Hoist Fitness RPL-5102 User's Manual
Contents
1. 026 01M0789 44 LONG HEAVY FLANGED SPACER 026 01 0600 625 LONG FLANGED 026 01 0762 026 01 0780 65 LONG HEAVY FLANGED SPACER 1 1 2 LONG HEAVY FLANGED SPACER 026 01M0240 1 3 8 ALUMINUM FLATHEAD CAP 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0768 1 1 4 LONG HEAVY FLANGED SPACER 026 01M0239 1 5 8 ALUMINUM FLATHEAD CAP RPL 5102 ASSEMBLY PAGE 44 OWNER S MANUAL MAINTENANCE SCHEDULE ROUTINE MAINTENANCE MAINTENANCE LATEST DATE ENTRY IIPins 5 Lock inks Pull Pins Snap Locks Swivels Weight Stack Pins Clean Upholstery WEEKLY Inspect Cables or Belts and their WEEKLY tension Inspect Accessory Bars and Handles WEEKLY 3 MONTHS Inspect All Decals WEEKLY 3 MONTHS Inspect All Nuts and Bolts Tighten if needed WEEKLY 3 MONTHS Inspect Anti Skid Surface WEEKLY 3 MONTHS Clean amp Lubricate Guide Rods with a Teflon PTFE MONTHLY 3 MONTHS based lubricant Superlube Lubricate Seat Sleeves Turcite Bushings Linear Bearing MONTHLY 3 MONTHS Clean and Wax All Glossy Finishes 6 MONTHS YEARLY Repack with Grease Linear Bearings 6 MONTHS YEARLY Replace NS Belts and Connecting Part2. RPL 5102 ASSEMBLY PAGE 22 OWNER S MANUAL FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE 49 INTO 15 amp 19 SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY NOTE BE SURE THE CABLE 20 IS INSERTED THRU 15 amp 19 AS SHOWN PAGE 23 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY TS See 0 RPL 5102 ASSEMBLY PAGE 24 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY PAGE 25 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY PAGE 26 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY REPEAT ASSEMBLY FOR OPPOSITE SIDE PAGE 27 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY PAGE 28 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY BE SURE THE ORIENTATION OF PULL PIN 6 IS AS SHOWN FRONT VIEW PAGE 29 RPL 5102 ASSEMBLY OWNER S MANUAL FR
3. 1 800 548 5438 800 LBS www hoistfitness com MAXIMUM SERIAL 00 00 000000 021 0003113 DILE TII TEILTE T WEIGHT RATING SERIAL DECAL 021 0003320 021 0003135 021 0003008 RPL 5102 ASSEMBLY PAGE 34 OWNER S MANUAL DECAL REFERENCE CONTINUED hoistfitness com 021 0003230 e 16 ON 021 0004032 PAGE 35 RPL 5102 ASSEMBLY OWNER S MANUAL DECAL REFERENCE CONTINUED BICEPS 1 CE scat so triceps lay flat on 1 Your seat is designed to move as you exercise ei E arm pad PA 2 Align elbows with RED PIVOT POINT 2 Keep feet on footrests and hands on handles at all times LI x 4 Grasp handles pull hands up EXERCISE 3 Sit with feet on footrests 3 Do not enter or exit the machine unless it is stationary 5 Slowly return to the start position 021 0003691 021 0003725 RPL 5102 ASSEMBLY PAGE 36 OWNER S MANUAL PART LIST NOTE SOME OF THESE PARTS MAY COME PRE INSTALLED ITEM NO PART NUMBER DESCRIPTION lt 026 01PL2236 TOP CAP W INSERTS 026 01X3294 REAR UPRIGHT LEFT ASSEMBLY 026 01X3377 REAR UPRIGHT RIGHT ASSEMBLY 026 01X2026 ADJUSTABLE PULLEY MOUNT 026 01X2402 FOOT PLATE ASSEMBLY 026 01X2849 RACHET PULL PIN ASSEMBLY 026 01X2975 FOOT PLATE MOUNT ASSEMBLY 026 01X3284 LIFT ARM 026 01X3287 SHAFT LIFT ARM ASSEM
