HILTI TE3000-AVR User's Manual
Contents
1. TE 3000 AVR Operating instructions en Mode d emploi fr Manual de instrucciones es Manual de instru es pt This Product is Certified Ce produit est certifi Este producto esta certificado Este produto esta certificado c Gus TE H28P SM TC 400mm EE TOO 50mm TE H28P FM amp TOS 400 mm DE TOCO mm TE H28P SPM gt DL CD _ 80 400 mm VE ETS 80 500 mm TE H28P SPMA gt TI COD 125 450 mm TE H28P SPI SI I 500mm TE H28 I FICO 400 mm TE STP 150 x 150 mm 200 x 200 mm gt ORIGINAL OPERATING INSTRUCTIONS TE 3000 AVR Breaker It is essential that the operating instructions are read before the power tool is operated for the first time Always keep these operating instructions together with the power tool Ensure that the operating instructions are with the power tool when it is given to other persons Contents Page 1 General information 1 2 Description 2 3 Accessories consumables 4 4 Technical data 5 5 Safety instructions 5 6 Before use 8 7 Operation 9 8 Care and maintenance 10 9 Troubleshooting 11 10 Disposal 12 11 Manufacturer s warranty tools 12 1 General information EH These numbers refer to the corresponding illustra tions The illustrations can be found on the fold out cover pages Keep these pages open while studying the operating instructions2. In these operating instructions the designation the power tool always refers to the TE 3000 AVR breaker Parts operating controls and indicators EN Grip 2 On off switch 3 Service indicator Theft protection indicator option 5 Supply cord 5 Chuck Insert tool retainer locking bar Ventilation slots 9 Guide tube Transport trolley components EJ Grip 2 Retaining bar Holder for chisels and accessories Power tool locating pin 5 Wheels Wheel securing parts washer retaining pin 1 1 Safety notices and their meaning DANGER Draws attention to imminent danger that could lead to serious bodily injury or fatality WARNING Draws attention to a potentially dangerous situation that could lead to serious personal injury or fatality CAUTION Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property NOTE Draws attention to an instruction or other useful information 1 2 Explanation of the pictograms and other information Prohibition signs S Transport by crane is not permissible Warning signs A Warning electricity General warning Warning hot surface Obligation signs Location of identification data on the power tool gt a The type designation and serial number can be found on the type identification plate on the machine or tool Make a note of this data
3. is held securely check by pulling the insert tool Secure the area below the working area CAUTION Remove the insert tool before laying the power tool down or placing it on the transport trolley Disconnect the mains plug from the power outlet Unintentional starting accidental contact with the on off switch may cause the power tool to kick 7 2 1 TPS Theft Protection System optional NOTE The power tool may be equipped with the optional theft protection system If the power tool is equipped with this feature it can be unlocked and made ready for operation only through use of the corresponding TPS key 7 2 1 1 Unlocking the power tool 1 Plug the supply cord into the power outlet The yellow theft protection indicator LED blinks The power tool is now ready to receive the signal from the TPS key 2 Hold the TPS key or the TPS watch strap buckle against the lock symbol The power tool is un locked as soon as the yellow theft protection indicator LED no longer lights NOTE If for example the electric supply is briefly interrupted due to a power failure or disconnected when moving to a different workplace the power tool remains ready for operation for approx 20 minutes In the event of a longer interruption the TPS key must be used again to unlock the power tool 7 2 1 2 Activation of the theft protection system for the power tool NOTE Further detailed information on activation and use of the theft protection
4. may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate To avoid the risk of injury use only genuine Hilti accessories and insert tools Observe the information printed in the operating instructions concerning operation care and maintenance Modification of the power tool or tampering with its parts is not permissible 2 2 Chuck 28 mm hex chuck 2 3 Switch On off switch 2 4 Grips Grips incorporating AVR Active Vibration Reduction 2 5 Lubrication Permanent lubrication with separate lubrication chambers for the gearing and hammering mechanism 2 6 Theft protection system optional The power tool may be equipped with the TPS Theft Protection System as an option If the power tool is equipped with this feature it can be unlocked and made ready for operation only through use of the corresponding TPS key 2 7 Protective features Protection from high temperatures is provided by the casing around inner parts of the power tool 2 8 Indicator LED Service indicator LED see section Care and maintenance Theft protection system indicator optional see section Operation 2 9 Protection against overheating The power tool is equipped with a protective overheating cut out that switches the power off for a short time Overheating is indicated by an LED blinking 2 10 Items supplied as standard 1 Power tool 1 Ope
5. risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 9 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 1 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 5 2 Additional safety instructions 5 2 1 Safety instructions for breakers a Wear ear protectors Exposure to noise can cause hearing loss b Use auxiliary handle s if supplied with the tool Loss of control can cause personal injury c Hold power tools by insulated gripping surfaces when perf
6. same time Switching other power tools or appliances on and off may cause undervoltage and or overvoltage peaks resulting in damage to the power tool In addition the power tool may not start or may cut out no LED indication if the electric supply is not within specifications see Troubleshooting section 3 Accessories consumables TPS Theft Protection System with Company Card Company Remote and TPS K key optional Use the Hilti chisels or other tools listed below With these you will achieve higher performance and longer lifetime as the power tool and chisels have been optimized as a system Designation Width mm Length mm Width in Length in inches inches Pointed chisels TE H28P 400 16 SM 40 TE H28P 500 20 SM 50 Flat chisels TE H28P FM 40 TE H28P 38 500 1 20 FM 50 Wide flat chisels TE H28P 80 400 3 16 SPM 8 40 TE H28P 500 3 20 SPM 8 50 450 5 16 Asphalt chisel TE H28P 125 18 SPMA 45 Pointed flat chisel TE H28P 115 500 4 20 SPI 50 Shank TE H28 SS 40 400 16 Tamping plate TE STP 150x150 6x6 150x150 TE STP 200x200 8x8 200x200 4 Technical data Right of technical changes reserved Rated voltage 120 V Rated current input 15A Power tool TE 3000 AVR Mains frequency 60 Hz Weight of power tool 29 9 kg 65 92 Ib Dimensions L x W x H Hammering frequency under load Single impact energy Weight of transport trolley 808 mm 3
7. system can be found in the Operating instructions for the theft protection system 7 2 2 Chiseling NOTE Working at low temperatures The hammering mech anism works only when the power tool has reached a minimum operating temperature Bring the chisel into contact with the base material and allow the power tool to run under no load until the minimum operat ing temperature is reached If necessary repeat this procedure until the hammering mechanism begins to operate 7 2 2 1 Chiseling 1 Plug the mains plug of the supply cord into the power outlet 2 Position the tip of the chisel at the point where chiseling is to begin 3 Press the on off switch fully 7 2 2 2 Switching off Release the on off switch 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet CAUTION The power tool must always be checked by a Hilti specialist for internal or external damage whenever it has been dropped or fallen over 8 1 Care of insert tools Clean off dirt and dust deposits adhering to the insert tools and protect them from corrosion by wiping the insert tools from time to time with an oil soaked rag 8 2 Care of the power tool The outer casing of the power tool is made from impact resistant plastic Sections of the grip are made from a synthetic rubber material Never operate the power tool when the ventilation slots are blocked Clean the ventilation slots carefully using a dry brush Do not per
8. to ensure that the trolley stands in a steady secure position 6 4 Securing the power tool and chisels on the transport trolley Place the power tool on the locating pin provided on the transport trolley and always secure it for transport by closing the retaining bar Put the chisels in the holder provided pushing them in as far as they will go until held securely 7 Operation DANGER Always hold the power tool securely with both hands on the grips provided Keep the grips dry clean and free from oil and grease 7 1 Preparing for use CAUTION Wear protective gloves when changing insert tools as the insert tools get hot through use and they may have sharp edges CAUTION When changing insert tools take care to handle the locking mechanism correctly You may otherwise risk pinching your fingers CAUTION Avoid body contact with the guide tube as this part gets hot through use of the power tool 7 1 1 Fitting the insert tool EJ El NOTE Use an insert tool of a length suitable for your body height 1 Disconnect the mains plug from the power outlet 2 Check that the connection end of the chisel is clean and lightly greased Clean it and grease it if necessary 3 Check that the chuck and locking bar are clean and undamaged 4 Push the insert tool into the chuck and pivot the retaining bar to locking position A for insert tools with a collar or to locking position B for insert tools with a groove pos
