Home

Henny Penny 500 User's Manual

1. 3 8 FILTERING OF Frying breaded food requires frequent filtering Watch the shortening SHORTENING for foaming during frying cycles Discard the shortening as soon as it shows signs of foaming Clean the frypot as follows each time the shortening 1s changed or filtered 1 Turn main power switch to the OFF position Remove and clean the fry basket in soap and water Rinse thoroughly NKO ee The best results are obtained when the shortening is filtered at normal frying temperature 2 Use a metal spatula to scrape any build up from the sides of the frypot Do not scrape heating element on electric units or the curved portion of the gas frypot Scraping the electric fryer elements or the curved portion of the gas frypot produces scratches in these surfaces Step 2 causing breading to stick and burn Do not bang the pot scraper or other cleaning utensil on the frypot rim Damage to the frypot rim could result and the lid may not seal properly during a cook cycle The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and basket will be hot Use care when filtering to avoid getting burned 3 Open the drain valve very slowly half a turn at first and then slowly to the full op
2. Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FORANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSL Y IN LIEU OFALLOTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FMO7 219 B Revised 12 26 07 803 Sn Model 500 600 Chebal Foadrerrice Halti This manual should be retained in a convenient location for future reference A wiring diagram for this appliance is located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the flow o
3. Within a few minutes the pressure gauge increases to the OPERATING ZONE If it does not recheck the procedures and then refer to the troubleshooting section At the end of the Cook Cycle the fryer automatically depressurizes an alarm sounds and the display flashes DONE To stop the alarm press Oo 42 DANGER gt Depressurize DO NOT ATTEMPT TO OPEN LID UNTIL THE PRESSURE DROPS TO ZERO LID IS LOCKED WHEN FRYER IS UNDER PRESSURE DO NOT ATTEMPT TO FORCE THE LID LATCH OR OPEN THE LID WHILE UNDER PRESSURE OPENING THE LID WHEN THE FRYPOT IS PRESSURIZED ALLOWS HOT SHORTENING AND STEAM TO ESCAPE FROM THE FRYPOT RESULTING IN SEVERE BURNS After pressure drops to zero turn the spindle counterclockwise Do not flip or spin the spindle cross arm when opening the lid because it could damage the acme nut inside the cross bar Unlatch and raise the lid quickly to allow most of the condensation on the lid to drain through the drain channel and not into the shortening Do not let the lid slam up against the backstop cause damage to the hinge could result Using the detachable handle lift the basket and hang it on the side of the frypot to drain Dump product into holding pan 1207 Y PENNY Model 500 600 Chebal Foadrerrice Solutions 3 6 REGULAR MAINTENANCE As in all food service equipment the Henny Penny pressure fryer does SCHEDULE require care and proper maintenance The table below provides a
4. E 4 the control board is getting too hot HOT check the louvers on each side of the unit for obstructions check cooling fan if present E 5 OIL Shortening Turn switch to OFF position then turn switch back to ON 1f TOO HOT overheating display shows E 5 the heating circuits and temperature probe should be checked E GA Temperature Turn switch to OFF position then turn switch back to ON 1f OIL PROB probe open display shows E 6 have the temperature probe checked OPEN E 6B Temperature Turn switch to OFF position then turn switch back to ON 1f OIL PROB probe shorted display shows E 6 have the temperature probe checked SHRT E 10 Reset the high limit by manually pushing up on the reset HIGH button if high limit does not reset high limit must be LMT TRIP replaced 9 2 1207 Model 500 600 Y PENNY Chabal Foodrerrice 3 2 ERROR CODE TABLE Continued DISPLAY CAUSE PANEL BOARD CORRECTION E 15 Drain switch Close drain using the drain valve handle if display still DRAN IS failure shows E 15 have the drain microswitch checked OPEN E 20C Ignition module s Turn switch to OFF then back to COOK to try the ignition SSI gas fryers failure process again and if E 20C persists have ignition modules only checked E 20D No ignition Turn switch to OFF then back to COOK to try the ignition SSI gas fryers pro
5. H Y PENN Y Global Foodser Henny Penny Pressure Fryers Model 500 Model 600 Computron 2000 Controls OPERATOR S MANUAL REGISTER WARRANTY ONLINE ATWWW HENNYPENNY COM Model 500 600 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTERSYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O
6. Natural L 20 25 mbar Natural I 25 mbar Liquid Propane 1 30 mbar Liquid Propane 1 37 mbar Liquid Propane 1 50 mbar Natural L 8 7 mbar Natural L 8 7 mbar Natural 1 8 7 10 mbar Natural I 10 mbar Liquid Propane 1 25 mbar Natural L 1 04 mm Natural L 1 04 mm Natural I 1 04 mm Natural 1 1 04 mm Liquid Propane 1 0 66 mm Natural 1 4 1 mm 2E This appliance must be installed in accordance with the manufacturer s instructions and the regulations in force and only used in a suitably ventilated location Read the instructions fully before installing or using the appliance Ceba Foadrer TABLE OF CONTENTS Section SENTRE TION ro ENTEN EI TE Assistance EE can stg nates oe aie sn ete E E N ees SET INSTALLATION nn ran rg er ee b NL Cleaning the Safety Relief Valve nrnrrrrrrnrrnrrrnrrnrrnrornrrnrrnrrrvnnnrrnvennnrnrssvennnnnnsnnnn Check amp Tighten Element Spreader Bars Models 500 only oooooocccocnccccncnoononos 108 PENNY Model 500 600 Y PENNY Model 500 600 Global Foadrerrice Solution TABLE OF CONTENTS Continued Section Page Section 4 PROGRAMMING AN 4 1 D o O e E E E E 4 1 Timeand SetPomt PO SUA MING trino canto ssr ra Ner 4 1 0 SAP 4 2 Section 5 TROUBLESHOO ING eps 5 1 Troubleshooting Guide essvrrvervvrsvnrvernvesvesvessvesvasvessvesvasvensvesvesseesvesvesssesvesvessvensn 5 1 5 2
7. an opening that regulates the amount of steam entering the deadweight assembly a container that holds the deadweight assembly a metal air intake device on the rear of eight head fryers which allows the blower to pull in fresh air a microswitch that automatically shuts off the fryer heat in the event the drain valve is inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF position before the drain valve is opened the drain valve should remain closed at all other times the starting preset cooking temperature at which product is placed in the shortening a table onto which the cooked product is dumped after removal from the frypot a hose used to vent steam from the frypot on eight head fryers the lines marked on the interior rear wall of the frypot that show the proper shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed the threaded connection between the fryer and the filter system that can be connected or released without tools a pan that rolls or slides under the fryer into which shortening is drained a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly an optional connection on
8. earthed cord and plug for your protection against shock and should be plugged into a three prong grounded earthed receptacle Do not cut or remove grounding earthing prong A wiring diagram is located behind the right side panel and can be accessed by removing the side panel The 230 volt plug must conform to all local state and national codes SHOCK HAZARD Do not disconnect the ground earth plug This fryer MUST be adequately and safely grounded earthed or electrical shock could result Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NEPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors 1207 Y PENNY Model 500 600 Global Foadrerrice Solutions 2 15 CHECKING THE Use the following testing procedure on new or cold fryers FILTER PUMP 1 Open the front door of the fryer 2 Loosen the filter union connection 3 Turn the main power switch to the PUMP position Open the filter valve You will hear the electric motor running Only run the pump for a few seconds or da
9. s i i pa at Filter Union 3 20 Model 500 600 The following steps will help prevent filter pump problems I Make certain the charcoal filter is installed with the smooth side down and the arms on the frame are clamped down over the protrusions on the outside of the frame The filter valve is to be closed at all times during frying Pump all the shortening from the filter lines by running the filter pump motor until the shortening in the frypot appears to be bubbling or boiling The filter envelope should be changed after 10 12 filterings or when ever it becomes clogged with crumbs Proceed as follows Move the main power switch to the OFF position Remove and empty the condensation drain pan Disconnect the filter union and remove the drain pan from under the frypot If available a drain pan may have casters under it allowing easy transport of filter pan and filter assembly BURN RISK This union could be hot Use protective cloth or glove or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or burns could result Lift the screen assembly from the drain pan Wipe the shortening and crumbs from the drain pan Clean the drain pan with soap and water then thoroughly rinse with hot water 1207 PENNY Model 500 600 Chebal Foadrerrice Solutions 3 10 CHANGING THE FILTER ENVELOPE Continued 6 Unthread the su
