Henkel Structural Bonding Solutions User's Manual
Contents
1. 96001 Manual Handguns for 2K products 50 ml dual cartridges 1 1 amp 2 1 1 267452 17 96003 Manual Handguns for 2K products 200 ml dual cartridges 1 1 amp 2 1 il 267453 17 97002 Pneumatic Handguns for 1K products 300 ml catridges 1 88632 18 97006 Precision control unit 1 88633 18 97042 Pneumatic Handguns for 2K products 50 ml dual cartridges 1 1 amp 2 1 1 476898 17 97061 Twin Dispenser for 2K products 1 1 1 727063 18 97062 Twin Dispenser for 2K products 1 2 1 727062 18 97108 Pressure tank with low level indicator for 1 kg tubs 1 135555 18 97141 Mixer Pinch Valve 1 548168 18 97504 Dual Rotor Pump Dispenser 1 614699 19 97534 Twin Dispenser for 2K products Dispensing head heater 1 727408 18 97541 Pinch tube insert 1 376719 18 97542 Support tube for square mixer 1 550435 18 97543 Refitting kit for pneumatic handgun 1 585945 18 97560 Pail Pump Systems 24 1 1 647717 19 97621 Dual Precision Piston Dispenser 1 571099 19 97631 Pneumatic Handguns Clampshell for 1K products 300 ml catridges 1 142634 18 97690 Volumetric Dual Gear Pump Dispenser 1 587982 19 983437 Pneumatic Handguns for 2K products 200 ml dual cartridges 1 1 amp 2 1 1 218315 17 983438 Manual Handguns for 2K products 400 ml dual cartridges 1 1 amp 2 1 1 218312 17 983439 Pneumatic Handguns for 2K products 400 ml dual cartridges 1 1 amp 2 1 1 218311 17 18 8954262. e Multi purpose e Rapid cure for a e Highest shear e Resistance to e Rebuild and adhesives for fast fixture time and peel high operating restore worn and general bonding strength temperatures damaged metal applications parts e Ultra clear o Ultra clear e Excellent impact Onecomponent Repair metal adhesives for adhesives for resistance heat curing pipes and transparent fast transparent castings bonding e Emergency repair Adhesives for e Form moulds of metal parts bonding high tools fixtures like pipes and and models tanks e Reduce sliding wear on moving parts Page Page 6 8 14 7 a ye Five minute Metal filled epoxies epoxies Description Mix ratio by volume A B Mix ratio by weight A B Working life Fixture time Colour Viscosity Shear strength GBMS Peel strength GBMS Operating temperature Pack sizes Your application General bonding Medium viscosity 3421 A amp B 2K Epoxy 1 1 100 90 180 min 240 min Clear amber 40 Pa s 23 N mm 2 5N mm 55 C to 120 C 50 ml dual cartridge 200 mi dual cartridge 400 mi dual cartridge 1kg tubs 20 kg pails Loctite Hysol 3421 A amp B e Medium viscosity e Extended working life e Excellent humidity resistance Loctite Hysol 3421 A amp B is a general purpose 2K Epoxy adhesive for bonding large surfaces which require a long open time Ideal for bonding metals plastics and m
3. Shear strength GBMS Peel strength GBMS Operating temperature Pack sizes Your application Toughened 3430 A amp B 2K Epoxy 1 1 100 100 4min 12 min Ultra clear 25 Pa s 22 N mm 1 5N mm 55 C to 100 C 24 mi twin syringe 50 ml dual cartridge 200 mi dual cartridge 400 mi dual cartridge 20 kg pails Loctite Hysol 3430 A amp B e Medium viscosity e Ultra clear e Toughened e Water resistant Loctite Hysol 3430 A amp B is a five minute 2K Epoxy adhesive suitable for applications requiring an optically clear bond line Ideal for bonding glass decorative panels and displays and general DIY applications Multi purpose Flowable 9455 A amp B 2K Epoxy 1 1 100 105 3 min 15 min Ultra clear 3 2 Pa s 14N mm 1 8N mm 55 C to 100 C 50 ml dual cartridge 200 mi dual cartridge 1 kg jerry cans 20 kg pails Loctite Hysol 9455 A amp B e Flowable e Ultra clear e Flexible elongation 80 e UV resistant Loctite Hysol 9455 A amp B is a five minute 2K Epoxy adhesive which forms a clear bondline with good flexibility and peel resistance Ideal for bonding and potting of optical components like sensors and lenses Medium viscosity 3422 A amp B 2K Epoxy 1 1 100 100 3 min 7 min Pale yellow 50 Pa s 18 N mm 1N mm 55 C to 100 C 50 ml dual cartridge 200 mi dual cartridge Loctite Hysol 3422 A amp B e Medium viscosity e Fast curing e Hi
4. 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 17 kg pail Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 17 kg pail Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg jerry can Part B 20 kg jerry can Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 1 kg tub Part A 20 kg pail Part A 1 kg jerry can Part B 20 kg jerry can Part B 50 ml dual cartridge 400 ml dual cartridge 20 kg pail Part A 20 kg pail Part B 1I cartridge 5 pail 300 ml cartridge 300 ml cartridge 300 ml cartridge 20 kg pail The 50 200 and 400 ml dual cartridges are supplied with one square mixer per cartridge Please contact your local Henkel representative for ordering information O1 01 01 R5 N 10 12 12 12 13 13 13 13