9. 1 81 x 610 mm 24 02 x 209 mm 8 23 860 min 68 J 10 8 kg 23 81 Ib 5 Safety instructions NOTE The safety rules in section 5 1 contain all general safety rules for power tools which in accordance with the applicable standards require to be listed in the operating instructions Accordingly some of the rules listed may not be relevant to this tool 5 1 General Power Tool Safety Warnings a WARNING Read all safety warnings and in structions Failure to follow the warnings and in structions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 5 1 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmo spheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while oper ating a power tool Distractions can cause you to lose control 5 1 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded
10. ated workplace may result in damage to the health c If the work involves breaking right through take the appropriate safety measures at the opposite side Parts breaking away could fall out and or fall down and injure other persons d Be sure to keep an adequate distance from other persons and adjacent objects If necessary cor don off the area in which you are working 5 2 6 Personal protective equipment y The user and any other persons in the vicinity must wear ANSI Z87 1 approved eye protection a hard hat ear protection protective gloves and breathing protection while the machine is in use 6 Before use CAUTION The power tool must be disconnected from the electric supply CAUTION Check the insert tool for damage each time before use 6 1 Unlocking the power tool theft protection system NOTE See section Using the TPS Theft Protection System 6 2 Use of extension cords and generators or transformers Please refer to section 2 Description 6 3 Transport CAUTION Use the transport trolley or other means of con veyance whenever possible The power tool should always be carried by two persons if no transport trolley or means of conveyance is available for use Be aware that the power tool plus transport trolley present a considerable weight CAUTION Do not park the transport trolley on an incline CAUTION Take care to use only safe transport routes CAUTION Take care
11. hat they function faultlessly 9 Troubleshooting Fault Possible cause Remedy The power tool doesn t start Electronics initialization in progress Switch the power tool off and on takes up to 4 seconds after again plugging in Interruption in the electric supply Plug in another electric appliance and check whether it works The supply cord or plug is defective Have it checked by a trained electrical specialist and replaced if necessary Generator with sleep mode No hammering action A fault has occurred in the power tool The power tool doesn t start or cuts out during operation and the LED blinks red or overvoltage The power tool is too cold Temporary fault e g overheating Apply a load to the generator by connecting another appliance e g a lamp Subsequently switch the power tool off and on again Allow the power tool to warm up to the minimum operating temperature See section 7 2 2 Chiseling If necessary the power tool should be repaired by Hilti Service Release the switch and allow the power tool to cool down or connect it to a different electric supply The power tool doesn t start or cuts out during operation and the LED lights red constantly servicing Advance warning of need for Have the power tool serviced or repaired by Hilti Service 11 Fault Possible cause Remedy The power tool doesn t start and the indicator lamp blinks yel
12. in your operating instructions and always refer to it when making an enquiry to your Wear eye Wear a hard Wear ear Wear pr tectfon hat protection protective Hilti representative or service department gloves Type Generation 02 Wear safety Wear Serial no shoes breathing protection Symbols EB ES V A Read the Return waste Volts Amps operating material for instructions recycling before use N Hz a Y N Alternating Hertz Lock symbol Equipped with current theft protection system 2 Description 2 1 Use of the product as directed The power tool is a hand guided electric tool for chiseling on concrete masonry and asphalt Other applications are compacting and excavation e g in soil Working on materials hazardous to the health e g asbestos is not permissible The power tool is designed for professional use and may be operated serviced and maintained only by trained authorized personnel This personnel must be informed of any special hazards that may be encountered The power tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed Its typical working environment is construction sites of all kinds and it may be used for construction work finishing renovation demolition and road work The power tool may be used only in a dry environment Do not use the power tool where there is a risk of fire or explosion The power tool