4. RPL 5102 PLATE LOADED PREACHER CURL WARNING TO PREVENT POSSIBLE TIPPING BOLT THIS UNIT TO THE EXERCISE FLOOR FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH Note Both Serial Number and Model Number are Required when Ordering Parts RECORD SERIAL NUMBER HERE Customer Service 800 548 5438 858 578 7676 CATALOG NUMBER Fax 0308 000 858 578 9558 OWNER S MANUAL OWNER S MANUAL CONTENTS INSTRUCTIONS FRAME ASSEMBLY MACHINE ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS EXERCISE LOG LIMITED WARRANTY PAGE 01 RPL 5102 ASSEMBLY OWNER S MANUAL INSTRUCTIONS Before beginning assembly please take the time to read instructions thoroughly Please use the various lists in this manual to make sure that all parts have been included in your shipment When ordering use part number and description from the lists Use only HOIST replacement parts when servicing Failure to do so will void your warranty and could result in personal injury HOIST equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made
5. 2 50 BHCS WZ w NYLON PATCH 60 011 0107011 5 16 18UNC X 1 25 HHB WZ 61 011 0311013 3 8 16UNC X 75 SQUARE HEAD WZ 62 011 0101063 3 8 16UNC X 1 00 SHCS WZ 63 011 0101026 3 8 16UNC X 1 00 BHCS WZ 64 011 0407022 3 8 16UNC X 1 00 HHB WZ 65 011 0401002 3 8 16UNC X 1 25 BHCS SS 66 011 0101034 3 8 16UNC X 1 25 BHCS WZ 67 011 0407058 3 8 16UNC X 2 00 HHB WZ 68 011 0107026 3 8 16UNC X 2 25 HHB WZ 69 011 0101016 3 8 16UNC X 2 75 BHCS WZ 70 011 0407042 1 2 13UNC X 1 00 HHB WZ I I CO NIN OD NN RPL 5102 ASSEMBLY PAGE 38 OWNER S MANUAL PART LIST CONTINUED NOTE SOME OF THESE PARTS MAY COME PRE INSTALLED ITEM NO PART NUMBER DESCRIPTION 71 011 0407016 1 2 13UNC X 3 00 HHB WZ 72 011 0407000 1 2 13UNC X 3 50 HHB WZ 73 011 0407047 74 011 0107014 1 2 13UNC X 5 00 HHB WZ 75 011 0107036 1 2 13UNC X 4 00 HHB WZ 1 2 13UNC X 5 75 HHB WZ 76 011 0107066 1 2 13UNC X 7 50 HHB WZ 77 012 0104008 3 8 16 UNC THIN NYLOCK NUT WZ 78 012 0304011 1 2 13 UNC THIN NYLOCK NUT WZ 79 021 0003008 DECAL COMMERCIAL MAINTENANCE 1 50 X 6 69 80 021 0003113 DECAL PINCH POINT 1 63 X
6. life of the product HOME USE All malfunctions of grips paint and chrome that occur after ten years all malfunctions of electronic components belts cables or upholstery that occur after ten years all malfunctions of pulleys bearings or bushings that occur after ten years The frame and all welded components are warranted for the life of the product PLEASE NOTE THAT NOT ALL HOIST PRODUCTS ARE MADE FOR COMMERCIAL USE Refer to the instructions page of your owners manual or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting directly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY I
7. your exercise program it is important to develop an understanding of the basic principles of strength training Now that you have your RPL 5102 HOIST Fitness System it is only natural that you want to get started immediately First determine a set of realistic goas and objectives for yourself By deciding on an exercise plan that is right for you prior to starting you will contribute significantly to your success Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath To gain maximum results and avoid possible injury consult a fitness professional to develop your complete exercise program Enjoy your RPL 5102 HOIST Fitness System PAGE 47 RPL 5102 ASSEMBLY OWNER S MANUAL Dae j j wisikiwjsiRIWIsiRIWISIRIWISIRIWJSIRIWISIRIWISIR 5 Exercise R Sets R Repetition p