5. SBR p a Pi P Henkel recommends that the selected product for your specific application is evaluated to determine suitability If you require additional information or advice Henkel has technical personnel trained to provide on site design and engineering support application testing validation and integration of dispensing and cure systems The Loctite Hysol range is part of an extensive range of high performance adhesives and sealants designed for industrial use This includes anaerobic cyanoacrylate light curing and specialised silicone adhesives For more information on the complete range of Loctite products please contact Henkel or visit the web site at www loctite com to meet your individual requirements Loctite Hysol Epoxy adhesives for a variety of applications General purpose epoxies are suitable for a wide range of general and flexible bonding applications Five minute epoxies are fast curing and ideal for multi purpose use or metal repair where a rapid cure is required Toughened epoxies offer exceptional strength and impact resistance while High temperature epoxies are designed for use up to 180 C For the repair of worn or damaged parts Metal filled epoxies provide the perfect solution The range also includes ultra clear products for bonding transparent substrates adhesives with an extended working life for large areas as well as paste adhesives for gap filling and vertical applications Your application
6. 125 countries around the world trust in brands and technologies from Henkel The portfolio includes adhesives and sealants products for direct glazing corrosion protection underbody and anti chip coating sound deadening solutions body care and many other speciality chemicals Strong brands with proven and trusted names such as Loctite Hysol Epoxies are incorporated into this common platform and have long been the key to Henkel s success Around the world Henkel also has an extensive commitment to motorsports In 2004 the Henkel logo appeared for the first time on the rear wing of the Team McLaren Mercedes race cars thereby continuing the technical association with the team The Dakar Rally is the latest in a long line of top level competitive motor sport events in which Henkel has been involved Loctite and Teroson products from the Henkel portfolio have demonstrated their capability to provide fast and reliable repairs in the most difficult situations and have proved that they are more than a match for the world s most demanding conditions Meets all Needs Henkel offers much more than outstanding products it provides solutions to many of industry s biggest challenges and to the problems that you face in ensuring reliability safety and durability We re here to ensure that you receive all the help and support you need All you have to do is ask For more information on the complete range of Loctite products from
7. Excellent low temperature properties Loctite Hysol 9464 A amp B is a toughened 2K Epoxy adhesive suitable for applications requiring fast cure and high peel strength Ideal for bonding dissimilar substrates like GRP SMC and composites Heat curing High temperature resistant 9514 1K Epoxy Heat cure Heat cure 5 min 30 min Grey 1 480 Pa s 46 N mm 9 5N mm 55 C to 200 C 300 ml cartridge 20 kg pail Loctite Hysol 9514 e Suitable for induction curing e High shear and peel strength e Excellent chemical resistance e High temperature resistant 200 C Loctite Hysol 9514 is a toughened 1K Epoxy adhesive suitable for gap filling and resistance to high operating temperatures Ideal for applications requiring toughness such as filter and magnet bonding Loctite Hysol High temperature epoxies Description Mix ratio by volume A B Mix ratio by weight A B Working life Fixture time Colour Viscosity Shear strength GBMS Shear strength 120 C GBMS Operating temperature Pack sizes C Gel time 120 C Cure time 120 C Your application Multi purpose 9492 A amp B 2K Epoxy 2 1 100 50 15 min 75 min White 30 Pa s 20 N mm 4 2 N mm 55 C to 180 C 50 mi dual cartridge 400 mi dual cartridge 1kg tubs 20 kg pails Loctite Hysol 9492 A amp B e Medium viscosity e Excellent chemical resistance e High temperature resis
