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Henny Penny OE-30X User's Manual

1. TRANSFORMER TRANSFORMER TRANSFORMER BET BERII lean TO SANT 2101 f SAT SAI EEN TEMPERATURE PROBE TEMPERATURE PROBE 400 VOLT 3 PHASE N CTION BOX B JUNCTION BOX 33558 uuay 0 20 10 90 30 19POM 87 9 962 TRANSFORMER GND TERMI 400 VOLT 3 PHASE 3N A a a o u tn lt a pus 1191314515 718 9 11213 415 6 78 9 GNO TERMI TEAN p 8 TEMPERATURE PROBE 33559 Auuay 0 20 10 90 30 IPPON Henny Penny Model OE OG 301 302 303 A A OUTPUT D SPLAY CONTROL 120V POWER SWITCH 1 0 BOARD P10P9 P P5 P3 P2 P1 541121101 oll O 9 lt lt s lt D s s FRONT CONTROL PANEL TEMPERATURE PROBE ae CAP RES ASSY Ern Y NJ L1 RES ASSY aros MODEL OE 301 PUMP 208 240V 3PH SWITCH 33726 796 6 49 Model OE OG 301 302 303 Henny Penny os FRONT CONTROL PANEL end O Pa ME 24 2 Cal 1 MODEL QE S00 208 240V 3PH I ii L1 L2IL3 45324 796 6 50 964 LS 9
2. un TEMPERATURE PROBE LINE NEUTRAL GAS VALVE MODEL 06 301 GAS FRYER 230V 50HZ 1PH 197 6 31 Henny Penny Model OE OG 301 302 303 DISPLAY BOARD 170 BOARD P10P9 P5 P2 PI Telelelel ele Em FRONT CONTROL PANEL as m T rod gt t il3 a LIII ZD 7 Se GND 00 MODEL 06 301 SYSTEM PUMPX CAP RES N a 120V 50 60HZ 1PH OTOR 55 L1 09 EN 18 9 FRYER CONTROL SEE ABOVE FOR WIRING DIAGRAM 33724 6 32 1297 Henny Penny Model OE OG 301 302 303 POWER SWITCH E ncc 1 234 567 838 FRONT CONTROL PANEL 2 1 61718 6 7 8 e T E 143 lt cr gt 14 Z to St 4 MODEL 0G 303DS SYSTEM 90 89 1 120V 50 60HZ 1 PH 14 OPEN FRYER 1 oe OPEN FRYER 2 SEE ABOVE FOR STATION SEE ABOVE FOR WIRING DIAGRAM WIRING DIAGRAM 54002 1297 6 33 Henny Penny Model OE OG 301 302 303 THERMOSTAT POWER SWITCH o ee A lt am o m 3 lt e 5 E 13 lt L 225 73 2 n M MODEL 0G 303 SYSTEM 120V 50
3. Close drain using the drain valve handle If display still shows Drain Switch Failure E15 check drain valve section 6 13 E41 ESO Programming Turn switch to OFF then back to ON If display shows any of E51 E53 Failure the error codes the control panel needs replaced 197 5 1 Henny Penny 5 2 TROUBLESHOOTING Continued PROBLEM With switch in POWER position and switch light not illuminated fryer is complete ly inoperative With switch in power position switch light is on but all other lights are out ex cept the pump will operate Shortening will not heat but lights are on 5 2 CAUSE Open Circuit No power to board Faulty Contactor elec model Faulty Gas Valve gas model Faulty Gas Solenoid gas model Faulty Probe Faulty High Limit Faulty Drain Switch Model OE OG 301 302 303 POWER CORRECTION Check to see if unit is plugged in Check breaker or fuse at supply box Check control panel fuse per Section 6 12 Check POWER switch per Section 6 14 Replace if defective Check voltage at wall receptacle Check cord and plug e Check fuse on PC board Check contactor per Section 6 8 Check gas valve per Section 6 11 Check gas solenoid per Section 6 19 Check probe per Section 6 4 message E6 Check High Limit per Section 6 6 or 6 7 Error message E10 Check drain switch per Section 6 13 Error message
4. di A 6 1 6 1 Test a 6 1 l6 3 Removing the Control 6 1 Thermal Sensor Probe 6 2 6 54 High Temperature Limit Control electric models 6 4 6 6 High Temperature Limit Control gas 6 6 Heating Elements electric models only 6 8 Heating Contactors electric models 6 10 Gas Burner Assembly gas 5 6 12 Thermocouple gas models 6 14 Gas Control VANO nin iria 6 15 Fuses and Fuse 1 6 18 Drain me eee 3551 Power On Off Switch 6 20 Filter rica ROUGE RSS dub fas Mion 6 21 6 16 Filtering Syston 6 22 DIT Gas Conversion saa Ra varie ba s ee a aun en o Rad 6 25 6 18 Gas Safety Solenoid gas models 6 27 Section 7 PARTS INFORMATION 7 1 Introduction eek oe ed 7 1 Genuine AAA 7 1 When Ordering Parts 7 1 a Say Saa 7 1 on 7 1
5. Henny Penny Open Fryer Electric Model OE 30X Model OG 30X SERVICE MANUAL Henny Penny Open Fry Station RE Lon MC c ca E w 25 3 3 L Model 0E 301 electric Product Number 01408 matura gas 02458 208 electric 00 802 gas Product Number 01406 nuiurnl gas 02456 548 electric Henny Penny LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation REPLACEMENT PARTS appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defe
6. 6 2 TEST INSTRUMENTS You may want to use two test instruments to check the elec tric components A continuity light e An ohmmeter When the manual refers to a circuit being closed the continuity light will be illuminated or the ohmmeter should read 0 unless otherwise noted When the manual refers to the circuit being open the continui ty light will not illuminate or the ohmmeter will read 1 NOTE A continuity light cannot be used to check coils or motors 6 3 REMOVING THE To replace parts located inside the fryer the control panel must CONTROL PANEL be removed or hinged down 1 Place the power switch in the OFF position and remove power supplied to the unit or on electric models to the cookpot to be worked on WARNING Disconnect power supplied to the unit by unplugging the power cord or turning off the wall circuit breaker or fuse Be aware that the other controls will HAVE power on electric models or electrical shock could result 895 6 1 Henny Penny Model OE OG 301 302 303 6 3 REMOVING THE CONTROL PANEL Continued 2 Using a Phillips head screwdriver remove the four screws securing the control panel to the unit and let panel swing down The panel is hinged to hang in this position for convenience 3 Disconnect nine pin connector and remove probe connec tion from control panel 4 To completely remove panel from unit pull complete con trol panel up and out o
7. during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 45 KPA 2 3 Henny Penny Model OE OG 301 302 303 2 6 GAS SUPPLY continued 2 6 CABLE RESTRAINT ment WRONG Please refer to the illustration below iron o Saul AVOID SHARP BENDS AND KINKS when when installing cable restraint on all aw a pulling equipment away from wall Max permissible for accessi imum pull will kink ends even if installed moveable gas fryers pinty to Quick Disconnect properly and reduce Connector life vice QUICK DISCON NECT DEVICE still attached while extended at maximum pull STRESS POINTS DISCONNECT BEFORE MAXIMUM PULL STRESS POINTS MAXIMUM PULL NOT ADVISED WHILE CONNECTED MINIMUM PULL FOR ACCESSI BILITY ONLY RIGHT i bolt is to be secured to the building using acceptable building construc tion practices CAUTION DRY WALL CONSTRUCTION Secure l bolt to a building stud DO NOT attach to dry wall only Also locate the I bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line Couplings and hose should be installed in the same plane as shown at left DO NOT OFFSET COUPLINGS this causes torsional twisting and undue strain causing premature failure Th
8. 1 30094 Compression Fitting 3 2 1 19682 Contactor Bracket 3 2 1 19405 Contactor 3 2 1 17216 High Limit Bracket 3 2 1 33376 Insulation Pot Front 3 2 1 29901 Cap Resistor Assy Primary Contactor 3 2 1 51065 EMC Filter Board Assy CE 1 1 1 33498 Cap Resistor Assy Heat Contactor 3 2 1 360123 Cap Resistor Assy Pump Motor 1 1 1 not shown recommended parts 697 7 5 Henny Penny Model OE OG 301 302 303 7 6 NOTE Use PST Pipe Sealant around pipe fittings compression fitting and High Temperature Limit Control Figure 7 3 Thermal Sensor and High Temperature Limit Control Gas Model 796 Henny Penny 1 1 1 2 3 4 6 7 8 9 Model 301 302 303 Thermal Sensor and High Temperature Limit Control Gas Models zi Part Quantity per unit Number Description 303 302 301 16738 14267 14282 33068 SC02 018 NS02 001 33152 FP01 024 FP01 099 33094 17216 55168 55167 34822 51071 34813 50698 50699 44371 36012 33304 recommended parts 206 Thermal Sensor and High Temperature Limit Control Gas Models High Temperature Limit Control High Temp Limit Control Kit CE Electronic High Temp Limit Control Kit CE Electro mech Terminal Block Screw Thread Forming 8 Nut 10 32 Hex Keps Control Shroud Access Plate Bushing 3 8 1 8 Pipe Plug Compression Fitting High Limit Control Bracket Thermal Sensor 6 Thermal Sensor 3 Thermal Sen
9. 4 4 1 1 1 1 1 1 1 4 302 a hb Quantity per unit 2 Description TN 303 301 A me me me m 2 7 35 Henny Penny Model OE OG 301 302 303 Figure 7 17 Heating Element and High Limit Assembly Electric Model 7 96 895 Henny Penny Heating Element and High Limit Assembly Electric Model Y recommended parts 895 Part Number 18233 1 18288 2 18288 4 18288 5 18288 6 18238 7 16855 01 005 501 017 501 014 WA01 007 LW01 008 18720 18248 18225 18226 SC01 055 LW01 005 SC01 053 SC02 018 16738 NS02 001 17216 Description Heating Element and High Limit Assembly Electric Models Element Complete Heating 208 Volts 4500 Watts Element Complete Heating 230 Volts 4500 Watts Element Complete Heating 208 Volts 3750 Watts Element Complete Heating 220 Volts 3750 Watts Element Complete Heating 480 Volts 3750 Watts Element Complete Heating 480 Volts 4500 Watts All Elements Include Items 2 Thru 7 Specify Volts and Watts Seal O Ring Washer Heating Element Metal Nut Heating Element Brass Nut Heating Element Washer Heating Element Washer Lock Heating Element Clamp Rear Hi Limit Clamp Front Spreader Element Bar Spreader Lock Screw Element Spreader Washer Lock Element Spreader Scr
10. 7 Reinstall burner assembly per section 6 9 895 6 27 Henny Penny 6 28 Model OE OG 301 302 303 1297 Model OE OG 301 302 303 Henny Penny Hdl ZHO9 0S AOZ 31 9545 COE 90 730004 ANVIIVIO AVIIVIO SNISIM 303 OBCEE D 335 1034 08266 2 335 3134 NIDO L 3194 440 e als 270 HOLIMS dwnd ASSY 534 6 29 1297 Henny Penny Model OE OG 301 302 303 DISPLAY BOARD PB OUTPUT CONTROL 258 BOARD POWER SWITCH 1 0 BOARD P10PS P PS P2 PI a em 112 3 4 5 5 7 8 9 hs FRONT CONTROL PANEL pn m 8 C Ed 22 CAP 5 lt i 3 ASSY DRAIN es SWITCH E EM Dd E a PS i CAP RES GND MODEL 06 303 SYSTEM PUMP ASSY N 120V 50 60HZ 1PH Oy L1 OPEN FRYER 91 OPEN FRYER 2 OPEN FRYER 3 SEE ABOVE FOR SEE ABOVE FOR SEE ABOVE FOR WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM m 33375 6 30 1297 Model OE OG 301 302 303 mae DISPLAY INPUT CONTROL POWER SWITCH x 910791 DCA WE lol DEL t 12 3 4 FRONT CONTROL PANEL M d RES ASSY WH BLACK SAFETY VALVE w pd
11. 7 6 Warranty REOR E E es dde A denas 7 1 7 7 Recommended Spare Parts for Distributors 7 1 Henny Penny Distributor Lists Domestic and International ii 895 Henny Penny Model OE OG 301 302 303 SECTION 1 INTRODUCTION 1 1 INTRODUCTION The Henny Penny Open Fry Station is a basic unit of food equipment designed to cook foods better and easier The microcomputer based design helps make this possible 1 2 MODEL VARIATIONS This manual covers the following variations of the Henny Penny Open Fry Station Model 301 802 808 gas model e Model OE 301 302 308 electric model 1 3 FEATURES Easily cleaned 43 lb shortening capacity gas model 48 lb shortening capacity electric model 2 Half size baskets per well or full size baskets Microcomputer control Stainless steel construction Manual reset high limit control Self diagnostic system built into controls Built in filter handles all 3 wells 1 4 SAFETY The Henny Penny Fry Station has many safety features incorporated However the only way to ensure safe operation is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words DANGER WARNING CAUTION or NOTE are used Their usage is describe
12. C 45325 FOR WIRING DIAGRAM MODEL OG 302 SYSTEM 120V 50 60HZ 1PH 45390 uuaH 0 C0 LO 90 30 Henny Penny Model OE OG 301 302 303 DISPLAY BOARD PROBE CONTROL INPUT BOARD ele De 9 9 4 4 lg PSN B UMS e a P lt c alin a lt 7 O lt e MODEL DE 300 ok dp 208 240V 3PH L3L2 L1 33282 697 6 39 7 9 469 OPEN FRYER 1 SEE C 33282 FOR WIRING DIAGRAM RES ASSY OPEN FRYER 42 OPEN FRYER 3 SEE C 33282 FOR SEE C 33282 FOR WIRING DIAGRAM WIRING DIAGRAM MODEL OE 303 SYSTEM 208 240 3PH 33556 0 20 10 90 30 IPPON 469 Lp 9 OPEN FRYER 1 OPEN FRYER 2 OPEN FRYER 3 SEE L 33282 FOR WIRING DIAGRAM SEE C 33282 FOR WIRING DIAGRAM SEE C 33282 FOR WIRING DIAGRAM MODEL OE 303 SYSTEM 208 240V 3PH 33283 0 20 L0 90 30 I DOIN 1 9 964 GND L3 909 L2 L1 OPEN FRYER 2 OPEN FRYER 3 SEE C 33282 FOR WIRING DIAGRAM SEE C 33282 FOR WIRING DIAGRAM MODEL 302 SYSTEM 208 240V 3PH 33557 Auuag uuoH 0 Z0 10 469 9 OPEN FRYER 1 OPEN FRYER 2 SEE C 33282 FOR SEE C
13. E15 895 Henny Penny 5 2 TROUBLESHOOTING Continued PROBLEM CAUSE Shortening will not heat but lights are on A Pilot will not light gas model B Pilot will not stay lit C Burner will not light pilot lit gas model 895 Faulty Contactor elec model Faulty Thermal Sensor Faulty High Limit Pilot not lit Plugged pilot orifice and or pilot supply tube Gas supply off Faulty gas con trol valve Air in gas supply line Faulty thermo couple Pilot magnetic plug Drain valve open High Limit con trol switch open Possible faulty gas control valve Model OE OG 301 302 303 POWER CORRECTION Check contactor per Section 6 8 Check thermal sensor per Section 6 4 Error message E6 Check high limit control switch per Section 6 6 or 6 7 Light pilot per Section 2 9 Unplug pilot orifice and or pilot supply tube Turn ON gas supply Replace gas control valve Bleed air from supply line Replace thermo couple per Section 6 10 Service per Section 6 11 Close drain valve With power removed from fryer check across high limit switch terminals with ohmmeter Replace if no reading is indicated on meter With power removed from fryer check across electrical leads of gas control valve with ohmmeter and gas valve in position Ohm reading should be 234 ohm resistance Replace the control valve if not within 10 5 3 He
14. If the switch is defective replace it by following the next steps Push in on tabs on the ends of the switch and pull switch from the front of the control panel Replace new switch replace wires and replace control panel Reapply power to unit 895 Henny Penny Model OE OG 301 302 303 6 15 FILTER SWITCH The filter switch is a two way rocker switch with the switch in the ON position the filter motor energizes to pump up the shortening from the drain pan Checkout 1 Remove power supplied to the unit or on electric models to the far right cookpot that powers the filter switch WARNING Disconnect power supplied to the unit by unplugging the power cord or turning off the wall circuit breaker or fuse Be aware that the other control will have power on electric models or electrical shock could result 2 Remove the middle control panel per section 6 3 3 Remove and label wires from the switch and check across top and bottom terminals for continuity With the switch in the ON position the circuit should be closed If the switch is defective replace it by following the next steps Replacements 4 Push in tabs on the ends of the switch and pull switch from the front of the control panel 5 Replace new switch replace wires and install panel 6 Re apply power to unit 895 6 21 Henny Penny 6 16 FILTERING SYSTEM Model OE OG 301 302 303 The filtering system
