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Henny Penny BCC/BCR-140 User's Manual
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1. NAYAN IM Henny Penny International Distributor Network Revised 3 00 Henny Penny International Distributor Network U S Headquarters Henny Penny Corporation 1219 U S Route 35 West Eaton OH 45320 USA Telephone 937 456 8417 Fax 937 456 1860 Representative Office 1 Henny Penny Corporation Representative Office Parc d Entreprises de l Esplanade 2bis Rue Paul Henri Speak Saint Thibault des Vignes 77462 Lagny sur Mame Cedex France Telephone 33 1 60075600 Fax 33 1 60071489 U S Export Centers 2 Feco International Company 20 Nort
2. xr LO 10 1 2 2 IDI o o v 1l lt CN CN CN CN CN CV a 4 o 4 lt gt lt r oo 8593 Presl 0 o o F III P 0 00 00 0 co 9 o S SS o peu 0 olx tO joo ooico sr sloir 2 160 7 19102 6 Doors NG Of 100 0 4 LO lt LOTR 90 L L iu KO KO 00 60 co 0 CLT u SN lt lt 0 1 INN 109 lt SB 00 t0 10 tO o N 100 4 5 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Henny Penny 10975 VOL 113 HO TL ZH09 AOvC A80C YI L ZHO09 ZHOS AOOC do JF 39 L1 5 1 201 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Henny Penny 009
3. 3 8 Seasonal or Prolonged Shutdown a 3 9 POSIN EIE IHREN 3 10 Section 4 TROUBLESHOOTING 4 1 4 1 ntrod ctioh oie ie eere eed pee e kr 4 Troubleshooting sm is KIA AA LAKAD 4 1 Section 5 WIRING DIAGRAMS AND PARTS INFORMATION ulanan 5 1 Wiring Diagram 140 175 5 1 Wiring Diagram 140 175 02 2 41 0000000000010 0 a S 5 2 Wiring Diagram 350 5 3 Parts AA 5 4 100 i Henny Penny 1 1 BLAST CHILLER 1 2 FEATURES 1 3 PROPER CARE 1 4 ASSISTANCE 201 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 SECTION 1 INTRODUCTION The Henny Penny Blast Chiller are designed to carry out fast refrigeration of food products The units are electronically con trolled for easy use and for consistent operation The BCC BCR 140 will chill up to 140 Ibs 65 kg of product the BCC BCR 175 will chill up to 175 Ibs 80 kg and the BCR 350 will chill up to 350 Ibs 160 kg of product The BFR 350 chills and freezes up to 350 Ibs 160 kg of product Interior and Exterior made of 304 Stainless Steel Electronic Controls with Self Diagnostics Manual De icing of the Interior by Electrical Heater Multi Sensored Frigiprobe food probe Easily Maintained The BCC 140 and BCC 175 have water cooled condensing units The BCR 140 B
4. 300 Henny Penny 3 7 PROGRAMMING 100 Continued 17 18 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Frigiprobe temperature for when the buzzer sounds at the start of a cycle Press the Alarm button 17 times and the temperature that the buzzer will sound when the product has reached the danger zone temperature and must be cooled to a safe temperature within the recommended time will be shown in the display The factory setting is 140 F 60 C but can be changed to a maximum setting of 176 F 80 C and a minimum setting of 122 F 50 C by using the Up and Down buttons NOTE The settings for the U S A must be 140 F 60 C and for England 158 F 70 C Selecting Fahrenheit or Celsius Press the Alarm button 18 times and F or C will show in the display Use the Up and Down buttons to toggle from F to C or vice versa 3 14 Henny Penny Model BCC BCR 140 BCC BCR 175 BFR BCR 350 SECTION 4 TROUBLESHOOTING 4 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new cabinet recheck the installation per section 2 of this manual Before troubleshooting always recheck the operating procedure per section 3 of this manual 4 2 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the pro
5. PENNY Global Foodservice Solutions Henny Penny Blast Chiller Freezer Models BCC BCR 140 Models BCC BCR 175 Models BFR BCR 350 SERVICE MANUAL Henny Penny Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Henny Penny Blast Chiller Freezer BCC BCR 175 BCC BCR 140 Henny Penny Model BCC BCR 140 BCC BCR 175 BFR BCR 350 LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and i
6. Grillfagmannen A S 58 Ostensjoveien 44 N 0667 Oslo 6 Norway Telephone 47 2 651410 Fax 47 2 720017 Oman Mohsin Haider Darwish LLC P O Box 880 59 Ruwi Code 112 SULTANATE OF OMAN Telephone 968 703411 Fax 968 789927 Pakistan The Equipment Company Ground Floor Dadabhoy Centre 60 Sharea Faisai Karachi 75530 Pakistan Telephone 922 1 778 1778 2778 Fax 922 1 587 0456 778 2777 Peru Importadora Tecnica Comercial C R Ltda Jr Marcos de Aramburu 595 Lima 17 Peru Telephone 51 1 226 2124 Fax 51 1 275 2689 Philippines HKR Equipment Corp 61 2nd Floor THC Bldg 2176 Primo Rivera St La Paz Makati City Philippines Telephone 632 899 4511 Fax 632 899 4541 Poland LRE 62 Rydygiera 12 01 793 Warsaw Poland Telephone 48 3912 3373 42 22 663 4820 4069 Fax 48 3912 3373 Portugal 63 Restaurotel AV Da Republica 83 C 1050 243 Lisboa Portugal Telephone 351 7967116 7 8 9 FAX 351 7933982 64 Puerto Rico Progressive Sales and Service PO Box 10876 Caparra Heights Station San Juan Puerto Rico 00922 0876 Telephone 787 782 7474 65 Fax 787 793 6479 Qatar Tristar Group C R No 6778 P O Box 4746 Doha Qatar Telephone 974 4664433 66 Fax 974 4365365 Romania Delta Technologies Romani S A Sector 6 20 Constructorilor Blvd Bloc 20 A sc B 7th Floor Apt 64 67 Bucharest D599 Romania Telephone 401 220 4261 Fax 401 220 3990
7. Faulty control board relay no voltage across terminals 10 11 Compressor works but condenser fan does not Faulty condenser fan Compressor and condenser fan work together Faulty protection component for the compressor overload protector potential relay start and run capacitor Faulty overload protector of condenser fan Correction Clean the Condenser Perform a de icing cycle Check refrigeration circuit and components Normal Ohm out the probe and check the reading with the table on page 4 5 Change the probe if it is out of tolerance Check contactor and change if neccessary Replace control board Replace fan Check items and replace if neccessary Check fan and replace if necessary 100 Henny Penny 4 2 TROUBLESHOOTING Continued Problem Green compressor indicator light off and compressor is working Green fan indicator light on and fan s not working Allindicator lights offand On Off switch will not operate 100 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Cause Voltage across terminals 10 11 of control board Control board relay bad No voltage across terminals 10 11 of control board Faulty contactor Replace contactor Voltage across terminals 8 9 of control board Fan or capacitor bad Fan thermo switch tripped No voltage across terminals 8 9 of control board Faulty control board relay Check electrical supply Fuse of