8. Stepped Combo Tip 115 mm Overall Length 5 3mm 1 1 2 1 4 1 mix ratios 10 pcs e 984569 200 400 ml Square Mix Nozzle Stepped Tip 130 mm Overall Length 7 5mm 1 1 2 1 mix ratios 10 pcs e 984570 Luer Lok Adapter for Mix Nozzles 984570 and 983443 Allows for Dispense Needle Attachment 10 pcs e 97298 Twin Dispenser Mix Nozzle Stepped Tip 135mm Overall Length 5 4mm 1 1 2 1 mix ratios 10 pcs e 97502 Twin Dispenser Mix Nozzle Stepped Tip 155mm Overall Length 6 5mm 1 1 2 1 mix ratios 10 pcs e 97503 Twin Dispenser Mix Nozzle Luer Lock Tip 75 mm Overall Length 3 2mm 1 1 2 1 mix ratios 50 pcs e 97286 50 ml Mix Nozzle Stepped Tip 115mm Overall Length 6 3mm 21 elem 1 1 2 1 4 1 mix ratios 10 pcs o 98455 200 400 ml Mix Nozzle Stepped Tip 220 mm Overall Length 8mm 24 elem 1 1 2 1 mix ratios 10 pcs e 98457 Support Tube for Square Mix Nozzle 984570 1 pcs e 97542 Customised system solutions and equipment for dispensing from bulk containers available on request 3421 A amp B 3422 A amp B 3423 A amp B 3425 A amp B 3430 A amp B 3450 A amp B 3455 A amp B 3463 A amp B 3471 A amp B 3472 A amp B 3473 A amp B 3474 A amp B 3475 A amp B 3478 A amp B 3479 A amp B 9450 A amp B 9455 A amp B 9461 A amp B General purpose 2K Epoxy 3421 Part A Resin 3421 Part B Hardener Five minute 2K Epoxy General purpose 2K Epoxy 3423 Part A Resin 342
9. adhesive suitable for bonding and potting where optical clarity and high strength are required Ideal for bonding decorative panels and displays Medium working life 9484 A amp B 2K Epoxy 1 1 100 85 40 min 180 min Grey 70 Pa s 25 N mm 1 3N mm 55 C to 120 C 50 ml dual cartridge 400 ml dual cartridge 1kg tubs 20 kg pails Loctite Hysol 9484 A amp B e Medium working life e Flexible elongation 20 e High impact resistance Loctite Hysol 9484 A amp B is a general purpose 2K Epoxy adhesive suitable for low stress and high impact resistant bonding Ideal for bonding dissimilar substrates like GRP SMC and composite elements Flexible bonding Extended working life 9489 A amp B 2K Epoxy 1 1 100 85 100 min 300 min Grey 45 Pa s 10 N mm 2 0N mm 55 C to 120 C 50 mi dual cartridge 400 ml dual cartridge 1kg tubs 20 kg pails Loctite Hysol 9489 A amp B e Extended working life e Flexible elongation 60 e High impact resistance Loctite Hysol 9489 A amp B is a general purpose 2K Epoxy adhesive suitable for low stress and high impact resistant bonding of large surfaces Ideal for bonding dissimilar substrates like GRP SMC and composite elements Loctite Hysol Five minute epoxies Description Mix ratio by volume A B Mix ratio by weight A B Working life Fixture time Colour Viscosity
10. 3 Clamp shell 90 mm 1 653689 18 Q1000661 Adjustable aluminium stand 1 586100 18 Accessories Description PK Order No Page 97286 Twin Dispenser Mix Nozzle Luer Lock Tip 75mm Overall Length 50 446903 20 3 2mm 1 1 2 1 mix ratios 97298 Luer Lock Needle Adapter for mixers with stepped end 10 486510 20 97502 Twin Dispenser Mix Nozzle Stepped Tip 135 mm Overall Length 25 486499 20 5 4mm 20 elem 1 1 2 1 mix ratios 97503 Twin Dispenser Mix Nozzle Stepped Tip 155 mm Overall Length 25 397503 20 6 5 mm 20 elem 1 1 2 1 mix ratios 97542 Support tube for square mixer nozzle 984570 10 550435 20 98455 50ml Mix Nozzle Stepped Tip 115 mm Overall Length 10 720230 20 6 3mm 21 elem 1 1 2 1 4 1 mix ratios 984569 50ml Mix Nozzle Luer Stepped Combo Tip 115 mm Overall Length 10 478562 20 5 3mm 24 elem 1 1 2 1 4 1 mix ratios 98457 200 400 ml Mix Nozzle Stepped Tip 220 mm Overall Length 10 720174 20 8mm 24 elem 1 1 2 1 mix ratios 984570 200 400 ml Mix Nozzle Stepped Tip 130 mm Overall Length 10 478563 20 7 5mm 24 elem 1 1 2 1 mix ratios DF FICIAL SUPPLIER Henkel Loctite Adhesives Ltd Technologies House Wood Lane End Hemel Hempstead Hertfordshire HP2 4RQ Tel 01442 278100 Fax 01442 278071 www loctite co uk Henkel is a world wide operating market driven specialist in brands and technologies with affiliates in over 75 countries providing technology competence from one single source People in
11. 3 Part B Hardener Toughened 2K Epoxy 3425 Part A Resin 3425 Part B Hardener Five minute 2K Epoxy 3430 Part A Resin 3430 Part B Hardener Five minute 2K Epoxy Five minute 2K Epoxy Metal Magic Steel Stick Metal filled 2K Epoxy Metal filled 2K Epoxy Metal filled 2K Epoxy Metal filled 2K Epoxy Metal filled 2K Epoxy Metal filled 2K Epoxy Superior Metal Metal filled 2K Epoxy Five minute 2K Epoxy Five minute 2K Epoxy 9455 Part A Resin 9455 Part B Hardener Toughened 2K Epoxy 9461 Part A Resin 9461 Part B Hardener 50 ml dual cartridge 200 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 50 ml dual cartridge 200 ml dual cartridge 50 ml dual cartridge 200 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 50 ml dual cartridge 200 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B 24 ml twin syringe 50 ml dual cartridge 200 ml dual cartridge 400 ml dual cartridge 20 kg pail Part A 20 kg pail Part B 25 ml twin syringe 24 ml twin syringe 50 g stick 114g stick 500 g tub kit 500 g tub kit 500 g tub kit 500 g tub kit 500 g tub kit 450 g tub kit 500 g tub kit 50 ml dual cartridge 200 ml dual cartridge 400 ml dual cartridge 50 ml dual cartridge 200 ml dual cartridge 1 kg jerry can Part A 20 kg jerry c