15. OE OG 301 302 303 3 3 FILLING OR is recommended that a high quality frying shortening be ADDING SHORTENING used in the OE 301 302 303 and OG 301 302 303 fry stations Some low grade shortenings have a high moisture content causing foaming and boiling over The Henny Penny OE 301 302 303 requires 48 pounds of shortening per cookpot The OG 301 302 303 requires 43 pounds per cookpot All cookpots have two level indicators inscribed on the rear of the cookpot wall The top indicator shows when the heated shortening is at the proper level Cold shortening should be at the bottom indicator since the shortening will expand when heated WARNING Hot shortening must be maintained at the level indicator on each cookpot or fire could result It is also recommended to use gloves when in contact with hot shortening Shortening and all metal parts that are in contact with the shortening are extremely hot and severe burns could result Moving the fryer with hot shortening in the cookpots or filter pan is not recommended Hot shortening can splash out and severe burns could result 3 4 OPERATING CONTROLS The Henny Penny Open Fry Station with dual timers con AND PROCEDURES tains solid state controls for each cookpot The following is brief description of the operating procedures 1 Besure the drain valve is in the closed position 2 Place basket support inside of cookpot 3 Fillthe cookpot with shortening
16. WARNING When using solid shortening it is recommended to melt the shortening on an outside heating source before placing it in the cookpots Heating elements and the slope of the gas cookpot must be completely submerged in shortening Fire could result or damage to the cookpot could result 697 3 11 Henny Penny Model OE OG 301 302 303 3 4 OPERATING CONTROLS 4 Move power switch to the ON position Unit will AND PROCEDURES automatically go into the melt cycle When the Continued temperature reaches 250 F 121 C the control will go into the heat cycle The shortening will be heated until the temperature setting is reached NOTE The melt cycle may be bypassed if desired by pressing the Exit Melt switch and holding it for five seconds Do not bypass the melt cycle unless enough shortening has melted to completely cover all of the heating elements If melt cycle is bypassed before all heating elements are covered excessive smoking of the shortening or a fire will result 5 Press the up or down switch and hold for two seconds to select a product The times and temperatures are preprogrammed NOTE The operation of the two timers is entirely independent They may be set started or stopped without affecting each other 6 Thoroughly stir shortening to stabilize the temperature throughout the cookpots 7 When the shortening temperature has reached setpoint ready LED will illuminate indicat
17. WHEN ORDERING PARTS Once the part you want to order has been found in the Part List write down the following information 1 From the exploded drawing and Parts List Sample Item Number 8 Part Number 43768 Description On Off Switch 2 From the data plate Sample Product Number 01400 Serial Number 00100 Voltage 208 7 4 PRICES Your distributor has a price parts list and will be glad to inform you of the cost of yours parts order 7 5 DELIVERY Commonly replaced items are stocked by your independent Henny Penny distributor and will be sent out when your order is received Other parts will be ordered by the distributor from Henny Penny Corporation Normally these will be sent to your distributor within three working days 7 6 WARRANTY All replacement parts except lamps and fuses are covered under warranty for 90 days against manufacturing defects and workman ship If damage occurs during shipping notify the carrier at once so that a claim may be properly filed Refer to the warranty in this manual for other rights and limitations 7 7 RECOMMENDED Recommended replacement parts stocked by your distributor are SPARE PARTS FOR indicated with in the parts lists Please use care when ordering DISTRIBUTORS recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and equipment sold in their territory 206 7 1 Heriny Penny 7 2 Model OE OG 301 302 3
18. behind the control panel determines the shortening temperature 895 3 3 Henny Penny Model OE OG 301 302 303 3 2 OPERATING CONTROLS Continued Fig Item 5 No No Description Function 3 4 Drain Interlock The drain interlock switch is a microswitch that provides pro Hidden behind tection for the heating elements in the event an operator drains bracket shortening from the frypot while the power switch is on The drain switch is designed to automatically shut off the control system when the drain valve is opened A drain interlock switch protects each cookpot NOTE It is recommended to turn all power off before opening drain valve 8 5 Drain Valve The drain valve is a two way ball valve and is normally in the closed position Turn the handle to the open position to drain the shortening from the frypot Open the drain valve slowly to eliminate splashing of hot shortening Severe burns could result 3 6 Filter Union The filter union connects the filter assembly to the filter pump It is easily disconnected to allow removal of the filter and filter drain pan 3 4 895 Henny Penny Model OE OG 301 302 303 3 2 OPERATING CONTROLS Continued Fig Item TOT No Description Function 3 6 Filter Drain Pan The removable filter drain pan houses the filter and catches the shortening when it is drained from the frypot It is not to be used to remove and discard the shortening when the shorten ing
19. frypot wall WARNING To avoid electrical shock or other injury the capillary line must run under and away from all electrical power wires and ter minals The tube must never be in such a position where it could accidentally touch the electrical power terminals 13 14 595 Carefully bend the capillary bulb and tube toward bulb holder on heating elements Slip capillary bulb into bulb holder located on heating elements Pull excess capillary line from pot and tighten nut into frypot wall 6 5 Henny Penny Model OE OG 301 302 303 6 5 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC MODELS Continued ARTE Be sure capillary bulb of high limit is located behind front edge of elements Capillary bulb and bulb holders should be posi tioned as not to interfere with basket or when cleaning the frypot wall or damage to capillary tube could result 15 With excess capillary line pulled out tighten smaller nut 16 Clamp capillary tube down to shroud 17 Replace front panel 18 Refill with shortening 6 6 HIGH TEMPERATURE The gas units OG 301 802 803 use the same high LIMIT CONTROL temperature limit control as the electric OE 301 302 308 GAS MODELS but the mounting of the capillary tube and fittings are different on the gas models compared to the electric models Checkout Use the same procedure as in section 6 5 Replacement 1 Place the power switch in the OFF position and remove
20. installation REPLACEMENT PARTS appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal
21. needs replaced Use extreme care when handling the drain pan or any metal which comes in contact with hot shortening Do not move drain pan with hot shortening in pan Severe burns could result It is recommended to use gloves 3 6 Filter Pump Switch This two position rocker switch controls the power to the filter pump motor Gas Shut Off Valve Each cookpot has its own gas shut off valve on the gas line gas only going to the gas valve 3 8 Gas Control Valve Each cookpot has its own gas control valve which controls gas only the flow of gas to burner assembly It requires manual pilot lighting 25 3 6 27 Oil Return Line The detachable oil return line pivots to reach all three cookpots when pumping shortening back into the cookpots The return line can be removed and a rinse hose connected to unit to discard shortening from unit 30 3 8 Gas Solenoid The gas solenoid shuts the flow of gas off to the burner gas only in this unit that the high limit kicks out and is present for each cookpot 895 3 5 Model OE OG 301 302 303 Henny Penny 895 Model OE OG 301 302 303 Henny Penny Figure 3 2 Figure 3 3 n es po E 22 222022220 Seen 7222222223 522 3 4 3 7 895 Model OE OG 301 302 303 Henny Penny QE Figure 3 5 22 3 6 Figure 3 7 895 Henny
22. power supplied to the unit WARNING Disconnect power supplied to the unit by unplugging the power cord or turning off the wall circuit breaker or fuse Electrical shock could result 2 Drain shortening from frypot 3 Remove control panel per section 6 3 4 Remove screws from heat shield and remove shield 6 6 895 Henny Penny 6 6 HIGH TEMPERATURE LIMIT CONTROL GAS MODELS Continued 895 Model OE OG 301 302 303 5 Remove probe as described in section 6 4 6 Loosen small inside screw nut on capillary tube 7 Remove capillary bulb from bulb holder on inside of frypot 8 Remove larger outside screw nut that threads into Y fitting 9 Cut the capillary bulb on the inside of cookpot and remove the capillary from unit 10 Remove capillary from clamp on shroud 11 Remove the two screws that secures the high limit to J bracket and remove the control from the unit 12 Insert capillary of new high limit through Y fitting 13 Put pipe sealant on threads and screw Y fitting back into fitting in frypot 14 Insert new control on bracket 15 Carefully bend the capillary bulb towards the bulb holder and insert into holder aoe 16 Pull excess capillary line from pot and tighten nut into Y fitting CAUTION Be sure capillary bulb of high limit is located close to frypot wall Capillary bulb and line should be positioned as not to in terfere with ba
23. sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Henny Penny Model OE OG 301 302 303 SECTION 7 PARTS INFORMATION 7 1 INTRODUCTION This section identifies and lists the replaceable parts of the Henny Penny 3 Well Open Fryer 7 2 GENUINE PARTS Use only genuine Henny Penny parts in your unit Using a part of lesser quality or substitute design may result in unit damage or personal injury 7 3
24. should not exceed 0 3 inch water column Provisions should be made for moving the fry station for cleaning and servicing This may be accomplished by 1 Installing a manual gas shut off valve and a disconnect union or 2 Installing a heavy duty design A G A certified connector In order to be able to service this appliance which is provided with casters a connector complying with ANSI 721 69 or CAN CGA 6 16 and a quick disconnect device complying with ANSI Z21 41 or CAN 1 6 9 must be installed It must also be installed with restraining means to guard against transmission of strain to the connector as specified in the appliance manufacturer s instruction 3 Refer to the cable restraint instructions illustration 2 6 on how and where to attach the restraining devices to the wall and fryer 2 7 GAS LEAK TEST NOTE Prior to turning the gas supply on be sure the gas dial cock on fry station gas valve is in the OFF position After the piping and fittings have been installed check for gas leaks A simple checking method is to turn on the gas and brush all connections with a soap solution If bubbles occur it indicates escaping gas In this event the piping connection must be redone DANGER gt Never use a lighted match or open flame to test for gas leaks Escaping gas could cause an explosion resulting in severe personal injury 598 2 5 Henny Penny 2 8 GAS PILOT LIGH
25. to the gas flue exhaust stack This may impair proper operation of the burner causing malfunctions and possible negative back draft The gas fry station is factory available for either natural or propane gas Check the data plate inside the front door of the cabinet to determine the proper gas supply requirements NOTE The OG 301 can be operated at altitudes of up to 4000 feet above sea level with no changes to the unit For operation above 4000 feet please contact Henny Penny Corporation for changes to the unit mv Do not attempt to use any gas other than that specified the data plate Incorrect gas supply could result in a fire or explosion Please refer to the illustration on the following page for the recommended hookup of the fry station to the main gas line supply To avoid possible serious personal injury Installation must conform with American National Standard Z223 1 Latest Edition National Fuel Gas Code and the local municipal building codes In Canada installation must be in accordance with Standard CAN CGA B 1 49 1 amp 2 Installation Codes Gas Burning Appliances and local codes The fry station and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 45 KPA The fry station must be isolated from the gas supply piping system by closing its individual manual shut off valve
26. turn idle on or off 3 Press the Set Switch and the Time LED flashes The left display shows Auto and the right display shows automatic idle time Adjust the automatic idle time with the right Up and Down Switches and to disable the auto idle feature set time to OFF 4 Press the Set Switch and the Temperature LED flashes The left display shows F or and the right display shows the idle temperature setpoint which can be adjusted with the right Up and Down Switches 5 Press Set Switch and the Product LED flashes Press and hold the Set Switch to exit the program mode or continue to the third level program mode 4 4 THIRD LEVEL The Third Level Program Mode allows the operator to enable PROGRAM MODE or disable global setpoints program Fahrenheit or Celcius probe calibration alarm duration and hold duration 1 While in the 2nd level program mode press and hold Exit Melt and Temp switches until the buzzer sounds and the left display flashes glob and F and the right display shows or OFF Pressing the right Up and Down Switches enables or disables the global setpoint programming 2 Press the Set Switch and the left displays shows deg and the right display shows F or Pressing the right Up and Down Switches allows the operator to select Fahrenheit or Celcius 895 4 3 Henny Penny Model OE OG 301 302 303 4 4 THIRD LEVEL PROG