13. ition the chisel so that the groove is facing locking position B NOTE Insert tools with a combined connection end with collar and groove can be locked in position A or B as desired 5 Check that the chisel has engaged correctly by pulling it 7 1 2 Removing the chisel DANGER Do not lay a hot insert tool down on flammable materials This could cause the material to ignite resulting in a fire 1 Disconnect the mains plug from the power outlet 2 Open the locking bar by pivoting it approx 90 3 Pullthe chisel out of the chuck 7 2 Operation CAUTION Working on the material may cause it to splinter Wear eye protection and protective gloves Wear breathing protection if no dust removal system is used Splintering material presents a risk of injury to the eyes and body CAUTION The work generates noise Wear ear protectors Exposure to noise can cause hearing loss CAUTION Take care to stand in a secure position especially when chiseling breaches in floors walls or ceilings and wear protective gloves and safety footwear The power tool may pull you off balance if you break through suddenly CAUTION Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers during breaks between working CAUTION Take care to ensure that the locking bar is in the correct position in accordance with the information provided in the operating instructions and check that the insert tool
14. lace ment as a result of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent na tional rules prohibit such exclusion In particular Hilti is not obligated for direct indirect inciden tal or consequential damages losses or expenses in connection with or by reason of the use of or inability to use the tool for any purpose Im plied warranties of merchantability or fitness for a particular purpose are specifically excluded For repair or replacement send the tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contempo raneous comments and oral or written agreements concerning warranties iii Hilti Corporation LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3750 1209 00 Pos 3 1 Printed in Liechtenstein 2009 426347 A Right of technical and programme changes reserved S E amp 0
15. low The power tool has not been unlocked power tools with optional theft protection system Use the TPS key to unlock the power tool The power tool doesn t start or cuts out during operation gauge is inadequate The extension cord is too long or its Use an extension cord of an approved length and or of adequate gauge NOTE If the fault cannot be eliminated by the measures listed above have the power tool checked by Hilti Service 10 Disposal EO Most of the materials from which Hilti power tools or appliances are manufactured can be recycled The materials must be correctly separated before they can be recycled In many countries Hilti has already made arrangements for taking back your old power tools or appliances for recycling Please ask your Hilti customer service department or Hilti representative for further information 11 Manufacturer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only over the entire lifespan of the tool Parts requiring repair or rep
16. mit foreign objects to enter the interior of the power tool Clean the outside of the power tool at regular intervals with a slightly damp cloth Do not use a spray steam pressure cleaning equipment or running water for cleaning This may negatively affect the electrical safety of the power tool Always keep the grip surfaces of the power tool free from oil and grease Do not use cleaning agents which contain silicone 8 3 Service indicator NOTE The power tool is equipped with a service indicator Indicator Constant red light End of service interval servicing is due After the lamp lights for the first time the power tool may continue to be used for several hours before the automatic cut out is activated To ensure that the power tool is always ready for use it should be returned to Hilti for servicing in good time 8 4 Maintenance WARNING Repairs to the electrical section of the power tool may be carried out only by trained electrical spe cialists Check all external parts of the power tool for damage at regular intervals and check that all controls operate faultlessly Do not operate the power tool if parts are damaged or when the controls do not function faultlessly If necessary the power tool should be repaired by Hilti Service 8 5 Checking the power tool after care and maintenance After carrying out care and maintenance work on the power tool check that all protective and safety devices are fitted and t
17. orming an operation where the cutting tool may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock 5 2 2 Personal safety a Always hold the power tool securely with both hands on the grips provided Keep the grips dry clean and free from oil and grease b If the insulation on the grips or parts of the casing is damaged the parts must be replaced before operating the power tool c Breathing protection must be worn and allergy sufferers must wear clothing that covers the skin if the work creates dust d Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers during breaks between working e Always lead the supply cord and extension cord away from the power tool to the rear while working This helps to avoid tripping over the cord while working f Children must be instructed not to play with the appliance 9 The appliance is not intended for use by chil dren by debilitated persons or those who have received no instruction or training h WARNING Some dust created by grinding sand ing cutting and drilling contains chemicals known to cause cancer birth defects infertil ity or other reproductive harm or serious and permanent respiratory or other injury Some ex amples of these chemicals are lead from lead based paints crystalline silica from brick