12. Guide for an initial product recommendation Application Selector Guide to meet your individual requirements Toughened epoxies Convenient Packaging Detailed information about pack sizes for an initial product recommendation Loctite Hysol Epoxy adhesives bond a wide range of substrates Please refer to the chart below to select the best adhesive for your application Each adhesive is colour coded to its product group Refer to the following pages for product description and typical properties of the recommended adhesive Loctite Hysol VOAN Steel o ejoo o 0o o Stainless steel e eie Zinc dichromate steel el elel e Hot dipped galvanised steel e e O O e eojojo 0o o Aluminium ele yfelo e o e elele Copper ele elelclelelele o e o o Brass o o elelcolelelele o elele Thermoplastics Cm J jo o Thermoset plastics ejo OVO C e GRP SMC composites ee O O O ejoo e Rubbers eee Glass O o e Ceramic r a er S ee ejojo ojo ejoj ojo Masonry e o o o o e Wood e oe gt ooo Oooo e Highly recommended Five minute Toughened O Recommended epoxies epoxies epoxies xie e Thermoplastics ABS Acrylic PA PC PVC SAN e Thermoset plastics Page Page Page Page DAP Epoxy Phenolic Polyester Pi Pa Fi Pa e Rubbers F a Fi pP Butyl EPDM Natural Neoprene 6 A 8 wa 1 0 A 1 2 A Nitrile
13. LOCTITE Hysol Structural Bonding Solutions The Loctite brand part of the Henkel portfolio since 1997 is renowned for the excellence of its adhesives and sealants For more than fifty years it has been providing solutions across the whole spectrum of adhesive technologies and manufacturing processes With products and expertise in almost every segment of industry Henkel engineers and chemists know the importance of understanding both the full scope of manufacturing processes as well as the complex challenges of very specific needs These needs are met with a deep chemical knowledge that enables Henkel to respond with the most innovative solutions Since the original development of a unique anaerobic technology Loctite products have become vital components in many of the machines and products that are at the core of everyday life Loctite products are used in markets as diverse as electronics automotive aerospace biomedical and many manufacturing industries With the addition of Loctite Hysol Epoxies to its product family Henkel offers a broad range of unique adhesives which together with the company s commitment to quality and service makes Henkel the single source for a diverse technology portfolio of industry leading adhesives The Loctite Hysol range comprises one and two component epoxies that offer improved clarity less odour better flow higher strength and greater durability than c
14. an Part A 1 kg jerry can Part B 20 kg jerry can Part B 50 ml dual cartridge 400 ml dual cartridge 1 kg tub Part A 20 kg pail Part A 1 kg tub Part B 20 kg pail Part B The 50 200 and 400 ml dual cartridges are supplied with one square mixer per cartridge Please contact your local Henkel representative for ordering information Ss o et Gr Se Gro Sr oy Page A 6 10 14 14 14 15 15 15 15 11 9464 A amp B 9466 A amp B 9481 A amp B 9483 A amp B 9484 A amp B 9489 A amp B 9492 A amp B 9496 A amp B 9497 A amp B 9535 9502 9509 9514 Toughened 2K Epoxy 9464 Part A Resin 9464 Part B Hardener Toughened 2K Epoxy 9466 Part A Resin 9466 Part B Hardener General purpose 2K Epoxy 9481 Part A Resin 9481 Part B Hardener General purpose 2K Epoxy 9483 Part A Resin 9483 Part B Hardener General purpose 2K Epoxy 9484 Part A Resin 9484 Part B Hardener General purpose 2K Epoxy 9489 Part A Resin 9489 Part B Hardener High temperature 2K Epoxy 9492 Part A Resin 9492 Part B Hardener High temperature 2K Epoxy 9496 Part A Resin 9496 Part B Hardener High temperature 2K Epoxy 9497 Part A Resin 9497 Part B Hardener High temperature 1K Epoxy High temperature 1K Epoxy High temperature 1K Epoxy Toughened amp High temperature 1K Epoxy 50 ml dual cartridge 400 ml dual cartridge