27. unplug the service cord at the wall receptacle Turn off the main gas supply to the frypot to be worked on or possible explosion could result If the gas control valve must be replaced remove per paragraph 6 9 Operator Replacement 1 Depress the gas cock dial and turn to the OFF position 2 Remove control panel per section 6 3 3 Label and remove the gas valve wires from terminal block 895 6 15 Henny Penny Model OE OG 301 302 303 6 11 VALVE Continue d 4 Remove the 909 connector and conduit from the old gas valve and install on the replacement gas valve 5 Remove the four screws securing the operator and gasket 6 Secure the new operator and gasket with the four screws provided 7 Reconnect the gas valve wires 8 Install the control panel per paragraph 5 4 NOTE Check Procedure 120 volt 50 60 Hz 235 ohms 208 240 volt 50 60 Hz 880 ohms 1 Remove the two screws securing regulator to the operator 2 Replace with the new gasket and regulator and secure with the two screws supplied Step 1 Magnetic Plug Replacement 1 Remove by unscrewing the hexagon shaped plug with a 5 8 inch socket wrench 2 Install the new magnetic plug by applying a small amount of thread lubricant and tighten the plug to prevent a gas leak 6 16 895 Henny Penny 6 11 GAS CONTROL VALVE Continued Adjusting Pilot Burner 3 8 TO 1 2 INCH PILOT THERMOCOUPLE Adjusting Regulato
28. with a continuous pilot Fryer can not be operated without electric power Fryer will automatically return to normal operation when power is restored WARNING WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Henny Penny Model OE OG 301 302 303 Technical Data for CE Marked Products Nominal Heat Input Natural L 21 1 KW 72 000 Btu h Net Liquid Propane L 21 1 KW 72 000 Btu h Nominal Heat Input Natural L 23 4 KW 80 000 Btu h Gross Liquid Propane 1 23 4 KW 80 000 Btu h Supply Pressure Natural L 20 mbar Liquid Propane I 37 mbar Liquid Propane I 50 mbar Test Point Pressure Natural 17 8 7 mbar Liquid Propane I 25 mbar Injector Size Natural L 0 66 mm Liquid Propane 1 0 1 04 mm This appliance must be installed in accordance with the manufacturers instructions and the regulations in force and only used in a suitable ventilated location Read the instructions fully before installing or using the appliance Datos Tecnicos Para Products CE Consumo Calorico Nominal Gas Natural L 21 1 KW 72 000 Btu h Neto Propano Licuado I 21 1 KW 72 000 Btu h Consumo Calorico Nominal Gas Natural L 21 1 KW 80 000 Btu h Bruto Propano Licuado 1 21 1 KW
29. 03 Figure 7 1 Control Panel Assembly Complete 1095 Henny Penny Model OE OG 301 302 303 de Control Panel Assembly Complete Item Part Description Quantity per unit No Number 303 302 301 7 1 Y 33309 Control Panel Assembly Complete Gas Models 120V 3 2 1 y 33308 Control Panel Assembly Complete Electric Models 208 240V 3 2 1 y 44784 Control Panel Assembly Complete Gas Models 240V 3 2 1 V1 43768 Power ON OFF Switch 3 2 1 12 40500 Replaceable Beeper 3 2 1 43 30978 Transformer 120V 12V Gas 3 2 1 43 28979 Transformer 208 240V 12V Electric 3 2 1 34429 Menu Card Wendy s 6 4 2 56088 Menu Card Blank 6 4 2 56089 Menu Card GM 6 4 2 recommended parts 796 7 3 Model OE OG 301 302 303 Henny Penny Figure 7 2 Electrical Components Electric Models 895 7 4 Henny Penny Model OE OG 301 302 303 Electrical Components Electric Models ltem Part No Number Description Electrical Components Electric Models Quantity per unit 303 302 301 29523 Thermal Sensor Probe 3 2 1 16738 High Temperature Limit Control 3 2 1 33179 Thermocouple Pot Fitting 3 2 1 30090 Fuse Holder Assy 5 amp 6 4 2 EF02 006 Fuse Holder Assy 15 amp 6 4 2 EF02 104 Fuse Holder Assy CE 6 4 2 EF02 007 Fuse 15 amp 6 4 2 EF02 105 Fuse 15 amp CE 6 4 2 29942 Contactor Mercury 3 2
30. 1 1 18644 Conduit Connector 7 5 3 798 7 29 Model OE OG 301 302 303 Henny Penny 0 9 B TIM aaa TI N y SE 73 su Bi _ SU jug HOA SHROUD ee S 8 7 6 oC Figure 7 14 Electric Conduit Assembly Electric Model 895 7 30 HennyPenny Model OE OG 301 302 303 Electric Conduit Assembly Electric Model Item Part Quantity per unit No Number Description 303 302 301 Electric Conduit Assembly Electric Model y I 1 19708 Cover Junction Box 3 2 1 2 19707 Box Junction 3 2 1 3 18107 Connector Flexible Conduit 1 1 1 4 18105 Bushing Antishort 2 2 2 5 33182 Conduit Flexible 1 1 1 6 EF02 081 Connector Flexible Conduit 6 4 2 7 EF02 088 Bushing Antishort 6 4 2 8 33447 Conduit Flexible 3 2 1 9 18644 Connector Flexible Conduit 90 1 1 1 0 18146 Terminal Block 3 2 1 697 7 31 Model OE OG 301 302 303 Henny Penny ee Figure 7 15 Cookpot and Return Line Assemblies Gas and Electric Models 895 7 32 Henny Penny Model OG OE 301 302 303 Cookpot and Return Line Assemblies Gas and Electric Models Item Part Description Quantitv per unit No Number 303 302 301 7 15 Cookpot and Return Line Assemblies Gas and Electric Models 1 FP01 082 Male Connector 2 2 2 2 48019 Return Line 301 amp 303 1 1 2 48018 R
31. 3 Open door s under unit and open the drain valve very slowly half a turn at first and then slowly to the full open position This will prevent excessive splashing of the hot shortening as it drains into the filter drain pan 4 As shortening drains from the cookpot use brushes to scrape and clean the side of the cookpot and the heating elements of the electric model If the drain fills with breading use straight white brush to push excess breading into the drain pan 5 When all of the shortening has drained scrape or brush the sides and the bottom of the cookpot 6 Rinse the cookpot as follows a Close the drain valve b Position return line over empty cookpot c Move the pump switch to the pump position d Fill the cookpot 1 3 full then turn off pump 3 13 Henny Penny Model OE OG 301 302 303 3 5 FILTERING OF Continued If shortening is slow coming from faucet it is possible that the filter connecting the union on the filter tube line is not tightened properly If so turn off the pump and use gloves to tighten the union This union will be hot Severe burns could result e Wash down and scrub the sides of the frypot f After the sides and bottom are cleaned open the drain valve 7 Pump all of the shortening out of the filter pan and back into the cookpot 8 When the pump is pumping air only move the pump switch from PUMP to OFF 9 Check the level of the shortening in the cookpot Add fresh
32. 33282 FOR WIRING DIAGRAM WIRING DIAGRAM MODEL OE 302 SYSTEM 208 240V 3PH 33462 Auuey 0 CO L0 Henny Penny Model OE OG 301 302 303 12V DISPLAY BOARD PROBE CONTROL INPUT BOARD jejej TO FILTER 1 PUMP MOTOR S IF NECESSARY J TEMPERATURE PROBE CAP RES ASSY MODEL 300 480V 3PH 23 24 25 L1L2L3 33601 6 44 796 Henny Penny Model OE OG 301 302 303 DISPLAY BOARD PROBE INPUT CONTROL BOARD LERIREISETIE Mu NEM 11213141515171819 ___ FRONT CONTROL PANEL ewe TEMPERATURE PROBE s MODEL OE 300 E L2 N 380 415V 3 33284 796 6 45 97 9 962 OPEN FRYER 1 SEE C 33284 FOR WIRING DIAGRAM GND 26 13 OQ L2 OO ba PUMP SWI ij OPEN FRYER 43 OPEN FRYER 2 SEE C 33284 FOR WIRING DIAGRAM SEE 33284 WIRING DIAGRAM MODEL OE 303 SYSTEM SPH 2 SV 3PH 40 41 33285 uueH 0 20 10 90 30 962 29 9 A lt
33. 54 Side Panel Left Electric 51865 Side Panel Left 303 302 CE Gas 33499 Full Size Basket Gas 33500 Full Size Basket Electric 33656 Frypot Cover 41836 Pocket Pull Door Handle 33824 Full Size Basket OG 303 DS 52776 Gasket Side Panel Gas Models 52779 Gasket Top Cap OG 303 52778 Gasket Top Cap OG 302 N 0 ON UU O LD NO Em 1 1 1 1 UY UY WW WR i1 RK 1 recommended parts not shown 206 7 39 Model OE OG 301 302 303 Henny Penny Figure 6 34 Automatic Reset Timer Assembly 895 7 40 Henny Penny Model OE OG 301 302 303 FIGURE amp ITEM PART DESCRIPTION PER NO NUMBER ASSY AUTOMATIC RESET TIMER ASSEMBLY BUZZER COILASSY 120 V BUZZER COIL ASSY 208 240 V TIMER MOTOR 120 V TIMER MOTOR 208 240 V TIMER MICROSWITCH MICROSWITCH MOUNTING PLATE MICROSWITCH ACTUATOR ARM ON OFF SWITCH includes nut INDICATOR LIGHT 1 1 2 2 4 5 6 7 9 NI j do j do m Recommeded Parts 206 7 41 Henny Penny Model OE OG 301 302 303 Figure 6 1 Standard Control Panel 7 42 895 Henny Penny Model OE OG 301 302 303 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION WELL CONTROL PANEL 18301 TIMER Automatic Reset 208 240 Volt 60
34. 60HZ 1PH TC 3C OPEN FRYER 1 OPEN FRYER 2 OPEN FRYER 3 SEE ABOVE FOR SEE ABOVE FOR SEE ABOVE FOR WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM 77 45382 6 34 1297 Henny Penny Model OE OG 301 302 303 THERMOSTAT POWER SWITCH pedes m lt n amp 13 sc lt 0 12 A A SAA A AE MODEL 0G 303 SYSTEM 220 240V 50 60HZ 1PH PUMP SWITCH 102 23 558 1c ac o O da OPEN FRYER 1 OPEN FRYER 2 OPEN FRYER 3 SEE ABOVE FOR SEE ABOVE FOR SEE ABOVE FOR WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM 45389 1297 6 35 Henny Penny Model OE OG 301 302 303 POWER SWITCH CI S m 3 e er lt Er UJ e ul X 1 3 J lt 22175 JZ lt TT MODEL 06 301 SYSTEM 120V 50 60HZ 1PH PUMP SWITCH FRYER CONTROL SEE ABOVE FOR WIRING DIAGRAM 45392 6 36 1297 Henny Penny 07 Model OE OG 301 302 303 POWER SWITCH CAP RES Sy BACK UP L J GAS VALVE JO THERMOSTAT BULB GAS VALVE LINE NEUTRAL w MODEL 06 300 120 VOLT 50 60HZ 45325 796 6 37 86 9 962 SEE C 45325 FOR WIRING DIAGRAM OPEN FRYER 2 OPEN FRYER 1 SEE
35. 7 s u y CAP RES ASSY y 3 GAS CONTROL VALVE GAS CONTROL VALVE MAIN SWITCH PUMP SWITCH 17 BROWN BLUE ANTEC MODEL 06 303 GAS FRYER 4 230V 50 2 33988 Auueg uuaH 0 Z20 10 79 9 A E E Siren Solel Tee r 1121314 819 a FRONT CONTROL PANEL ARATE TS TA TTA DE h BLA tth AW V On LYE ELLE P i i ERA E GAS CONTROL VALVE MAIN SWITCH PUMP SWITCH BROWN MOTOR BLUE GRN YEL MODEL 06G 302 GAS FRYER 20 230V 50HZ 1PH 33989 261 uu H 0 20 L0 90 30 Henny Penny LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after
36. 80 000 Btu h Presion De Alimentacion Gas Natural L 20 mbar Propano Licuado 1 37 mbar Propano Licuado I 50 mbar Presion En Ez Punto De Prueba Gas Natural L 8 7 mbar Propano Licuado I 25 mbar Di metro Boquilla Gas Natural L 0 66 mm Propano Licuado Lp 1 04 mm Este equipo debe instalarse nicamente en un recinto adecuadameute ventilado y conforme a las indicaciones del fabricante y a las normas vigentes Lea completamente las instrucciones antes de instalar o usar este equipo Henny Penny Model OE OG 301 302 303 TABLE OF CONTENTS Section Page section 1 INTRODUCTION NR RR di 1 1 Model Variations ARA 1 1 ES PEI lr bi 1 1 A 1 1 1 5 Assistance rm 1 2 Section 2 INSTALLATION surda kid ac er a CR d a e ew m d 2 1 2 1 Introduction UIT 2 1 na ce gt 24 Selecting the Location 2 2 2 4 Leveling the Fry Station 2 2 2 5 Ventilation of Fry Station 2 2 Cae CUDDLY PLE 2 3 Gas Leak Test Pc sw 25 Gas Pilot DIS tig A ii o 2 6 Gas Pilot Shut Down Procedure 2 7 Pressure Regulator alarde Er REA 2 7 Electrical Requirements 6 801 802 808 2 7 Electrica
37. CONTROL PANEL lt _ 818 1ViSOHH3Hl THERMOSTAT FRONT CONTROL PANEL SAIS SO 11213141516 718 9 11213 415 6 718 9 SISTE le pies 1 0 x peen 3N AN 3 PHASE N I g Qs 8 5 58 o o 598 Bec 6 58 Henny Penny Model OE OG 301 302 303 DISPLAY POWER SWITCH TEMPERATURE PROBE FUSE 10 AMP 2 i S d ASSY MERCURY ___ 4 m 4 Hi RES ASSY PUMP SWITCH 400 VOLT 3 PHASE 3N AL 33908 6 60 796 964 L9 9 CAP RES ASSY OPEN FRYER 1 SEE C 33601 FOR WIRING DIAGRAM SEE C 33601 FOR WIRING DIAGRAM WIRING DIAGRAM OPEN FRYER 2 OPEN FRYER 3 SEE C 33601 FOR MODEL OE 303 SYSTEM 480V 3PH 33602 0 20 10 90 30 I DOIN 9 9 964 PUMP L2 ASSY 318 OPEN FRYER 2 SEE C 33601 FOR WIRING DIAGRAM OPEN FRYER 1 SEE C 33601 FOR WIRING DIAGRAM MODEL OE 302 SYSTEM 480V 3PH 33603 0 C0 L0 90 30 9POMI 261 69 9 PROBE INPUT ide EE BERE er Ip ST PERSP e 191 ESE E h _ FRONT CONTROL PANEL _ FRONT CONTROL PANEL Z AXA 7RES SAP RES
38. E FRY STATION 2 8 Model OE OG 301 302 303 The OE 301 302 303 is available from the factory wired 208 or 220 240 volts 50 or 60 hertz source Refer to the table below for supply wiring and fusing Volts Phase KW Amps 208 3 11 25 31 208 3 13 50 38 220 240 3 11 25 30 32 220 240 3 13 50 33 35 400 3 11 25 16 400 3 13 50 20 WARNING This fry station must be adequately and safely grounded Refer to local electrical codes for correct grounding procedures If fry station is not adequately grounded electrical shock could result A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the fry station and the power source Each Henny Penny Fry Station was completely checked and tested prior to shipment However it is good practice to check the unit a again after installation 296 Henny Penny Model OE OG 301 302 303 SECTION 3 OPERATION 3 1 INTRODUCTION This section provides operating procedures for the Henny Pen ny OG OE 301 802 308 Sections 1 2 and 3 should be read and all instructions should be followed before operating th fryer x 3 2 OPERATING CONTROLS Fig No 3 1 3 1 3 1 3 1 3 1 895 Item No 1 Power Switch Digital Display Timer Switch Set Switch Exit Melt Switch Temperature Switch Figures 3 1 through 3 8 identify and describe the function of all operating controls and compone
39. ED 3 1 12 Temperature LED 3 1 13 Alarm LED 3 2 Model OE OG 301 302 303 Function When the melt LED is flashing the fryer is in the melt cycle When the temperature of the shortening reaches approximately 250 F 121 C the melt LED will go off and automatically switch to the heat cycle WARNING When using solid shortening it is recommended to melt the shortening on an outside heating source before placing shorten ing in the cookpots Heating elements and the slope of the gas cookpot must be completely submerged in shorting Fire could result or damage to the cookpot could result The ready LED illuminates when the temperature of the shortening is near the setpoint temperature It will illuminate if the temperature is 5 F or C more than the setpoint temperature The heat LED illuminates when the heat comes on The product LED flashes while in the program modes and a new product can be selected at this time The time LED flashes while in the program mode and a new fry time can be programmed The temperature LED flashes while in the program mode and the setpoint temperature can be programmed The alarm LED flashes while the program mode Up to four alarms can be programmed in a cook cycle 895 Henny Penny Model OE OG 301 302 303 3 2 OPERATING CONTROLS Continued 3 1 Other LED The other LED flashes while in the high level program mode and special program modes only Several para