8. 3 25 VERTICAL 81 021 0003135 DECAL WARNING 1 50 X 6 69 82 021 0003230 DECAL HOIST 1 63 X 5 93 83 021 0003320 DECAL 800 LB WEIGHT RATING 1 63 X 1 63 84 021 0003334 DECAL HOIST 3 90 X 14 25 85 021 0003341 DECAL PINCH POINT 1 07 X 2 13 HORIZONTAL 86 021 0003405 DECAL ROX 87 021 0003725 DECAL 1 44 RED PIVOT POINT 88 021 0004032 DECAL ADJUST 1 7 VERTICAL TXT 89 021 0018022 DECAL HOISTFITNESS COM LOGO 90 021 0003691 RPL 5102 PREACHER CURL PLACARD 91 SERIAL DECAL DECAL HOIST SERIAL 1 63 X 2 63 N PAGE 39 RPL 5102 ASSEMBLY OWNER S MANUAL ABBREVIATIONS BZ Black Zinc WZ White Zinc HHB Hex Head Bolt FHCS Flat Head Cap Screw BHCS Button Head Cap Screw SHCS Socket Head Cap Screw SHSS Socket Head Shoulder Screw RPL 5102 ASSEMBLY PAGE 40 OWNER S MANUAL BOLT SIZING CHART 4 3 4 4 3 1 4 3 1 2 4 1 2 5 1 2 Ea E 43 4 4 4 1 2 5 1 2 5 43 4 5 1 4 4 1 4 TUM 4 1 2 5 1 2 5 41 RPL 5102 ASSEMBLY OWNER S MANUAL BOLT SIZING CHART CONTINUED 3 8 FHCS gi 1
9. 3 4 2 3 4 1 1 4 2 1 4 1 4 HHB 3 4 1 1 4 KO 11 2 2 1 2 2 3 3 8 BHCS 1 2 FHCS RPL 5102 ASSEMBLY PAGE 42 OWNER S MANUAL WASHER SIZING CHART 013 0002003 013 0102004 013 0002004 013 0402005 013 0102003 013 0102026 1 4 5 16 3 8 3 8 1 2 1 2 FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER SMALL SAE 13mm LARGE USS 22mm SMALL SAE 21mm LARGE USS 25mm SMALL SAE 27mm LARGE USS 34mm OOO 013 0402007 013 0102028 3 8 013 0102019 013 0102020 013 0102018 014 0018001 3 8 FLAT WASHER 1 4 3 8 1 2 1 2 LONG CURVED WASHER 22mm O D LOCK WASHER LOCK WASHER LOCK WASHER SPACER O e DO 026 01M0238 2 ALUMINUM 016 0009003 013 0003002 FLATHEAD CAP 1 SHIM WASHER 3 8 FENDER WASHER 9190005004 026 01PL151 1 1 16 PLASTIC 1 1 16 FENDER WASHER FENDER WASHER 014 0018002 1 LONG SPACER PAGE 43 RPL 5102 ASSEMBLY OWNER S MANUAL WASHER SIZING CHART CONTINUED 026 01M0211 026 01M0760 1 4 LONG SORE 1 2 LONG HEAVY FLANGED SPACER Bales FLANGED SPACER 026 01M211T 026 01M0532 026 01M0551 1 4 LONG HEAVY 11 16 LONG HEAVY 1 LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026 01M0788 81 LONG HEAVY FLANGED SPACER
10. AME ASSEMBLY TE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE IMPORTANT NOW THAT THE RPL 5102 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF NOT IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE ALIGN THE FRAME AND RETIGHTEN BOLTS RPL 5102 ASSEMBLY PAGE 30 OWNER S MANUAL MACHINE ADJUSTMENT NOTE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY STEP 1 LOOSEN NUTS 77 8 78 STEP 2 BE SURE BUMPER 43 STAYS IN CONTACT WITH FRAME 11 THEN ADJUST POSITION OF PULLEY 4 TO ADJUST TENSION OF CABLE 20 ONCE DESIRED TENSION IS REACHED WRENCH TIGHTEN NUTS 77 amp 78 WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE AN y BE SURE BUMPER 43 STAYS IN CONTACT WITH FRAME 11 PAGE 31 RPL 5102 ASSEMBLY OWNER S MANUAL gt a m 0 lt LLI e DETAIL VIEW FOR 15 amp 19 PAGE 32 RPL 5102 ASSEMBLY OWNER S MANUAL LLI LLI lt lt LLI ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY NOTE RPL 5102 ASSEMBLY PAGE 33 OWNER S MANUAL DECAL REFERENCE ride oriented xercise 021 0003341 TECHNOLOGY 021 0003405 OLS Ii