8. Dist Inc 5 Technology Drive East Syracuse NY 13057 9713 16 315 437 4928 800 468 6336 5 Distributing Co 13800 Lincoln Highway N Huntington PA 16652 724 863 3360 17 6 AFS Equipment Company 9130 X Red Branch Road Columbia MD 21045 410 964 3770 18 800 969 3770 7 HP Sales amp Service Co 200 Rittenhouse Circle 4 East Bristol PA 19007 19 215 785 3250 NJ Watts 800 477 4379 8 Astro Food Equipment 7901 Old Rockside Rd Independence OH 44131 20 216 619 8821 800 367 4237 9 Carlisle Food Systems Inc 11020 Lakeridge Pkwy Ashland VA 23005 21 804 550 2169 10 Price Davis Inc Route 1 Highway 27 Iron Station NC 28080 22 509 928 8815 704 732 2236 800 456 1014 11 Big A Distributors Inc P O Box 1283 23 Forest Park GA 30051 404 366 6510 800 222 0298 12 W H Reynolds 24 Distributors Inc 4817 VVestshore Blvd Tampa FL 33609 813 873 2402 25 Miami 954 845 0841 Jacksonville 904 781 9054 FL Watts 800 282 2733 13 Ber Vel Distributing Co Inc 26 P O Box 9943 Birmingham AL 35220 205 681 1855 If Further Assistance Is Needed Please Contact Barnett Supply 2089 York Ave Memphis TN 38104 901 278 0440 Nashville TN 615 242 6451 Scotsman Supply 516 5th Ave South Nashville TN 37203 615 242 6451 St Clair Supply Company 231 East Main Street Eaton OH 45320 937 456 5500 800 762 2968 Dine Equipment Co 3110 Preston
9. button The digital display will now show d 017 The compressor will not come on but the evapo rator fan will come on and pull warm air across the evaporator created by the de icing elements 5 Allow the de ice cycle to run for a minimum of 10 minutes anda maximum of25 minutes The unit will automatically turn off when the evaporator has been de iced and reached a temperature of 77 F 25 C NOTE If the above procedures does not remove all the ice from the evaporator the length of time and the temperature at which the de ice cycle turns the unit off can be adjusted See the Programming section 100 Henny Penny 3 5 CLEANING 300 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Daily 1 Remove all electrical power supplied to the unit by turning off the wall circuit breaker 2 Remove all product from the unit 3 Remove the racks and pans from the unit and clean with soap and water at a sink 4 Clean all surfaces with a soft cloth soap and water DO NOT USE ABRASIVE CLEANSERS CAUTION DO NOT use abrasives such a steel wool or abrasive cleaners such as chlorine bromine iodine or ammonia chemicals to clean the unit These will deteriorate the stainless steel and greatly reduce the life of the unit 5 Clean around the electronic controls and the door seal with a soft damp cloth CAUTION DO NOT use large quantities of water or a spray hose to clean the unit Damage to the components could r
10. control board blown No voltage from the control board transformer Connector between the control board and display board not connected properly Bad wire in the connector between the control board and display board Correction Replace control board Replace fan or its capacitor Allow the fan motor to cool to see if the fan comes back on If the fan does not come back on orit keeps tripping re place the fan Replace control board Plug unit into receptacle or reset wall circuit breaker Change the fuse Change the control board Check the connection Replace the connector Model BCC BCR 140 BCC BCR 175 BFR BCR 350 RESISTANCE TEMPERATURE CONVERSION TABLE FOR PROBES Henny Penny OT 100 C C CN co o o 9 co o 10 N o o 3 8 ai ni ai a ni pika Bi Pkg Ang ADIKS DES Pang Bag 9164 0 6226 0 92 O O O O cO O IO gt LO co 60 o F Kc amp reru o c o o t er oc xt euo agi ool oo SfN o 02 40 O 1 4 fz 0 10 1 xt
11. temperature which can turn off the compressor in a chilling cycle to prevent freezing of the product Press the Alarm button 12 times and the digital display will show the tem perature at which a sensor in the Frigiprobe will turn off the compressor during a Frigiprobe mode This will prevent the outer surfaces of the product from freezing however the cooling time will be greatly increased The factory setting is 39 F 4 C but can be changed to a maximum setting of 122 F 50 C or a minimum of 32 F 0 C by pressing the Up and Down buttons NOTE Do not change this setting lower than the setting used in param eter 22 next page NOTE This function will only activate when the factory setting is changed to above 40 F 4 C England must have a setting of 3 C 37 F Re initialize the controls to factory settings Press the Alarm button 13 times and the digital display will show dEF at which time the Up button is pressed and the unit will shut down Re initialization is now complete NOTE After re initialization the controls will default back to factory settings The temperature will be in Celsius and the values in steps 12 16 and 18 of this section will need to checked to be accurate for the country in which the unit is installed 3 12 Henny Penny 3 7 PROGRAMMING 3 13 Continued 14 15 16 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Blast chilling low side air temperature limit wh
12. the temperatures the time in a timing cycle and the information in the technical mode The Up and Down Arrows are used when changing times or settings The Alarm button is used to stop the optional alarm buzzer and to enter the technical mode The Temp button is used to select either the chilling The De ice button is used to remove ice that may have formed on the evaporator during a chilling cycle 100 Henny Penny 3 2 OPERATING CONTROLS Fig No 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 201 Continued Item No 10 11 12 13 14 15 16 Description Select Button Fan LED Compressor LED End of Cycle LED Alarm LED Chill LED Freeze LED Only applicable on BFR units De ice LED Timer LED Frigiprobe LED Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Function The Select button is used to choose between a timing cycle or a cycle using the food probe The Fan LED is green light which illuminates when the fan is running The Compressor LED is a green light which illuminates when the compressor is running The End of Cycle LED is a green light which illumi nates at the end of a timing cycle or food probe cycle The Alarm LED is a red light which illuminates when the unit senses a fault in the system AL 1 AL 2 etc The Chill LED is a green light which illuminates when the chilling mode is selected The Freeze LED is a