10. 6 9 Also adequate means must be provided to limit the movement of the fryer without depending on the connector and quick disconnect device or its associated piping to limit the fryer movement See the illustration on following page for the proper connec tions of the flexible gas line and cable restraint The cable restraint limits the distance the fryer can be pulled from the wall For cleaning and servicing the fryer the cable must be unsnapped from the unit and the flexible gas line disconnected This will allow better access to all sides of the fryer The gas line and cable restraint must be reconnected once the cleaning and servicing is complete 2 7 Y PENNY HENNY I Global Foadrerrice Solutions 2 7 GAS PIPING Continued GAS PIPING RIGHT MINIMUM PULL of equip ment away from wall permissible for accessi bility to Quick Disconnect Device RIGHT WRONG AVOID SHARP BENDS AND KINKS when pulling equipment away from wall Max imum pull will kink ends even if installed properly and reduce Connector life DISCONNECT BEFORE QUICK DISCON NECT DEVICE still attached white extended at maximum pull STRESS STRESS POINTS en MAXIMUM PULL NOT ADVISED WHILE CONNECTED MINIMUM PULL FOR ACCESS BILITY ONLY Gouplings and hose should be installed in the same plane as shown at left DO NOT OFFSET COUPLINGS this caus
11. 9 Y PENNY Global Foadrerrice Solo 3 3 FILLINGOR ADDING SHORTENING 3 10 Model 500 600 The shortening level must always be at the frypot level indicator on the rear of the frypot see photo on next page Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The elements on electric fryers or the frypot surface on gas fryers must be completely submerged Fire or damage to the frypot could result 1 Itis recommended that a high quality frying shortening be used in the fryer Some low grade shortenings have a high moisture content and will cause foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing The electric model 500 requires 48 lbs 21 8 kg of liquid shortening and the gas model requires 43 Ibs 19 5 kg Model 500 fryers have 2 level indicator lines inscribed on the rear wall of the frypot whereas the model 600 has only 1 level indicator The level indicator lines show the proper shortening levels Cold shortening should be filled to 1 2 inch 12 7 mm below a single level indicator line and frypots with 2 level indicator lines cold shortening should be even with the lower level indicator line The shortening expands when heat
12. B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner
13. EE 5 2 Error Code Table ccccsscssscsscsessssesessssesssccsessseesseacacsanecsseaencsanseesaneesseseseaeee 5 2 EAS A sfentiaaepatecancsasvassenaueses sheveiaaepatecsacoieocanbeatieaencieess G 1 Distributors List Domestic and International 1207 NY PENNY Global Foadrerrice Solutions Model 500 600 SECTION 1 INTRODUCTION 1 1 PRESSURE FRYER P H T Pressure Heat Time 2007 1 2 PROPER CARE 1 3 ASSISTANCE 1 4 MODEL VARIATIONS 1207 The Henny Penny Pressure Fryer is a basic unit of food processing equipment It has found wide application in institutional and commercial food service operations A combination of pressure heat and time is automatically controlled to produce the optimum in a tasty appealing product Pressure is basic to this method of food preparation This pressure Is developed from the natural moisture of the food The patented lid traps this moisture and uses it as steam Because the steam builds rapidly the greater part of the natural juices are retained within the food An exclusive deadweight assembly vents excess steam from the pot and maintains constant low live steam pressure Heat generated is another important factor of the pressure fryer The normal suggested frying operation is between 315 and 325 F This results in energy savings and extends the frying life of the shortening Energy savings is realized due to the unit s short frying time low tem peratu
14. OFF and unplug unit from the wall receptacle Moving either the frypot or filter pan while containing hot shortening is not recommended Hot shortening can splash out Severe burns could result The filter drain pan must be as far back under the fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury If hot shortening is present in the frypot 1t must be drained by slowly opening the drain valve handle one half turn Leave for a few minutes then slowly open the valve to the full open position Close the drain valve and discard the shortening in the filter pan Then install the filter drain pan under the fryer leaving out the filter screen assembly Refer to Wendy s frypot cleaning procedures 4 DANGER BURN RISK DO NOT CLOSE LID WITH WATER AND OR CLEANER IN FRYPOT WATER UNDER PRES SURE BECOMES SUPERHEATED WHEN LID IS OPENED ESCAPING WATER AND STEAM WILL RESULT IN SEVERE BURNS Y PENNY Global Foadrerrice Solutions 3 11 CLEANING THE FRYPOT Continued 3 24 Model 500 600 Do not use steel wool other abrasive cleaners or clean ers sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Do not use a water jet
15. gases out of the flue and provides the proper amount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers that houses the pilot light which ignites the gas that heats the fryer the area on four head fryers in which the gas combustion that heats the shortening takes place the tubes in eight head fryers through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the cook cycle the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is cooler than the area above the zone allows the crumbs to settle without burning a pan located at the bottom of the fryer that collects condensation from the steam exhaust system the pan should be removed and emptied periodically a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a cook cycle a preset temperature usually 250 F 121 C or less which can be manually or automatically switched to to save the life of the shortening when not cooking the weights shipped with the fryer that when
16. installed in the counterweight assembly enable the eight head fryer lid to lift easily an assembly of weights and cables enabling the eight head fryer lid to lift easily the crumbs of breading that come off the product during a cook cycle the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot 203 Y PENNY Global Foadrerrice Solutions data plate deadweight deadweight valve assembly deadweight cap deadweight orifice deadweight body dilution box gas fryers only drain interlock switch drain valve drop temperature dumping table exhaust hose fill lines filter clips filter union filter drain pan filter envelope filter quick disconnect filter screen assembly flame sensors gas fryers only 203 Model 500 600 a label or plate located on the right side panel of the fryer that indicates the fryer type serial number warranty date and other information a metal cylinder that works with the orifice to regulate the amount of steam entering the deadweight assembly an assembly that controls pressure inside the frypot the entire deadweight assembly should be cleaned according to the recommended procedures the assembly is made up of the deadweight the deadweight cap the deadweight orifice the deadweight valve and the deadweight body a threaded cap that screws onto the deadweight valve housing
17. next use Y PENNY Model 500 600 Chebal Foadrerrice Solutions 3 2 OPERATING COMPONENTS Continued Fig Item Description Function No No 2 7 Deadweight This deadweight style pressure relief valve maintains a constant Assembly level of steam pressure within the frypot excess steam is vented through the exhaust stack Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result Z 8 Pressure Gauge Indicates the pressure inside the frypot 3 9 Frypot Holds the cooking shortening and an adequate cold zone for collection of cracklings 3 10 Lid Spring Assists in raising the lid and then holding it open shield covered 3 11 Condensation This channels the moisture that collects on the lid liner when the Drain Channel lid is opened into the drain line and prevents the moisture droplets from falling into the shortening 3 12 Lid Gasket Provides the pressure seal for the frypot chamber 3 13 Drain Valve A two way ball valve that is normally close turn the handle to drain Only the Handle is Shown the shortening from the frypot into the filter drain pan 3 14 Condensation The collection point for the condensation formed within the steam Drain Pan exhaust system remove and empty periodically 3 15 Filter Union Connects the filter to the filter pump and allows easy removal of the filter and drain pan 3 4 1207 ENNY Model 500 600 Chebal Foadrerric