40. HINE WITH ADJUSTING NUT TOWARDS BOTTOM Figure 7 10 Drain Valve Assembly Electric Model 7 22 895 Henny Penny Model OE OG 301 302 303 Drain Valve Assembly Electric Model px Part Description Quantity per unit Number 303 302 301 Drain Valve Assembly Electric Model T 33302 Nipple Drain Extension 3 2 1 1 45396 Nipple Drain Extension w Splash Guard not shown 3 2 1 2 17260 Body Drain Valve 3 2 1 3 18818 Rod Drain Valve Extension 3 2 1 4 16293 Cover Valve Handle B 2 1 5 33311 Bracket Drain Valve 3 2 1 6 5 03 005 Screw Drain Valve Bracket 6 4 2 V7 18227 Microswitch 3 2 1 8 C01 058 Screw Microswitch 6 4 2 9 NS02 005 Nut Microswitch 6 4 2 10 18528 Cover Microswitch 3 2 1 11 EF02 004 Bushing Snap 3 2 1 3 2 1 12 14653 Kit OE30X Normally Open Drain Switch recommended parts 796 7 23 Henny Penny Model OE OG 301 302 303 NOTE BOTH ITEMS 3 and 4 FILTER SCREENS FIT INTO FILTER ENVELOPE ITEM 6 Figure 7 11 Drain Pan and Filter Screen Assy Gas and Electric Models 7 24 895 Henny Penny Model OE OG 301 302 303 Drain Pan and Filter Screen Assembly Gas and Electric Models Part Description Quantity per unit Number 303 302 301 Drain Pan and Filter Screen Assy Gas and Electric Models Screen Assembly Filter Catcher Crumb Screen Top Filter Use 14672 Screen Bottom Filter Use 14672 SS bottom 65447 Clips Filter Envelope Filter Envelope Paper 100 per Ca
41. Hz 16602 TIMER Automatic Reset 115 Volt 60 Hz 16596 TIMER Automatic Reset 115 Volt 50 60 Hz 22195 SWITCH Timer 16624 LIGHT Timer Indicator 16659 COIL Timer Buzzer 115 Volt 18302 COIL Timer Buzzer 220 Volt SC01 073 SCREW Timer 16624 LIGHT Timer Indicator NS02 009 NUT Timer 45233 43768 SWITCH Main 16745 PLATE Thermostat 45232 PANEL Control SC01 034 SCREW Control Panel 14648 KIT Thermostat Control OE 30X 14293 KIT Thermostat Control OG 30X N A THERMOSTAT Body Only 16706 KNOB Thermostat 16704 BEZEL Thermostat SC01 023 SCREW Thermostat 2 2 2 2 2 2 1 1 1 1 1 1 1 4 3 4 1 1 1 1 2 1 1 1 1 1 2 Recommeded Parts 1206 7 43
42. ILTER PUMP MOTOR CIF NECESSARY 5 a 480V 3PH MODEL OE 300 23 24 25 L1L2L3 281 23 HI 45373 796 6 56 86S 45 9 OPEN FRYER 1 SEE C 45373 FOR WIRING DIAGRAM GND l L3 25 2 24 LES 23 24 OPEN FRYER 2 OPEN FRYER 3 SEE C 45373 FOR SEE C 45373 FOR WIRING DIAGRAM WIRING DIAGRAM MODEL 0 303 SYSTEM 480V 3PH 45374 Auudg uueH 0 20 10 90 30 19POM 96 9 86S THERMOSTAT THERMOSTAT e m THERMOSTAT BULB THERMOSTAT BULB THERMOSTAT BULB PRIMARY N T 14 PRIMARY LEN 9 CONTACTOR pf CONTA CONTACTOR e wae F TS 235847 M Wii Sa PRONTACTOR ON TAL LOR S O O S 400 VOLT 50 60 HZ 3 PHASE gt MAIN CONTACTOR NJ 2 9 EHE 0 Z0 10 90 30 19POM Henny Penny Model OE OG 301 302 303 43376 88 5 2 GND ae MN ON d ad 3 V4 Ap Ab db 4 EA 9 9 9 9 dd 214 e CX tee D a p p lt l a a e 8 ud ao oz THERMOSTAT FRONT
43. ILTER 8 Clean the top and bottom filter screen with soap and ENVELOPE Continued water Rinse thoroughly with hot water CAUTION Be sure that the filter screens crumb catcher filter clips and the suction standpipe are thoroughly dry before assembly of filter envelope or water will dissolve the filter paper 9 Assemble the top filter sereen to the bottom filter screen 10 Slide the screen into a clean filter envelope 11 Fold the corners in and then double fold the open end 12 Clamp the envelope in place with the two filter retain ing clips 13 Replace the crumb catcher screen on top of the filter paper Screw on the suction standpipe assembly 14 Place complete filter screen assembly back into filter drain pan replace cover and slide pan back into place beneath the fryer 15 Connect the filter union by hand Do not use a wrench to tighten 16 The fryer is now ready to operate 3 16 895 Henny Penny 3 9 CLEANING THE COOKPOTS 895 Model OE OG 301 302 303 After the initial installation of the fryer as well as before every change of shortening the cookpot Should be thoroughly cleaned as follows NOTE Melt bypass should be in operation Refer to section 3 2 Operating Controls on Exit Melt Switch 1 Turn the main power switch OFF WARNING The filter drain pan must be in position under the drain valves to prevent splashing or spilling of hot liquids
44. ORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY FM01 360 Revised 12 29 06 This manual should be retained in a convenient location for future reference Wiring diagram for this appliance is located on the inside access door below the control panel Post in a prominent location instructions to be followed in event user smells gas This information shall be obtained by consulting the local gas supplier DANGER FOR YOUR SAFETY DO NOT STORE ON USE GASOLINE OR OTHER FLAM MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Keep appliance area free and clear from combustables Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the com bustion chamber NOTE The Model OG 301 302 303 Fryers are equipped
45. Penny Model OE OG 301 302 303 ENS Figure 3 8 d i CN So CQ 20g e 895 Henny Penny Model OE OG 301 302 303 3 10 ELECTROMECHANICAL CONTROLS ITEM DESCRIPTION FUNCTION Main Power Switch 2 PUMP Switch Move the switch to the position marked ON to operate the filter pump Thermostat Standard TEMPERATURE TEMPERATURE Light TIMER The timer is an electro mechanical device that controls the length of the frying cycle and activates the buzzer when the frying cycle is complete Turn the knob to set the black arrow at the desired frying time The red arrow will reset back to the black arrow when the switch is moved to OFF m TIMER ON OFF Switch Move the switch to the ON position to start the timer The main power switch is a two way switch Move the switch to the position marked ON to operate the fryer The thermostat is an electro mechanical device used to regulate temperature Turn the knob to set the desired frying temperature The temperature light is illuminated while the shortening is below the temperature set by the thermostat It goes off when the shortening reaches the set temperature Move to the OFF position to stop the buzzer after the frying cycle This also will reset the timer to the original setting TIMER Light The timer indicating light is a red light which is illuminated when the timer is on 895 Henny Penny Model
46. RAM 3 Press the Set Switch and the left display flashes Prob MODE and Calib The right display shows the actual pot Continued temperature and the right Up and Down Switches are used for calibration 4 Press the Set Switch and the left display flashes AL and dur The right display shows the duration of this alarm at the end of a cook cycle and can be adjusted with the right Up and Down Switches 5 Press the Set Switch and the left display flashes Hold and dur The left display shows the duration of the hold alarm at the end of the hold cycle and can be adjusted with the right Up Down Switches 6 Press and hold the Set Switch to exit the program mode 4 5 SPECIAL PROGRAM MODE The Special Program Mode allows the operator to initialize the program or to perform an input output test 1 Turn Power Switch off then press and hold the right Up and Down Switches while turning power switch back on The left display shows init and the right displays shows sgs Press and hold the right Up or Down Switch for five seconds to initialize all settings Special Program Mode is automatically exited if initialize is done 2 While in the Special Program Mode press the Set Switch and the left display shows 10 and the right display shows test then they go blank By pressing all switches enables all LED s and displays Pressing temp switch turns on heat Press and hold Set Switch ex
47. TING OFF 2 6 Model OE OG 301 302 303 The following steps provide the pilot PROCEDURE lighting procedure 1 Open doors and open gas shut off valve see illustrations 2 The gas cock dial has a dual function a Complete control of gas to the pilot and main burner b When in the pilot position it is the reset mechanism for the automatic pilot 3 Partially depress and turn the control gas cock dial to the OFF position 4 Wait a sufficient length of time to allow any gas which may have accumulated in the burner compartment to escape at least 5 minutes 5 Turn the main power switch to the OFF position 6 Turn the gas cock dial to the PILOT position 7 Depress and hold gas cock dial while lighting the pilot Allow the pilot to burn approximately 30 seconds before releasing the gas cock dial The pilot should remain lighted NOTE If the pilot does not remain lighted repeat steps 2 and 3 allowing a longer period of time before releasing the gas cock dial 8 Turn the gas cock dial to the ON position 9 Turn the power switch to the ON position 10 Listen for the gas burner ignition It will be an audible sound due to the gas igniting at the gas jets within the burner CAUTION Do not leave the power switch on for more than 10 seconds damage to the frypot may result 11 The frypots should be cleaned per the instructions in section 3 12 The frypots must be filled to the prop
48. WIRING DIAGRAM 47 46 OPEN FRYER 1 OPEN FRYER 2 OPEN FRYER 3 SEE C 45324 FOR SEE C 45324 FOR WIRING DIAGRAM WIRING DIAGRAM SEE C 45324 FOR MODEL OE 303 SYSTEM 208 240V 3PH 45372 uueg uuaH 0 20 10 90 30 9POJAN 05 9 962 GND L3 L2 L1 39 40 OPEN FRYER 2 SEE C 45324 FOR WIRING DIAGRAM MODEL OE 302 SYSTEM 208 240V 3PH OPEN FRYER 3 SEE C 45324 FOR WIRING DIAGRAM 49377 Auueg 0 20 10 90 30 9 962 66 9 OPEN FRYER 1 SEE 45324 FOR WIRING DIAGRAM OPEN FRYER 2 OPEN FRYER 3 SEE C 45324 FOR SEE C 45324 FOR WIRING DIAGRAM WIRING DIAGRAM MODEL OE 300 SYSTEM 208 240V 3PH 45286 uuad uusH 0 2Z0 L0 90 30 Iepow 5 9 962 OPEN FRYER 1 OPEN FRYER 2 SEE C 45324 FOR WIRING DIAGRAM SEE C 45324 FOR WIRING DIAGRAM MODEL OE 302 SYSTEM 208 240V 3PH 45378 uu a 0 20 10 90 80 19POM Henny Penny Model OE OG 301 302 303 e THERMOSTAT POWER SWITCH THERMOSTAT BULB 25 E FRYER CONTROL E MODEL OE 301 SEE ABOVE FOR 208 240V 3PH WIRING DIAGRAM 2 45379 796 6 55 Model OE OG 301 302 303 Henny Penny ss x lt e ML ME THERMOSTAT _ i A TO F
49. at 10 0 inches water column 6 17 Henny Penny Model OE OG 301 302 303 6 12 FUSES AND FUSE HOLDERS The electric fryers have two 15 amp fuses to protect the cir cuitry and two 15 amp fuse to protect the PC board for each control panel found behind doors up under shroud The gas units do not have fuses other than at the main power source NOTE Each PC board has a 1 5 amp fuse as a surge protec tor If the power comes on but no display check this fuse WARNING Before starting this procedure move the power switch to the OFF position and unplug the power cord at the wall receptacle for the panel to be worked on Be aware the other controls will have power or electrical shock could result Checkout 1 Remove control panel per section 6 3 2 Remove wires to fuse holders 3 Using a continuity light or volt meter the circuit should be closed across terminals If open replace fuse 6 18 895 Henny Penny 6 13 DRAIN SWITCH Checkout Replacement 895 Model OE OG 301 302 303 All model fryers have a drain microswitch in line with the gas valve or heat contactor When the drain valve is opened to drain the shortening this causes the drain switch to open shut ting down the gas to the burners or electrical power to elements WARNING Disconnect power supplied to unit by unplugging the power cord or turning off the wall circuit breaker or fuse Be aware that th
50. can be adjusted with the right Up and Down Switches 796 Ee e Henny Penny Model OE OG 301 302 303 4 1 LOW LEVEL 7 Press the set switch and the alarm LED flashes The left PROGRAM MODE display shows AL 1 the right display shows the alarm Continued time and can be adjusted with the right Up and Down Switches 8 Repeat step 8 for alarms 2 3 and 4 9 Press and hold the Set Switch to exit program mode or continue to second level mode 4 2 SECOND LEVEL The Second Level Program Mode allows the operator to pro PROGRAM MODE gram load compensation load anticipation proportional control filter cycle for the selected product and the idle parameters 1 While in the first level mode push and hold the Set and Exit Melt Switches for five seconds The beeper will sound the left display will show Slct Select and the right display will show Prod Product The Product LED also flashes 2 Press either the right or left Up and Down Switches to select a product to program 3 Press Set Switch and the Other LED flashes The left display shows LdCo and the right display shows load compen sation setting and can be adjusted with the right Up and Down Switches 4 Press the Set Switch and the Other LED continues to flash The left display shows PC the right display shows the proportional control setting and can be adjusted with the right Up and Down Switches 5 Press the Set Switch and the Other LED co
51. cked inside a heavy cardboard carton with sufficient padding to withstand normal shipping treatment NOTE Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure 1 Carefully cut bands from cardboard carton 2 Lift carton from fryer WARNING This manual should be retained in a convenient location for future reference Wiring diagram for this appliance is located on the inside access door below the control panel Post in a prominent location instructions to be followed in event user smells gas This information shall be obtained by consulting the local gas supplier 895 2 1 Henny Penny Model OE OG 301 302 303 2 3 SELECTING THE The proper location of the Fry Station is very important LOCATION for operation speed and convenience The location of the fry station should allow clearances for servicing and proper operation Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders Operators have found that frying from raw to finish and holding the product in warmers provides fast con tinuous service Keep in mind the best efficiency will be obtained by a straight line operation i e raw in one side and finished out the other side Order assembly can be moved away with only a slight loss of efficiency The fryer should be installed in such a way as to prevent tipping or movement causin