13. 01 4601 9502 8593 9503 6240 9503 4583 9503 4591 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Quantity BFR BCC BCR BCC BCR BCR Description 140 140 175 175 350 Nozzle Expansion Valve BFR 350 Water Pressure Valve BCC 175 High Pressure Switch BCC 140 Liquid Receiver BCC 140 Door BCC BCR 175 350 Door BCC BCR 140 Front Panel for Printer BCC BCR 175 Front Panel for Printer BCC BCR 140 Vert Evap Deflector BCC BCR 175 Vert Evap Deflector BCR 350 Door Seal BCC BCR 175 350 Door Seal BCC BCR 140 Floor Door Seal BCC BCR 175 Left and Right Side Panels BCC BCR 175 LH Panel BCC 140 LH amp RH BCR 140 Right Side Panel BCC 140 Top Cover with Condensing Unit BCC 140 Top Cover w o Condensing Unit BCR 140 Top Cover with Condensing Unit BCC 175 Top Cover w o Cond Unit BCR 175 350 Door Latch BCC BCR 175 BCR 350 Door Latch with Strike BCC BCR 140 Door Strike BCC BCR 175 BCR 350 Door Hinge BCC BCR 175 BCR 350 Door Hinge BCC BCR 140 Hinge Shim BCC BCR 175 BCR 350 High Limit Safety Thermostat Valve Body BCR 140 175 350 Coil BCR 140 175 350 For Sales or Service Please Contact The Nearest Henny Penny Distributor 1 General Services 14 100 Hicks Ave Medford MA 02155 800 233 1033 2 Art Cole Associates Golden Street Industrial Park Meriden CT 06450 203 237 7177 3 Globe Monte Metro Inc 47 02 Metropolitan Avenue 15 Ridgewood NY 11385 718 786 5760 4 Guertin
14. 140 Ibs 65 kg capacity BCC BCR 175 has a 175 Ib 80 kg capacity and the BCR 350 has a 350 Ib 160 kg capacity Start up 1 Load all the product at one time so the door does not need to be opened while in operation Ifusing the food probe place probe into product that is located on the left side middle of the unit Press the ON OFF button to turn unit on The fan and compressor LEDs should come on after 25 seconds Press the Temp button to select the chilling mode Chill mode or freeze mode can be selected on BFR units NOTE The chilling LEDs and the timing or food probe LEDs will stay on with the power switch turned to the OFF position Henny Penny 3 3 BASIC OPERATION Continued 3 5 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Press the Select button to choose the food probe mode or the timing mode With the Frigiprobe mode selected the digital display will alternately show the core temperature of the product and the elapsed time of the cycle If the timing mode is selected the digital display will alternately show the air temperature and the time hours and minutes remain ing in the cycle NOTE The buzzer will sound 1 minute after the food probe mode is selected unless the temperature is above 140 F 60 C Then the buzzer will sound when 140 F 60 C is reached Set time in the timing cycle if necessary using the Up and Down buttons The time is affected by the thick
15. 20LA20A Control Panel Decal Control Panel Decal BCR 350 Contactor UL CSA 23 A AC3 Contactor UL CSA 3P 12A AC3 Condenser Fan Motor 25W 230V 60 Hz Condenser Fan Motor 120W 230V 60 Hz Water Condenser 115V Condenser UL Fan Blade for Condenser BCC 175 Compressor BCC 175 Compressor BCC 140 Evaporator BCC BCR 175 Evaporator BCC BCR 140 Evaporator BCR 350 Thermal Overload Relay BCC 175 Thermal Overload Relay BCC 140 F Frame Heater BCC 175 BCR 175 350 Front Frame Heater 75W BCC BCR 140 Expansion Valve BCC 175 BCR 175 350 Expansion Valve BCC BCR 140 Expansion Valve BFR 350 Nozzle Exp Valve BCC 175 BCR 175 350 Nozzle Expansion Valve BCC BCR 140 Quantity BFR BCC BCR BCC BCR BCR 140 1 1 1 1 1 1 1 1 1 3 1 1 3 3 3 1 1 1 1 1 140 o po po YW WR WI 175 9 GI QI a GI po 1 1 1 1 1 175 9 RQ UI a 350 me me CN I me me pt mm pm pag 603 Henny Penny 9500 8967 9500 7993 9503 6182 9502 5045 9550 4585 9550 6630 9543 0831 9542 5989 9541 6053 9541 7671 9505 3674 9505 4466 9501 9998 9541 8919 9542 5963 9542 7225 9543 0419 9543 0518 9543 0427 9543 0542 9502 8601 9501 4551 9502 8619 9502 8585 95
16. 358 9 877 0100 Fax 358 9 877 01099 France Diffusion International de Materiel DIM Parc d activite Clemenceau Chemin du Chateau d Eau B P 4009 59704 Marcq En Baroeuil Cedex France Telephone 33 20890000 Fax 33 20727355 33 Germany Sesjak KG Wullener Feld 9a D 58454 Witten Germany Telephone 49 2302 697077 Fax 49 2302 698451 Ghana 34 DRT Ghana E6619 Ablade Road Kanda Estate P O Box C2074 Accra Cantonments Ghana Telephone 233 2123 3949 Fax 233 2123 1380 Greece 35 Domestica S A 65 Stournara Str Athens 10432 Greece Telephone 30 15 24 30 14 15 Fax 30 15 22 91 58 Guam 36 Pacific Technical Service Inc New Commercial Building 979 Rt 16 Suite B 3 Barrigada Guam 96913 Telephone 67 10632 5000 Fax 671 632 3333 Holland Englelen Heere B V Straatveg 85 Postbus 35020 37 3005 DA Rotterdam Holland Telephone 311 042 23077 Fax 311 042 23435 Hong Kong Bonny Foodservice Products Flat C 8 F Yeung Yiu Chung 38 Industrial Building 20 Wang Hoi Road Kowloon Bay Kowloon Hong Kong Telephone 852 796 5616 Fax 852 799 8490 Hungary Hotex Service H 2094 Nagykovacsi 39 Kossith Lajos u 1 Hungary Telephone 36 263 56653 89463 Fax 36 26389463 Iceland A Karlsson H Brautarholti 28 105 Reykjavik PO Box 167 Iceland Telephone 354 560 0900 Fax 354 560 0901 India AISHWARYA Trust Complex 10 OVG Rd Basavanagudi Bangalore 560004 I
17. 5 S Webb Road Grand Island NE 68802 308 384 5780 Robert G Wood 8 Co 2080 VV Cornell Ave Englevvood CO 80110 44 303 761 0500 800 358 3061 Open Territory Canada L6T5M4 905 790 2211 Ontario Montreal and Maritime Provinces CPE USALCO 45 Bazinet Taylor Ltee 1310 VVest Drivers VVay Tempe AZ 85284 480 496 6995 National Equipment Corp 242 VVest 3680 South Salt Lake City UT 84115 800 266 5824 800 955 9202 The Nicevvonger Co 19219 West Valley Hwy Suite M103 Kent WA 98032 800 426 5972 425 656 0907 FAX Tri State Market Supply 11115 E Montgomery Suite A Spokane WA 99206 509 928 8815 877 828 4268 Western Pacific Distributors Inc 19422 Cabot Boulevard Haywood CA 94545 510 732 0100 Don Walters Company 2121S Susan Street Suite A Santa Ana CA 92704 714 979 5863 Troyer Foods Inc 17141 State Route 4 Goshen IN 46526 219 533 0302 Tri City HP Inc 527 West Fourth St Davenport IA 52801 319 322 5382 Certified Commercial Service 8 Equipment CCSE 6031 A Industrial Heights Drive Rnoxville TN 37909 865 546 8778 Govver Distributors Inc P O Box 4804 Box 216R Rt 4 Victoria TX 77903 361 573 9777 4750 Rue Bourg Ville St Laurent Quebec Canada H5T 1J2 514 735 3627 Quebec only Henny Penny Corporation 1219 U S Route 35 VVest Eaton Ohio 45320 1 800 417 8417 Fax 1 800 417 8402 Revised 4 01