18. output is off 2 means output is on Press P to proceed to the next step or press and hold p oexit Special Programming 1207 Model 500 600 SECTION 5 TROUBLESHOOTING 5 1 TROUBLESHOOTING GUIDE Problem Cause Correction Power switch ON but fryer e Open Circuit e Fryer plugged in completely inoperative e Check breaker or fuse at wall Pressure not exhausting at e Solenoid or Exhaust line clogged Turn OFF and allow fryer to cool to end of cook cycle release the pressure in frypot have all lines solenoid and exhaust tank cleaned Operating pressure too high e Deadweight clogged e Turn OFF and allow fryer to cool to release the pressure in frypot clean deadweight see Cleaning the Dead weight Assembly Section 4 DANGER DO NOT OPERATE UNIT IF PRESSURE GAUGE SHOWS HIGH PRESSURE CONDITIONS SEVERE INJURIES AND BURNS WILL RESULT IMMEDIATELY PLACE THE COOK PUMP SWITCH IN THE OFF POSITION WHICH RELEASES THE PRESSURE BY ALLOW ING THE UNIT TO COOL DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED Pressure does not build e Not enough product in frypot e Place full capacity product in frypot when using fresh shortening e Metal shipping spacer not e Remove shipping spacer see Unpacking removed from deadweight Instructions Section e Lid gasket leaking e Reverse or replace lid gasket Shortening not heating e Gas valve knob turned to the e Make sure gas control valve kn
19. summary of scheduled maintenance Procedure Frequency Filtering of shortening Every 3 to 6 frying cycles Filter pump problem prevention As required Changing of shortening As required Changing the filter envelope As required Cleaning the frypot Before changing the shortening Cleaning the deadweight valve Daily Night closing procedures Daily Check optional rinse hose Weekly for deterioration Reversing the lid gasket Quarterly Lid lubrication Quarterly Limit stop adjustment Quarterly Check tightness of spreader bars Quarterly Clean safety relief valve Annually 3 7 FILTER PUMP The filter pump motor is equipped with a manual reset button MOTOR located on the rear of the motor in case the motor overheats Wait PROTECTOR about 5 minutes before attempting to reset this protective device to MANUAL RESET allow motor to cool The filter motor is on the rear of the fryer It takes some effort to push the reset and a screwdriver can be used to help reset the button Electric fryers with serial numbers of HBO13JB amp below and gas fryers with serial numbers of GAO85JB amp below can push the reset button by removing the access panel on the left side panel of the unit To prevent burns caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection device 1207 3 15 Y PENNY Model 500 600 Global Foadrerrice Solutions
20. the fryers allowing the filter rinse hose to be connected or released without tools an assembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope and two filter clips Note four head fryers have three filter screens that include a crumb catcher the sensors that shut off the gas supply to eight head gas fryers if the pilot light goes out or does not light G 2 Global Foadrerrice Solutions flashpoint frypot frypot collar gas control valve gas fryers only gas valve knob gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit idle ignition modules L shaped brush landing table level indicator lines lid assembly lid gasket lid handle lid latch manual shutoff valve gas fryers only P H T G 3 Y PENNY Model 500 600 the temperature at which shortening ignites the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the other pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pressure the pressure specifications are pre
21. 1207 3 25 Y PENNY Chebal Foadrerrice Solution 3 13 OPERATING INSTRUC TIONS FOR OPTIONAL DIRECT CONNECT SHORTENING SYSTEM W i ARA Ay 1 IN Figure 2 3 26 Model 500 600 1 Connect the female quick disconnect that 1s attached to the hose in the rear of the fryer to the correct male quick disconnect at the wall Once attached the hose can remain connected unless the fryer is moved Figure 1 In order for the system to work properly attach the hose to the shortening return line only 2 Open the drain valve and drop the shortening from the frypot into the drain pan 3 Once all shortening is gone from frypot turn the red handle counterclockwise into the down position and hold Figure 2 4 While holding the handle down turn the COOK PUMP switch to the PUMP position Shortening is now pumped from the drain pan 5 Once all the shortening is out of the drain pan turn the COOK PUMP switch to the OFF position 6 Turn red handle back to original position 7 Frypotis now ready for fresh shortening 1207 H PENNY 3 14 REVERSING THE LID GASKET 1207 Model 500 600 Reversing the lid gasket helps to prevent early failure of lid gasket and the loss of pressure during a cook cycle 1 Back the 4 lid liner screws 2 on each side out about 1 2 inch 12 7 mm 2 Using a thin blade screwdriver pry out the gasket at the corners and then pull gasket from lid Chec
22. 4 22 Circuit Breakers Electric Models Only 5 23 Contactors Electric Models Only 5 24 Transformer 8 25 High Temperature Limit 9 26 Circuit Breaker Single Phase Electrics Only 3 6 Model 500 600 Function A protective device which breaks the circuit when the current exceeds the rated value Relays that route power to the heating elements one relay is in series with the high limit the other one is in series with the controls Reduces the voltage down to accommodatethose components with low voltage A control that senses the temperature of the shortening if the temperature of the shortening exceeds the safe operating limit this control opens and shuts off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel behind the door Electric Opens the electrical circuit and removes power to elements 1207 HEN PENNY 3 2 OPERATING COMPONENTS Continued 5 Sy HENNY PENNY ELECTRIC MODEL Figure 2 Operating Controls 1207 Model 500 600 HENNY PENNY Model 500 600 3 2 OPERATING COMPONENTS Continued 20 13 14 15 GAS MODEL Figure 3 Operating Controls 3 8 1207 HENNY PENNY Model 500 600 3 2 OPERATING COMPONENTS Continued 23 24 Figure 5 Operating Controls Figure 8 Operating Controls Figure 9 Operating Controls 1207 3
23. 417 8434 Fax T F MO l 2 1 9 B Henny Penny Corp Eaton Ohio 45320 Revised 12 26 07 www hennypenny com
24. AFETY The Henny Penny Pressure Fryer has may safety features incorporated However the only way to ensure a safe operation is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage 1s described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 2 1207 Model 500 600 PENNY Chebal Foadrerrice Solution SECTION 2 INSTALLATION 2 1 INTRODUCTION This section provides the installation instructions for the electric and gas models of Henny Penny Pressure Fryers Installation of this unit should be performed only
25. EMPERATURE EXCEEDS 420 F 216 C IMMEDIATELY SHUT OFF THE POWER AT THE MAIN CIRCUIT BREAKER AND HAVE THE FRYER REPAIRED IF SHORTENING TEMPERATURE EXCEEDS ITS FLASHPOINT FIRE WILL OCCUR RESULTING IN SEVERE BURNS AND OR PROPERTY DAMAGE Once the shortening temperature has stabilized at the set point temperature and READY js lit place the baskets into the shortening Then place product into the basket BURN RISK Do not overload or place product with extreme moisture content into the basket 12 Ibs 5 4 kgs for the models 500 and 600 is the maximum amount of product per frypot Failure to follow these direc tions can result in shortening overflowing the frypot Serious burns or damage to the frypot could result Liftthe basket slightly out of the shortening and shake basket to separate pieces Remove basket handle and close lid quickly latching the lid Tighten the lid spindle clockwise sealing the lid Align red knob on the spindle with red knob on the latch 42 DANGER PRESSURIZED LATCH THE LID PROPERLY AND ALIGN THE RED BALLS OR SEVERE BURNS WILL RESULT Y PENNY Global Foadrerrice Solutions 3 5 BASIC OPERATIONS 10 AND PROCEDURES Continued 11 12 13 3 14 14 Model 500 600 Press 9 to start a Cook Cycle The display counts down the cooking time Deg To check the shortening temperature press P _ or to stop a Cook Cycle press and hold l