15. d applicators These ergonomically designed applicators applicators are made for the fast precise clean and economic dispensing of epoxy adhesives from their original packages Whether manual or pneumatic they reduce waste and ensure safe handling The selection of a Loctite handheld applicator is based on product type package configuration and process requirements Automatic systems An analysis of your production process will determine the most cost effective dispensing system and application method for your current requirements However if you are planning to update your production process Henkel can demonstrate the benefits of installing a flexible system that can grow with your changing needs Manual Handguns for 2K products Handheld manually operated applicators provide a convenient method to apply product accurately with minimal waste Available for e 50 mi dual cartridges 1 1 amp 2 1 96001 e 200 mi dual cartridges 1 1 amp 2 1 96003 e 400 mi dual cartridges 1 1 amp 2 1 983438 Pneumatic Handguns for 2K products Handheld pneumatic applicators provide a convenient method to apply a product accurately with minimal waste Available for e 50 ml dual cartridges 1 1 amp 2 1 97042 e 200 mi dual cartridges 1 1 amp 2 1 983437 e 400 mi dual cartridges 1 1 amp 2 1 983439 select the compatible dispensing solution Dual Cartridge Dispense System Pneumatic ram system for prepackaged dual ca
16. e stick 3463 A amp B 2K Epoxy 1 1 100 100 3 min 10 min Dark grey Putty 6 8 N mm lt 1N mm up to 100 C 50 g stick 114g stick Loctite Hysol 3463 A amp B Metal Magic Steel Stick e Steel filled kneadable stick e Cures under water e NSF approved for potable water Loctite Hysol 3463 A amp B Metal Magic Steel Stick is a rapid cure 2K Epoxy adhesive suitable for emergency metal repairs Ideal for sealing leaking tanks and pipes filling oversized bolt holes smoothing welds and repairing small cracks in castings 7 Loctite Hysol Toughened epoxies Your application Description Mix ratio by volume A B Mix ratio by weight A B Working life Fixture time Colour Viscosity Shear strength GBMS Peel strength GBMS Operating temperature Pack sizes Q Gel time 120 C Cure time 120 C or higher see technical datasheet Extended working life Gap filling 3425 A amp B 2K Epoxy 1 1 100 100 120 min 240 min Off white 1 000 Pa s 28 N mm 2 0N mm 55 C to 120 C 50 ml dual cartridge 200 mi dual cartridge 400 ml dual cartridge 1 kg tubs 20 kg pails Loctite Hysol 3425 A amp B e Non sag paste e Extended working life e Excellent environment resistance Loctite Hysol 3425 A amp B is a toughened 2K Epoxy adhesive for bonding large surfaces requiring a long open time Ideal for gap filling and vertical bonding of metals and rigid plas
17. elf level ling 2K Epoxy adhesive for repairing and rebuilding worn metal parts Ideal for repairing pipes and castings as well as cracks in housings and machine parts Making of moulds models tools and fixtures Fast cure 3473 A amp B Metal Set S3 2K Epoxy 1 1 100 100 6 min 15 min Grey Putty 20 N mm 60 N mm up to 120 C 500 g tub kit Loctite Hysol 3473 A amp B Metal Set S3 e Steel putty e Fast curing e Temperature resistant 120 C Loctite Hysol 3473 A amp B is a Steel filled non sagging 2K Epoxy adhesive for emergency repairing and rebuilding worn metal parts Ideal for repairing pipes and castings as well as cracks in housings and machine parts Aluminium Multi purpose 3475 A amp B Metal Set A1 2K Epoxy 1 1 100 100 45 min 180 min Grey Putty 20 N mm 70 N mm up to 120 C 500 g tub kit Loctite Hysol 3475 A amp B Metal Set A1 e Aluminium putty e Low shrinkage on cure 0 1 e Temperature resistant 120 C Loctite Hysol 3475 A amp B is an aluminium filled non sagging 2K Epoxy adhesive for repairing and rebuilding worn metal parts Ideal for repairing castings and cracks in housings and machine parts High temperature resistant 3479 A amp B Metal Set HTA 2K Epoxy 1 1 100 100 40 min 150 min Grey Putty 20 N mm 90 N mm up to 190 C 500 g tub kit Loctite Hysol 3479 A amp B Metal Set HTA e Aluminium putty e Lo
18. gh strength e Water resistant Loctite Hysol 3422 A amp B is a five minute 2K Epoxy adhesive suitable for a wide variety of substrates including metals ceramic glass and most plastics Gap filling 9450 A amp B 2K Epoxy 1 1 100 92 4 min 13 min Translucent 200 Pa s 23 N mm lt 1N mm 55 C to 100 C 50 ml dual cartridge 200 mi dual cartridge 400 ml dual cartridge Loctite Hysol 9450 A amp B e Non sag paste e Translucent e Fast curing Loctite Hysol 9450 A amp B is a five minute 2K Epoxy adhesive suitable for a wide variety of substrates including metals ceramic glass and most plastics Ideal for gap filling and vertical applications Medium viscosity 3450 A amp B 2K Epoxy 1 1 100 105 4min 12 min Black 35 Pa s 25 N mm 1 5N mm up to 100 C 25 ml twin syringe Loctite Hysol 3450 A amp B e Medium viscosity e Grindable e High strength Loctite Hysol 3450 A amp B is a five minute 2K Epoxy adhesive suitable where large gaps are present Ideal for bonding and filling damaged components Metal repair High viscosity 3455 A amp B 2K Epoxy 1 1 100 106 8 min 120 min Grey 100 Pa s 19 N mm 1 5N mm up to 100 C 24 ml twin syringe Loctite Hysol 3455 A amp B e Non sag paste e Grindable e High strength Loctite Hysol 3455 A amp B is a five minute 2K Epoxy paste suitable for repairing and rebuilding worn metal parts Kneadabl