18. 61 7210 Syria 77 Lahham Trading amp Contracting Hamra Str Omyad Building P O Box 2960 Damascus Syria Telephone 963 11 331 2251 Fax 963 11 331 2252 Taiwan Feco Corporation 420 11 F Keelung Rd Sec 1 Postal Code 110 Taipei Taiwan Republic of China Telephone 886 2 2758 2288 Fax 886 2 2758 2297 Thailand Fieco Company Ltd 43 524 526 Amarinnivej 1 Anusaovari Laksi Phaholoyothin Road Bangkok 10220 Thailand Telephone 66 2 521 3824 3878 Fax 66 2 552 0833 Tunisia Semci 16 Rue Aziz Taj 1101 Tunis RP Tunisia Telephone 216 133 1501 Fax 216 133 0698 Turkey Klimatek Inonu Caddesi Opera Palas 73 5 80090 Gumussuyu Istanbul Turkey Telephone 90 212 245 1812 90 212 293 7892 Fax 90 212 293 3903 United Arab Emirates Habtoor International P O Box 55332 Dubai United Arab Emirates Telephone 97 1 4 272 1212 Fax 971 4 272 2255 United Kingdom Servequip Products Ltd 214 Purley Way GB Croyden CRO 4XG England Telephone 44 208 6868855 Fax 44 208 6817509 Uruguay Tecnoland S A Dr Jose Scorseria 2740 CP 11300 Montevideo Uruguay Telephone 598 2 7 105900 Fax 598 2 7105900 Venezuela Prefer C A Avenida Presidente Medina Edificio Prefer Local No 44 Entre Calles Chile y Progreso urb Los Acacias Caracas 1040 Venezuela Telephone 58 212 633 6933 2801 Fax 58 212 632 6711 Vietnam Cao Sinh Pte Block 1 Lorong 8 Toa Payoh Industrial Estate 01 1383 Singa
19. 75 Hdd 33 9 Pa LL vt 706 ae i Il o oi SERE 19 e 201 99 L 2H09 A0vC 80C 49 L 2H0S A0 6 1 7H09 2H0S A002 Hd 173 s 11 21 17 5 2 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Henny Penny Ajuo 057 338 44 9 2 09 0 76 800 49 2 09 2 05 002 HQ Hdd vol n3 ll 39 1 61 5 3 201 Henny Penny Item No ODA Tn UN Part No 9504 0205 9503 3692 9503 3700 9503 3759 9503 7719 9503 8436 9503 8428 9503 3726 9500 7936 9503 6232 9500 7209 9500 7209 9502 6563 9560 0334 9505 3963 9502 0400 9503 3643 9503 3650 9503 0185 9503 3601 9503 6224 9503 0920 9503 0912 9503 3304 9502 1846 9501 8644 9503 7784 9503 3312 9503 6190 9502 1762 9502 8668 9501 6283 9502 8676 9503 6174 9503 6158 9503 6257 9503 7735 9502 5995 9502 6951 9502 5383 9500 8850 9500 8843 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Description Control PC Board Display PC Board Auxiliary Display Board Connecting Cable Communication Board Printer Printer Connecting Cable Buzzer 240V UL Drier De icing Heater UL 500W Air Probe Evaporator Probe Run Capacitor 4 mF Evaporator Fan Evaporator Fan Grid UL Frigiprobe Fuse Holder Fuse 10A Varistor V3
20. CR 175 and BCR 350 are shipped without condensing units HACCP Printer capabilities The BCC BCR 140 and 175 can use the combi MOR 20 The BFR and BCR 350 can use the combi MOR 40 As in any unit of food service equipment the Blast Chiller does require care and maintenance Suggestions for the proper care and maintenance are contained in this manual The conscientious use of the recommended procedures coupled with regular maintenance will result in few repairs to the equipment When such repairs are required they may be accomplished by following the repair steps contained in this manual Should you require outside assistance just call your local independent distributor maintained by Henny Penny Corporation In addition feel free to contact our corporate headquarters in Faton Ohio Dial 800 417 8405 toll free or 937 417 8405 1 1 Henny Penny 1 5 SAFETY Model BCC BCR 140 BCC BCR 175 BFR BCR 350 The Henny Penny Blast Chiller has may safety features incorpo rated However the only way to ensure a safe operation is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or safety related the words WARNING CAUTION and NOTE are used Their usage is described below The word WARNING is used to alert you to a procedure that if not performed p
21. Chile IMAHE 23 Manuel Montt 1154 Providencia Santiago Chile Tel 562 341 4953 5707 Fax 562 274 8567 China Bonny Foodservice Products Flat C 8 F Yeung Yiu Chung Industrial Bldg No 20 Wang Hoi Rd Kowloon Bay Kowloon Hong Kong 24 Telephone 852 796 5616 Fax 852 799 8490 Colombia Industrial Taylor Ltda Transversal 93 Numero 64 24 Apartado Aereo 95075 Bogota D E Colombia 25 Telephone 57 1 4340016 Fax 571 223 2642 Crotia New Rok Opatija M Tita 15 51410 Opatija Crotia Telephohe 385 51 701 251 Fax 385 51 701 251 26 Cyprus Chistofides Ltd 104A Prodromos Str P O Box 25100 Nicosia Cyprus Telephone 357 2 454 380 27 Fax 357 2 454 088 Czech Republic Citus Argentinska 20 CZ 4170 00 Pragues 7 CZECH REPUBLIC Telephone 420 2 667 10 561 28 Fax 420 2 667 10 557 Denmark Inter Gastro A S Midtager 18 2605 Brondby Denmark DK2605 29 Telephone 45 43292000 Fax 45 43292001 Ecuador Equindeca Cia Ltda Hotel El Conquistador Gran Colombia 6 65 Cuenca Ecuador Telephone 593 7 831788 Fax 593 7 843221 30 Egypt Con Trade Centre 3A Ramsis Street Maaroof Building 83 amp 62 Cairo Egypt Telephone 20 2 770642 762551 Fax 20 2 756258 Estonia Sisustaja As 31 Tihniku 5 11625 Tallinn Estonia Telephone 372 6502300 Fax 372 6502301 Finland Monilaite Oy P O Box 27 32 Salpakuja 6 SF 01200 Vantaa Finland Telephone
22. Hwy P O Box 34038 zip 40232 Louisville KY 40213 502 637 3232 FAX 502 637 5177 United Marketing Assoc 11877 Belden Court Livonia MI 48150 734 261 5380 Distributors 1235 Parkview Green Bay WI 54304 920 339 9838 Food Service Solutions Inc 1682 Barclay Blvd Buffalo Grove IL 60089 847 459 8040 847 459 7942 MEC 2511 Cassens Dr Fenton MO 63026 2547 636 343 0664 800 397 1515 Delta Supply Co Inc 3315 W Roosevelt Rd Little Rock AR 72204 501 664 4326 Dixie Supply 490 Julianne St Bldg A 2 Jackson MS 39201 601 354 3025 Beaullieu Refrigeration Inc 200 North Luke St Lafayette LA 70506 337 235 9755 S L E Corporation 1110 Avenue East Arlington TX 76011 817 640 7999 Brooks Industries 4420 S W 29th St Oklahoma City OK 73119 405 685 7200 B 8 D Dist 19915 W 161st St Suite D Olathe KS 66062 913 768 8588 FAX 913 768 8855 27 28 29 30 31 32 33 34 36 37 38 39 40 41 PHT Systems 42 Top Line Distributors 1801 Highway 8 1501 College Ave Suite 120 Houston TX 77585 New Brighton MN 55112 713 946 6008 651 639 0368 43 DSL Inc Canada Mid Nebraska Restaurant 14520 128th Ave Supply Co Edmonton Alberta Canada T5L3H6 403 452 7580 Alberta British Columbia Manitoba Saskatchewan Yukon amp N W Territories Taylor Freezers Inc 52 Armthorpe Rd Brampton Ontario 141