26. FILTER DRAIN PAN e 18 pf TF FRONT VIEN RIGHT SIDE VIEW BACK VIEW ELECTRIC MODEL 500 2 6 GAS SUPPLY The gas fryer is factory available for either natural or propane gas Check the data plate on the right side panel of the cabinet to deter mine the proper gas supply requirements The minimum supply for natural gas is 7 inches water column 1 7 kPa and 10 inches water column 2 49 kPa for propane Maximum gas supply is 14 inches water column 3 49 kPa or 5 psi EXPLOSION RISK Do not attempt to use any gas other than that specified on the data plate Conversion kits can be installed by your distributor if required Incorrect gas supply could cause an explosion or fire resulting in severe injuries and or property damage 1207 2 5 PENNY Chebal Foadrerrice Solution 2 7 GAS PIPING STEAM EXHAUST STACK e SHUT OFF VALVE 1 2 GAS INLET CONNECTION 1 2 INCH aa ERE EUS GAS FRYER LEFT SIOL VIEW 2 6 Model 500 600 Please refer below for the recommended hookup of the fryer to main gas line supply To avoid possible serious personal injury Installation must conform with American National Standard Z223 1 Latest Edition National Fuel Gas Code and the local municipal building codes In Canada installation must be in accordance with Standard CSA B149 1 amp 2 Installation Codes Gas Burning Appliances and local codes In Australia installation must conform to Australian requi
27. RAYING FROM THE MALE FITTING f Detach the hose Raise the fitting end of hose high for a minute to allow the remaining shortening in the hose to drain into the frypot Step 7f 8 Pump all the shortening out of the filter pan and back into the frypot Close lid during first surge of pumping 3 18 1207 Model 500 600 PENNY Global Foadrerrice Solutions 3 8 FILTERING OF 9 When the pump is pumping air only the shortening in the frypot SHORTENING will appear to be boiling Close the filter valve first and then Continued move the main power switch from PUMP to OFF This will keep the filter pump and lines from filling up with shortening When bubbling occurs immediately close the filter valve This prevents aeration of the shortening therefore increasing shortening life 10 Check the level of the shortening if necessary until 1t reaches the level indicator line on the rear wall of the frypot or the top level indicator line on model 500s Step 9 11 After completing the filtering operation empty and replace the condensation drain pan 12 If frying is to be continued at this time move the main power switch back to the COOK position and allow time for reheating of the shortening 1207 3 19 Y PENNY Global Foadrerrice Solutions 3 9 FILTER PUMP PROBLEM PREVENTION 3 10 CHANGING THE FILTER ENVELOPE ee le vi FE EEG AT HI O MIA A OE SD i i 4 N IE gt
28. bracket located on the front of the frypot the latch holds the lid down while it is locked into place a valve located between the fryer and the wall that shuts off the flow of gas from the supply line this is not the main shutoff valve for the store the automatic control of pressure heat and time to produce appealing food product 203 Y PENNY Global Foadrerrice Solutions pilot orifice gas fryers only pilot light gas fryers only power pump switch pressure gauge pressure pad product ready safety relief valve setpoint shipping spacer shortening mixing system sift breading solenoid valve spark igniters gas fryers only standpipe standpipe assembly straight brush temperature probe 203 Model 500 600 a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer is not in use the flame ignites the gas when the fryer is turned on a three way switch located on the front control panel of the fryer that serves as an off on switch and a filter switch the gauge located on the left rear corner of the frypot that shows the pressure inside the frypot a piece of plastic on eight head fryers located between the lid locking arm and the lid casting that helps create the seal for the lid only a service technician should perform maintenance or repair on the pressure pad a food item cooked in the fryer the starting preset coo
29. by a qualified service technician uly SHOCK HAZARD Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could result 2 2 UNPACKING The fryer is shipped bolted to a wooden base and covered INSTRUCTIONS with a cardboard container Both gas and electric models are shipped completely assembled If ordered optional casters are packaged and shipped separately s n a 3 1 Cut the band from around the bottom of the carton qe yr H i ep NOG E pent na D Ln i sl wt i Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure at 2 Lift the carton from the fryer 3 Open the lid of the fryer and remove the basket plus all accessories 4 Lay the fryer on its side resting 1t in supports Take care when moving the fryer to prevent personal injury The fryer weighs approximately 300 Ibs 136 kgs Step 4 1207 2 1 Model 500 600 Y PENNY Ceba Foodiervice Solo 2 2 UNPACKING INSTRUCTIONS Continued 5 Remove the four leg bolts from the wooden shipping base Remove and discard the wooden base Cap 6 Thread the shipping bolts back into the legs to provide leveling adjustment feet If ordered install casters into the legs with the locking casters in front 7 Place fryer in an upright position 8 Prepare the deadweight assembly for operation The me
30. cess again and if E 20D persists have gas valve and gas only flow checked E 41 Turn switch to OFF then back to COOK 1f display shows any E 46 of the error codes try to reinitialize the control Section 2 3 1f error code persists have the control board replaced E 704 Missing or broken Have jumper wire between pins 1 and 2 checked wire in pins and 2 of P11 connector or faulty connector Faulty I O board Have I O board checked and replaced 1f necessary TEMP TOO Possible water Make sure oil is in frypot and at the proper level LOW FOR in frypot PRESSURE 108 5 3 Y PENNY Global Foadrerrice Solutions air valve airflow switch blower breading burner assembly gas fryers only burner chamber gas fryers only burner tubes gas fryers only carrier casters cleaning solution cold zone condensation drain pan cook cycle cooking load cool counterweight counterweight assembly cracklings crumb catcher Model 500 600 GLOSSARY HENNY PENNY PRESSURE FRYERS a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners on eight head gas fryers located on the rear of an eight head gas fryer the blower pulls flue
31. closed this latch along with the spindle assembly and lid gasket provides a pressure sealed frypot chamber A threaded adjustable collar used to obtain the proper tightness between the lid gasket and the frypot rim done by controlling the number of clockwise rotations of the spindle An electromechanical device that causes pressure to be held in the frypot the solenoid valve closes at the beginning of the Cook Cycle and is opened automatically by the controls at the end of the Cook Cycle if this valve becomes dirty or the teflon seat nicked pressure won t build and must be repaired An assembly that is tightened after the lid is latched and applies pressure to the top of the lid the lid gasket then applies pressure against the frypot rim after building one pound of internal pressure the lid liner pushes a locking pin up into the locking collar prevent ing the spindle from being turned while the frypot is pressurized A DANGER BURN RISK DO NOT PULL THIS RING SEVERE BURNS FROM THE STEAM WILL RESULT This is an ASME approved spring loaded valve set at 14 5 psi if the deadweight assembly is clogged this safety valve releases excess pressure keeping the frypot chamber at 14 5 psi 999 mbar if this occurs turn the main power switch to OFF to release all pressure from the frypot If safety relief valve activates turn main power switch to the OFF position To avoid serious burns and injuries have fryer serviced before
32. closed position 2 Remove fry basket from frypot and leave lid up 3 Fill the frypot with shortening When using new shortening it is recommended to melt the shortening on an outside source before placing shortening in the frypot Unless elements are completely covered in shorten ing fire or damage to the frypot could result Move power switch to the COOK position Unit automatically goes into the Melt Cycle When the temperature reaches 230 F 110 C the control goes into the Heat Cycle and heats the shortening until the temperature setting 1s reached Bypass the Melt Cycle if desired by pressing a product button and holding it for 4 seconds Do not bypass the Melt Cycle unless enough shortening has melted to completely cover all of the heating elements or the curved surface of the gas frypot If Melt Cycle is bypassed before these surfaces are covered excessive smoking of the shortening or a fire will result Completely stir shortening to stabilize the temperature throughout the frypot 6 Ifthe shortening was not filtered the night before at shutdown it should be filtered now after the shortening reaches the frying temperature and before the fryer is used Refer to Filtering of Shortening Section 3 12 1207 Y PENNY Chebal Foadrerrice Solution 3 5 BASIC OPERATIONS AND PROCEDURES Continued Step 8 1207 Model 500 600 4 DANGER FIRE HAZARD IF THE SHORTENING T