19. ompetitive products They are approved and specified by engineers and designers worldwide for a wide range of bonding applications from aerospace to the electronics industry from maintenance to original equipment manufacturers Close attention to environmental issues means they can be shipped and used in markets worldwide without compromising performance The strength of the Loctite Hysol product range is in its ability to bond the broadest possible variety of substrates including metals glass ceramic wood and most plastics They cure rapidly at room or elevated temperatures and are ideal for automated production processes to replace welding and riveting with a corrosion free reduced stress joint Henkel offers much more than outstanding products it provides solutions to many of industry s biggest challenges Whether it is by reducing assembly costs providing design and application assistance or increasing the reliability of a process Henkel is dedicated to earning and keeping the trust of its customers This comprehensive guide is designed to make it easy for you to select the right Loctite Hysol Epoxy adhesive for a variety of applications Simply select suitable adhesives for bonding particular substrates and compare the characteristics of different products using the technical data Choose the compatible dispensing equipment for your pack size and see the product list for ordering information Substrate Selector
20. on curing e High shear and peel strength e Excellent chemical resistance e High temperature resistant 200 C Loctite Hysol 9514 is a toughened 1K Epoxy adhesive suitable for gap filling and resistance to high operating temperatures Ideal for applications requiring toughness such as filter and magnet bonding Description Mix ratio by volume A B Mix ratio by weight A B Working life Fixture time Colour Viscosity Shear strength GBMS Compressive strength Operating temperature Pack sizes Loctite Hysol Metal filled epoxies Your application Putty 3471 A amp B Metal Set S1 2K Epoxy 1 1 100 100 45 min 180 min Dark grey Putty 20 N mm 70 N mm up to 120 C 500 g tub kit Loctite Hysol 3471 A amp B Metal Set S1 e Steel putty e Low shrinkage on cure 0 1 e Temperature resistant 120 C Loctite Hysol 3471 A amp B is a Steel filled non sagging 2K Epoxy adhesive for repairing and rebuilding worn metal parts Ideal for repairing pipes and castings as well as cracks in housings and machine parts Steel Pourable 3472 A amp B Metal Set S2 2K Epoxy 1 1 100 100 45 min 180 min Grey Liquid 25 N mm 70 N mm up to 120 C 500 g tub kit Loctite Hysol 3472 A amp B Metal Set S2 e Steel liquid e Low shrinkage on cure 0 1 e Temperature resistant 120 C Loctite Hysol 3472 A amp B is a pourable steel filled s
21. ost other surfaces which will be subjected to high humidity environments Non sag paste 3423 A amp B 2K Epoxy 1 1 100 70 70 min 180 min Grey 300 Pa s 17 N mm 2 7N mm 55 C to 120 C 50 ml dual cartridge 200 mi dual cartridge 400 ml dual cartridge 1 kg tubs 20 kg pails Loctite Hysol 3423 A amp B e Non sag paste e Medium working life e Excellent chemical resistance Loctite Hysol 3423 A amp B is a general purpose 2K Epoxy adhesive suitable for gap filling and vertical applications Ideal for bonding metal components Light paste 9481 A amp B 2K Epoxy 2 7 1 2 1 cartridges 100 33 60 min 300 min Clear 50 Pa s 19 N mm 1 0N mm 55 C to 120 C 50 ml dual cartridge 400 ml dual cartridge 1 kg tubs 20 kg pails Loctite Hysol 9481 A amp B e Light paste e Long working life e Multi purpose Loctite Hysol 9481 A amp B is a general purpose 2K Epoxy adhesive suitable for a wide variety of substrates including metals ceramic glass and most plastics Ideal for bonding fibre optics and printed circuit boards Clear bonding Flowable 9483 A amp B 2K Epoxy 2 1 100 46 30 min 210 min Ultra clear 9 0 Pa s 23 N mm 1 5N mm 55 C to 150 C 50 ml dual cartridge 400 ml dual cartridge 1kg tubs 20 kg pails Loctite Hysol 9483 A amp B e Flowable e Ultra clear e Low moisture absorption Loctite Hysol 9483 A amp B is a general purpose 2K Epoxy