23. THER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES SHALL BE AVAIL ABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUD ING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OB LIGATION OR LIABILITY FM01 781 Henny Penny Model BCC BCR 140 BCC BCR 175 BFR BCR 350 TABLE OFCONTENTS Section Page Section 1 INTRODUCTION RR 1 1 Henny Penny Blast anna NA AA 1 1 ci NANA MANANG RRR BANANA 1 1 Proper Care AGANG ANNA 1 1 i 1 1 SAPCEY iii 1 2 Section 2 INSTALLATION 2 1 Introduction an u e 2 1 Unpacking AN KGG AA 2 1 CUI aasan paytas ua s 2 2 LO Cat On namna sta a RT 2 3 Refrigerant Information 1 0 AA 2 4 Section 3 OPERATION u RNGA AE i E AAA k 3 1 Introduction 3 1 Operating Controls unuy adn ian 3 1 Basic Operation minsa 3 4 ip 3 7 DM
24. US Address 115 Main St Mishawaka In 46544 Telephone 219 256 3783 Fax 219 256 7130 Saudi Arabia Commercial Center 68 Development 4 Economy P O Box 1210 Jeddah 21431 Saudi Arabia Telephone 966 2 629 1857 Fax 966 2 629 1860 Senegal Breading Systems Co C Ripoche 14 69 35007 Las Palmas Spain Telephone 34 9 28 22 43 86 Fax 34 9 28 27 56 90 Singapore Simplex Pte Ltd Block 1 Lorong 8 Toa Payoh Industrial Park 01 1383 Singapore 319053 70 Telephone 65 251 6241 Fax 65 253 8814 Shopfit S Pte Ltd 623 Aljunied Industrial Complex Unit 02 09 Singapore 389835 71 Telephone 65 7410911 Fax 65 7438911 South Africa Foodserv CC PO Box 55269 Northlands 2116 Republic of South Africa Telephone 27 11 616 5183 72 Fax 27 11 616 8287 Spain Adisa Tuset 8 10 08006 Barcelona Spain Telephone 34 93 415 0018 73 Fax 34 93 218 1782 Sri Lanka Sperrys Commercial Equipment 1014 Parliament Road Etul Kotte Kotte Colombo Sri Lanka 74 Telephone 941 873 0561 Fax 941 863 8361 Suriname Tessco N V Oude Charlesburgweg 47 Paramaribo Suriname 75 Telephone 597 473366 477388 Fax 597 473366 Sweden Eurospice AB Box 5050 Hejargatan 6 632 29 Eskilstuna Sweden Telephone 46 16 125600 Fax 46 16 131390 76 Switzerland Stuppen Fast Food GmbH Oberneuhofstrasse 8 CH 6340 Baar Switzerland Telephone 41 41 761 5052 Fax 41 41 7
25. ania Master Group Baltic Master Dariaus Ir Girena 175 2038 Vilnius Lithuania Telephone 3702 306 528 529 Fax 3702 306 533 Malaysia 50 SCC Corp Sdn Bhd 19 21 Jalan Hujan Taman Overseas Union 58200 Kuala Lumpur Malaysia Telephone 60 3 77828384 Fax 60 3 77818561 51 Malta C amp H Bartoli Ltd 232 The Strand Gzira Gzros Malta Telephone 356 342 584 Fax 356 342 569 Mauritius Island 52 Mauritius Reunion Island Seychelles Hassam Moussa Rawat 10 Bourbon Street P O Box 492 Port Louis Mauritius Island Telephone 160 230 2080024 Fax 160 230 2080147 53 Mexico Central Mexico Metro Mexico City Cavimex S A de C V Revillagigedo No 61 Col Centro Mexico D F 06070 Mexico Telephone 525 521 4200 54 Fax 525 510 2791 Pacific Micro Herros De Occidente S A de C V Av Juan Palamar y Arias 83 Col Jardines Vallarta Zapopan Jalisco Mexico C P 45020 55 Telephone 52 3 629 54 05 Fax 52 3 673 29 43 Southeast Equipo Para El Mercado S A de C V Calle 55 No 501 B por 60 y 62 Merida Yucatan Mexico C P 97000 56 Telephone 52 99 236500 Fax 52 99 286649 Morocco Electra Boulevard AHL Loghlam BP 25698 Sidi Bernoussi Ain Sebaa 57 Casablanca Morocco Telephone 212 22 753 531 Fax 212 22 753 554 New Zealand Taylor Equipment Limited 4 Ponuz Place Mt Wellington Auckland New Zealand Telephone 64 9 5733377 Fax 64 9 5730841 Norway
26. at left Henny Penny controls should show a 6 in the display 6 Temperature of the holding cycle after the chilling Press the Alarm button 6 times and the digital display will show the air temperature This is the temperatures the unit will stay at during the hold cycle 3 10 Henny Penny 3 7 PROGRAMMING 3 11 Continued 10 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 The holding temperature can be changed at this time by using the Up and Down buttons Factory setting for air temperature is 37 F 390 The minimum temperature setting is 32 F 0 C and the maximum temperature is 50 F 10 C Maximum duration of de icing cycle minutes Press the Alarm button 7 times and the digital display will show the time duration of the de icing cycle The factory setting is 25 minutes but this can be changed to a maximum setting of 60 or a minimum of 25 by using the Up and Down buttons Evaporator temperature for the end of de icing cycle Press the Alarm button 8 times and the digital display will show the evaporator temperature at which the controls will automatically turn offthe de icing cycle The factory setting is 77 F 25 C but this can be changed to a maxi mum setting of 59 F 15 C or the minimum of 50 F 10 C by using the Up and Down buttons Temperature differential before high air temperature alarm Press the Alarm button 9 times and the digital display will show the number of degrees ab
27. blem in the troubleshooting table 3 Review all possible causes then one at a time work through the list of corrections until the problem is solved WARNINGS In the event of a system failure the digital display will show an alarm message These messages are coded AL 1 AL 2 AL 3 AL 5 and AL 6 When an alarm occurs the red alarm LED will illuminate and a buzzer optional will sound Press the Alarm button to stop the buzzer NOTE The unit can operate on Auto Back up if an alarm sounds for a faulty probe Must select the timing mode and enter a time Display Cause Correction AL 1 Faulty air temperaure Replace the probe Unit can operate on Auto probe Back up until a new probe is installed AL 2 Faulty evaporator probe Replace the probe The de icing cycle can operate at 50 of the setting in step 7 of the Programming section AL 3 Faulty Food Probe Replace the probe The food probe mode will not operate but the unit will operate in the timing mode 41 300 Henny Penny 4 2 TROUBLESHOOTING Continued Model BCC BCR 140 BCC BCR 175 BFR BCR 350 ALARMS Faulty control board replace control board Door opened too much Make sure door stays Display Correction AL 5 Temperature too low in the hold mode Faulty contactor replace contactor AL 6 Temperature too high in the hold mode Faulty control board Replace board closed as much as possible Problem Cause The evapo