33. ction standpipe from the screen assembly Step 6 7 Remove the sealer bar and discard the filter envelope 8 Clean the top and bottom filter screen with soap and water Step 7 Rinse thoroughly with hot water Be sure that the filter screens sealer bar and the suction standpipe are thoroughly dry before assembly of filter envelope as water dissolves the filter paper 9 Assemble the top filter screen to the bottom filter screen and slide the screens into a new filter envelope 1207 3 21 Y PENNY Global Foadrerrice Solutions 3 10 CHANGING THE FILTER ENVELOPE Continued CORNER FOLDS 7 FIRST FOLD l SECOND FOLD Step 10 Step 11 14 15 3 22 10 J 11 12 13 Model 500 600 Fold the corners in and then double fold the open end Clamp the envelope in place with the sealer bar Screw on the suction standpipe assembly Place complete filter screen assembly back into filter drain pan and slide pan back into place beneath the fryer Connect the filter union by hand Do not use a wrench to tighten Slide the condensation drain pan back into place The fryer is now ready to operate 1207 3 11 CLEANING 1207 Global Foadrerrice PENNY Saletion k Model 500 600 After the initial installation of the fryer as well as before every change THE FRYPOT of shortening the frypot should be thoroughly cleaned as follows Turn the main power switch to
34. d with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors The field supply wiring to the fryer should be of the size indicated in the data table It should be an insulated copper conductor rated for 600 volts and 90 C For runs longer than 50 feet 15 24 m use the next larger size wire i IN OU IGE Permanently connected electric fryers with casters must be installed with flexible conduit and a cable restraint when installed in the United States See illustration at left Holes are available in the rear fryer frame for securing the cable restraint to the fryer The cable restraint does not prevent the fryer from tipping Data Table Supply Wiring and Fusing for Electric Fryer Supply Min Wire Fuse Volts Phase KW Amps Size Size 208 Single 11 25 4 6 90 208 Single 13 50 65 4 100 208 Three 11 25 31 10 50 208 Three 13 50 38 8 60 240 Single 11 25 47 6 80 240 Single 13 50 56 6 90 240 Three 11 25 27 10 45 240 Three 13 50 33 8 50 480 Three 1125 14 14 25 480 Three 13 50 16 14 25 2 11 NY PENNY Global Foadrerrice Solutions 2 14 ELECTRICAL 2 12 REQUIREMENTS GAS FRYER Model 500 600 The gas fryer requires 120 volt single phase 60 Hertz 10 amp 3 wire grounded earthed service or 230 volt single phase 50 Hz 5 amp phase service The 120 volt gas fryer 1s factory equipped with a grounded
35. e Solution 3 2 OPERATING COMPONENTS Continued Fig Item Description Function No No 3 16 Filter Drain Pan The removable pan that houses the filter and catches the shortening when it is drained from the frypot 1t1s also used to remove and discard old shortening BURN RISK When moving filter drain pan containing hot shortening use extreme care to avoid burns from hot surfaces or splashing 3 17 Condensation A hose used to route the condensation collected within the Drain Line steam exhaust system to the condensation pan 3 18 Drain Interlock A microswitch that provides protection for the frypot in the event an Switch operator inadvertently drains the shortening from the frypot while the main power switch is on the switch automatically shuts off the heat when the drain valve is opened 42 DANGER PRESSURIZED DO NOT OPEN THE DRAIN VALVE WHILE FRYPOT IS UNDER PRESSURE HOT SHORTENING WILL EXHAUST AND SEVERE BURNS WILL RESULT 3 19 Rinse Hose A hand held hose used to rinse food particles from the frypot Optional into the filter pan attaches to a quick disconnect fitting 3 20 Filter Valve When the power switch 1s in the PUMP position this two way valve directs filtered shortening from the drain pan back into the frypot 3 21 Gas Control Controls the gas flow to the burner Valve GasModels Only 1207 3 5 Y PENNY Global Foadrerrice Solutions 3 2 OPERATING COMPONENTS Continued Fig Item Description No No
36. e next step PROG UNLK or PROG LOCK show in the displays Press to change controls from UNLK to LOCK or vice versa In the lock mode the time and temperature can t be changed until the controls are unlocked Press p to proceed to the next step 4 3 SPECIAL PROGRAM 4 3 NY PENNY Global Foadrerrice Solutions MODE Continued Model 500 600 FRYR shows in the left display and the type of fryer shows in the right display Press a iy ELEC means an electric model GAS means a gas model GAS SSI means gas model with solid state ignition do not have to light pilot light to change to the type Press _ P _ to proceed to the next step CPUB shows in the left display and the temperature of the CPU board shows in the right display Press P to proceed to the next step INPUTS shows in the display Press 1 display the status of the inputs H high limit D drain switch F fan switch M MV signal from ignition module on SSI gas fryers A display showing means an open condition means a closed condition Press pP to proceed to the next step OUTPUTS shows in the display Press to display the status of the outputs P pressure T ignition module on SSI gas fryers H heat F fan 24V gas systems only MV NO no0 24V gas system A display showing means
37. ed and should be at the level indicator line when the shortening is hot or the top level indicator line on model 500s 1207 PENNY Model 500 600 Global Foadrerrice 3 4 CARE OF THE SHORTENING A DANGER OVERFLOW RISK FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE I Frying breaded food products requires frequent filtering to keep the shortening clean The shortening should be filtered after every 3 to 6 Cook cycles For the best quality product Do not exceed 6 Cook Cycles without filtering Refer to Filtering of Shortening Section 2 Maintain the shortening at the proper cooking level Add fresh shortening as needed 3 Donot overload the baskets with product 12 lbs 5 4 kg for model 600 fryers and 14 Ibs 6 4 kg for model 500 fryers or place product with extreme moisture content into baskets A DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD THE SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING OR SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 1207 3 11 Y PENNY Model 500 600 Chebal Foadrerrice Solutions 3 5 BASIC OPERATIONS These are just basic procedures Refer to Wendy s operating AND PROCEDURES procedures for more detailed instructions 1 Be sure the drain valve is in the
38. elements f After the sides and bottom are cleaned open the drain valve 7 If an optional filter rinse hose is available on your fryer the following cleaning procedure may be used a Attach the filter rinse hose with its quick disconnect fitting to the male fitting inside the door next to the filter valve handle To do this slide back the spring ring on the female side of the quick disconnect fitting and let it snap into place over the male half of the fitting 3 17 1207 Model 500 600 Y PENNY Chebal Foadrerrice Solution 3 8 FILTERING OF b While holding the wooden handle make sure the hose nozzle SHORTENING is pointed down into the bottom of the frypot Pull the lid Continued down over the nozzle close the filter valve and move the main power switch to the PUMP position Hold nozzle carefully to avoid excessive splashing BURN RISK Use care to prevent burns caused by splashing of hot shortening c Rinse the frypot interior Especially work on hard to clean areas like the frypot bottom On electric models clean around heating elements d After sufficient rinsing with shortening close the drain valve e Turn the main power switch to the OFF position A DANGER ONLY CONNECT AND DISCONNECT THE FILTER RINSE HOSE WHEN THE MAIN POWER SWITCH IS IN THE OFF POSITION ALSO USE A DRY CLOTH OR GLOVE TO AVOID BURNS FAILURE TO DO THIS COULD RESULT IN SEVERE BURNS FROM HOT SHORTENING SP
39. en position This will prevent excessive splashing of the hot shortening as it drains into the filter drain pan 4 As the shortening drains from the frypot use fryer brushes Henny Penny part number 12105 includes both brushes to clean the side of the frypot and the heating elements if electric unit If the drain fills with breading use the white brush to push the breading into the filter pan 3 16 1207 Model 500 600 PENNY Global Foadrerrice Solution 3 8 FILTERING OF 5 When all of the shortening has drained scrape or brush the sides SHORTENING and the bottom of the frypot Continued 6 Rinse the frypot as follows a Close the drain valve b Open the filter valve c Lower lid and hold closed d Move the main power switch to the PUMP position Carefully open the lid to see if the shortening is returning properly Fill frypot 1 3 full then turn off pump A DANGER BURN RISK FAILURE TO HOLD THE LID CLOSED SO THAT THE FIRST SURGE OF THE RETURNING SHORT ENING WILL NOT SPLASH OUT OF THE FRYPOT WILL RESULT IN SEVERE BURNS IF THERE ARE AIR BUBBLES COMING UP IN THE SHORTENING IT S POSSIBLE THAT THE FILTER CONNECTION AT THE UNION ON THE FILTER TUBE IS NOT TIGHTENED PROPERLY IF SO TURN OFF THE PUMPAND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILL BE HOT AND SEVERE BURNS COULD RESULT e Wash down and scrub the sides of the frypot Use L brush to clean the heating