11. BLY 026 01X3305 WEIGHT HORN ASSEMBLY 026 01X3319 BASE FRAME ASSEMBLY 026 01X3320 USER SUPPORT FRAME 026 01X3321 FLOATING LINK 026 01X3323 HANDLE ASSEMBLY 026 01X3324 CURL ARM LEFT 026 01X3325 USER SUPPORT FRAME UPPER 026 01X3356 SEAT ADJUSTER ASSEMBLY 026 01X3415 CENTER UPRIGHT 026 01X3419 CURL ARM RIGHT 010 01C0611 CABLE ASSEMBLY RPL BICEP 133 25 LG 022 01PD2054 A SEAT PAD ASSEMBLY 022 01PD2097 A ARM PAD ASSEMBLY 011 0411001 SET SCREW 1 4 28 X 25 LG SS 3 gt UM gt JA 014 0008007 BEARING FLANGED 02 00 X 21 00 1 0 i 014 0012010 BEARING FLANGED BEARING 02 50 O D X 01 39 I D 014 0012013 BEARING BALL BEARING 02 44 O D X 01 18 I D 014 0019005 2 SPLIT COLLAR 1 00 1 0 X 20mmT NON THREADED 016 0001003 END CAP 1 50 X 2 50 BLACK 018 0001003 CABLE PULLEY 24 50 018 0002012 WIDE GROOVE PULLEY 4 50 019 0001001 PLUG BUMPER 026 01F0251 BRACKET PLATE 2 HOLES 7 00 X 2 75 026 01F0307 FLANGE 2 HOLES 6 25 X 2 50 026 01M0199 QUICK RELEASE CABLE LOCK 1 4 026 01M0660 SHAFT 01 00 O D X 52 I D X 4 69 LG N O PAGE 37 RPL 5102 ASSEMBLY OWNER S MANUAL PART LIS
12. GE 14 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY PAGE 15 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE RPL 5102 ASSEMBLY PAGE 16 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY PAGE 17 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY PAGE 18 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RS Q el T s f Y 2 5 1 S Vo PAGE 19 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE RPL 5102 ASSEMBLY PAGE 20 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY REPEAT ASSEMBLY FOR OPPOSITE SIDE PAGE 21 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY CABLING PROFILE VIEW NOTE BE SURE THE CABLE 20 IS INSERTED THRU 15 amp 19 AS SHOWN
13. S NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties expressed implied or statutory except the one 1 and five 5 year warranties described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties Hoist Fitness Systems 9990 Empire St 130 San Diego CA 92126 800 548 5438 PLEASE KEEP THIS FOR YOUR RECORD PAGE 49 RPL 5102 ASSEMBLY
14. T CONTINUED NOTE SOME OF THESE PARTS MAY COME PRE INSTALLED ITEM NO PART NUMBER DESCRIPTION 36 026 01M0936 ALUMINIUM RING 1 00 1 0 37 026 01M0937 END CAP ALUMINUM 1 0 1 0 38 026 01M1185 WEIGHT HORN SHAFT 15 00 LG 39 026 01M2043 BOLT STAND OFF 40 026 01M2320 END DOMED 02 25 O D 41 026 01M2348 SHAFT 1 375 X 6 35 LG 42 026 01M2356 END DOMED 2 75 O D 43 026 01 PL2246 DUAL HOLE BUMPER 2 05 THICK 44 026 01 10125 2 GLIDE PLASTIC SLEEVE 45 026 01PLO206 13 0 938 X 10 50 LG OPEN END GRIP 46 026 01PL0264 WEIGHT HORN RUBBER DONUT 47 026 01PL2122 OVAL SHAPED RUBBER FOOT 48 026 01PL2131 D SHAPED RUBBER FOOT 49 026 01PL2140 BLACK NYLON THREADED CAP 50 026 01PL2313 WEIGHT HORN RUBBER DONUT W 3 75 COPE 51 013 0002003 1 4 X 16mm SAE FLAT WASHER WZ 52 013 0302008 5 16 SAE FLAT WASHER WZ AININ 53 013 0402007 3 8 X 22mm FLAT WASHER WZ 54 013 0102003 1 2 X 27mm SAE FLAT WASHER WZ 55 013 0102023 1 4 INTERNAL LOCK WASHER 56 013 0408001 3 8 INTERNAL LOCK WASHER SS 57 013 0102022 3 8 INTERNAL LOCK WASHER 58 011 0007097 1 4 20UNC X 75 SHCS BZ 59 011 0101122 1 4 20UNC X
15. ULLEY 29 AS SHOWN PAGE 07 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE INSTALL CABLE AND PULLEYS AT THE SAME TIME GUARD RODS BE SURE TO POSITION CABLE 20 BETWEEN THE PULLEY 30 AND THE GUARD RODS AS SHOWN RPL 5102 ASSEMBLY PAGE 08 OWNER S MANUAL FRAME ASSEMBLY NOTE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY PAGE 09 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY PAGE 10 OWNER S MANUAL FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY PAGE 11 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY PAGE 12 OWNER S MANUAL FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY REPEAT ASSEMBLY FOR OPPOSITE SIDE PAGE 13 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY PA