28. e e 230 V 50 Hz single phase 200 V 50 60 Hz single phase BFR and BCR 350 e 200 V 50 60 Hz 3 phase e 208 240 V 60 Hz 3 phase 400 V 50 Hz 3N phase The data plate located inside ofthe unit will specify the correct electrical supply The unit requires a grounded receptacle with a separate electrical line protected by a fuse or circuit breaker ofthe proper rating The cabinet must be adequately and safely grounded according to local electrical codes to prevent the possibil ity ofelectrical shock 201 Henny Penny 2 3 ELECTRICAL Continued 2 4 LOCATION 201 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Refer to the table below for electrical ratings for both models Model No BCC 140 BCC 175 BCR 140 BCR 175 amp BCR 350 Volts Watts Amps Freq Phase 200 4700 18 50 60 3 208 240 4700 18 60 3 230 4700 20 50 1 200 5800 20 50 60 3 208 240 5800 20 60 3 400 5800 9 50 3N 208 240 2400 12 60 1 230 2400 10 50 1 200 2400 12 50 60 1 200 2400 12 50 60 1 208 240 2400 12 60 1 230 2400 12 50 1 200 4100 15 50 60 3 208 240 4100 15 60 3 400 4100 10 50 3N The Blast Chillers should be placed in an area where the doors can be opened for loading and unloading without interruption For proper operation the cabinet must be level For maximum efficiency if the air temperature of the premises is more than 100 F 38 C the room should have adequate ventilation taking into account for
29. en using the Frigiprobe in step 12 of this section Press the Alarm button 14 times and the low side air temperature at which the compressor cycles on and off will show in the display This temperature is used in preventing the product from freezing while in the chilling mode which is described in step 12 The factory setting is 4 F 20 C but can be changed to a maximum setting of 32 F 0 C and a minimum setting of 31 F 35 C by using the Up and Down buttons Blast chilling high side air temperature limit when using the Frigiprobe in step 12 of this section Press the Alarm button 15 times and the high side air temperature at which the compressor cycles on and off will show in the display This temperature is used in preventing the product from freezing while in the chilling mode which is described in step 12 The factory setting is 32 F 0 C but can be changed to a maximum setting of 50 F 10 C and a minimum setting of 23 F 5 C by using the Up and Down buttons Frigiprobe end of cycle temperature setting Press the Alarm button 16 times and the temperature at which ends the food probe cycle and starts the hold cycle will show in the display The factory setting is 39 F 4 C but can be changed to a maximum setting of 50 F 10 C and a minimum setting of 32 F 0 C by using the Up and Down buttons NOTE The maximum settings for U S A is 39 F 4 C and for England is 37 F 3
30. esult 6 Reconnect the electrical power to the unit and unit is now ready for operation Monthly BCC 140 Only Atleast once a month the air condenser needs to be cleaned of dust or obstructions for the unit to run effeciently and to reduce energy use of the unit 1 Remove all electrical power supplied to the unit by unplug ging the power cord from the wall or by turning off the wall circuit breaker 2 Using a flathead screwdriver remove the screws from the front panel of the unit Pull panel down and press in on the side of the panel to release the tabs and remove the panel from the unit 3 8 Henny Penny 3 5 CLEANING Continued 3 6 SEASONAL OR 39 PROLONGED SHUTDOWN Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Use a vacuum cleaner or soft brush to remove the dust or other obstructions from the condenser Finish cleaning with compressed air if possible CAUTION DO NOT use a wire brush to clean the condenser or damage to the condenser could result Replace the front panel and reconnect the electrical supply and unit is now ready for use Remove all electrical power supplied to the unit by turning off the wall circuit breaker Make sure the inside of the unit is clean and completely dry Leave the door slightly ajar to prevent smells from devel oping inside the unit 201 Henny Penny 3 7 PROGRAMMING gt um N 9 mpossible impossible Blast Chiler
31. green light which illuminates when the freezing mode is selected The De ice LED is a green light which illuminates when the de ice button is pressed The Timer LED is a green light which illuminates when the timing cycle is selected The Frigiprobe LED is a green light which illuminates when the food probe mode is selected Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Henny Penny 100 3 3 Henny Penny 3 3 BASIC OPERATION 201 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 The Henny Penny Blast Chillers can chill food products with a core temperature of 149 F 65 C down to 40 F 4 C within 4 hours room ambiant temperature may impact time it takes to reach the desired temperature But for the above statements to be accurate the following conditions must be met The food product must not be thicker than 174 to 2 inches 40 to 50 mm Meats should be placed directly onto the racks but prod ucts in pans should be covered if possible The steam from the product can form ice on the evaporator which will increase the chilling or freezing time A minimum clearance of 1 inch 25 mm between pans The best dishes or pans to use are stainless steel or alumi num Do not use polycarbonate plastic pans The poly carbonate acts as an insulator around the food product and makes it hard to chill Do not exceed the product weight capacity specified by the particular model of blast chiller The BCC BCR 140 has a
32. h San Mateo Drive Suite 9 San Mateo CA 94401 USA Telephone 415 348 3499 Fax 415 348 3575 3 Caribbean Islands Central America excluding Puerto Rico Total Equipment Suppliers 9550 NW 415 St Miami FL 33178 Telephone 305 718 9550 Fax 305 718 9505 Algeria 4 SOMAB Y1 Rue Mahmoud Boudjatit Oasis Ager Algeria Tel 213 21 23 3051 3052 Fax 213 21 23 3161 Argentina 5 Oditec S A Augstin Alvarez 2128 1602 Florida Buenos Aires Argentina Telephone 541 796 0820 Fax 541 796 2009 6 Australia J L Lennard Pty Ltd 937 941 Victoria Rd West Ryde NSW 2114 Sydney Australia Telephone 617 3272 4744 Fax 617 3272 4799 Bahrain 7 Mohammed Jalal Catering Old Palace Road P O Box 1335 Manama State of Bahrain Telephone 973 53 45 39 Fax 973 53 14 78 Bangladesh 8 Puffin International Ltd 3691B Elephant Rd Swarankika Plaza 4th Floor Dhaka 1205 Dhaka Bangladesh Telephone 8802 863117 Fax 880 2 867563 Belgium 9 Engelen Heere N V Industrialpark Terbekehof Fotografielaan 14 B 2610 Antwerpen Wilrijk Telephone 323 825 5577 Fax 323 825 3702 10 11 12 13 14 15 16 17 18 19 20 Brazil Pesin Equipment Food Service 21 R Olavo Bilac 188 198 Sao Caetano Do Sul SP Brazil Telephone 55 11 7690 1470 Fax 55 11 7690 1466 Bulgaria 22 E C E CAIX 23A Rue Oborichte Sofia 1604 Bulgaria Telephone 19 359 2 946 1479 Fax 19 359 2 946 1669