40. es torsional twisting and undue strain causing premature failure This is the correct way to install metal hose for ver tical traverse Note the single natural loop Aliowing a sharp bend as shown at right strains and twists the metal hose to a point of early failure at the coupling Maintain the minimum or larger bending diameter between the couplings for longest life Closing in the diameter at the couplings as shown at right creates doubie bends causing work fatigue failure of the fittings In al installations where self draining is not necessary connect metal hose in a vertical loop a gt DO NOT CONNECT MR 0 OG METAL HOSE HORI gt ee ZONTALLY unless self draining is neces er sary then use support on w N L Oar plane as shown at ka eft Please refer to the illustration below when installing cable restraint on all moveabie gas fryers bolt is to be secured to the building using acceptable building construc tion practices Model 500 600 CABLE RESTRAINT q o F pa DRY WALL CONSTRUCTION Secure l bolt to a building stud Do not attach to dry wall only Also locate the I bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line Utilize elbows when necessary to avoid sharp kinks
41. f combustion and ventilation air Adequate clearance must be lett all around appliance for sufficient air to the combustion chamber The Model 600 Fryer is equipped with a continuous pilot But Fryer can not be operated without electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment A DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT Chebal Foadrerrice Nominal Heat Input Net Nominal Heat Input Gross Supply Pressure Test Point Pressure Injector Size Restrictor Size Ba PENNY Model 500 600 Technical Data for CE Marked Products Natural L 21 1 KW 72 000 Btu h Natural 1 21 1 KW 72 000 Btu h Natural 1 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Liquid Propane I 21 1 KW 72 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural 1 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Liquid Propane 1 22 9 KW 78 000 Btu h Natural L 20 mbar Natural I 20 mbar
42. f the fryer Access for servicing can be attained by removing a side panel Also at least 6 inches 15 24 cm around the base of the gas units is needed for proper air supply to the combustion chamber FIRE HAZARD To avoid a fire install the gas fryer with minimum clear ance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruined supplies the area under the fryer should not be used to store supplies BURN RISK To prevent severe burns from splashing hot shortening position and install fryer to prevent tipping or move ment Restraining ties may be used for stabilization 2 4 LEVELING THE FRYER For proper operation level the fryer from side to side and front to back using level on the flat areas around the frypot collar A DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 1207 2 3 Y PENNY Model 500 600 Global Foadrerrice Solutions 2 5 VENTILATION OF FRYER The fryer must be located with provision for venting into 2 4 adequate exhaust hood or ventilation system This is essential to permit efficient removal of the flue gases and frying odors Special precaution mu
43. g or Adding Shortening Section Turn main power switch to OFF position Turn the gas valve knob counterclockwise to the OFF position OFF pointed down Wait a sufficient length of time at least 5 minutes to allow any gas which may have accumulated 1n the burner compartment to escape Turn the gas valve knob clockwise to the ON position ON pointed down 2 9 Y PENNY Model 500 600 Chebal Foadrerrice 4 2 10 GAS PILOT BURNER 7 Turn main power switch to ON position LIGHTING AND SHUTDOWN 8 Wait about 45 seconds for the burner to light PROCEDURE Continued 9 Listen for the gas burner ignition e It will be an audible sound due to the gas igniting at the gas jets within the burner 10 The burner lights and operates until the shortening temperature reaches a preset temperature and S lights Do not leave the burner on for more than 10 seconds without shortening in the frypot or damage to the frypot may result Shutdown Procedure 1 Turn main power switch to OFF position 2 Turn the gas valve knob counterclockwise to the OFF position 2 11 PILOT FLAME The pilot flame is preset at the factory If adjustment is necessary ADJUSTMENT contact your local independent Henny Penny distributor 2 12 PRESSURE The gas regulator is preset at the factory at 3 5 inch water column REGULATOR 0 87 kPa for natural gas 10 0 inch 2 49 kPa for propane If ADJUSTMENT adjustment is necessary contact your local inde
44. he bottom hub of the spindle Tighten Allen screws If the lid cover fails to seal properly steam escapes from around the gasket during frying Readjust the limit stop this time turning the spindle 1 full turn after the initial contact of the lid gasket with the frypot rim step 5 4 DANGER BURN RISK DO NOT ATTEMPT TO REMOVE THE SAFETY VALVE WHILE FRYER IS OPERATING OR SEVERE BURNS OR OTHER INJURIES WILL RESULT DO NOT DISASSEMBLE OR MODIFY THIS SAFETY RELIEF VALVE TAMPERING WITH THIS VALVE COULD CAUSE SERIOUS INJURIES AND WILL VOID AGENCY APPROVALS AND APPLI ANCE WARRANTY Remove deadweight cap and deadweight Use a wrench to loosen the valve from the pipe elbow turn counterclockwise to remove Clean the inside of the pipe elbow with hot water Turn the safety relief valve towards the rear of the fryer when reinstalling the relief valve Immerse the safety relief valve in a soapy water solution for 24 hours Use a 1 to 1 dilution rate The valve cannot be disassembled It is factory preset to open at 14 1 2 pounds of pressure 999 mbar If it does not open or close it must be replaced 1207 Model 500 600 3 18 CHECK amp TIGHTEN To extend the life of the temperature probe high limit and elements ELEMENT SPREADER every 90 days check the tightness of the element spreader bar screws BARS Model 500 only following the steps below BURN RISK Drain shortening and allow fryer to cool befo
45. id and turn spindle counterclockwise until it stops 2 Using a 3 160 Allen wrench loosen the 2 set screws on the outer collar of the limit stop 3 Turn the inner collar clockwise until it stops Insert a small screwdriver or Allen wrench in the hole in the inner collar to assist you in turning the collar 4 Turn spindle clockwise until it stops The lid gasket 1s now touching the frypot rim Sten 3 5 From the front of the fryer turn the spindle at least 3 4 of a i turn but not over 1 turn One of the spindle arms should be lined up with the red ball of the latch at this time 6 Slightly turn the spindle past this position so it should show in 1207 about the 7 o clock position The 7 o clock position is only to allow slight additional turning of the spindle to relieve any side pressure against the locking pin Side pressure holds the pin in the locked position even after all the pressure has released When adjustment is complete if a black ball on the spindle is lined up with the red ball on the latch unscrew the black ball and the red ball on the spindle and change places on the spindle The red ball on the spindle should now line up with the red ball on the latch Y PENNY Chebal Foadrerrice Solution 3 16 LIMIT STOP T ADJUSTMENT Continued 3 17 CLEANING THE SAFETY RELIEF VALVE SAFETY VALVE 3 30 Model 500 600 Turn the inner collar counterclockwise until 1t stops against t
46. k the gasket for any tears or nicks If the gasket is damaged it needs to be replaced 3 Clean the gasket and gasket seat with hot water and cleaning detergent Rinse with clean hot water 4 Install the gasket with the good side out and tighten the 4 SCICWS NOGE Install the four corners of the lid gasket Smooth the gasket into place working from the corners towards the middle of each side 3 27 HEN PENNY 3 15 LID LUBRICATION 3 28 Model 500 600 To extend the life of lid components lubricate the ball seat and spindle following the steps below 1 Close and latch the lid and turn the spindle counterclockwise until it stops Press down on the front of the cross bar pull out the release pin lift the latch and raise the cross bar Using spindle lube part no 12124 lubricate the ball seat in the center of the lid cover Turn spindle clockwise until it stops and then lubricate the threads on the spindle using the spindle lube Turn the spindle counterclockwise until it stops line up the lid cover with the cross bar pull the release pin out and firmly press the cross bar back into place The fryer is now ready for use 1207 Y PENNY Chebal Foadrerrice Solutions Model 500 600 3 16 LIMIT STOP To extend the life of the lid gasket and help prevent steam ADJUSTMENT leakage check the limit stop adjustment quarterly following the steps below I Close and latch l