16. during assembly If you are unable to correct the problem call your authorized HOIST dealer Be sure to have your serial number and this manual when calling When all parts have been accounted for continue on TOOLS REQUIRED Ratchet Wrench 1 2 9 16 and 3 4 Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex Key Wrench Set Two People RPL 5102 ASSEMBLY PAGE 02 OWNER S MANUAL THIS PAGE WAS INTENTIONALLY LEFT BLANK PAGE 03 RPL 5102 ASSEMBLY OWNER S MANUAL gt l m LLI 0 lt LLI lt LL PAGE 04 RPL 5102 ASSEMBLV OWNER S MANUAL FRAME ASSEMBLY NOTE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY CABLING PROFILE VIEW NOTE BE SURE THE CABLE 20 RUNS BETWEEN THE PULLEYS 29 30 AND THE GUARD RODS AS SHOWN BOTTOM SECTION VIEW PAGE 05 RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY HAND TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE INSTALL CABLE AND PULLEYS AT THE SAME TIME NOTE BE SURE TO POSITION THE CABLE 20 BETWEEN THE GUARD RODS AS SHOWN gt gt gt gt lt lt 133 1 4 3385 RPL 5102 ASSEMBLY PAGE 06 OWNER S MANUAL FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE INSTALL CABLE AND PULLEYS AT THE SAME TIME BE SURE TO POSITION CABLE 20 BETWEEN P
17. er set W Weight used WIS R PAGE 48 RPL 5102 ASSEMBLY OWNER S MANUAL HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear WARRANTY CLAIMS All claims require Model number Serial number Date of installation and any information supporting the existence of the alleged defect To complete Warranty Registration visit www HOISTFITNESS com and click on the Warranty Registration link Starting from the original date of purchase normal wear and tear shall be considered as the following COMMERCIAL USE All malfunctions of upholstery grips paint and chrome that occur after one year all malfunctions of electronic components belts or cables after one year all malfunctions of pulleys bearings or bushings that occur after five years The frame and all welded components are warranted for the
18. rn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage or wear Do not use equipment until belts or cables have been replaced Belt and Cable Tension Referring to the Owners Manual when belts or cables are used check all bolts attachments to be sure they are properly attached Check slack in cables and re adjust cable tension if needed Seat Sleeves Guide Rods Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray Linear Bearings Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease PLEASE KEEP THIS FOR YOUR RECORDS RPL 5102 ASSEMBLY PAGE 46 OWNER S MANUAL WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program To be successful in
19. s YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal For personal in home use please follow home maintenance schedule listed above PAGE 45 RPL 5102 ASSEMBLY OWNER S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Hooks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or warn upholstery immediately Keep sharp or pointed objects clear of all upholstery Decals Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure that all hardware is tensioned proper Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear wo
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