TUNING Loosen jam nut and thread bolt in out to give the cable proper tension Re
5. Pin 27 Stem Page 19 ESE Sere 2061 Assembly Page 20 2061Assembly PRE ASSEMBLY Factory Installation Insert CT into 1 and 23 Part Descriptions Hardware Descriptions 1 Frame Assembly CJ Radial Bearing 6 Handle Assembly Right CK Adjuster Sleeve 7 Handle Assembly Left CL Guide Rod Bushing 8 Top Pulley Mount Assembly CM 2 x 4 End Cap Horizontal H 18 Sliding Pulley Mount CN Rubber Grip 16 00 L 20 Pulley Mount CP Comfort Grip 23 Pulley Mount Adjuster Bar CQ Aluminum Cap CR Aluminum Ring CS 2 1 2 x 1 1 2 End Cap CT 1 2 insert CV Plug Bumper Page 21 A 2061 Assembly e 5 g 2023 320 BO 2 G BOS Opi ET 2061Assembly 4 Page 22 MN O1 N Page 23 N N m gt gt gt 1 1 2 1 3 1 1 1 1 1 2 1 1 1 1 1 LY PART LISTING Part Number 26 STD SX655 26 STD SX649 26 STD SX648 26 STD SX652 26 STD PLAS195 26 STD SX646 26 STD SX647 26 STD SX650 26 STD SG143 26 STD PLAS201 26 STD SW104 26 STD SWTOP12 26 STD SX155 26 STD SM295 26 STD SX653 26 STD SWADD7 26 STD SM134 26 STD SX651 26 STD SM290 26 STD SX645 26 STD SX654 26 STD PLAS221 26 STD ST250 26 STD SM309 26 STD SSH171 26 STD SC224 26 STD SW112 Descrinti FRAME ASSEMBLY FRONT SUPPORT LEFT FRONT SUPPORT RIGHT REA
6. amp 1ossoooe oy qoeg3y i N ime to read these decals 03 pua o qeo 35955 03 1oAe quinq 55911 take the t 3uS19A J9919S Jo 3 ou pue 539 15115 opque oppueu 16115 sor10ssoooe SUI ILA Aq po329gjo UBD pue 591118 SUSTY SIPIS saop nous 15949 SUIV 5951919 9 Jo uorjoo os 9prA 8 Jo smoje omda ul SUO1JINAJSUT 510 19 AHTIAA OTIH maintenance Z x L x lt 5 85 5 amp gt 42 LM S S LM S R DO a S 8 m provide information regarding operat Before use 2061 Assembly Page 33 Page 34 2061 Assembly OWNERS M N U A L HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth
7. the existence of the alleged defect Hoist Fitness Systems 9990 Empire St 130 San Diego Calif 92126 800 548 5438 Web Site www hoistfitness com PLEASE KEEP THIS FOR YOUR RECORDS Page 37 naa 2061 Assembly
8. tighten jam nut Adjustments may need to be made during the first few session of use Refer to the chart above for the points where adjustments to the cable tension may be made The maintenance chart below should be followed to ensure that your eguipment remains safe to use and continues to operate smoothly MAINTENANCE To be performed monthly CABLES If plastic casing is cracked or cables are frayed the cables should be replaced Check all cable bolts and cable attachments to be sure they are properly attached Check slack in cables and readjust cable tension if needed MOVING PARTS Tighten bolts as needed Replace worn bushings Inspect pull pin knobs to be sure they are screwed on tightly ROTATING PARTS I E Lat bars curl bars etc Lube every 300 hours GUIDE RODS Wipe clean with a dust free rag Lube once a month with Super Lube Teflon lubricant DO NOT USE OIL TO LUBRICATE HOIST EQUIPMENT Page 15 feist 2061 Assembly Page 16 2061Assembly SHEILD ASSEMBLY Secure 25 to 1 Wrench tighten bolts 1 Frame Assembly A 1 2 13 x 1 2 Button Head Screw 25 Sheild AA 1 2 Lock Washer AB 1 2 Flat Washer Page 17 A 2061 Assembly DA 722 gu 2061Assembly FRAME ASSEMBLY Slide 27 up into 12 and secure with CW Part Descriptions Hardware Descriptions 12 8 61b Steel Top Plate CW 7 16 x 3 Roll