47. king product Used to select the product for cooking and the LED above the selected product is lit to start Cook Cycles with them see section 2 Special Program Mode item SP 10 The name of the food product associated with each product selection button the menu card strip is located behind the decal Press to access program modes once in the program mode it is used to advance to the next setting A 3 way switch with a center OFF position turn the switch to the COOK position to operate the fryer turn the switch to the PUMP position to operate the filter pump certain conditions must be met before operating the filter pump these conditions are covered later in the Filtering section of the fryer manual Used to adjust the value of the currently displayed setting in the Program modes 3 1 OPERATING CONTROLS Continued er 3 2 Model 500 600 ENNY START STOP USH TO PROGRAM tl SIL Figure 1 Control Panel 1207 3 2 OPERATING COMPONENTS Global Foadrerrice Fig Item No No 2 l 2 2 2 3 2 4 2 5 2 6 1207 PENNY Solmtien Description Lid Latch Lid Limit Stop Solenoid Valve Spindle Assembly Safety Relief Valve Ring Safety Relief Valve Model 500 600 The images at the end of this section identify all the operator controls and the major components of the pressure fryer Function A spring loaded latch that provides a positive latch to hold the lid
48. king temperature at which product is placed in the shortening a spring loaded valve that automatically releases excess pressure if the operating valve becomes obstructed if the safety relief valve activates turn the Power Pump switch to OFF to release all pressure from the frypot a preset cooking temperature the setpoint is a programmable feature a spacer located in the deadweight assembly for protection during shipment an automatic system on eight head fryers that periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot the process of removing clumps from breading a valve used to generate or release pressure for the cook cycle the igniters that create a spark to ignite the pilot lights on eight head gas fryers see ignition modules the pipe through which oil is pumped back into the frypot after the filtering process is complete the pipe and fittings that are part of the shortening filtering process a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the probe communicates with the control panel G 4 H Y PENNY Global Foodservice Solutions Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800
49. mage to the pump could result 4 Place your thumb over the open filter union flare You should feel suction Close the filter valve Turn off the pump 2 16 MOTOR BEARINGS The electric motor bearings are permanently lubricated DO NOT LUBRICATE This completes the testing cycle If any of the functions did not occur recheck the installation If a problem persists refer to other sections of this manual or call an authorized Henny Penny distributor 2 17 OPERATIONAL 1 Check to see that the indicator needle in the pressure gauge is CHECKS reading in the Operating Zone e If pressure does not build contact your local Henny Penny service office 2 Check the drain valve and filter valve for leaks 3 Atthe end of cook cycle e The timer will sound e The fryer automatically depressurizes 1207 2 13 PENNY Chebal Foadrerrice Solution Model 500 600 SECTION 3 OPERATING INSTRUCTIONS 3 1 OPERATING CONTROLS Fig No 1207 Item No 8 629 Description Digital Display Product Select Buttons Menu Card Window COOK PUMP Switch Refer to Figure 1 Function Shows all the functions of the Cook Cycle program modes diagnostic modes and alarms Used to start and stop Cook Cycles Lights when the shortening temperature is 5 F 3 C below to 15 F 9 C above the cooking temperature signaling the operator that the shortening temperature IS at the proper temperature for coo
50. ob is OFF position turned to the ON position e Drain valve open E 15 e Close drain valve e High temperature limit tripped e Reset high temperature limit see Operat E 10 ing Controls Section e Water in shortening e Change shortening Foaming or boiling over e Condensation line clogged e Remove and clean condensation line o e Drain valve clogged e Push cleaning rod through open Shortening not draining PE e Motor overheated e Reset motor see Filter Pump Motor Filter motor won trun Protector Manual Reset Section More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 800 417 8405 or 937 456 8405 1207 5 1 PENNY Model 500 600 Chebal Foadrerrice 4 5 2 ERROR CODES This section provides error codes and their information in the form of an easy to read table If a problem occurs during the first operation of a new fryer recheck the Installation Section 5 3 ERROR CODE TABLE In the event of a control system failure the digital display shows an error message coded as follows E F E 5 E 6 E 10 E 15 E 20 A B D E 41 E 46 amp E 70 An alarm sounds when an error code is displayed and to silence this alarm press any button DISPLAY CAUSE PANEL BOARD CORRECTION E 4 Control board Turn switch to OFF position then turn switch back to ON CPU TOO overheating if display shows
51. or excessive bend ing For ease of movement install with a lazy loop Gas appliance must be disconnected prior to max imum movement Minimum move ment is permissible for hose dis connection 1207 Chebal Foadrerrice Solution PENNY 2 8 _ GAS LEAK TEST 2 9 GAS PRESSURE 2 10 GAS PILOT amp BURNER LIGHTINGAND SHUTDOWN PROCEDURE 1207 REGULATOR SETTING Model 500 600 NOU Prior to turning the gas supply on be sure the gas valve knob on the gas control valve is in the OFF position After the piping and fittings have been installed check for gas leaks A simple checking method is to turn on the gas and brush all connections with a soap solution If bubbles occur it indicates escaping gas In this event the piping connection must be redone NO OPEN FLAME To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage The gas pressure regulator on the automatic gas valve is factory set as follows Natural 3 5 inches water column 0 87 kPa Propane 10 0 inches water column 2 49 kPa NOTICE The gas pressure regulator has been set by Henny Penny and 1s not to be adjusted by the user Lighting Procedure Solid State Ignition 1 The frypot should be cleaned per the instructions in Section 3 2 The frypot must be filled to the proper level with shortening Referto Fillin
52. pendent Henny Penny GAS ONLY distributor 2 10 1207 NY PENNY Chebal Foadrerrice Solutions 2 13 ELECTRICAL REQUIREMENTS ELECTRIC FRYER CABLE RESTRAINT Apo gt Mo H NN A E AS p e 1 oe E 1 3 i o 70 LL i E s 0 H av os A ae 4 we l j l boit is to be secured to the building using acceptable building construc tion practices DRYWALL CONSTRUCTION Secure l bolt to a building stud Do not attach to drywall only Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible conduit 1207 Model 500 600 The electric fryer is available from the factory wired for 208 220 240 or 440 480 volts single or three phase 60 Hertz service The proper power service cable must be ordered as an accessory or provided at installation Check the data plate on the inside of the fryer door to determine the correct power supply SHOCK HAZARD This fryer must be adequately and safely grounded earthed or electrical shock could result Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA 22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equippe
53. pressure sprayer to clean unit or component damage could result NOMIGE Make sure the inside of the frypot the drain valve opening and all the parts that will come in contact with the new shortening are as dry as possible 1207 Model 500 600 PENNY Chebal Foadrerrice Solution 3 12 CLEANING THE At the end of each day the deadweight assembly valve must be A DANGER DEADWEIGHT ASSEMBLY cleaned as follows BURN RISK DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAP WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES WILL RESULT 1 Turn the main power switch to the OFF position Be sure all pressure has been released and open the lid 2 Unscrew the deadweight cap and remove the cap and dead weight Deadweight cap may be hot Use protective cloth or glove or burns could result Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result 3 Clean the exhaust tube with stainless steel brush Henny Penny part number 12147 4 Clean the deadweight cap and weight in hot detergent water Make certain to thoroughly clean the inside of the valve cap and the deadweight 5 Clean the deadweight orifice and the inside of the deadweight assembly body with a clean lint free cloth 6 Dry the deadweight and deadweight assembly cap 7 Replace deadweight and deadweight assembly cap Finger tighten the cap Step 6