18. rating instructions with pocket for attachment to the transport trolley 1 Transport trolley optional 1 Grease 2 11 Using extension cords Use only extension cords of a type approved for the application and with conductors of adequate cross section The power tool may otherwise lose performance and the extension cord may overheat Check the extension cord for damage at regular intervals Replace damaged extension cords Recommended minimum conductor cross section and max cable lengths Conductor cross section AWG12 AWG10 Mains voltage 110 120 V 125 ft Do not use extension cords with 16 AWG conductor cross section 2 12 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 13 Using a generator or transformer This power tool may be powered by a generator or transformer when the following conditions are fulfilled The unit must provide a power output in watts of at least twice the value printed on the type identification plate on the power tool The operating voltage must remain within 5 and 15 of the rated voltage at all times frequency must be in the 50 60 Hz range and never above 65 Hz and the unit must be equipped with automatic voltage regulation and starting boost Generators with an inadequate power rating may cause damage to the power tool Never operate other power tools or appliances from the generator or transformer at the
19. regular intervals and have it replaced by a qualified spe Cialist if found to be damaged If the power tool s supply cord is damaged it must be replaced with a specially prepared supply cord available from Hilti Customer Service Check extension cords at regular intervals and replace them if found to be damaged Do not touch the supply cord or extension cord if it is damaged while working Disconnect the supply cord plug from the power outlet Damaged supply cords or extension cords present a risk of electric shock c Dirty or dusty power tools which have been used frequently for work on conductive materi als should be checked at regular intervals at a Hilti Service Center Under unfavorable circum stances dampness or dust adhering to the surface of the power tool especially dust from conductive materials may present a risk of electric shock d When working outdoors with an electric tool check to ensure that the tool is connected to the electric supply by way of a ground fault circuit interrupter GFCI with a rating of max 30 mA tripping current Use of a ground fault circuit interrupter reduces the risk of electric shock e Use of a ground fault circuit interrupter GFCI with a maximum tripping current of 30 mA is recommended 5 2 5 Work area a Ensure that the workplace is well lit a Before beginning work check the working area fen b Ensure that the workplace is well ventilated Exposure to dust at a poorly ventil
20. s con crete and other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemi cals the operator and bystanders should work in a well ventilated area work with approved safety equipment such as respiratory protection appropriate for the type of dust generated and designed to filter out microscopic particles and direct dust away from the face and body Avoid prolonged contact with dust Wear protective clothing and wash exposed areas with soap and water Allowing dust to get into your mouth eyes or to remain on your skin may promote absorption of harmful chemicals 5 2 3 Power tool use and care a Check that the insert tools used are compatible with the chuck system and that they are secured in the chuck correctly b In case of an interruption in the electric supply Switch the power tool off and unplug the supply cord This will prevent accidental restarting when the electric power returns c Always work from a secure safe stance 5 2 4 Electrical safety e g using a metal detector to ensure that no concealed electric cables or gas and water pipes are present External metal parts of the power tool may become live for example when an electric cable is damaged accidentally This presents a serious risk of electric shock b Check the power tool s supply cord at
21. surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet con ditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 5 1 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power so
22. urce and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and bal ance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 9 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing ac cessories or storing power tools Such preven tive safety measures reduce the
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