52. consists of the motor and filter pump assembly filter screen assembly and tubing Filter Pump Repair The two most common causes for a fryer s inability to pump Description shortening is that the pump is clogged with breading or solid shortening has cooled and solidified in the lines and pump Cover Removal Step 2 6 22 Before starting this procedure move MAIN POWER SWITCH to OFF position Disconnect main circuit breaker at the circuit breaker box and unplug service cord from wall receptacle or electrical shock could result Loosen the four allen head screws on the end of pump and remove the cover The inside is now exposed leaving a rotor and five teflon rollers Clean the rotor and rollers To reassemble place rotor on drive shaft and place roller into rotor NOTE A small amount of shortening might be needed to hold the bottom roller into place until cover plate is put on Make sure O ring is in proper position on plate 895 Henny Penny 6 16 FILTERING SYSTEM Continued Pump Removal CAUTION 895 Model OE OG 301 302 303 1 If the pump needs to be replaced loosen one inch nuts from the outflow and inflow lines Then remove the two bolts holding the pump to the motor with a 1 2 inch wrench 2 The shaft seal should remain on the motor shaft or if leak ing could be replaced at this time 3 To replace the pump remove the four allen screws front plate ro
53. ctive part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS F
54. d below DANGER The word DANGER indicates an imminent hazard which will result in highly serious injury such as second or third degree burns 895 1 1 Henny Penny Model OE OG 301 302 303 1 4 SAFETY Continued WARNING The word WARNING is used to alert you to a procedure that if not performed properly might cause personal injury The word CAUTION is used to alert you to a procedure that if not performed properly may damage the fry station NOTE The word NOTE is used to highlight especially important information 1 5 ASSISTANCE Should you require outside assistance just call your local independent distributor maintained by Hennv Penny Corporation In addition feel free to contact our corporate headquarters in Eaton Ohio Dial 1 800 417 8417 toll free 1 2 2 96 Henny Penny Model OE OG 301 302 303 SECTION 2 INSTALLATION 2 1 INTRODUCTION This section provides the installation instructions for the Henny Penny Fry Station NOTE Installation of the unit should be performed only by a qualified service technician Do not puncture the unit with any objects such as drills or screws as component damage or electrical shock could result 2 2 UNPACKING The Henny Penny Fry Station has been tested inspected and expertly packed to ensure arrival at its destination in the best possible condition The unit is bolted to a wooden skid and then pa
55. e replace the element Voltage Wattage Resistance 10 Ohms cold 208 3750 1141 5 208 4500 9 1 230 3750 12 2 230 4500 1141 5 1 Drain the shortening 2 Remove the High Limit bulb holder from the heating ele ment inside the frypot 3 Remove the heating element wires from the terminals by removing nuts 5 and washers 6 and 7 Label each so it can be replaced in the same position on the new element 4 Loosen the bolts on the five element spreaders 5 Slide the element spreaders to the center of the heating elements 6 Remove the brass nuts 4 and washers 3 which secure the ends of the elements through the frypot wall 895 Henny Penny 6 7 HEATING ELEMENTS ELECTRIC MODELS Continued 895 Model OE OG 301 302 303 7 Remove the heating elements from the frypot as a group by lifting the far end and sliding them up and out toward the rear of the frypot NOTE Always install new rubber O rings 2 when installing heater elements 8 Install new heating elements with new rubber O rings 2 mounted on terminal ends and spreaders loosely mounted in the center of the stacked elements 9 Replace the heating elements terminal end first at approx imately 45 angle slipping the terminal ends through the front wall of the frypot 10 Replace the brass nuts 4 and washers 3 on the heating element terminals Tighten the brass nuts to 30 foot lbs of torque 11 Move the element s
56. e other controls will have power on electric models or electrical shock could result 1 Remove the two screws and nuts securing the switch and switch cover 2 Label and disconnect wires to microswitch 8 Check for continuity on the two outside terminals With plunger extended the circuit should be closed when the plunger is pushed down the circuit should be open 4 To replace drain switch attach wires to new switch 5 Position plunger and attach drain switch amp switch cover with the nuts and screws 6 Test to see if valve extension rod actuates the switch NOTE Listen for a click while rotating drain valve extension rod 6 19 Henny Penny 6 14 POWER ON OFF SWITCH Model OE OG 301 302 303 The Power Switch is a two way rocker switch With the switch in the ON position this energizes the controls Checkout 1 2 3 Replacement 6 20 Remove power supplied to the unit or on electric models to the cookpot to be worked on WARNING Disconnect power supplied to the unit by unplugging the power cord or turning off the wall circuit breaker or fuse Be aware that the other controls will have power on electric models or electrical shock could result Remove appropriate control panel but leave hinged on unit Remove and label wires from the switch and check across top and bottom terminals for continuity With the switch in the ON position the circuit should be closed
57. er switch to the OFF position CAUTION Watch cleaning solution constantly to make sure it does NOT boil over causing damage to controls 7 Let the cleaning solutions stand for 15 to 20 minutes with the power off 8 Using the fryer brush never use steel wool scrub the inside of the cookpot 9 After cleaning open the drain valve and drain cleaning solution from the cookpot into the drain pan and discard 10 Replace the empty drain pan close the drain valve and refill the cookpot with plain hot water to the proper level 11 Add approximately 8 ounces of distilled vinegar and bring the solution back up to 200 F 93 C 12 Using a clean brush scrub the interior of the cookpot This will neutralize the alkaline left by the cleaning compound 13 Drain the vinegar rinse water and discard 14 Rinse down the cookpot using clean hot water 15 Thoroughly dry the drain pan and the cookpot interior NOTE Make sure the inside of the cookpot the drain valve open ing and all the parts that will come in contact with new shortening are as dry as possible 16 Replace the clean filter screen assembly in the drain pan replace cover and install drain pan under fryer 17 Refill the cookpot with fresh shortening 895 Henny Penny Model OE OG 301 302 303 SECTION 4 PROGRAMMING The controls have four programming levels a first level mode a second level mode a third level mode and a specia
58. er level with shortening Refer to section 3 4 13 The fry station is now ready for operation 895 Henny Penny 2 9 GAS PILOT SHUT DOWN PROCEDURE 2 10 PRESSURE REGULATOR 2 11 ELECTRICAL REQUIREMENTS 0G 301 302 303 296 Model OE OG 301 302 303 Depress lightly and turn manual lever on gas valve to the OFF position The gas pressure regulator on the automatic gas valve is factory set as follows e Natural 3 5 inches water column e Propane 10 0 inches water column 120 V 50 60 Hz 12 A 1 PH 230 V 50 60 HZ 6 A 1 PH The gas fry station requires a 3 wire grounded service WARNING DO NOT DISCONNECT THE GROUND PLUG This fry station MUST be adequately and safely grounded or electrical shock could result Refer to local electrical codes for correct grounding procedures or in absence of local codes with the National Electrical Code ANSO NFPA No 70 Latest Edition Canadian models are supplied with a terminal box suitable for conduit connection In Canada all electrical connections are to be made in accordance with CSA C221 Canadian Electrical Code Part 1 and or local codes Servicing of the filter pump is done at the rear of the unit If service is required disconnect the fry station from the electrical power source The fry station will have to be pulled out from the wall to gain access to rear Henny Penny 2 12 ELECTRICAL REQUIREMENTS OE 301 302 303 2 13 TESTING TH
59. er section 6 3 3 Remove control from bracket 4 Remove the two electrical wires from the high temperature limit control 5 Check for continuity between the two terminals after resetting the control If the circuit is open replace the con trol then continue with this procedure If the circuit is closed the high limit is not defective Reconnect the two electrical wires 6 4 I 895 Henny Penny 6 5 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC MODELS continued Replacement Model OE OG 301 302 303 WARNING Before following these steps place POWER switch to the OFF position and unplug the power cord or open the wall circuit breaker or electrical shock could result Be aware that the other controls will HAVE power If the tube is broken or cracked the control will open shut ting off electrical power The control cannot be reset Drain shortening from the frypot Remove control panel per section 6 3 Loosen small inside screw nut on capillary tube Remove capillary bulb from bulb holder inside the frypot Straighten the capillary tube Remove larger outside nut that threads into pot wall Remove the two screws that secures the high limit to the high limit bracket Loosen clamp on capillary tube Remove defective control from control panel area Insert new control and replace screws Uncoil capillary line starting at capillary tube and insert through
60. eturn Line 302 1 3 3 FP01 096 Elbow 1 1 1 4 33106 Return Line Upper 1 1 1 5 33066 Fitting Return Line Swivel 1 1 1 6 FP01 004 PipePlug 1 1 1 7 33771 Pot amp Countertop Assy OE 301 1 7 54966 Pot amp Countertop Assy OG 301 1 7 33459 Pot amp Countertop Assy OE 302 1 7 54967 Pot amp Countertop Assy OG 302 1 7 33089 Pot amp Countertop Assy OE 303 1 7 54968 Pot amp Countertop Assy OG 303 1 7 48453 Pot Countertop Assv OG 303 DS 1 8 14371 Kit Direct Connect 1 605 7 33 Henny Penny Model OE OG 301 302 303 Figure 7 16 Lower Filter Plumbing Components Gas and Electric Models 7 34 895 Henny Penny Model OE OG 301 302 303 Lower Filter Plumbing Components Gas and Electric Models 67589 67583 17437 17476 5 01 022 WAO01 002 17424 17407 16808 16809 NSO1 012 FP01 106 19811 Y recommended parts not shown 206 Lower Filter Plumbing Componet Gas and Electric Models Motor and Pump Filter Motor Filter 1 2 HP Pump Filter Pump Seal Kit Screw Motor Washer Connector Assembly Male Elbow Connector Male Elbow Fitting Sleeve Nut Fitting Tubing Stainless Steel Fitting Union Handle Fitting Male Union Fitting Female Union Standpipe Assembly Filter Nut Filter Screen Tubing Stainless Steel Nut Motor Elbow 5 8 Tube 1 2 NPT Male OE OG 301 1 2 90 Street Elbow S S OE OG 301 1 1 1
61. ew 8 32 x 1 2 PH RD SS Screw Thread Forming 8 Control Hi Limit Temperature Nut 10 82 Hex Kepss Bracket Ass y Hi Limit Thermostat Model OE OG 301 302 303 Quantity per unit 301 t to m gt 7 37 Henny Penny Model OE OG 301 302 303 K NJ N NE M lt N 5 ON If y Y JS Figure 7 18 3 Well Front View N N L Henny Penny Model OE OG 301 302 303 3 Well Front View Item Part Description Quantity per unit No Number 303 302 301 Fry Station Front View FP01 087 Elbow Male 3 8 in FP02 001 Nipple Close 3 8 in 17333 Disconnect Female 17334 Disconnect Male 45402 Line Return Faucet Only 33773 Line Return Assembly 301 34878 Top Cover Assy 303 34879 Top Cover Assy 302 34880 Top Cover Assy 301 33286 Side Panel Right 303 302 55353 Side Panel Right 301 51864 Side Panel Right 303 302 CE Gas 33048 Caster 303 302 17630 Caster 301 33041 Locking Caster 303 302 17629 Locking Caster OG 301 45167 Door Assembly Right 303 45165 Door Assembly Right 302 45164 Door Assembly 301 43768 Switch Filter 33109 Decal Filter 45168 Door Assembly Left 303 45166 Door Assembly Left 302 33104 Basket Support Electric Model 33103 Basket Support Gas Model 33102 Basket 1 2 59078 Basket 1 3 size Gas 33288 Side Panel Left Gas 553
62. ew Pump Cover 17451 Cover Pump 17447 Rotor Pump 17446 Roller Pump 17453 O Ring Pump 17454 Body Pump 17456 Shield Pump SC01 026 Serew Pump Shield DO pad Re p pod DO pul pod a pd ER recommended parts 796 7 27 Henny Penny Model OE OG 301 302 303 MOTOR a P Urn mg gt VN gt 3 GAS amp PILOT CONTROL VALVE al CN 223 a 8 SOLENOID Ld RE TA 13 2 4 2 3 Figure 7 13 Electric Conduit Assembly Gas Model 7 28 895 Henny Penny Model OE OG 301 302 303 Quantity per unit 303 302 301 Electric Conduit Assembly Gas Model Item Part No Number Description 3 Electric Conduit Assembly Gas Model 1 50 021 Terminal Block 1 1 1 2 18105 Bushing Antishort 14 10 6 3 18107 Connector Conduit 7 5 3 4 17221 Conduit Flexible 6 4 2 5 33224 Conduit Flexible 1 1 1 6 18104 Connector Conduit 2 2 2 7 18105 Bushing Antishort 2 2 2 8 33228 Conduit Flexible 1 1 1 9 18101 Cover Junction Box 1 1 1 9 54944 Cover Junction Box CE 1 1 1 18102 Box Junction 1 1 1 54965 Box Junction CE 1 1 1 18103 Connector Electric Cord 1 1 1 33353 Power Cord Coiled 1 1 1 17902 Power Cord Straight 1 1 1 55372 Power Cord 220 240 volt 1
63. f slots securing the panel 6 4 THERMAL SENSOR Probe The thermal sensor or probe determines the shortening temperature f a malfunction does occur an E6 will be displayed on the digital display Turn unit OFF then back on If E 6 persists the probe must be checked or replaced by the following steps 1 Place the power switch in the OFF position and remove power supplied to the unit or on electric models to the cookpot to be worked on 6 2 895 Henny Penny 6 4 THERMAL SENSOR Continued Checkout Replacement 895 Model OE OG 301 302 303 WARNING Disconnect power supplied to the unit by unplugging the power cord or turning off the wall circuit breaker or fuse Be aware that the other controls will HAVE power on electric models or electrical shock could result 2 Swing control panel down per section 6 3 3 Inspect the probe connection at the board making sure of a good connection 4 Replace control panel reconnect power supply and turn power switch to on position If E6 persists continue on to step 5 5 Disconnect power to unit and remove control panel per sec tion 6 3 6 Drain the shortening from cookpot electric units continue to step 8 7 Remove heat shield from unit 8 Using a 1 2 wrench loosen nut on compression fitting and pull probe from pot fitting 9 Install new probe making sure the probe extends out to the outer diame