33. hr 24 0 kw 40 F 40 C at 35 500 BTU hr 10 4 kw 201 Henny Penny 3 1 INTRODUCTION Model BCC BCR 140 BCC BCR 175 BFR BCR 350 SECTION 3 OPERATION 3 2 OPERATING CONTROLS Fig No 3 1 3 1 3 1 3 1 3 1 3 1 Item No Description On Off Button Digital Display Up and Down Arrows Alarm Button Temp Button mode De ice Button This section provides operating procedures for the Blast Chiller Sections 1 2 and 3 should be read and all instructions should be followed before operating the cabinet This section contains an explanation of all controls and compo nents and information on operating procedures and daily maintenance CAUTION If the blast chillers that have compressors shipped with them have been laid on its side the unit must be sitting upright for at least an hour before applying power to the unit Check all components for signs of being loose or damaged and make sure the system has refrigerant Failure to follow these instructions may cause damage to the components Failure to follow these instructions could cause damage to the compres sor Pages 3 1 to 3 4 identifies and describes the function of all the operating controls Function The On Off button when pressed is a button on the control panel that starts a chilling cycle It also must be pressed before any changes to the controls can be made and to start and stop the De ice cycle The Digital Display shows
34. ndia Telephone 91 80 667 7576 Fax 91 80 667 7576 Int l Refrigeration Corp 7 Netaji Subhash Marg Darya Ganj New Delhi 110002 India Telephone 91 11 3275651 Fax 91 11 6221827 Indonesia P T Gema JL Raya Bloulevard Raya Block IOA 2 No 27 Kelapa Gading Permai Jakarta 14240 Indonesia Telephone 62 21 4532077 62 21 4508910 Fax 62 21 4532586 4530777 Ireland Martin Food Equipment Ltd Gaskin Business Park Coes Road Dundalk Louth County Ireland Telephone 353 42 30366 Fax 353 42 30370 Italy Allegra SRL Corso Matteotti 5 10121 Torino Italy Telephone 39 011 540264 Fax 39 011 533779 Japan Toei Kogyo Co Ltd 4F Nissay Nishi Gotanda Building 24 5 Nishi Gatanda 7 Chome Shinagawa ku Tokyo 141 0031 Japan Telephone 813 3779 1081 Fax 813 3779 1638 Jordan Awar Trading Est PO Box 962227 Amman 11196 Jordan Telephone 962 6 55 19 610 Fax 962 6 55 19 605 Korea Ohjin Corporation 3rd Floor Hee Jung Building 1635 0 Seocho dong Seocho ku C P O Box 3252 Seoul 137 070 Korea Telephone 82 2 5850441 Fax 82 2 5874197 Kuwait Mabrook Hotel Supplies Co PO Box 43832 Hawalli 32053 Kuwait Telephone 965 481 8242 965 483 01648 Fax 965 483 4314 Revised 5 01 40 41 42 43 44 45 46 47 Lebanon Pro Kitchen 48 Cahlfoun Building Kaslik Main Road PO Box 1066 Jounieh Lebanon Telephone 961 9 635 077 Fax 961 9 635 059 49 Lithu
35. ness of the food product weight food loading temperature and food s packaging The buzzer will sound minute into the timing cycle NOTE Avoid opening the door once the cycle has started This will lengthen the time it takes to reach the desired tempera ture Atthe end of the cycle 40 F 4 C in the food probe mode the buzzer will sound and the unit will automatically start the hold cycle The buzzer will sound for 30 seconds or press the Alarm button to stop it In the hold cycle the product will be held at 37 F 3 C in the chilling mode The product can remain in the unit for up to 12 hours or can be removed from the unit and placed in a cold storage case 300 Henny Penny Model BCC BCR 140 BCC BCR 175 BFR BCR 350 3 3 BASIC OPERATION A temperature conversion chart is provided for your Continued convenience Temperature Conversion Chart 70c 158F 200 200 3 6 Henny Penny 3 4 DE ICING Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Henny Penny recommends to perform the de icing process after every 3 cycles and at the end of each day This will eliminate any ice that may have formed around the evaporator during the chilling cycle Failure the follow this procedure will increase the time it takes to cool the product and may lead to unsafe product 1 Remove all product from the unit 2 Close the door 3 Press the ON OFF button to turn the unit on 4 Press the De ice
36. nstallation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be represented to either Henny Penny or the distributor from whom the appliance was pur chased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR O
37. of the delivery agent and signed prior to his or her depar ture To remove the Henny Penny Blast Chiller from the box you should 1 Carefully cut banding straps 2 Remove box from around unit 3 Lift the unit off the skid The BCC BCR 140 and BCC BCR 175 weighs between 400 181 kg and 550 Ibs 249 kg and the BFR and BCR 350 weigh approximately 770 Ibs 350 kg Take care when lifting units to prevent personnal injury 2 1 Henny Penny 2 2 UNPACKING Continued 2 3 ELECTRICAL Model BCC BCR 140 BCC BCR 175 BFR BCR 350 4 Open door and remove packing from the inside of the unit 5 Peel off any protective covering from the exterior of the cabinet 6 Your Blast Chiller is now ready for operation CAUTION If the blast chiller has been laid on its side the unit must be sitting upright for at least an hour before applying power to the unit Check all components for signs of being loose or damaged and make sure the system has refrigerant Failure to follow these instructions may cause damage to the components Failure to follow these instructions could cause damage to the compressor NOTE Be certain to save any literature that is packed inside the cabinet or separate boxes BCC 140 e 200 V 50 60 Hz 3 phase e 208 240 V 60 Hz 3 phase e 230 V 50 Hz 1 phase BCC 175 e 200 V 50 60 Hz 3 phase e 208 240 V 60 Hz 3 phase e 400 V 50 Hz 3N phase BCR 140 and 175 e 208 240 V 60 Hz single phas