22. rmation about pack sizes Loctite Hysol 2K epoxies e To reduce wastage and control costs two component products are available in easy to use 50 200 and 400 ml dual cartridges with Square mix nozzles designed for use with Loctite manual and pneumatic dispensers These compact mixers offer the highest mixing efficiency as well as the lowest waste and pressure drop e Two component epoxies are also available in 1 and 20 kg packs for high volume applications e Some special products for emergency repairs maintenance and high temperature applications are packed in manual mix twin syringes tub kits or Kneadable sticks Loctite Hysol 1K epoxies One component products are packed in convenient 300 ml and 1 1 cartridges designed for use with Loctite handheld applicators and automatic systems a2 686 aY Scve ATW DEFE 3Y 906 To increase the speed of production and provide accurate and consistent dispensing Henkel offers a complete range of Loctite equipment for manual semi automatic as well as automated application of epoxy products The equipment range varies from simple hand operated dispensers to fully automated systems each with a respective mixer nozzle and other accessories The engineers and technicians at Henkel have the expertise and experience to develop products and equipment design prototypes carry out testing and evaluation in addition to on site consultation and support Handhel
23. rtridge adhesive designed for automatic applications The correct mix ratio is secured by design Consists of e 400 mi Dual Cartridge Pusher 983439 o Refitting kit for pneumatic handgun 97543 e Clamp shell 8954263 e Mixer Pinch Valve 97141 e Pinch tube insert 97541 e Support tube for square mixer 97542 e Adjustable aluminium stand Q1000661 e Precision control unit 97006 The Loctite Pinch Tube Valve 97141 attaches directly to the end of the square mix nozzle It provides no drip shut off using disposable pinch tube elements Twin Dispenser for 2K products Volumetric mix dispenser designed for semi automatic and robotic applications in conjunction with a double reservoir or pump system For mixing ratios 1 1 97061 and 2 1 97062 Optional Dispensing head heater 97534 e Max dispensed amount 8 ml e Integrated controller e Compact design Supply option e Pressure tank with low level indictator 97108 Dispense Units for 1K products Clampshell design for easy and secure loading and unloading e 300 ml cartridges 97631 Handheld pneumatic powered applicators which provide a convenient method to apply a product accurately with minimal waste e 300 ml cartridges 97002 Henkel is not only supplier of state of the art dispense modules but can also design and build complete customized assembly stations These can include robots x y axis rotary index tables and fully automatic feed system
24. s or a combination of standard modules and customized equipment CELEC oy _ Bonom 55 1 Volumetric Dual 2 Dual Precision 3 Dual Rotor 4 Pail Pump Gear Pump Piston Dispenser Pump Dispenser Systems Dispenser Volumetric meter mix dispensing Meter mix dispensing system Dispense effectively high viscosity Se De ated system suitable for filled and ideally suited for bead dispen pastes from 17 to 2001 containers l unfilled flowable products All sing of high viscosity products These systems are very durable soun Leu Si oye mixing ratios for Loctite Hysol from 1 kg cans Includes a even in the toughest working Seieere ung DITO Lo products available Programmable handheld mix gun with static environments They are typically stan si i SOV UTEMIET dispense volumes 1 to 33 ml per mixer and suckback capability integrated into a complete dispen a fone a arate ae shot to prevent run on Minimum sing system for a single compo arlene Hysol ia rae dispensed shot size 1 ml nent product or used as a feed o e g for semi and fully system for multiple component available automated dispensing e 97504 meter mix systems 97621 e e g Dual Gear Pump 1 1 ratio 97690 e e g Stainless Steel Extrusion Pump 24 1 97560 For more information about adhesive application systems dispensing equipment and ordering information please contact your local Technical support group Accessories 50 ml Square Mix Nozzle Luer
25. tant 180 C Loctite Hysol 9492 A amp B is a high operating temperature resistant 2K Epoxy adhesive suitable for multi purpose applications Ideal for bonding electronic components and mesh to frames Room temperature curing Thermally conductive potting 9496 A amp B 2K Epoxy 6 1 100 7 2hrs 8hrs Black 2 5 Pa s 17 N mm 6 8 N mm 55 C to 150 C 1kg tubs 20 kg pails Loctite Hysol 9496 A amp B e Flowable e Low shrinkage e High thermal conductivety Loctite Hysol 9496 A amp B is a thermally conductive 2K Epoxy adhesive for low stress applications Ideal for potting electronic components Thermally conductive 9497 A amp B 2K Epoxy 2 1 100 50 2hrs 8hrs Grey 30 Pa s 20 N mm 6 N mm 55 C to 180 C 50 ml dual cartridge 400 ml dual cartridge 20 kg pails Loctite Hysol 9497 A amp B e Medium viscosity e High thermal conductivity e High compression strength e High temperature resistant 180 C Loctite Hysol 9497 A amp B is a thermally conductive 2K Epoxy adhesive for high temperature filling and bonding applications Ideal for heat dissipation Low temperature curing 9535 1K Epoxy Heat cure Heat cure 5 min 20 min White 18 Pa s 25 N mm 6 N mm 55 C to 180 C 11 cartridge 5 pail Loctite Hysol 9535 e Self levelling e Fluorescent e Biocompatablity tested e Low temperature cure gt 80 C e High tempera