9. 000 4240 W A SS 2 2 5 SKK 7277 9 I Note Both Serial Number and Model Number are Required when Ordering Parts Customer Service 800 548 5438 619 578 7676 Fax 619 578 9558 RECORD SERIAL NUMBER HERE IVOINVIA CONTENTS INSTRUCTIONS Step 1 222222 FRAME ASSEMBLY Step 2 PRE ASSEMBLED PARTS Step 3 PARTS LISTING HARDWARE LISTING gt BOLT SIZING CHART WASHER SIZING CHART WEIGHT RATIOS WEIGHT TRAINING TIPS WEIGHT TRAINING EXERCISE LOG DECAL REFERENCE GENERAL MAINTENANCE SSS LIMITED WARRANTY Page 1 A 2061 Assembly INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the catalog m this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the catalog Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to cor
10. R SUPPORT ASSEMBLY RUBBER FOOT PAD HANDLE ASSEMBLY RIGHT HANDLE ASSEMBLY LEFT TOP PULLEY MOUNT ASSEMBLY GUIDE ROD WEIGHT BUMPER 20 LB INTERMEDIATE WEIGHT TOP WEIGHT CENTER RH BRK ASSEMBLY ADD ON ROD CABLE PULLEY WEIGHT MOUNT ASSEMBLY ADD ON WEIGHTS WEIGHT SELECTOR PIN SLIDING PULLEY MOUNT SHAFT PULLEY MOUNT PULLEY MOUNT ADJUSTER LEVER PLASTIC BLOCK PULLEY MOUNT ADJUSTER BAR LATCH PIN SHIELD HI LO PULLEY CABLE STEM 11 HOLE 2061 Assembly ASSE LY HARDWARE LISTING Key Part Number lt O T m U O gt 2061 Assembly N N N N NN Na NN N OO a a a a 11 BTN 12112WZ 11 BTN 123WZ 11 BTN 38312WZ 11 BTN 5161 11 BTN 381 11 BTN 381WZ 11 HEX 125 11 FLA 121 11 BTN 382WZ 13 LOK 12INT 13 FLT 12SAEWZ 13 LOK 38WZ 13 FLT 38SAEWZ 13 LOK 516INTB 13 FLT 516SAE 16 FLT 38SAEB 13 LOK 38INTB 13 LOK 38INT 13 FLT 58N 12 LOK 12TWZ 12 FLG 12 13 SB 14 BRG PAC4982 14 BRG PAC4962 10 LRD 12 14 RNG ERETRG 1 4 020 0011010 18 PUL 312 18 PUL 412 20 SNP 56 14 BRG RAD12F 26 STD PLAS125 26 STD PLAS134 26 STD PLAS187RH 26 STD PLAS235 1 19 GRP 78COMFORT 26 STD SM327 26 STD SM328 16 CAP 112212 1 2 13UNC 19 PAD 1 30 RPN 7163 Descrinti 1 2 13 x 1 1 2 BUTTON HEAD 1 2 13 x 3 BUTTON HEAD 3 8 16 x 3 1 2 BUTTON HEAD 5 16 18 x 1 BUTTON HEAD 3 8 16 x 1 BUTTON HEAD 3 8 16 x 1 BUTTON HEAD 1 2 13 x 5 HEX HEAD BOLT 1 2
11. R WASHER i w Lal d 144 4 4 E 20 4 2 2 4 4 7 4 A 4 A 9 4 die 2 3 e A y AN Ag 2 ONES 2220404 E a 4 M 2 z 4 de 44 2440 2 4 a ag 4 4 4 Li 4 4 4 SHIM WASHER HOIST ssembly eye Rx The above chart shows the actual weight you are lifting when the ratios are applied To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned Page 27 SESE 2061 Assembly Page 28 2061 Assembly WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program Hoist eguipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups
12. after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or worn upholstery immediately Keep sharp or pointed objects clear of all upholstery Guide Rods x Wipe clean with a clean dust free rag x If lubrication is required lube with Waylube Oil ONLY or damage to the Top Weight Bearing may occur DO NOT repeatedly clean the shafting with alcohol or any other stripping cleanser The Top Weight Bearing transfers a gliding material to the guide rods Cleaning other than wiping with a clean dust free rag will remove the previously transferred material and increase the wear to the Bearing Liner Decals Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure that all hardware is tensioned properly Belts and Cables Hoist uses only high quality belts and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas x Replace belts and cables immediately at the first
13. me a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear Starting from the original date of purchase normal wear and tear shall be considered as the following All malfunctions of upholstery and paint that occur after 90 days all malfunctions of electronic components belts or cables that occur after one year all malfunctions of pulleys bearings or bushings that occur after five years The frame and all welded components are warranted for the life of the product Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or conseguential damages resulting directly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit lo
14. rect the problem call your authorized Hoist dealer Be sure to have your serial number and this catalog when calling When all parts have been accounted for continue on to Step 2 TOOLS REQUIRED Standard Allen Wrench Set 3 32 5 16 Crescent Wrench Rubber Mallet Tape Measure 2061 Assembly d Page 2 Page 3 A 2061Assembly Step 2 ASSEMBLY ERAME lt gt CSS Q5 i 2 2061Assembly FRAME ASSEMBLY In this step attach 2 3 and 4 to 1 Wrench tighten bolts Lift machine to position 5 Part Descriptions Hardware Descriptions 1 Frame Assembly 1 2 13 x 1 1 2 Button Head Screw White Zinc 2 Front Support Left AA 1 2 Lock Washer White Zinc Front Support Right AB 1 2 Flat Washer White Zinc 4 Rear Support Assembly 5 Rubber Foot Pad Page 5 22 A 2061Assembly Page 6 2061Assembly FRAME ASSEMBLY Attach 6 7 and 8 to 1 Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Frame Assembly 1 2 13 x 1 1 2 Button Head Screw White Zinc 6 Handle Assembly Right 8 1 2 13 x 3 Button Head Screw 7 Handle Assembly Left AA 1 2 Lock Washer White Zinc 8 Top Pulley Mount Assembly AB 1 2 Flat Washer White Zinc BA 1 2 Lock Nut Page 7 22 A 2061Assembly Page
15. signs of damage or wear Do not use equipment until belts or cables has been replaced Page 35 ss M 2061 Assembly Continued GENERAL MAINTENANCE INFORMATION Belt and Cable Tension x Referring to the Assembly Owners Manual when belts or cables are used check all bolts and attachments to be sure they are properly attached x Check slack in belts or cables and readjust tension if needed Seat Sleeves 8 Oilites Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleeves and oilites with a Silicon or Teflon based lubricant spray Linear Bearings x Referring to the Assembly Owners manual carefully dis assemble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease Anti Skid Surfaces x These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery PLEASE KEEP THIS FOR YOUR RECORDS 2061 Assembly 4 Page 36 Hoist Fitness Systems LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and or materials under normal use or service If at any ti
16. ss or special indirect or conseguential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties express implied or statutory except the one 1 and 5 year warranty described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof ALTERATION NEGLECT ABUSE MISUSE NORMAL WEAR amp TEAR ACCIDENT DAMAGE DURING TRANSIT OR INSTALLATION FIRE FLOOD ACTS OF GOD Hoist is not responsible for the repair or replacement of any parts that Hoist determines have been subjected after the date of manufacture to alteration neglect abuse misuse normal wear 8 tear accident damage during transit or installation fire flood or an ACT OF GOD TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties WARRANTY CLAIMS All claims should include model number the serial number proof of purchase date of installation and all pertinent information supporting

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