64. g splashing of hot liquid shortening This may be accomplished by the location the fry station is in or by restraining ties CAUTION The gas Model OG 300 Series Fry Station is designed for installation on combustible floors and adjacent to combustible walls Fry Station must be installed with a minimum clearance from all combustible and noncombustible materials 4 inches from side and 4 inches from the back 2 4 LEVELING THE FRY For proper operation the fry station should be level from STATION side to side and front to back Using a level place on the flat areas around the frypot collar on the middle well adjust the casters until the unit is level 2 5 VENTILATION OF FRY The fry station should be located with provision for venting STATION into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the steam exhaust and frying odors Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fry station We recommend you consult a local ventilation or heating company to help in designing an adequate system NOTE Ventilation must conform to local state and national codes Consult your local fire department or building authorities 2 2 598 Henny Penny 2 5 VENTILATION OF FRY STATION Continued 2 6 GAS SUPPLY 197 Model OE OG 301 302 303 When installing the gas fry station do not attach an exten sion
65. ing Improper filtering Improper rinsing after cleaning the fryer Drain valve clogged with erumbs Drain valve will not open by turn ing handle Filter valve not open Pump clogged Filter line con nection loose Solidified shortening in lines Defective switch Defective motor Motor thermal protector tripped Clogged lines or pump Model OE OG 301 302 303 POWER CORRECTION At end of frying cycle drain shortening and clean frypot Add fresh shortening Use recommended shortening Refer to the procedure covering filtering the shortening Clean and rinse the frypot Then dry thoroughly Open valve force cleaning brush through drain opening Replace cotler pins in in valve capling Open filter valve Remove and clean pump per Section 6 15 Tighten all filter line connections Clear all filter lines of solidified shortening Check replace switch per Section 6 15 Check replace motor per Section 6 15 Reset thermal switch per Section 3 7 Remove and clean pump and lines Replace pump seal rotor and rollers per 6 15 i 1 i i Henny Penny Model OE OG 301 302 303 SECTION 6 MAINTENANCE 6 1 INTRODUCTION This section provides procedures for checking and replacement of the various parts used within the unit Before replacing any parts refer to Section 5 Troubleshooting It will aid you in determining the cause of a particular malfunction
66. ing to the operator they may drop product 8 Lower basket with product into cookpot and press timer switch Countdown will begin 9 When frying cycle is complete a pulsating beep will sound and the display will read DONE Pressing the timer switch stops the beeping and starts the hold mode 10 The baskets can be lifted out to drain for the duration of the hold mode the display will flash 00 00 and a pulsating beep will sound Pressing the timer switch resets it back to the cooking time 3 12 895 Henny Penny 3 5 895 FILTERING OF SHORTENING Model OE OG 301 302 303 Frying breaded food requires frequent filtering Taste the cold shortening every day for flavor Watch the shortening for foaming during the frying cycle Discard the shorten ing as soon as it shows sign of foaming Clean the cookpot as follows each time the shortening is changed or filtered 1 Turn the main switch to the OFF position Remove and clean the fry basket in soap and water Rinse thoroughly NOTE Best results are obtained when shortening is filtered at the normal frying temperature 2 Use a metal spatula to scrape any build up from the sides of the cookpot Do not scrape heating elements on elec tric models or the slope on the gas models The filter pan must be in the proper position beneath the drain valve This will prevent the splashing of shortening on the floor This splashing could result in severe burns
67. is is the correct way to install metal hose for ver tical traverse Note the single natural loop Allowing a sharp bend as shown at right strains and twists the metal hose to a point of early failure at the coupling Maintain the minimum or larger bending diameter between the couplings for longest life Closing in the diameter at the couplings as shown at right creates doubie bends causing work fatigue failure of the CAUTION fittings Utilize elbows when necessary to In all installations where avoid sharp kinks or excessive ben self draining is not ding For ease of movement install necessary connect metal hose in a vertical loop DO NOT CONNECT METAL HOSE HORI ZONTALLY unless seif draining is neces sary then use support on def plane as shown at left with a lazy loop Gas appliance must be disconnected prior to max imum movement Minimum move ment is permissible for hose disconnection 2 4 895 Henny Penny Model OE OG 301 302 303 2 6 GAS SUPPLY Continued A standard one inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although one inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fry station The pressure loss in the piping system
68. its Special Pro gram Mode 4 4 895 Henny Penny Model OE OG 301 302 303 SECTION 5 TROUBLESHOOTING 5 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new fryer recheck the installation per Section 2 of this manual Before troubleshooting always recheck the operating procedure per Section 3 of this manual 5 2 TROUBLESHOOTING In the event of a control system failure the digital display will show an Error Message These messages are coded E5 E4 E6 E10 E15 E41 E50 E51 and E53 DISPLAY CAUSE PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON If display shows ES the heating circuits and temperature probe should be checked Shortening Overheating Control Board Overheating Turn switch to OFF position then turn switch back to ON If display shows E4 the control board is getting too hot Check the louvers on each side of the unit for obstuctions If E4 persists replace control panel Thermal Sensor Failure Turn switch to OFF position then turn switch back to ON If display shows E6 thermal sensor must be replaced Refer to section 6 4 High Limit Failure Reset high limit by manually pushing up on the red reset button If high limit does not reset high limit must be replaced per section 6 5 or 6 6
69. l OE OG 301 302 303 Firebox Insulation Assembly Gas Model Item Description Quantity per unit No Number 303 302 301 Firebox Insulation Assembly Gas Model Insulation Top Sides Insulation Firebox Sides Insulation Firebox sides CE OG 301 Insulation Bottom Panel Insulation Back Panel Insulation 1 in Top Rear Insulation 3 4 in Top Rear Insulation Firebox to Frame CE not shown Part umb NW WW WN N NN N 2 HS N ODO KN 598 7 13 Model OE OG 301 302 303 Henny Penny Figure 7 7 Gas Control Valve Gas Model 895 7 14 Henny Penny Model OE OG 301 302 303 Gas Control Valve Gas Model Item Part Description Quantity per unit No Number 303 302 301 Gas Control Valve Gas Model Valve Control Natural Gas 120 Volt Valve Control Propane Gas 120 Volt Valve Control Natural Gas 208 240 Volt Valve Control Propane Gas 208 240 Volt Operator Gas Valve 120 Volt Natural Operator Gas Valve 208 240 Volt Natural Operator Gas Valve 120 Volt Propane Operator Gas Valve 208 240 Volt Propane Regulator Gas Valve Natural Gas Regulator Gas Valve Propane Gas Dial Gas Cock O3 WO BO PO bo fO PO PO PO RA RA RA FE NOTE 1a consists of 2a 3 and 5 1A consists of 2A 3 and 5 1b consists
70. l Requirements 801 802 808 2 8 Testing the Ery ea bean 2 8 9 OPERATION dri deb rbd ed coed 9 1 gt m 41 Operating Controls era er io sais 3 1 Filling or Adding 3 11 Operating Controls and Procedures 3 11 Filtering of 3 13 Filter Pump Problems a 3 14 Filter Pump Motor Protector rca oe 3 15 Changing the Filter Envelope 3 15 Cleaning the Cookpots 3 17 Section 4 4 1 First Level Program 4 1 Second Level Program 4 2 Idle PropT AIRES sur dai dio a o 8 Third Level Program Mode 4 3 Special Program Res 4 4 Section 5 5 1 Introduetloli sesos ok 5 1 5 2 Troubleshooting 5 1 895 i Henny Penny Model OE OG 301 302 303 TABLE OF CONTENTS Continued Section Page Section 6 MAINTENANCE sack ex
71. l program mode In each level pressing the set switch advances through the programmable items Program mode can be entered at anytime except during an alarm The left display describes the item being programmed The right display shows the item set ting and can be changed by pressing the right Up and Down Switches 4 1 FIRST LEVEL The Low Level Program Mode allows the operator to program PROGRAM MODE the global set point temperature if enabled cook and hold time and set up to four alarms for the selected product 1 Press and hold Set and Temperature Switch for at least five seconds A tone will sound and the left display shows and the right display shows the set point temperature The temperature LED and all product indicator LED s flash 2 Press the right Up and Down Switches to program desired set point temperature for all products 3 Press the set switch and left display shows Slct and the right display shows Prod The product LED also flashes 4 Press either the left or right Up and Down Switches to select a product to program and the LED will be lit next to the desired product Press the set switch and the time LED flashes The left displays shows Fry and the right display shows the cook time Pressing the right Up and Down Switches adjusts the cook time 6 Press the set switch and the time LED continues to flash The left display shows Hold the right display shows the hold time and
72. l reset button in the event the motor s thermal protector actuates This reset button is located on the rear of the motor Wait approximate ly 5 minutes before attempting to reset this protector device WARNING To prevent burns caused by splashing shortening the unit s main power switch must be in the OFF position before resetting the filter pump motor s manual reset protection device 6 24 895 Henny Penny 6 17 GAS CONVERSION Introduction Service Hints 895 Model OE OG 301 302 303 Gas model fryers are factory available for either NATURAL GAS or PROPANE GAS Factory conversion kits for natural gas and propane gas are available that require the burner jets pilot jet and regulator assembly to be changed pu Conversion must be accomplished by an authorized Henny Penny dealer or service representative or per sonal injury could result On NATURAL GAS installation the gas pressure regulator on the automatic gas control valve is factory set at 3 5 inch water column On PROPANE GAS installations the gas pressure regulator on the automatic gas control valve is factory set at 10 0 inch water column After converting the fryer turn on the gas supply and check for leaks A simple method is to brush all the connections with soapy water and watch for bubbles which indicate escaping gas DANGER 4 Never use an open flame to test for leaks Escaping gas could cause a
73. meters can be pro grammed at this time 3 1 Idle LED The idle LED illuminates when the right timer up and and down switch is pressed for two seconds The indicator passes through the other product LEDs to the idle LED The control will then regulate the shortening temperature at a lower programmed temperature 3 1 16 Up and Down Two sets of up and down switches denoted as triangles are Switches on the control These switches are used in programming and product selection A product is selected by pressing and holding either the up or down switch for two seconds To select both the right and left products at the same time the programmed 20 set point temperature must be the same 3 2 Fuses electric only The fuses located on the panel behind door are protective devices that break the circuit when the current exceeds the rated value The 5 amp fuses provide an overload protection for the control panel 3 2 High Limit Reset This manual reset located on panel behind door must be pushed up in the event the high limit trips This red button will manually reset the high limit A high limit protects each cookpot 3 3 Contactors The contactors are the relays that route power to the heating electric only elements One relay coil is in series with the high limit temperature control and the other relay coil is in series with the heat control circuit which is the mercury contactor Thermal Sensor The thermal sensor located
74. n Turn the main gas valve on and turn the gas control valve to the pilot position 895 Henny Penny Model OE OG 301 302 303 6 17 GAS CONVERSION 13 Check for gas leak at the gas control valve and main gas Continued valve per step 11 of this section If there are no leaks con tinue to step 14 MM DANGER If a leak is detected shut off gas valves and repair leak ki Escaping gas could cause an explosion and personal 3 8 TO 1 2 INCH injury and property damage could result 14 With the gas cock dial at PILOT depress the dial and light PILOT THERMOCOUPLE the pilot burner per section 6 11 6 18 GAS SAFETY SOLENOID The Gas Safety Solenoid is a gas line shut off to the burner GAS MODELS ONLY if the high limit trips When the high limit is reset the solenoid should open Replacement If the high limit is closed the pilot lit and the gas valve checks out the gas solenoid needs replaced NOTE A click may be heard if solenoid is working properly 1 Remove power supplied to the unit WARNING Disconnect power supplied to the unit by unplugging the power cord or turning off the wall circuit breaker or fuse or electrical shock could result 2 Turn the gas shut off to the off position see operations section 3 Open door to bottom of unit 4 Remove control panel per section 6 3 5 Remove gas burner assembly per section 6 9 6 Remove solenoid from burner assembly
75. n explosion and personal injury or property damage could result 6 25 Henny Penny 6 17 GAS CONVERSION Continued Maintenance Model OE OG 301 302 303 WARNING Before starting this procedure move MAIN POWER SWITCH to OFF position Disconnect main circuit breaker at the main circuit breaker box and unplug ser vice cord from wall receptacle or electrical shock could result To convert from one type of gas to another the following cedure may be followed 1 2 10 11 12 6 26 Turn the gas cock dial to the OFF position Close the main gas valve and disconnect fryer supply line Remove gas control valve and burner assembly per sec tion 6 9 Remove the burner orifices 24 each and replace with orifices in gas conversion kit 16247 natural to propane conversion or kit 16248 propane to natural conversion kit Remove the pilow orifice and replace with the one from the kit being installed Remove the two screws securing the gas valve regulator and remove regulator and diaphram and replace with each from the kit being installed per section 6 11 Install converted gas control valve and burner assembly per section 6 9 Connect the gas supply to the fryer Be sure the power switch is in the OFF position gas con trol valve in the OFF position Connect the electrical power to the fryer Check for gas leak at supply line as per service hints in this sectio
76. n the wall circuit breaker or elec trical shock could result Be aware that the other con trols will have power 2 Remove the control panel and insert it in the slot above the door Refer to section 6 3 3 Perform a check on the contactor as follows Test Points Results 34 35 36 from 23 to 29 open circuit Heat Contactor from 24 to 28 open circuit Mercury from 25 to 27 open circuit from 30 to 34 open circuit from 31 to 35 open circuit from 32 to 36 open circuit from 22 to 26 ohm reading 415 from 33 to 37 ohm reading 1500 NOTE Wires should be removed and labeled to obtain an accurate check of contactors 6 10 895 Henny Penny Model OE OG 301 302 303 6 8 HEATING CONTRACTORS ELECTRIC MODEL Continued Checkout power supplied The following checks are performed with the wall cir cuit breaker closed and the main power switch in the ON position Extreme caution should be taken Make connections before applying power take reading and remove power before removing meter leads or elec trical shock could result 1 Re apply power to unit and turn power switch ON 2 Using illustrations from previous page check voltage as follows Test Points Results Heat Contactor from terminal 34 to 85 The voltage should read from terminal 35 to 36 the same at each from terminal 34 to 36 terminal Primary Contactor from terminal 27 to 28 It should correspond to from terminal 28 to 29 the voltage rating f
77. ng 3 4 M to 12 33489 Assy Left Gas Line 16335 Male Connector 37 Flare 33490 Assy Right Gas Line 33501 Gas Line Assy w Swivel not shown CONDON Q3 pudo N 796 7 19 Henny Penny Model OE OG 301 302 303 6 NOTE VALVE MUST BE ASSEMBLED ON MACHINE WITH ADJUSTING NUT TOWARDS BOTTOM Figure 7 9 Drain Valve Assembly Gas Model 7 20 895 Henny Penny Model OE OG 301 302 303 Drain Valve Assembly Gas Model Item Part Description Quantity per unit No Number 303 302 301 Drain Valve Assembly Gas Model 17260 Body Assembly Drain Valve 17210 Cover Microswitch 18227 Microswitch SCO1 058 Screw Microswitch NS02 005 Nut Microswitch 33334 Bracket Drain Valve Rod SC03 005 Screw Drain Bracket 17254 Rod Drain Valve 55369 Rod Drain Valve OG 302 SN ENO06IH and above 16293 Cover Valve Handle 18644 Connector 901 Flexible Conduit Includes Nut 18105 Insulator 33203 Conduit Flexible 18111 Connector Flexible Conduit Includes Nut 33355 Extension Nipple 45395 Extension Nipple w Splash Guard not shown 14652 Kit OG30X Normally Open Drain Switch N N N 9 1 2 3 4 5 6 7 8 8 UY NWN ON UY 92 LS LNS y 9 UY Uy QN UY Ww LS LS N recommended parts 206 7 21 Henny Penny Model OE OG 301 302 303 NOTE VALVE MUST BE ASSEMBLED ON MAC
78. nny Penny Model OE OG 301 302 303 5 2 TROUBLESHOOTING Continued PROBLEM CAUSE POWER CORRECTION Heating of Low or improper Use a meter and check the receptacle against data plate shortening too voltage elec slow model Weak or burnt 9 Check heating elements per section elec model out elements elec model Heating of Points in contac e Check contactor per Section 6 8 shortening too tor bad elec slow elec model model Wire s loose e Tighten Burnt or charred Replace wire and clean connectors wire connection Supply line too e Increase supply line size Refer to installation instructions small low gas volume gas model Incorrect jet size e Replace with proper size jet for type of gas gas model Improper ventila Refer to Section 2 5 tion system gas model Shortening Check probe Calibrate probe if 10 F or C off If more than 10 F overheating calibration or C replace probe Check contactor for not opening elec model Bad Controller 9 Replace control board if heat indicator stays on past ready temperature 5 4 895 Henny Penny 5 2 TROUBLESHOOTING Continued PROBLEM CAUSE Foaming or boil ing over of shortening Shortening will not drain from frypot Filter motor runs but pumps shortening slowly Filter switch ON motor does not run Motor hums but will not pump 895 Water in shortening Improper or bad shorten
79. ntinues to flash The left display shows LdAn and the right display shows load anticipation setting and can be adjusted with the right Up and Down Switches 6 Press the Set Switch and the Other LED continues to flash The left display shows Filtr and the right display shows filter cycles setting and can be adjusted with the right Up and Down Switches 7 Press the Set Switch and the Product LED flashes Press either right or left Up and Down Switches to select another product to program Press and hold the Set Switch to exit the program mode or continue on to the third level program mode Henny Penny Model OE OG 301 302 303 4 2 SECOND LEVEL 8 Also with the Product LED flashing pressing the right PROGRAM MODE Up and Down Switches will access the Idle Mode Continued parameters The idle LED will be flashing the left display will continue to show Slet and the right display shows Prod Pressing the Set Switch allows the operator to program the idle parameters See Section 4 3 4 3 IDLE PROGRAMMING The Idle Mode must be enabled for the operator to access this mode 1 While in the Second Program Mode and the Product LED is flashing press the right Up and Down Switches to select the idle mode items The Idle LED will be flashing 2 Press the Set Switch and the Time LED flashes the left display shows and the right display shows ON or OFF Pressing the right Up and Down Switches to
80. nts Page 3 10 describes the function of electromechanical controls or units without computer controls Function This two position rocker type switch controls the power to the fryer when in the on position The digital display is to show the shortening temperature as well as the timer countdown in the frying cycle The temperature of the shortening can be determined by depressing the temperature switch If the temperature is below 250 F 121 C the digital display will read LO If the temperature exceeds 890 F 199 C the display will read Any temperature between these two settings will be displayed The right timer can be activated or reset by gently depressing the timer switch The same holds true for the left timer switch The left display shows the left timer information and the right display shows the information for the right timer The set switch is used to set the cooking cycles and to enter the special program modes The exit melt swtich is used to bypass the melt cycle By press ing and holding the exit melt switch for five seconds the heat will come on continuously By pressing the temperature switch indicated by thermometer the actual shortening temperature will show on the left display and the setpoint temperature on the right display 3 1 Henny Penny 3 2 OPERATING CONTROLS Continued Fig No 3 1 Melt LED 3 1 Ready LED 3 1 Head LED 3 1 Product LED 3 1 Time L
81. ocouple 19 in the gas control valve 20 Remove the nut securing the thermocouple in the pilot holder Install the new thermocouple being careful not to create sharp bends in the tubing When the pilot is lit the flame must surround the top of the thermocouple Turn on the main gas supply and reconnect the electrical power Light the pilot per paragraph 2 11 and test the fryer for proper operation 895 Henny Penny Model OE OG 301 302 303 6 11 GAS CONTROL VALVE Description The gas control valve regulates the flow of gas to the pilot DIAL and the main burner The valve consists of gas regulator REFERENCE magnetic plug pilot gas tube gas cock dial pilot adjustment POINT GAS cap and screw gas outlet and inlet ports thermocouple con REGULATOR nector and electrical connection The gas valve also has a dial De i reference point OFF PILOT ON P y CD The components of the gas valve can be serviced without removing the complete valve from the fryer GAS COCK AR ND DIAL AS NS E PILOT Tin ADJUSTMENT Qs CAP UM O IS Safety Precautions 2 DANGER If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified technician To avoid injury or property damage before starting this procedure move the MAIN POWER switch to the OFF position Disconnect the main circuit breaker at the circuit breaker box or
82. of 2b 4 and 5 1B consists of 2B 4 and 5 recommended parts 895 7 15 94 961 Figure 7 8 Gas Line and Burner Assembly Gas Model uu H 0 20 10 590 30 19POM Henny Penny Gas Line and Burner Assy Part Description Number 0 GO 0 LS FP01 093 FP01 108 FP01 092 FP01 085 16335 33325 33489 33835 45621 502 002 17013 1 16561 1 16562 1 17013 3 16561 3 16562 3 29969 5 01 009 29823 5 01 006 30913 30904 16205 5 06 013 45393 38464 38446 38467 01 035 34801 34801 16216 16217 16380 16381 34804 34803 16336 33176 45401 29620 32407 16219 34820 16218 33167 FP01 014 45484 Gas Line and Burner Assy Gas Model Elbow 1 in NPT x 90 Female BI Nipple Pipe 1 x 8 BI Cross Tee 1 in NPT Female BI Bushing Reducing l in to 1 2 BLK Male Comnector 37 Flare Assy Gas Line Assy Gas Line Left 303 DS Assy Gas Line Right 303 DS Assy Middle Gas Line Nut Keps 1 4 20 C SET Orifice Natural Gas Orifice Nat Gas S S Orifice Nat Gas Brass SET Orifice Propane Gas Orifice Propane Gas S S Orifice Propane Gas Brass Bracket Pilot Holder Screw Pilot Holder Bracket Pilot amp Orifice Assembly Screw Pilot Holder Pilot amp Bracket Assy Nat Pilot amp Bracket Casting Burner U Bolt Gas Line Gas Valve Supply Tube Gas Burner to Control Line Assy Solenoid Ga
83. pot Si EN rete Check for leaks per section 2 7 WM gas may cause an explosion 13 Connect the power cord to the wall receptacle 14 Relight the gas pilot per the instructions in section 2 9 895 6 13 Henny Penny 6 10 THERMOCOUPLE GAS MODELS Description P Safety Precautions Replacement of Thermocouple GAS CONTROL VALVE 20 Step 1 TE M 3 8 TO 1 2 INCH PILOT THERMOCOUPLE Step 3 6 14 Mode OE OG 301 302 303 The thermocouple controls the gas valve It generates voltage in the millivolt This voltage signals the gas control valve to remain open to the pilot and burner When the voltage is not generated the gas valve will shut off not allowing gas to the pilot and main burner SANMM DANGER If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified technician To avoid injury or property damage before starting this procedure move the MAIN POWER switch to the OFF position Disconnect the main circuit breaker at the circuit breaker box or unplug the service cord at the wall receptacle Turn off the main gas supply to the frypot to be worked on or possible explosion could result Removal of the THERMOCOUPLE is accomplished with the main gas supply shut off The main burner may remain inside the fryer but the work is more easily performed with the burner removed Remove the nut securing the therm
84. preaders from the center of the ele ment into a position which will spread each element apart evenly on all four sides and tighten Slide the fifth spreader over to protect the probe 12 Replace the High Limit bulb holder on the top element and position the bulb between the top and second element midway from side to side and tighten screw which holds the bulb in place 13 Reconnect the wires to the appropriate terminal as labeled when they were removed 14 Replace the front control panel 15 Connect the power cord to the wall receptacle or close wall circuit breaker CAUTION Heating elements should never be energized without shorten ing in the frypot or damage to elements could result 16 Replace the shortening in the frypot Henny Penny Model OE OG 301 302 303 6 8 HEATING CONTACTORS ELECTRIC MODELS Description Each electric fryer requires two switching contactors One is the primary contactor and the second in line is the heat con tactor When open the primary contactor allows no power to flow to the heat contactor When closed the primary contac tor completes the timer circuit and the high limit heat cir cuit It also supplies power to the heat contactor which is con trolled by the thermostat Checkout power removed 1 Remove electrical power supplied to the cookpot to be work ed on PRIMARY CONTACTOR Place POWER switch to the OFF position and unplug the power cord or ope
85. r Step la 895 Model OE OG 301 302 303 NOTE The following two procedures must be performed with the gas supply reconnected and turned on The service cord must be plugged into the receptacle and the cir cuit breaker on 1 The pilot burner is preset at the factory It may require resetting at the time of installation a Remove the pilot adjustment cap b Use a small flat serewdriver and rotate the adjustment screw counterclockwise to increase the size of the flame Rotate clockwise the adjustment screw to decrease the size of the flame NOTE The flame should be set high enough to surround the top of the thermocouple 1 The pressure regulator is preset at the factory It may re quire resetting at the time of installation a Turn gas cock dial to OFF position b Attach a manometer to the gas valve at the Pressure Tap O Turn gas cock dial to PILOT light and turn to ON EL Remove the regulator adjustment screw cap O Rotate the adjustment screw counterclockwise to in crease the column indicated on the manometer or rotate clockwise to lower the column indicated imc Turn gas cock dial to OFF and remove manometer g Replace the regulator adjustment screw cap h Turn gas cock dial to PILOT and relight Leak test with soap and water solution NOTE Natural gas regulator is factory preset at 8 2 inches water column Propane gas regulator is factory preset
86. re starting this procedure move the power switch to the OFF position and unplug power cord from wall receptacle Turn off the gas supply to the frypot to be worked on or a possible explosion could result 895 Henny Penny Model OE OG 301 302 303 6 9 GAS BURNER ASSEMBLY GAS MODELS Continued Removal 1 Remove the control panel per section 6 3 and Installation 2 Open doors to bottom of unit 3 Remove the flexible conduit from the heat shield and shroud which contains the wires of the gas valve and solenoid 4 Disconnect gas supply line from connector at gas valve 5 Loosen the two screws on the Heat Shield Deflector on the firebox and flue assembly and raise deflector to its highest position Retighten screws to hold at this position 6 Remove U bolt from bracket 7 Remove and label wires from terminal block behind panel 8 Remove two screws from gas valve heat shield 9 Remove entire gas burner assembly by lifting and pull ing toward front of fryer a Replace thermocouple as required per section 6 10 b Repair or replace gas valve as required per section 6 11 Replace orifices as required NOTE There are 23 brass and 1 stainless steel orifice The stainless steel orifice is to be mounted adjacent to the pilot light 10 Make other repairs or replacements as required 11 Install entire gas burner assembly reverse of above steps 12 Turn on the gas supply to that fry
87. rear of the motor Wait ap proximately 5 minutes before attempting to reset this pro tector device WARNING To prevent burns caused by splashing shortening the unit s filter pump switch must be in the OFF position before reset ting the filter pump motor s manual reset protector device NOTE The reset button will take some effort to reset A screwdriver could be used to press against the reset button to aid in resetting the protector device 3 8 CHANGING THE FILTER ENVELOPE 895 The filter envelope should be changed after 10 12 filterings or whenever it becomes clogged with crumbs Proceed as follows 1 Move the main power switch to the OFF position 2 Disconnect the filter union and remove the filter drain pan from beneath the cookpot WARNING This union may be hot Use protective gloves or clothes to prevent burns Also use care to prevent burns caused by splashing of hot shortening 3 Remove drain pan cover from drain pan and lift the screen assembly from the drain pan 4 Wipe the shortening and crumbs from the drain pan Clean the drain pan with soap and water Thoroughly rinse with hot water 5 Unthread the suction standpipe from the screen assembly 6 Remove the crumb catcher and clean thoroughly with soap and water Rinse thoroughly with hot water 7 Remove the filter clips and discard the filter envelope 3 15 Henny Penny Model OE OG 301 302 303 3 8 CHANGING THE F
88. rom terminal 27 to 29 stated on the data plate Replacement If either contactor 15 defective it must be replaced as follows Primary Contactor WARNING Remove electrical power supplied to the cookpot to be worked on by unplugging or opening the wall circuit breaker or electrical shock could result Be aware that the other controls will have power 1 Remove only those wires directly connected to the contac tor being replaced Label the wires 2 Remove the two mounting screws on the base plate and remove contactor 3 Install the new contactor and tighten the two mounting screws 895 6 11 Henny Penny 6 8 HEATING CONTRACTORS Heat Contractor 6 9 GAS BURNER ASSEMBLY GAS MODELS 6 12 Model OE OG 301 302 303 4 Connect the labeled wires to their respective positions 5 Install the control panel per section 6 3 6 Reconnect power to the fryer and test the fryer for proper operation The gas model fryers have gas burner assemblies per cookpot consisting of Burner Casting Orifices Thermocouples Pilot Holders Main Gas Valve Controls and Gas Safety Solenoid Also each burner has a main gas shut off valve so all burners do not have to be shut down to work on one burner assembly MW DANGER If converting from natural gas to propane or from propane to natural gas conversion must be done by a qualified service technician To avoid personal injury or property damage befo
89. rton Cover Drain Pan Assy OG 303 SN GNOISIE amp below Cover Drain Pan Assy OE 303 SN below Cover Drain Pan Assy OG 302 SN GNOISIE amp below Cover Drain Pan Assy OE 302 SN GM003IE below Cover Drain Pan Assy OE 301 SN GNOISIE amp below Cover Drain Pan Assy OG 301 SN GMOO3IE amp below Cover Drain Pan Assy OG 303 SN GNOI6IE above Cover Drain Pan Assy OE 303 SN GMOO4IE amp above Cover Drain Pan Assy OG 302 SN HNOOIIH amp above Cover Drain Pan Assy OG 302 SN GNO16IE to HNOO1IH Cover Drain Pan Assy OE 302 SN amp above Cover Drain Pan Assy OE 302 SN GMOOAIE to HM0011IH Cover Drain Pan Assy OE 301 SN GMOO4IE amp above Cover Drain Pan Assy OG 301 SN GNOI6IE above Drain Pan OG OE 303 Drain Pan OG OE 302 Drain Pan OG OE 301 Pan Latch Assy not shown Pan Stop not shown Y recommended parts 206 7 25 Model OE OG 301 302 303 Henny Penny 202222552 ER Figure 7 12 Roller Pump Gas and Electric Models 895 7 26 Henny Penny gt Model OE OG 301 302 303 Roller Pump Gas and Electric Models Item Part Description _ Quantity per unit No Number 303 302 301 Roller Pump Gas and Electric Models 67583 Motor 50 60 Hz 17476 Seal Kit 17445 Seal Mechanical Viton 17460 Spacer Pump Filter 17457 Washer Motor Shaft 17437 Pump Assembly 17452 Scr
90. s Solenoid Gas 240V Nipple Close Solenoid Gas 240V CE Solenoid Gas 240V CE Valve Nat Gas Valve Valve Propane Gas Valve Valve Nat Gas Valve 240V Valve Propane Gas Valve 240V Valve Nat Gas Valve 240V CE Valve Propane Gas Valve 240V CE Elbow 1 2 NPT x 90 Female BI Valve 3 4 in Gas Ball Valve 1 2 in Gas Ball Orifice Pilot Nat Gas Orifice Pilot Propane Gas Thermocouple Thermocouple CE Tube Pilot Assy Gas Line Assembly w Swivel 1 8 in Elbow Gas Check Port Gas Line Assy OG 301 Y recommended parts not shown 1206 Model OE OG 301 302 303 UU ON BBN on WYO Wr 9 9 9 9 9 59 92 ND 9 9 9 59 59 59 59 WW WW 59 UY WW WW 99 303 2 IS LS L LS L L L L LS L LS L N Quantity per unit 302 301 Rh nn 9 pa hp ee 7 17 Henny Penny Model OE OG 301 302 303 Figure 7 84 Gas Line Assembly OG 302 7 18 796 Henny Penny Model OE OG 301 302 303 Gas Line Assembly OG 302 1 ipti Qty per unit No Number Description FP01 098 Elbow 3 4 NPT x 90 Female BI FP01 109 Nipple 3 4 x 10 LG BI FP01 097 Tee 3 4 NPT Female Pipe FP01 089 Bushing Reduci
91. shortening if necessary until it reaches the level indicator line on the rear wall of the cookpot NOTE Approximately 10 to 12 filterings can be made with one filter paper envelope depending on several conditions the quan tity and type of product fried and filtered the type of breading used and the amount of crumb accumulation left inside the filter drain pan When the filter screen assembly and filter paper become clogged and the pumping flow rate slows down clean the screen assembly and change the filter envelope 10 If frying is to be continued at this time move the main power switch back to the ON position and allow time for reheating of the shortening 3 6 FILTER PUMP PROBLEMS The following steps will help prevent filter pump problems 1 Make certain the filter paper envelope is properly in stalled over the filter screens Make sure the open end of the envelope is properly folded over and clamped in place with the retaining clips so that the envelope is sealed and crumbs cannot enter 2 Make sure all the shortening has been pumped from the filter lines and the pump by allowing the filter pump motor to run until no shortening is coming from the nozzle 3 14 895 Henny Penny 3 7 FILTER PUMP MOTOR PROTECTOR Model OE OG 301 302 303 The filter pump motor is equipped with a manual reset but ton in the event the motor s thermal protector acuates This reset button is located on the
92. sket or when cleaning the frypot wall or damage to capillary tube could result 17 With excess capillary line pulled out tighten smaller nut 18 Clamp capillary tube down to shroud WARNING To avoid electrical shock or other injury the capillary tube must run under and away from all electrical power wires and ter min ls The tube must never be in such a position where it could accidentally touch the electrical power terminals 19 Replace probe per section 6 4 20 Replace front panel 21 Refill with shortening 6 7 Henny Penny 6 7 HEATING ELEMENTS ELECTRIC MODELS ONLY Checkout Replacement SPREADERS 6 8 Model OE OG 301 302 303 NOTE Heating elements are available for 208 and 230 voltage Check data plate to determine the correct voltage If the shortening s temperature recovery is very slow or at a slower rate than required this may indicate defective heating element s An ohmmeter will quickly indicate if the elements are shorted or open 1 Remove electrical power supplied to cookpot to be worked on Place power switch in the OFF position and unplug the power cord or open the wall circuit breaker for the cookpot to be worked on Be aware the other controls will have power or electrical shock could result 2 Remove the control panel per section 6 3 3 Perform an ohm check on one element at a time with wires disconnected from element If the resistance is not within toleranc
93. sor 6 CE Thermocouple Pot Fitting Capillary Bulb Mounting Assy Clamp Rear Capillary Bulb CE not shown Clamp Front Capillary Bulb CE not shown Seal Weld Assy not shown Capacitor Resistor Assy not shown Insulation Front Cover 1 2 09 59 UY 052 W UY 9 9 W 55 W 9 9 UY W W k L L b2 L 4o LS L W N e Henny Penny Model OE OG 301 302 303 Assembly Gas Model Figure 7 4 Firebox and Flue e Henny Penny Model OE OG 301 302 303 Firebox and Flue Assembly Gas Models Item B Description Quantity per unit N _ 303 302 301 Firebox and Flue Assembly Gas Models Firebox Front Cover Assy Heat Shield Outer Firebox Weld Assy Flue Assy Firebox Assy CE OG 301 umber 498 7 9 Henny Penny Model OE OG 301 302 303 Figure 7 5 Outer Front Firebox Assy Gas Model 7 10 895 Henny Penny Model OE OG 301 302 303 Outer Front Firebox Assembly Gas Model Item Part Description O 3 No Number Outer Front Firebox Assy Gas Model Outer Front Weld Assy 3 2 1 Insulation Front Firebox 3 2 1 Insulation Top Front 3 2 1 895 7 11 Henny Penny Model OE OG 301 302 303 Figure 7 6 Firebox Insulation Assembly Gas Model 7 12 895 Henny Penny Mode
94. ter of the heating elements on electric units On gas units the probe should extend to the outer edge probe guard making sure it doesn t extend out past guard CAUTION Care must be taken not to extend the probe beyond the points described above or damage to the probe could result Also make sure locking ferrule is in place and do not over tighten nut or damage to probe could result Snug nut up and tighten 1 4 turn past this point Henny Penny Model OE OG 301 302 303 6 5 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC MODELS Description This high temperature control is a manual reset control which senses the temperature of the shortening If the shortening temperature exceeds the safe operating limit this control switch will open and shut off the heat to the frypot When the temperature of the shortening drops to the safe operating limit the control must manually be reset Each frypot has a high temperature limit control Checkout Before replacing a high temperature limit control check to see that its circuit is closed The shortening temperature must be below 380 F to accurately perform this check 1 Remove electrical power supplied to the cookpot to be worked _ WARNING Place POWER switch to the OFF position and unplug the power cord or open the wall circuit breaker Be aware that the other controls will have power or elec trical shock could result 2 Remove the control panel p
95. tor and rollers from pump Place the pump onto the shaft and against the shaft seal Place the two 1 2 inch bolts through the pump and into the motor and tighten Then replace the rotor rollers front plate and tighten the allen screws CAUTION When removing a pump from a motor note the posi tions of the INLET and OUTLET parts Installation of the pump on the motor in any other position could cause damage to the fryer There is an indicator on the side of the two halves of the pump this mark must be together and face to the front of the fryer 6 23 Henny Penny Model OE OG 301 302 303 6 16 FILTERING SYSTEM Continued Pump Removal 4 To replace the pump and motor assembly insure the main Continued power has been removed from the fryer WARNING Before starting this procedure move MAIN POWER SWITCH to OFF position Disconnect main circuit breaker at the main circuit breaker box and unplug ser vice cord from wall receptacle or electrical shock could result 5 Remove the cover from the junction box and remove the wire nuts attaching wires leading into the flexible conduit going to the motor 6 Loosen the two screws securing the flexible conduit to the conduit connector 7 Remove tubing to the pump 8 Remove hardware attaching the motor to the motor base bracket and remove motor and pump assembly Filter Pump Motor Protector Manual Reset The filter pump motor is equipped with a manua
96. which can cause serious burns 2 If hot shortening is present in the cookpot it must be drained by slowly opening the drain valve handle one half turn Leave for a few minutes then slowly open the valve to full open position 3 Close the drain valve Discard the shortening in the filter pan using the shortening shuttle Then install the filter drain under the fryer leaving out the filter screen assembly Moving the fry station or drain pan with hot shortening in them is not recommended Hot shortening can splash out and severe burns could result 4 Fill the cookpot to the level indicator with hot water Add 4 ounces of fryer cleaner to the water and mix thoroughly The fry basket can be placed inside the cookpot for cleaning WARNING Always wear chemical splash goggles or face shield and pro tective rubber gloves when cleaning the cookpot as the clean ing solution is high in alkaline Avoid splashing or other contact of the solution with your eyes or skins Severe burns may result Carefully read the instructions on the cleaner If the solution comes in contact with your eyes rinse thoroughly with cool water and see a physician immediately 5 Turn the main power switch to the POWER position and set temperature to 200 F The Exit Melt Switch must be used 3 17 Henny Penny 9 9 CLEANING THE COOKPOTS Continued 3 18 Model OE OG 301 302 303 6 When the solution reaches 200 F turn the main pow

Henny Penny OE-30X User's Manual

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