38. ove the holding tempera ture at which an alarm will sound indicating the hold tempera ture is too high The factory air temperature setting is 27 F 15 C but can be changed to a maximum setting of 54 F 30 C ora minimum temperature of 7 F 4 C by pressing the Up or Down buttons Temperature differential before low air temperature alarm Press the Alarm button 10 times and the digital display will show the number of degrees below the holding temperature at which an alarm will sound indicating the hold temperature is too low The factory air temperature setting is 27 F 15 C but can be changed to a maximum setting of 54 F 30 C or a mini mumof 18 F 10 C by pressing the Up and Down buttons 300 Henny Penny 3 7 PROGRAMMING 300 Continued 12 13 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 The duration of time the temperatures in 9 and 10 above must remain at before the alarms will sound Press the Alarm button 11 times and the digital display will show the time at which the high and low temperatures no 9 and 10 above must remain at before the alarm will sound The factory setting is 20 minutes but can be changed to a maximum setting of 60 minutes or a minimum of 10 minutes by pressing the Up and Down buttons This means that the temperature must remain at a too high or too low temperature for 20 minutes before an alarm will sound International Only A Frigiprobe sensor
39. pore 319053 Telephone 65 2516241 Fax 84 2538814 Yemen Mukiriani Sana a PO Box 8150 Sana a Yemen Telephone 967 1 230 675 Fax 967 1 230 929 Revised 4 01
40. rator is iced up after a de icing cycle Too much water on evaporator fins Slow to decrease in temperature decline in performance 300 Faulty De icing Heater Evaporator temperature at end of de icing cycle too low Maximum time of de icing cycle too short The unit has been shut down without a de icing cycle Compressor not working properly Evaporator fan not working properly Temperature of room too high Not enough clearance around unit Correction Replace De icing Heater Increase the setting of step 8 in Section 3 Increase the setting of step 7 in Section 3 Start a de icing cycle Check compressor and re place if neccessary Check the fan and replace if neccessary Ventilate the room Change the location of the unit See section 2 4 4 2 Henny Penny 4 2 TROUBLESHOOTING Continued Problem Slow to decrease in temperature decline in performance Display temperature does not match the actual inlet air temperature No alarm Green compressor indicator light on and the compressor not working or working sometimes 43 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Cause Condenser obstructed by dirt Evaporator iced up Refrigerating problem In Frigiprobe mode the display shows the product temperature In timer mode or hold mode the probe may be showing the wrong temperature Compressor and condenser fan do not work Faulty contactor
41. roperly might cause personal injury such as burns and or loss of sight and damage to the unit CAUTION The word CAUTION is used to alert you to a procedure that if not performed properly may damage the unit or product NOTE The word NOTE is used to highlight especially important information 100 Henny Penny 2 1 INTRODUCTION 2 2 UNPACKING 201 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 SECTION 2 INSTALLATION This section provides the installation for the Henny Penny Blast Chiller NOTE Installation of this unit should be performed only by a qualified service technician Do not puncture the skin of the Blast Chiller with drills or screws as component damage or electrical shock could result Also if the unit is shipped with a compressor Do Not lay the unit on its side If the unit has been on its side the unit must be in an upright position for at least an hour before power is applied to the unit Check all components for signs of being loose or damaged and make sure the system has refrigerant Failure to follow these instructions may cause damage to the components The Henny Penny Blast Chiller has been tested inspected and expertly packed to insure arrival at its destination in the best pos sible condition The cabinet rests on a wooden skid and is then packed inside a wooden box with sufficient padding to withstand normal shipping treatment NOTE Any shipping damage should be noted in the presence
42. the heat emitted by the unit Clearances should be as follows BCC BCR 140 BCC BCR 175 Top 16 in 400 mm for air circulation Left Side 4 in 100 mm for air circulation Right Side 8 in 200 mm for air circulation Back 4 in 100 mm for air circulation Front 26 3 8 in 668 mm for door swing 16in 400 mm for air circulation Sides 3 in 70 mm for air circulation Front 33 3 8 in 847 mm for door swing amp Tops ss 16in 400 mm for air circulation BCR 350 Sides 3 in 70 mm for air circulation Pass Thru Front and Back 38 1 8 in 970 mm for door swing Solid Back Front 38 1 8 in 970 mm for door swing 4 in 100 mm for air circulation 2 3 Henny Penny 2 5 REFRIGERANT INFORMATION 2 6 REFRIGERATION CAPACITIES 24 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Design Pressure Refrigerant Type Amount of Refrig High Low BCC 140 R404A 6 Ibs 2 7 kg 406 psig 102 28 bar 7 BCC 175 R404A 5 5 Ibs 2 4 kg 406psig 102psig 28 bar 7 bar BCC BCR 140 4 F 20 C at 6 800 BTU hr 2 0 kw 32 F 0 C at 16 000 BTU hr 4 7 kw BCC BCR 175 4 F 20 C at 11 300 BTU hr 3 3 kw 32 F 0 C at 38 800 BTU hr 9 0 kw BCR 350 4 F 20 C at 25 000 BTU hr 7 3 kw 32 F 0 C at 58 000 BTU hr 17 0 kw BFR 350 4 F 20 C at 81 900 BTU
43. with frigiprobe Quick Freezing operation APPLICATION Jump link Code position N Blast Chiller without frigiprobe Quick Freezing operation with Frigiproge 300 Blast Chiller Freezer mixed without Frigiproge Blast Chilier Freezer mixed 6 8 9 Model BCC BCR 140 BCC BCR 175 BFR BCR 350 Information about the operation settings can be accessed by pressing the Alarm button These settings can also be changed while in the different steps The following information can be accessed NOTE After pressing the Alarm button a delay will occur before the desired number will appear in the display and the number in the left column will show for 2 seconds You then only have 12 seconds to change the setting 1 Not Available at this time 2 Not Available at this time 3 Internal air temperature Press the Alarm button three times and the digital display will show the air temperature during a food probe cycle 4 Evaporator temperature Press the Alarm button 4 times and the digital display will show the evaporator tempera ture during the de icing cycle 5 Type of program setting indicated by the jumper link located on the control board Press the Alarm button 5 times and the digital display will show a number between 5 and 9 which indicates the position of the jumper on the control board The control panel area does not have to be accessed to obtain the information See chart
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