26. the Henkel portfolio please visit www loctite com where you can download catalogues data sheets technical papers and application examples The data contained herein are intended as reference only Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products designates a trademark of Henkel KGaA or its affiliates registered in Germany and elsewhere Henkel KGaA 2007
27. tics Multi purpose 9466 A amp B 2K Epoxy 2 1 100 50 60 min 180 min Off white 30 Pa s 37 N mm 8 0N mm 55 C to 120 C 50 mi dual cartridge 400 mi dual cartridge 1 kg tubs 20 kg pails Loctite Hysol 9466 A amp B e Medium viscosity e Low density SG 1 0 e High strength Loctite Hysol 9466 A amp B is a toughened 2K Epoxy adhesive suitable for multi purpose applications requiring long open time and high bonding strength Ideal for a wide variety of substrates like metals ceramic and most plastics Medium working life Gap filling 9461 A amp B 2K Epoxy 1 1 100 100 40 min 240 min Grey 270 Pa s 24 N mm 10 0 N mm 55 C to 120 C 50 mi dual cartridge 400 mi dual cartridge 1 kg tubs 20 kg pails Loctite Hysol 9461 A amp B e Non sag paste e Heat accelerated 4 min 120 C e High peel strength e Excellent low temperature properties Loctite Hysol 9461 A amp B is a toughened 2K Epoxy adhesive suitable for applications requiring gap filling and high peel strength Ideal for bonding dissimilar substrates like GRP SMC and composites Gap filling Fast cure 9464 A amp B 2K Epoxy 1 1 100 100 20 min 180 min Grey 270 Pa s 22 N mm 10 5N mm 55 C to 120 C 50 ml dual cartridge 400 mi dual cartridge 1 kg tubs 20 kg pails Loctite Hysol 9464 A amp B e Non sag paste e Heat accelerated 4 min 120 C e Fast handling strength e
28. ture resistant 180 C Loctite Hysol 9535 is a high operating temperature resistant 1K Epoxy adhesive suitable for multipurpose applications Ideal for low temperature or fast Curing requirements Multi purpose 9509 1K Epoxy Heat cure Heat cure 5 min 30 min Off white 40 Pa s 29 N mm 25 N mm 55 C to 180 C 300 ml cartridge Loctite Hysol 9509 e Self levelling e Roller coatable e Excellent chemical resistance e High temperature resistant 180 C Loctite Hysol 9509 is a high operating temperature resistant 1K Epoxy adhesive suitable for multi purpose applications Ideal for bonding magnets oil filters and under bonnet parts Heat curing Gap filling 9502 1K Epoxy Heat cure Heat cure 5 min 30 min Dark grey 250 Pa s 35 N mm 19 N mm 55 C to 200 C 300 ml cartridge Loctite Hysol 9502 e Non sag paste e High strength e Excellent chemical resistance e High temperature resistant 200 C Loctite Hysol 9502 is a high operating temperature resistant 1K Epoxy adhesive with excel lent gap filling suitable for a wide variety of substrates Ideal for bonding magnets oil filters and under bonnet parts Toughened 9514 1K Epoxy Heat cure Heat cure 5 min 30 min Grey 1 480 Pa s 46 N mm 20 N mm 55 C to 200 C 300 ml cartridge 20 kg pail Loctite Hysol 9514 e Suitable for inducti
29. w shrinkage on cure 0 2 e High temperature resistant 190 C Loctite Hysol 3479 A amp B is an aluminium filled non sagging 2K Epoxy adhesive for repairing and rebuilding worn metal parts in high operating temperature applications Ideal for repairing castings and cracks in housings and machine parts Metallic pieces under high compression Putty 3478 A amp B Superior Metal 2K Epoxy 4 1 7 25 1 20 min 120 min Dark grey Putty 17 N mm 125 N mm up to 120 C 450g tub kit Loctite Hysol 3478 A amp B Superior Metal e Steel putty e Low shrinkage on cure 0 1 e High compression strength e High temperature strength 120 C Loctite Hysol 3478 A amp B is a ferro silicon filled non sagging 2K Epoxy adhesive for repairing and rebuilding worn metal parts in areas under high compression loads Ideal for shafts bearing seats and parallel key assemblies Metallic pieces under friction Wear resistant 3474 A amp B Metal Set M 2K Epoxy 1 1 100 100 45 min 180 min Grey Putty 20 N mm 70 N mm up to 120 C 500 g tub kit Loctite Hysol 3474 A amp B Metal Set M e Self lubricating e High wear resistant e Temperature resistant 120 C Loctite Hysol 3474 A amp B is a mineral filled non sagging 2K Epoxy adhesive which forms a self lubricating surface to reduce sliding wear on moving parts Ideal for metallic surfaces under friction Detailed info
Download Pdf Manuals
Related Search