54. re ments The fryer and its manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kPa 34 47 mbar The fryer must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa 34 47 mbar A standard 1 2 inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although 1 2 inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer The pressure loss in the piping system should not exceed 0 3 inch water column 0 747 mbar Provisions should be made for moving the fryer for cleaning and servicing This may be accomplished by l 2 Installing a manual gas shutoff valve and a disconnect union or Installing a heavy duty design A G A certified connector which complies with the Standard for Connectors for Moveable Gas Appliances ANSIZ21 6 or CAN CSA 6 16 with a quick disconnect coupling 1207 2 7 GAS PIPING 1207 PENNY Global Foadrerrice Continued Model 500 600 Henny Penny Part No 19921 which complies with ANSI standard Z21 41 or CAN 1
55. re and heat retention of the stainless steel frypot Time is important because the shorter the time involved in frying foods results in additional economies for the user Foods are table ready in less As of August 16 2005 the Waste Electrical and Electronic Equipment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive ROHS and have redesigned our products as needed in order to comply To continue compliance with these direc tives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor As in any unit of food service equipment the Henny Penny Pressure Fryer does require care and maintenance Requirements for the mainte nance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you require outside assistance just call your local Henny Penny distributor in your area call Henny Penny Corp 1 800 417 8405 toll free or 1 937 456 8405 or go online to the Henny Penny Web site at www hennypenny com This manual covers both gas and electric models as well as various options and major accessories Where information pertains to only one model it is so noted 1 1 ENNY Model 500 600 Global Foodiervice 1 5 S
56. re proceed ing with the following steps Surfaces of the fryer will be hot and burns could result Check that all spreader bars are in place 4 sets and using a 5 16 socket or wrench tighten all the element spreader screws If the bolts or spreaders are missing or damaged order kit no 14685 from your nearest Henny Penny distributor Pump shortening back into frypot and unit is now ready for use 1207 3 31 Y PENNY Global Foadrerrice Solutions Model 500 600 SECTION 4 PROGRAMMING The controls are preset from the factory but desired functions can be programmed in the field This section includes programming product times and set points and Special Programming which are the more detailed settings 4 1 INTRODUCTION 4 2 TIME AND SET POINT PROGRAMMING 4 1 If LOCK shows in the display when trying to change the set points or times the controls must be unlocked before making changes See Special Programming for unlocking procedures To Change Set Point Temperatures le Press and hold P until PROG MODE shows in the display Press the desired product button and the LED above the button is on and the set point temperature flashes D Press the to change the set point temperature Press and g p p nou i on v Once the are released the set point is saved after 2 seconds and the values increases by 5 To reset set point temperature to default settings pres
57. s and hold both 4 simultaneously Y To change Product Cooking Times I Press and hold P until PROG MODE shows in the display Press the desired product button and the LED above the button is On and the set point temperature flashes Press P and the cook time flashes Press the to change the product cooking time Once the are released the time is saved after 2 seconds To reset cooking time to default settings press and hold both a simultaneously v LE LE 1207 Y PENNY Chebal Foadrerrice Solutions 4 3 SPECIAL PROGRAM MODE 1207 Model 500 600 The Special Program Mode is used to set more detailed parameters listed below Degrees Fahrenheit or Celsius System Initialization Program Lock or Unlock Fryer Type CPU Temperature Inputs Status high limit drain switch fan switch module Outputs Status fan module heat pressure Press and hold P While turning on the COOK PUMP switch SPEC PROG show in the displays followed by DEG F or C Press the o to change F to C or vice versa Press Pto proceed to the next step To exit from the Special Program Mode at any time press and hold r _ gt for 2 seconds LP INIT gt shows in the display Press and hold to reset the controls to factory settings Display shows In 3 In 2 In 1 followed by INIT SYS and then DONE Press P to proceed to th
58. set at the factory the light that 1lluminates when the shortening 1s being heated the light goes off when the preset shortening temperature has been achieved the coils located inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if it senses shorten ing temperature in excess of 420 F 216 C on eight head fryers and 450 F 232 C on four head fryers a preset temperature usually 250 F 121 C or less which can be manually or automati cally switched to to save the life of the shortening when not cooking two modules that send electrical energy to the spark igniters that ignite the pilot lights on eight head gas fryers a brush included with the fryer that 1s used to clean around the burner tubes and heating elements another name for a dumping table see dumping table lines marked on the interior rear wall of the frypot that show the proper shortening level also referred to as fill lines an assembly comprised of lid lid handle lid latch and lid gasket Note on four head fryers the lid assembly includes spindles the gasket around the lid that creates a seal when the lid is properly latched a handle that is attached to the lid and is used to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front of the fryer lid that engages a
59. st be taken in designing an exhaust canopy to avoid interference with the operation of the fryer We recommend you consult a local ventilation or heating company to help in designing an adequate system Ventilation must conform to local state and national codes Consult your local fire department or building authorities When installing the gas fryer do not attach an extension to the gas flue exhaust stack This may impair proper opera tion of the burner causing malfunctions and possible negative backdraft PROPOSED VENTILATION HOOD Design and dimensions may vary from what is illustrated n 2 LID COVER 43 RELEASE PIN OPERATING PR VALVE JUNCTION BOX 120 VOLT JUNCTION BOX Li CONDENSAT I ON 120 vort E ORAIN LINE Le rast LA 7 Seutrere p ee hh FRONT VIEW RIGHT SIDE VIEW BACK VIEW GAS MODEL 600 1207 Y PENNY Model 500 600 Global Foadrerrice Solutions PROPOSED VENTILATION HOOD Design and dimensions may vary from what is illustrated pues a i STEAM EXHAUST E a STACK ver oo i y e a E a vats 43 LIO COVER hte et OPERATING ve RELEASE PIN uy tt PR VALNE a I A Le F La SE i 1 ANG a i FE PR RELIEF Al VALVE 76 POWER JUNCTION J BOX Ta POWER 2 9 CONDENSATION p JUNCTION 80 es ORAIN LINE uy 208 240 V 33 7 al ae CONDENSATION DRAIN PAN eee III ej I
60. tal shipping support is placed within the deadweight assembly housing to protect the deadweight orifice and deadweight during shipment This support must be removed prior to installation and start up Step 8 a Unscrew the deadweight cap b Remove the round deadweight eee c Remove and discard the shipping support T d Clean the deadweight orifice with a dry cloth DISCARD e Replace the deadweight and secure the deadweight cap 9 Open lid and remove packing and racks from inside of frypot 10 Remove the protective paper from the fryer cabinet It is necessary to clean exterior surface with a damp cloth 2 2 1207 IO Model 500 600 Global Foadrerrice Solutions 2 3 SELECTING THE FRYER The proper location of the fryer is very important for operation LOCATION speed and convenience Choose a location which will provide easy loading and unloading without interfering with the final assem bly of food orders Operators have found that frying from raw to finish and holding the product in a warmer provides fast continuous service Landing or dumping tables should be provided next to at least one side of the fryer Keep in mind the best efficiency will be obtained by a straight line operation 1 e raw in one side and finish out the other side Order assembly can be moved away with only a slight loss of efficiency To properly service the fryer 24 inches 60 96 cm of clearance is needed on all sides o

Henny Penny 500 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents