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Hayter Mowers RT380H User's Manual

Contents

1. 5 Sound e 5 RE MR Oe 5 Slope Chart re 6 Safety and Instructional Decals 7 aenn etal SAS EA 10 1 Installing the Front Wheels act 11 2 Checking the Tyre Pressure 11 3 Installing the Steering Wheel 11 4 Installing the 5 nr PE Nr eer 12 5 Activating the Dattety tuos o 12 6 Checking the Engine Oil Level eee 13 7 Installing the Anti Scalp Wheels 13 8 Preparing the Cutter Deck Discharge CINE tos 14 9 Lubricating the DEACDOE s ade Ded ct do 14 10 Checking the Safety Interlock System 14 11 Purging the Hydro Transaxle 14 12 Checking the Hydro Neutral Position 15 13 Checking the Traction Control Pedal 15 Product Overview a uii git t ERREUR 16 16 17 and Oil casting OE 17 Using the Parking Drake cec osi 18 Fostiptiime teseabunutie mio dr pos rH 18 Operating the scan 18 Operating the Blade Control PTO 19 Setting the 19 Pe Peng As oa the Pear 19 Stopping the especie 20 Using the Safety Interlock Syste
2. 3 Tighten the screws 4 Check the traction control pedal Product Overview Controls Become familiar with the controls Figure 13 before you start the engine and operate the tractor Steering wheel Light switch on off Ignition switch Clutch brake pedal Blade control PTO Traction control pedal G006895 Height of cut lever Parking brake lever Throttle lever Hood opening Operating in reverse light Reverse interlock switch 16 Operation Note Determine the left and right sides of the In certain conditions petrol is extremely machine from the normal operating position flammable and highly explosive A fire or explosion from petrol can burn you and others and can damage property Petrol and Oil Fill the fuel tank outdoors in an open area Use unleaded petrol suitable for automotive use 85 when the engine is cold Wipe up any petrol pump octane minimum that spills Do not fill the fuel tank completely full Add petrol to the fuel tank until the level is 1 4 to 1 2 inch 6 to 13 mm below the bottom of the filler neck This empty space in the tank allows the petrol to expand Never smoke when handling petrol and stay away from an open flame or where a spatk may ignite the petrol fumes Store petrol in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of petrol Always place petrol cont
3. After the first 5 hours Change the engine oil Check the engine oil level Check the safety system Check the oil level Before each use or daily Check the battery electrolyte Check the parking brake Service the blades Wash the underside of the cutter deck Grease and lubricate the tractor More often in dusty or dirty conditions Clean the air cleaner foam element Service the spark plug Check the tyre pressure Change the engine oil Change it more often under a heavy load or in high Every 25 hours Change the oil filter Replace the air cleaner paper element Replace the spark plug Replace the fuel filter Service the transaxle fluid Clean the cooling system Every 100 hours Drain the fuel tank Perform all the maintenance procedures listed above Paint any chipped surfaces Check the tyre pressure Before storad Check the safety system 9 Check the brakes Check the spark plug Check the battery electrolyte Charge the battery and disconnect the cables Check the belt s for wear and cracks Important Refer to your engine operator s manual for additional maintenance procedures If you leave the key in the ignition switch someone could accidently start the engine and seriously injure you other bystanders Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance Set the wire aside
4. Service the air cleaner more frequently if the operating conditions ate extremely dusty or sandy Removing the Foam and Paper Elements 1 Disengage the blade control PTO 26 Set the parking brake Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position Open the hood Clean around the air cleaner to prevent dirt from getting into the engine and causing damage Pull up on the air cleaner cover handle and rotate it toward the engine Figure 30 1 Air cleaner cover 2 Air cleaner cover handle Note Remove the air cleaner covet 7 Carefully slide the paper element and the foam element from the blower housing Figure 31 Figure 31 1 Paper element 4 Tab 2 Foam element 5 Slot 3 Air cleaner cover Cleaning the Foam and Paper Elements Foam Element 1 Wash the foam element in liquid soap and warm water When the element is clean rinse it thoroughly Dry the element by squeezing it in a clean cloth Do not oil the element Important Replace the foam element if it is torn worn Paper Element 1 Lightly tap the element on a flat surface to remove dust and dirt 2 Carefully clean the rubber seal on the paper element to prevent debris from entering the engine 3 Inspect the element for tears an oily film and damage to the rubber seal Important Never clean the paper element with pressurized air or liquids such as solvents
5. Upper line 2 Rubber cover 5 Bolt and wing nut 3 Positive cable red Note Do not allow the electrolyte to fall below the Lower line Figure 36 3 If the electrolyte is low add the required amount of distilled water refer to Adding Water to the Battery Incorrectly routing the battery cable could damage the tractor and cables causing sparks Sparks can cause the battery gasses to explode resulting mi personal injury Battery electrolyte contains sulfuric acid a deadly poison that can severely burn you and others Always disconnect the negative black battery cable before disconnecting the positive red cable Do not drink electrolyte and avoid contact Always connect the positive red battery cable before connecting the negative black cable with skin eyes clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean water is always 5 Slide the rubber cover up the positive red cable available for d shing the skin Disconnect the positive red cable from the battery post Figure 35 6 Remove the battery box and battery from the chassis Adding Water to the Battery Figure 35 The best time to add distilled water to the battery is just Installing the Battery before you operate the tractor This lets the water mix thoroughly with the electrolyte solution 1 Put the battery into the battery box and install it
6. and set the parking brake Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Move the drive control wire to the Push position refer to Pushing the Tractor Manually If the rear wheels lock and skid when you push the tractor forward you do not need to adjust the parking brake Adjust the parking brake if the wheels turn and do not lock refer to Adjusting the Parking Brake Adjusting the Parking Brake 1 Check the parking brake before you adjust it refer to Checking the Brake Remove the brake arm spring Figure 43 3 Remove the cotter pin that secures the brake adjusting nut and slightly loosen the nut Figure 43 Insert a 0 015 inch 0 38 mm feeler gauge between the brake disc and brake puck Figure 43 Tighten the nut until you feel a slight resistance on the feeler gauge when you slide it in and out 34 Install a new cotter pin and attach the brake arm spring Check the parking brake operation again refer to Checking the Parking Brake Important With the parking brake released the rear wheels must rotate freely when you push the tractor If you cannot achieve the 015 inch 0 38 mm clearance and free wheel rotation contact an Authorized Service Dealer immediately Belt Maintenance Replacing the Blade Drive Belt Removing the Blade Drive Belt 1 Remove the cutter deck refer to Removing the Cutter Deck 2 Remove the pull
7. Parts needed for this procedure Front wheels Shim washers as required Flat washers Cotter pins Procedure 1 Install the shim washers onto the axle 2 Install the wheel onto the axle with the valve stem facing out 3 Slide the flat washer onto the axle Figure 3 a Figure 3 3 Hub cap Flat washer 2 Cotter pin 4 Insert the cotter pin through the axle and bend the ends of the pin apart Figure 3 Note If the cotter pin does not fit remove the shim washet s as needed 5 Push the hub cap Figure 3 onto the end of the axle 6 Repeat steps 1 through 5 on the opposite side of the tractor 7 Grease the wheel bearings until the grease comes out of the beating seal area Checking the Tyre Pressure No Parts Required Procedure Ensure that the air pressure in the front and rear tyres are 20 psi 138 kPa Check the pressure at the valve stem Figure 4 Figure 4 1 Valve stem Installing the Steering Wheel Parts needed for this procedure Steering wheel Spirol pin Procedure 1 Move the front wheels so that they face straight ahead 2 Slide the steering wheel over the steering shaft and line up the hole in the steering wheel with the hole in the shaft Figure 5 Note From the seat you should be able to read the brand logo on the steering wheel a G008226 Figure 5 1 Steering wheel 2 Spirol pin 3 Align the holes by inserting a punch o
8. Without the grass deflector discharge cover or complete grass catcher assembly mounted in place you and others are exposed to blade contact and thrown debris Contact with the rotating cutter deck blade s and thrown debris will cause injury or death Never remove the grass deflector from the cutter deck because the grass deflector routes material down toward the turf If the grass deflector is ever damaged replace it immediately Figure 55 G006928 Never put your hands or feet under the 1 Spring 3 Spring tool cuttet deck 2 Bolt Never try to clear the discharge area or cutter deck blades unless you move the Note Use the spring tool provided with the power take off PTO to Off and rotate the machine ignition key to Off Also remove the key and 10 Move the height of cut 1 into the A notch pull the wire off the spark plug s iN UNDO OM MD NU 11 Slide the end of the long rod through the hole in the cutter deck mount Figure 56 Park the machine on a level surface Disengage the blade control PTO Set the parking brake Te pes ges uc Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position 5 Turn the front wheels fully to the left Slide the cutter deck under the chassis from the right side 6 Install the cutter deck belt onto the lower engine pulley Figure 53 9006933 7 Install the cutter deck pivot mount brackets onto the Figure
9. are not sharp or have nicks remove the blades and sharpen them refer to Sharpening the Blades G006924 Figure 45 1 Cutting edge 3 Wear slot forming 2 Curved area 3 Inspect the blades especially the curved area Figure 45 If you notice any damage wear or a slot forming in this area Figure 45 immediately install a new blade Removing the Blades 1 Remove the cutter deck refer to Removing the Cutter Deck 2 Carefully tip the cutter deck ovet 3 Remove the bolt 5 8 inch wrench curved washer retainer and blade Figure 46 Use a block of wood as a wedge between the blade and the cutter deck to lock the blade when you are removing the bolt 6006925 Figure 46 1 Bolt 4 Spindle 2 Retainer 5 Curved washer 3 Blade 4 Inspect all parts replace any parts that are damaged Sharpening the Blades 1 Use a file to sharpen the cutting edge at both ends of each blade Figure 47 Maintain the original angle The blade retains its balance if you remove the same amount of material from both cutting edges G006926 Figure 47 1 Sharpen at original angle 2 Check the balance of each blade by putting it on a blade balancer Figure 48 If the blade stays in a horizontal position the blade is balanced and can be used If the blade is not balanced file some metal off of the back side of the blade Repeat this step until the blade is balanced G006927 Figure 48 1 Blad
10. degrees up slopes greater than 10 degrees or down slopes greater than 15 degrees 2 Disengage 3 Engage 4 Power take off PTO 5 Parking brake 2 o Battery Symbols Some or all of these symbols are on your battery Explosion hazard 6 No fire open flame or T smoking Caustic liquid chemical 8 burn hazard Wear eye protection 9 Read the Operator s 10 Manual Keep bystanders a safe distance from the battery Wear eye protection explosive gases can cause blindness and other injuries Battery acid can cause blindness or severe burns Flush eyes immediately with water and get medical help fast Contains lead do not discard Setup Loose Parts Use the chart below to verify that all parts have been shipped Front wheels Shim washers as required Flat washers Install the front wheels Cotter pins Hub caps No parts required Check the tyre pressure 3 Yngel Install the steering wheel Spirol pin Seat Knobs Install the seat Flat washer Bulk electrolyte 1 260 specific gravity purchase separately needed Bolt 1 4 x 3 4 inch Wing nut ee No parts required Check the engine oil level Activate the battery Anti scalp wheels 7 Wheel bolt Install the anti scalp wheels Locknut 2 Media and Additional Parts Vey SSS 1 Operator s Manual Certificate of Conformance Noise certificate Read before operating 10 Installing the Front Wheels
11. entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact Freephone 0800 616298 Issue 12 08 03 CUSTOMER INFORMATION Code Serial No Date of Sale Your Local Dealer HAYTER LIMITED SPELLBROOK BISHOP S STORTFORD HERTS CM23 4BU ENGLAND
12. front axle with the bolts and locknuts Figure 54 1 ae cotter and thick 4 Cutter Deck mount washer 2 Long rod 5 Hairpin cotter and thin washer 3 Leveling bracket 12 Install the thin washer and hairpin cotter to secure the rod in place Figure 56 13 Mount the slotted cutter deck leveling bracket onto the pin on the cutter deck mount Figure 56 14 Install the thick washer and hairpin cotter to secure the cutter deck Figure 56 1 Pivot mount bracket 3 Locknut 15 Repeat 11 through 14 on the opposite side of the 2 Bolt 5 16 x 2 1 2 inch cutter decl 16 Hook the idler spring from the idler pulley arm to 8 Move the height of cut lever into the D notch the eye bolt on the cutter deck Figure 57 38 E G006929 Figure 57 1 Idler spring 3 Idler arm 2 Eye bolt 4 Idler pulley 17 Move the height of cut lever into the D notch to make it easier to install the height of cut lift assist spring 18 Hook the lift assist spring between the cutter deck right side lift bracket and the retaining bolt Figure 58 G006928 Figure 58 1 Spring 2 Bolt 3 Spring tool Note Use the spring tool provided with the machine 19 Check the cutter deck level refer to Leveling the Cutter Deck from Side to Side and Front to Rear Blade Slope Leveling the Cutter Deck from Side to Side The cutter deck blades must be level from side to side Check the side to side level whenever you ins
13. fuel lines 6 Install a new fuel filter and move the hose clamps close to the fuel filter 7 Close the hood Electrical System Maintenance Servicing the Battery Always keep the battery clean and fully charged Use a paper towel to clean the battery and battery box If the battery terminals are corroded clean them with a solution of 4 parts water and 1 part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Battery voltage and amperage 12 volts 155 cold cranking amps Removing the Battery Battery terminals or metal tools could short against metal tractor components causing spatks Sparks can cause the battery gasses to explode resulting in personal injury When removing installing the battery do not allow the battery terminals to touch any metal parts of the tractor Do not allow metal tools to short between the battery terminals and metal parts of the tractor 1 Disengage the blade control PTO and set the parking brake Stop the engine remove the key and wait for all moving patts to stop before leaving the operating position 3 Tip the seat forward to see the battery Disconnect the negative black ground cable from the battery post Figure 35 29 2 Look at the side of the battery The electrolyte must be up to the Upper line Figure 36 Figure 36 Figure 35 9 1 Vent caps 3 Lower line 1 Negative cable black 4 Battery box 2
14. fuel system C Stop the engine allow it to cool and drain the fuel tank refer to Draining the Fuel Tank D Start the engine and run it until it stops E Choke or prime the engine F Start and run the engine until it will not start again G Recycle the old fuel according to local codes Important Do not store stabilizer conditioned petrol over 90 days 10 11 12 13 14 Remove and inspect the spark plug refer to Servicing the Spark Plug With the spark plug removed from the engine pour 2 tablespoons of engine oil into the spark plug hole Use the electric starter to crank the engine and distribute the oil inside the cylinder Install the spark plug but do not connect the wire to the spark plug Disconnect the negative battery cable Clean the battery and battery terminals Check the electrolyte level and charge it fully refer to Servicing the Battery Leave the negative battery cable disconnected from the battery during storage Important The battery must be fully charged to prevent it from freezing and being damaged at temperatures below 32 F 0 C A fully charged battery can be stored during the winter without recharging Check and tighten all bolts nuts and screws Repair ot replace any part that is worn or damaged Paint all scratched or bare metal surfaces with paint available from an Authorized Service Dealer Store the tractor in a clean dry garage or storage area Remove the ign
15. operation on average lawns operate the engine at full throttle while controlling the ground speed You should operate the tractor between 2 to 3 5 mph 3 2 to 5 6 km h while mowing If the grass is longer than normal or if it contains a high degree of moisture raise the cutting height higher than usual cut the grass at that setting and then cut the grass again at the lower normal setting If you must stop the tractor while mowing you may leave a clump of grass clippings on your lawn To avoid this do the following Engage the blade and move to a previously cut area Disperse the clippings evenly by raising the cutter deck 1 or 2 height of cut settings while driving forward with the blade engaged Use the washout port to clean clippings and dirt from the underside of the cutter deck after each use If grass and dirt build up inside the cutter deck the cutting quality will eventually become unsatisfactory Maintain a sharp blade throughout the season A sharp blade cuts grass cleanly without tearing or shredding the grass blades Tearing and shredding the grass turns it brown at the edges which slows its growth and increases the chance of disease Every 30 days check the blade for sharpness and file down any nicks Maintenance Note Determine the left and right sides of the machine from the normal operating position Recommended Maintenance Schedule s Maintenance Service Maintenance Procedure Interval
16. sulfuric acid deadly poison that can severely burn you and others Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Follow all instructions and comply with all safety messages on the electrolyte container 2 Remove the vent caps from the battery 3 Slowly pour electrolyte into each battery cell until the electrolyte level is up to the Upper line on the battery case Figure 7 Important Do not overfill the battery because electrolyte sulfuric acid can severely corrode and damage the chassis Figure 7 1 Vent caps 3 Lower line 2 Upper line 4 Wait 5 to 10 minutes after filling the battery cells 5 Add electrolyte if necessary until the electrolyte level is up to the Upper line Figure 7 on the battery case Install the battery vent caps Charge the battery for 10 to 15 minutes at 25 to 30 amps ot 30 minutes at 4 to 6 amps Figure 8 Do not overcharge the battery Figure 8 1 Positive post 2 Negative post 3 Charger red wire 4 Charger black wire Charging the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from the battery 8 When the battery 15 fully charged unplug the charger from the electrical outlet then disconnect t
17. the left front side is slightly lower than the right side to ensure that the fuel tank drains completely Disengage the blade control PTO Set the parking brake Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position Open the hood and locate the fuel filter Figure 34 Figure 34 3 Fuel filter 1 Hose clamp 2 Fuel line 6 Squeeze the ends of the hose clamp together and slide it up the fuel line toward the fuel tank Figure 34 7 Pull the fuel line off of the fuel filter Figure 34 and allow petrol to drain into a fuel container or a drain pan Note Now is the best time to install a new fuel filter because the fuel tank is empty 8 Install the fuel line onto the fuel filter 9 Slide the hose clamp close to the fuel filter to secure both the fuel line and the fuel filter Replacing the Fuel Filter Service Interval Every 100 hours Replace the fuel filter The best time to replace the fuel filter Figure 34 is when the fuel tank is empty Never install a dirty fuel filter after it has been removed from the fuel line 1 Disengage the blade control PTO and set the parking brake 2 Stop the engine wait fot all moving parts to stop and remove the key before leaving the operating position Open the hood 4 Squeeze the ends of the hose clamps together and slide them away from the fuel filter Figure 34 5 Remove the fuel filter from the
18. the traction control pedal to Neutral and set the parking brake Start the engine shift the blade control PTO switch to Engage and turn the reverse interlock key and release it The operating in reverse warning light should illuminate 6 Shift the blade control PTO to Disengage The operating in reverse warning light should turn off Pushing the Tractor Manually Important Always push the tractor manually Never tow the tractor because you may damage the transaxle To Push the Tractor 1 Disengage the blade control PTO 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Pull the drive control out to the Push position Note This disengages the drive system and allows the wheels to turn freely Figure 22 Figure 22 1 Operate position 2 Push position To Operate the Tractor Push the drive control into the Operate position This engages the drive system Figure 22 Note The tractor will not drive unless the drive control is in the Operate position 21 Driving Forward or Backward The throttle control regulates the engine speed as measured in RPM revolutions per minute Shift the throttle control lever into the Fast position for best performance To go forward or backward 1 Release the parking brake refer to Releasing the Parking Brake 2 Place your foot on the traction control pedal and slowly press on the top of the t
19. 2 in 89 mm 4 in 102 mm G006899 4 1 2 in 116 mm Figure 17 1 Height of cut lever 19 Starting the Engine 1 Sit down on the seat 2 Set the parking brake refer to Setting the Parking Brake Note The engine does not start unless you set the parking brake or fully depress the brake pedal 3 Push the blade control PTO to off Figure 16 4 Shift the throttle lever to Choke Figure 18 G006901 Choke 3 Slow 2 Fast 4 Throttle lever Note An engine that has been running and is warm may not require step 4 5 Turn the ignition key clockwise and hold it in the Start position Figure 19 When the engine starts release the key G006902 Figure 19 1 Start 3 Off 2 On Important If the engine does not start after 30 seconds of continuous cranking turn the ignition key to Off and let the starter motor cool refer to Troubleshooting 6 After the engine starts slowly shift the throttle lever to Fast Figure 18 If the engine stalls or hesitates shift the throttle lever back to Choke for a few seconds and then shift the throttle lever to Fast Repeat this step as required Stopping the Engine 1 Shift the throttle lever to Fast Figure 18 2 Turn the ignition key to Off wait for all moving parts to stop and remove the key before leaving the operating position Figure 19 Using the Safety Interlock System Service Interval Before each use or daily If the safet
20. Figure 15 G006897 Figure 15 1 Adjustment knobs 2 Move the seat to the desired position and tighten the knobs Operating the Headlights A dash mounted On Off switch Figure 13 controls the headlights The lights only shine while the engine is running and the switch is On 18 Operating the Blade Control PTO The blade control PTO engages and disengages power to the electric clutch Engaging the Power Take Off PTO 1 Press the clutch brake pedal to stop the tractor 2 Pull the blade control PTO to on Figure 16 1 2 Vo m a a a FF Figure 16 1 Off disengaged 2 On engaged Disengaging the Blade Control PTO 1 Press the clutch brake pedal to stop the tractor 2 Push the blade control PTO to off Figure 16 Setting the Height of Cut Use the height of cut lever to raise and lower the cutter deck to the desired cutting height You can set the height of cut to one of seven positions from approximately 1 1 2 to 4 1 2 inches 38 to 116 mm 1 Park the machine on a level surface 2 Disengage the blade control PTO 3 Set the parking brake 4 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 5 Pull on the height of cut lever on the tractor and move it to the desired position Figure 17 Approximately 7 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 76 mm 3 1
21. S8 HAYTER MM MAKERS OF THE FINEST MOWERS Operator s Manual RT380H Tractor with Recycling Side Discharge Deck G006889 Code 135E Serial No 280000001 Manual Part No 111 2091 Rev C Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely Whenever you need service genuine parts or additional information contact an Authorized Service Dealer ot Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product G008144 Figure 1 1 Model and serial number location This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention 2008 Hayter Limited Contents GC HORE s ote b boob no be I Lone bo Reds 2 3 Safe Operation Practices for Ride on Riding Rotary Lawn ONVOESUA 3 Spunid
22. TO and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Attach the coupling not included to the cutter deck washout fitting and turn the water on high Figure 64 3 _ i 2 G006942 Figure 64 1 Washout fitting 3 Hose 2 Coupling not included Note Spread petroleum jelly on the washout fitting o ring to make the coupling slide on easier and protect the o ring 5 Lower the cutter deck to the lowest height of cut 6 Sit on the seat and start the engine 7 Engage the blade control PTO and let the cutter deck run for 1 to 3 minutes 8 Disengage the blade control PTO 9 Stop the engine remove the key and wait for all moving patts to stop before leaving the operating position 10 Remove the ignition key 11 Turn the water off and remove the coupling from the washout fitting and hose 12 Run the cutter deck again for 1 to 3 minutes to 41 remove the excess watet A broken or missing washout fitting could expose you and others to thrown objects or to blade contact Contact with the blade or thrown debris contact may cause injury or death Replace broken ot missing washout fitting immediately before using the cutter deck again Plug any holes in the cutter deck with bolts and locknuts Never put your hands feet under the cutter deck or through openings in the cutter deck 42 Storag
23. This unit does not exceed a whole body vibration level of 0 5 m s2 based on measurements of identical machines per EN 836 and EN 1032 Slope Chart EE o0 n mnc ITUR ORM dH niuis inp d e Safety and Instructional Decals 92 5730 Choke 3 Continuous variable setting 2 Fast 4 Slow 1 93 6674 93 6674 Crushing hazard hand read the instructions before servicing or performing maintenance Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 114 3236 Manufacturer s Mark Indicates the blade is identified as a part from the original machine manufacturer 114 3236 Parking brake to engage press the brake clutch pedal and lift the parking brake lever to disengage press and release the brake clutch pedal Brake and clutch to engage press the brake clutch pedal Traction drive to drive in reverse press the bottom of the traction control pedal rearward and down to drive forward press the top of the traction control pedal forward and down Warning read the Operator s Manual Warning remove the ignition key and read the instructions before servicing or performing maintenance Tipping hazard do not use the machine on a slope greater than 10 degrees Crushing dismemberment of a bystander thrown object hazard keep bystanders a safe distance f
24. ainers on the ground away from your vehicle before filling Do not fill petrol containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible refuel such equipment on a truck or trailer from a portable containet not from a petrol dispenser nozzle If you must use a petrol dispenser keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Using Stabilizer Conditioner Use a fuel stabilizer conditioner in the tractor to provide the following benefits t keeps petrol fresh during storage for up to 90 days For longer storage drain the fuel tank 17 tcleans the engine while it runs It eliminates gum like varnish buildup in the fuel system which causes hard starting Important Do not use fuel additives containing methanol or ethanol Add the correct amount of fuel stabilizer conditioner to the petrol Note A fuel stabilizer conditioner is most effective when it is mixed with fresh petrol To minimize the chance of varnish deposits in the fuel system use a fuel stabilizer conditioner at all times Filling the Fuel Tank 1 Set the parking brake 2 Stop the engine remove the key and wa
25. al instruction Such instruction should emphasize the need fot cate and concentration when working with ride on machines control of a ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient wheel grip being driven too fast inadequate braking the type of machine is unsuitable for its task o gt o lack of awareness of the effect of ground conditions especially slopes incorrect hitching and load distribution Preparation e While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine Warning Fuel is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refuelling Add fuel before starting the engine Never remove the cap of the fuel tank add fuel while the engine is running or when the engine is hot If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tanks and container caps securely Replace faulty silencers Before using always visually inspect to see that
26. ar slope by measuring between the bottom of the cutter deck front center and rear center and the flat surface Figure 62 If the front is not within a range of 1 8 to 3 8 inch 3 to 10 mm lower than the rear an adjust it G006937 Figure 62 1 Measure front center 2 Measure rear center 10 Slightly loosen the front pivot plate mounting bolts Figure 63 G006938 2 Figure 63 2 Eyebolt locknut 1 Pivot mounting bolt 11 Rotate the locknuts on the eyebolts to change the adjustment Figure 63 Note To raise the front of the cutter deck tighten the eyebolt locknuts to lower the front of the cutter deck loosen the eyebolt locknuts 12 After adjusting both of the eyebolt locknuts evenly check the front to rear slope again Continue adjusting the eyebolts until the front blade tip is 0 to 3 8 inch 0 to 9 mm lower than the rear blade tip Figure 63 40 13 When the front to rear slope is correct tighten the pivot plate mounting bolts Figure 63 14 When the front to rear blade slope is correct check the side to side level of the cutter deck refer to Leveling the Cutter Deck from Side to Side Cleaning Washing the Underside of the Cutter Deck Service Interval Before each use or daily Wash the underside of the cutter deck to prevent grass buildup for improved mulch action and clipping dispersal 1 Park the tractor on a level surface 2 Disengage the blade control P
27. battery fully charged 1 260 specific gravity especially when the temperature is below 32 F 0 C to prevent battery damage 1 Remove the battery from the chassis refer to Removing the Battery Check the electrolyte level refer to Checking the Electrolyte Level Make sure that the vent caps are installed in the battery and charge it for 1 hour at 25 to 30 amps ot 6 hours at 4 to 6 amps Do not overcharge the battery When the battery is fully charged unplug the charger from the electrical outlet Disconnect the charger leads from the battery posts Figure 37 Figure 37 3 Red charger lead 4 Black charger lead 1 Positive battery post 2 Negative battery post 6 Install the battery in the tractor and connect the battery cables refer to Installing the Battery Note Do not run the tractor with the battery disconnected electrical damage may occur Servicing the Fuse The electrical system is protected by 10 amp blade type fuses 1 Pull up on the fuse Figure 38 to remove it from the socket G006920 Figure 38 2 Socket 2 Insert the fuse into socket and push down on the fuse to install it Servicing the Headlights The headlights use an 1156 automotive type bulb Removing the Bulb 1 Open the hood 2 Disconnect the wite connectots from both of the bulb holder terminals 3 Rotate the bulb holder 1 4 turn counterclockwise and remove it from the reflector F
28. bolts and nuts Figure 24 Note Do not overtighten the nuts which could distort the cover and cause blade contact To convert back to a side discharge cutter deck remove the discharge cover and lower the grass deflector over the discharge opening Operating Tips For the best performance operate the engine at the maximum speed The cutter deck requires air to thoroughly cut grass clippings so do not set the height of cut too low or completely surround the cutter deck in uncut grass Always leave one side of the cutter deck free from uncut grass to allow the air to be drawn into the cutter deck Cut the grass slightly longer than normal to ensure that the cutting height of the cutter deck does not scalp any uneven ground When cutting grass longer than 6 inch 15 cm tall cut the lawn twice to ensure an acceptable appearance It is best to cut only about 1 3 of the grass blade Do not cut more than that unless the grass is sparse or it is late fall when grass grows more slowly Alternate the mowing direction to keep the grass standing straight This also helps disperse clippings and enhances decomposition and fertilization 23 Grass grows at different rates at different times of the season To maintain the same cutting height which is a good practice mow more often in early spring As the grass growth rate slows in mid summer mow less frequently To improve the quality of cut use a slower ground speed For best
29. ct with rotating cutter deck blades and thrown debris will cause injury or death Never remove the grass deflector from the cutter deck because the grass deflector routes material down toward the turf If the grass deflector is ever damaged replace it immediately Never put your hands or feet under the cutter deck Never try to clear discharge area or cutter deck blades unless you disengage the blade control PTO and rotate the ignition key to Off The cutter deck has a hinged grass deflector that disperses clippings to the side and down toward the turf To mulch grass clippings you must install the discharge covet into the opening in the side of the cutter deck refer to Installing the Discharge Cover Installing the Discharge Cover To convert from a side discharge to a mulching cutter deck install the discharge cover into the opening at the side of the cutter deck 1 Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position 22 Lift the grass deflector and slide the tabs on top d of the discharge cover under the grass deflector retaining rod Rotate the discharge cover down over the opening and onto the lower lip of the cutter deck Figure 24 ee bd 5 d 7 t Figure 24 Grass deflector Tabs under rod Discharge cover 4 Lower lip 5 Bolt 6 Nut Secure the discharge cover to the lower lip of the cutter deck with
30. e 1 Disengage the blade control PTO and set the parking brake Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Remove grass clippings dirt and grime from the external parts of the entire tractor especially the engine Clean dirt and chaff from the outside of the engine cylinder head fins and blower housing Important You can wash the tractor with a mild detergent and water Do not use a pressure washer to wash the tractor Pressure washing may damage the electrical system or wash away necessary grease at friction points Avoid using water excessively especially near the control panel lights engine and battery Check the parking brake refer to Checking the Parking Brake Service the air cleaner refer to Servicing the Air Cleaner Grease the chassis refer to Greasing and Lubricating the Tractor Change the crankcase oil and filter refer to Servicing the Engine Oil Check the tyre pressure refer to Checking the Tyre Pressure When storing the tractor for over 30 days prepare it as follows A Add a petroleum based stabilizer conditioner to fuel in the tank according to the instructions from stabilizer manufacture Do not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh petrol and used at all times B Run engine for 5 minutes to distribute conditioned fuel through the
31. e 2 Balancer Installing the Blades 1 Install each blade blade retainer curved washer cupped side toward blade and the blade bolt Figure 46 Important The curved part of the blade must be pointing toward the inside of the cutter deck to ensure proper cutting 2 Tighten the blade bolt to 45 to 60 ft lb 61 to 81 N m Removing the Cutter Deck 1 Park the tractor on a level surface 2 Disengage the blade control PTO and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Move the height of cut lever into the D notch 5 Remove the height of cut lift assist spring from the retaining bolt Figure 49 The spring is between the frame and the right rear wheel G006928 Figure 49 1 Spring 2 Bolt 3 Spring tool Note Use the spring tool provided with the machine When you remove the cutter deck the spring tensioned height of cut lever could suddenly release and injure you or someone else Move the height of cut lever to the D position and remove the height of cut assist spring to release the spring tension 6 Move the height of cut lever into the notch 7 Unhook the spring on the idler pulley arm from the bracket on the cutter deck Figure 50 G006929 Figure 50 1 Idler spring 3 Idler arm 2 Eye bolt 4 Idler pulley 8 Remove the bolts and lock nuts and pul
32. e parking brake 4 Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position Open the hood 6 Clean around the oil dipstick Figure 27 so that dirt cannot fall into the fill hole and damage the engine 1 wO d G006910 Figure 27 1 Oil dipstick fill hole 2 Oil drain plug 7 Unscrew the oil dipstick and wipe the metal end clean Figure 28 yy 2 6006911 Figure 28 1 Oil dipstick 2 Metal end 8 Screw the oil dipstick fully onto the fill hole 9 Unscrew the dipstick again and look at the metal end If the oil level is low slowly pour only enough oil into the fill hole to raise the level to the Full mark on the dipstick Important Do not overfill the crankcase with oil and run the engine the engine damage may result Changing the Oil Service Interval After the first 5 hours Every 50 hours Change it more often under a heavy load or in high temperatures 1 Start the engine and let it run for 5 minutes Note This warms the oil so that it will drain more easily Park the tractor so that the left side is slightly lower than the right side to ensure that the oil drains completely 3 Disengage the blade control PTO 4 Set the parking brake Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position 6 Open the hood 7 Place a drain pa
33. ected or damaged the tractor could operate unexpectedly causing personal injury Do not tamper with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the tractor Replace switches every 2 years regardless of whether they are operating properly or not Test the safety system before you use the tractor each time If the safety interlock system does not operate as described below have an Authorized Service Dealer repair the safety interlock system immediately While sitting in the seat perform the following checks 1 Set the parking brake Shift the blade control PTO to Engage and turn the ignition key to Start The engine should not crank 2 Shift the blade control PTO to Disengage and release the parking brake Turn the ignition key to Start The engine should not crank 3 With the ground speed in Neutral set the parking brake shift the blade control PTO to Disengage and start the engine While the engine is running release the parking brake and rise slightly from the seat The engine should stop 4 Shift the blade control PTO to Disengage move the traction control pedal to Neutral set the parking brake and start the engine While the engine is running shift the blade control PTO switch to Engage and move the traction control pedal to Reverse The engine should stop 5 Shift the blade control PTO to Disengage move
34. ere RED 0 ORANGE Y Sw7 VIO OR BK ORs Y NA ENGINE LIGHT SWITCH 5A BATTERY J J 1 97 w GY BN PTO SwiTCH 9j SW E R START STARTER SHOWN IN OFF 4 y SW1 SEAT POSITION R NEUTRAL SW p CLOSED WHEN PTO PTO SWITCH OPERATOR SPARK PLUG CLUTCH Sw2 4 NEUTRAL zm 26 oR Lop IGNITION p BU BU OR MODULE cN W GN SOLENOID 1 VIO VIO VIO R 15 FR PK E AC MAG i E 1 OR FUEL LANE CLUTCH NMIR D FUEL OVER RIDE MODULE OR GN W SOLENOID GN BK KILL RELAY 8 GN T 29 EMEN NRRSE SW6 SWITCH CLOSES BK BK WITCH OPENS REVERSE WHEN KEY sH TURNED SWS KEY OVER RIDE BK BK 4 BK GND Wiring Diagram Rev 46 Notes Notes HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS ES MAKERS OF THE FINEST MOWERS 1st Year 12 months 15 Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer Please retain this voucher for your records HAYTER HAYTER MAKERS OF THE FINEST MOWERS MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note fo
35. ey cover mounting screws and pulley covers from both blade pulleys Figure 44 Figure 44 1 Pulley cover 3 cutter deck belt 2 Idler pulley belt guide position 3 Loosen but do not remove the bolt and nut that secures the idler pulley and the belt guide Figure 44 4 Remove the blade drive belt from the pulleys Installing the Blade Drive Belt 1 Install the new blade drive belt around the blade pulleys and under the belt guide on the idler pulley 2 Position the idler pulley belt guide so that it points towatd the left 90 to the idler arm Figure 44 3 Tighten the mounting bolt and the locknut that secure the idler pulley and the belt guide 4 Install the left and right pulley covers with the mounting screws Figure 44 5 Install the cutter deck refer to Installing the Cutter Deck Cutter Deck Maintenance Servicing the Blades Service Interval Before each use or daily To ensure a superior quality of cut keep the blades sharp For convenient sharpening and replacement keep extra blades A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade periodically for wear or damage Replace a worn or damaged blade Inspecting the Blades 1 Remove the cutter deck refer to Removing the Cutter Deck 2 Inspect the cutting edges Figure 45 If the edges
36. he charger leads from the battery posts Figure 8 Install the battery and battery box in the tractor and connect the battery cables using the 2 bolts 1 4 x 3 4 inch and wing nuts supplied in the loose parts refer to Installing the Battery in Maintenance Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the tractor check the oil level in the engine crankcase refer to Checking the Engine Oil Level in Maintenance 13 T nstalling the Anti Scalp Wheels Parts needed for this procedure Anti scalp wheels Wheel bolt Locknut Procedure Mount the anti scalp wheels onto the wheel brackets with the wheel bolts and locknut Figure 9 G008228 2 Figure 9 1 Wheel 3 Locknut 2 Wheel bracket 4 Wheel bolt Note Use the same hole height on both sides Preparing the Cutter Deck Discharge Chute No Parts Required Procedure 1 Remove the roll pin from the discharge chute spring and discard the pin Note The roll pin is for shipment only Ensure that the spring returns the discharge chute to the full down position Lubricating the Tractor No Parts Required Procedure Ensure that all of the necessary points on the tractor are lubricated refer to Greasing and Lubricating the Tractor in Maintenance Checking the Safety Interlock System No Parts Required Procedure Check the safety interlock system refer to Testing the Safety I
37. id Type SAE 20W 50 engine oil API service SH CD is recommended Checking the Fluid Level 1 Park the tractor on a level surface 2 Disengage the blade control PTO and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Clean atound the fill plug Figure 42 so that dirt cannot fall into the reservoir if you need to add fluid 32 1 1 4 inch max Cooling System 32 mm Maintenance Cleaning the Cooling System Service Interval Every 100 hours E Use a dry brush to clean grass and accumulated debris Figure 42 from the engine daily 1 Fill plug Important To prevent contaminating the fuel system do not use water to clean the engine 5 Remove the fill plug and check the fluid level Note The level should be a maximum of 1 1 4 inch 32 mm below the top of the fill port Figure 42 Add fluid if necessary 6 Install the fill plug 33 Brake Maintenance Servicing the Parking Brake Service Interval Before each use or daily The parking brake is on the right side of the rear axle inside the rear tyre Figure 43 If the parking brake does not hold securely adjust it ra 0 015 inch 0 38 mm Figure 43 Brake arm spring 2 Brake adjusting nut Checking the Parking Brake T 2 Park the tractor on a level surface Disengage the blade control PTO
38. igure 39 31 6006940 Figure 39 1 Bulb holder 4 Slots 2 Reflector 5 Terminals 3 Tabs 4 Insert and totate the bulb counterclockwise until it stops approx 1 4 turn and remove the bulb from the bulb holder Figure 40 2 3 W 4 7 4 S o 6006941 Figure 40 1 Bulb 3 Bulb holder 2 Metal pins 4 Slots Installing the Bulb 1 Align the metal pins on the side of the bulb base with the slots in the bulb holder Insert the base into the holder Figure 40 3 Push and rotate the bulb clockwise until it stops Align the tabs on the bulb holder Figure 39 with the slots in the reflector insert the bulb holder into the reflector and rotate it 1 4 turn clockwise until it stops 5 Connect the wire connectors to the terminals on the bulb holdet Drive System Maintenance Checking the Tyre Pressure Service Interval Every 25 hours Maintain the air pressure in the front and rear tyres at 20 psi 138 kPa Check the pressure at the valve stem Figure 41 after every 25 operating hours or yearly whichever occurs first Check the tyres when they cold to get the most accurate pressure reading Figure 41 1 Valve stem Servicing the Transaxle Fluid Service Interval Every 100 hours Service the transaxle fluid Always keep the fluid level at the full level when the transaxle is cold Note The transaxle is factory sealed and does not require oil changes Flu
39. ine and potentially causing damage Remove the spark plug and metal washet Checking the Spark Plug 1 N Look at the center of the spark plug Figure 33 If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty 0 030 inch 0 76 mm G000533 Figure 33 Center electrode insulator 3 Air gap not to scale Side electrode Important Never clean the spark plug Always replace the spark plug when it has a black coating worn electrodes an oily film or cracks Check the gap between the center and side electrodes Figure 33 Bend the side electrode if the gap is not correct Installing the Spark Plug 1 Install the spark plug and metal washer Note Ensure that the air gap is set correctly Tighten the spark plug to 15 ft lb 20 N m Connect the wire to the spark plug Figure 32 Close the hood Fuel System Maintenance Draining the Fuel Tank Service Interval Before storage In certain conditions petrol is extremely flammable and highly explosive A fire or explosion from petrol can burn you and others and can damage property 28 Drain petrol from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any petrol that spills Never smoke when draining petrol and stay away from an open flame or where a spark may ignite the petrol fumes Park the tractor so that
40. into the chassis Figure 35 1 Remove the battery from the tractor refer to Removing the Battery 2 Using the bolt and wing nut connect the positive red cable to the positive battery post Figure 35 2 Clean the top of the battery with a paper towel Slide the rubber cover over the battery post Important Never fill the battery with distilled 4 Using the bolt and the wing nut connect the water while the battery is installed in the tractor negative black cable to the negative battery post You could spill electrolyte on other parts and Figure 35 cause corrosion Remove the vent caps from the battery Figure 36 Checking the Electrolyte Level 4 Slowly pour distilled water into each battery cell until the electrolyte level is up to the Upper line Service Interval Before each use or daily i 36 heb igure 36 on the battery case 1 Tip the seat forward to see the battery 30 Important Do not overfill the battery because electrolyte sulfuric acid can cause severe corrosion and damage to the chassis Wait 5 to 10 minutes after filling the battery cells Add distilled water if necessary until the electrolyte level is up to the Upper line Figure 36 on the battery case 6 Install the battery vent caps Charging the Battery Charging the battery produces gasses that can explode Never smoke near the battery Keep sparks and flames away from battery Important Always keep the
41. ipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be
42. it for all moving parts to stop before leaving the operating position Clean around the fuel tank cap and remove the cap 4 Add unleaded petrol to the fuel tank until the level is 1 4 to 1 2 inch 6 to 13 mm below the bottom of the filler neck Do not fill the fuel tank completely full Note The space in the tank allows petrol to expand 5 Install the fuel tank cap securely 6 Wipe up any petrol that spills Checking the Engine Oil Level Service Interval Before each use or daily Before you start the engine and use the tractor check the oil level in the engine crankcase refer to Checking the Engine Oil Level in Maintenance Using the Parking Brake Always set the parking brake whenever you stop the tractor or leave it unattended Setting the Parking Brake 1 Push the brake pedal Figure 14 down and hold it G006896 Figure 14 1 Brake pedal 2 Parking brake lever 2 Lift the parking brake lever Figure 14 up and gradually take your foot off of the brake pedal Note The brake pedal should stay in the depressed locked position Releasing the Parking Brake 1 Push down on the brake pedal Figure 14 Note The parking brake lever should release 2 Gradually release the brake pedal Positioning the Seat The seat can move forward and backward Position the seat where you have the best control of the tractor and are most comfortable 1 Raise the seat and loosen the adjustment knobs
43. ition and reverse interlock keys from the tractor and keep them in a memorable place Cover the tractor to protect it and keep it clean 43 Troubleshooting The starter does not crank The engine will not start starts hard or fails to keep running The engine loses power The engine overheats There is an abnormal vibration The blades do not rotate The blade control PTO is engaged The parking brake is not on The battery is dead The electrical connections are corroded or loose A fuse is blown A relay or switch is damaged 1 The operator is not seated The fuel tank is empty The air cleaner is dirty The spark plug wire is loose or disconnected The spark plug is pitted fouled or the gap is incorrect The choke is not closing There is dirt in the fuel filter The idle speed is too low or the mixture is incorrect Dirt water or stale fuel is in the fuel system The engine load is excessive The air cleaner is dirty The oil level in the crankcase is low The cooling fins and air passages under the engine blower housing are plugged The spark plug is pitted fouled or the gap is incorrect The vent hole in the fuel cap is plugged There is dirt in fuel filter Dirt water or stale fuel is in the fuel system The engine load is excessive The oil level in the crankcase is low The cooling fins and air pa
44. l the two cutter deck pivot mount brackets down from the front axle Figure 51 1 Pivot mount bracket 3 Locknut 2 Bolt 5 16 x 2 1 2 inch 9 Remove the hairpin cotter and washer from the end of the long rod Figure 52 Slide the rod out of the cuttet deck mount G006931 Figure 52 1 Hairpin cotter and washer 2 Long rod 3 Leveling bracket 4 Cutter Deck mount 10 Remove the hairpin cotter and washer at the cutter deck leveling bracket Figure 52 Slide the bracket off of the mounting pin Install the washer and hairpin cotter for storage 11 Rotate the leveling bracket up toward the frame and hook the long rod into one of the holes to store Secure the long rod with the washer and hairpin cotter 12 Repeat 9 through 11 on the opposite side of the cutter deck 13 Move the height of cut lever into the D notch Hook the lift assist spring onto the retaining bolt for storage Figure 49 14 Remove the cutter deck belt from the electric clutch pulley Figure 53 G006932 Figure 53 1 Cutter Deck belt 2 Electric clutch pulley 15 Remove the cutter deck belt from the lower engine pulley Figure 53 16 Turn the front wheels fully to the left Slide the cutter deck out to the right to complete removal 37 Installing the Cutter Deck 9 Remove the lift assist spring between the cutter deck right side lift bracket and the retaining bolt Figure 55
45. m 20 Testing the Safety Interlock System 21 Pushing the Tractor Manually 21 Driving Forward or Backwatd s 22 Stopping S d ascensus tu tate ina eeu 22 Side Discharge or Mulch Grass 22 Installing the Discharge 22 UL G s 23 AO Ge MPa 24 Recommended Maintenance Schedule s 24 Lubrication i tani aS 25 Greasing and Lubricating the Tractor 25 Engine Mattitenabnee eos pterea 25 Servicing the Engine OIL x sontes 25 Servicing the Air Cleanet ue docet m etae Ha dey 26 Servicing the Spark Plug erre 27 All Rights Reserved Fuel System Maintenance 28 Draining the Fuel ident 28 Replacing the Fuel Eier uitae vts 20 Electrical System Maintetance se a root tenni 29 Servicitietbe Dattety eoe pista ea t 29 Servicio tlie Fuse s ccs ento e mE A 31 Servicing the Headlights 31 Drive System Maintenance renes 32 Checking the Tyre Pressure qe tendon 32 Servicing the Transaxle Fluid 32 Cooling System 33 Clearing the Cooling System eee 33 Drake s siie naa Uta puerta 34 Servicing the Parking Beake cet 34 Bel
46. moves when the traction control pedal is not 8 Start the engine and run it at full throttle 9 Rotate the adjusting puck Figure 11 in both 1 With the tractor in the Neutral position run the directions until you find the midpoint where the axle engine at a low idle and move the traction control no longer rotates forward or reverse dal f d th lease 10 Hold the puck with an adjustable wrench so that it 2 Move the traction control pedal to reverse then will not move and torque the adjusting puck screw release to 21 to 27 ft lb 28 to 36 N m If the tractor moves while it is in the Neutral position 11 Stop the engine and wait for all moving parts to stop complete the following procedure to adjust it 1D fy 1 Run the tractor for 5 to 10 minutes to warm up the transaxle 2 Disengage the blade PTO Set the parking brake 13 Lower the tractor from the jack stand 14 Check the adjustment 15 Checking the Traction Control Pedal No Parts Required Procedure If the tractor drives too fast or slow with the traction control pedal fully pressed in either direction you can adjust it to set the optimum forward and reverse speeds as follows 1 Loosen the screws below the right footrest 2 Slide the pedal forward for a faster reverse speed backwatd for a faster forward speed Figure 12 G008231 2 Figure 12 1 Traction control pedal 2 Adjusting screws
47. n below the oil drain plug and remove it Figure 27 8 When the oil has drained completely install the oil drain plug Note Dispose of the used oil at a certified recycling center 9 Change the oil filter if necessary Refer to Changing the Oil Filter 10 Slowly pour approximately 80 of the specified amount of oil into the fill hole Figure 27 Check the oil level refer to 4 and 5 of Checking the Oil Level Changing the Oil Filter Service Interval Every 100 hours Note Change the oil filter more frequently when the operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing and Draining the Oil 2 Remove the old oil filter and wipe the filter adapter Figure 29 gasket surface Figure 29 1 Oil filter 3 Filter adapter 2 Gasket 3 Apply a thin coat of new oil to the rubber gasket on the new oil filter Figure 29 4 Install the new oil filter to the filter adapter 5 Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten the oil filter an additional 1 2 to 3 4 turn Figure 29 6 Slowly pour about 809 of the specified amount of oll into the fill hole Figure 27 Check the oil level refer to 7 and 8 of Checking the Oil Level 7 Close the hood Servicing the Air Cleaner Service Interval Every 25 hours Clean the air cleaner foam element Every 100 hours Replace the air cleaner paper element Note
48. nterlock System in Operation Purging the Hydro Transaxle No Parts Required Procedure Shipping and handling can introduce air into the hydro transaxle For proper performance remove all the trapped air 1 Move the tractor to a flat level surface 2 Place the drive control in the Push position Figure 10 14 4 Stop the engine and wait for all moving parts to stop 5 Remove the ignition key 6 Raise the right rear wheel off the ground and support it with a jack stand Note Ensure that the left rear wheel stays on the ground Mechanical or hydraulic jacks may fail to support the tractor and cause a serious injury G008229 Figure 10 Use jack stands when supporting the tractor 1 Operate position 2 Push position Do not use hydraulic jacks 3 Run the engine at a low idle and move the traction Note To gain access to the adjusting puck control pedal forward for 5 seconds then reverse for Figure 11 you may need to remove the tire 5 seconds Repeat this step 3 times 4 Place the drive control in the Operate position Figure 10 and drive the tractor forward about 5 feet 1 5 m then reverse for about 5 feet 1 5 m Repeat this step 3 times Checking the Hydro Neutral Position No Parts Required Figure 11 1 Adjusting puck screw 2 Adjusting puck Procedure Ensure that the neutral position is set properly If the 7 Loosen the adjusting puck screw Figure 11 tractor
49. or traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass When using any attachments never direct discharge of material toward bystanders nor allow anyone near the machine while in operation Never operate the machine with damaged guards or without safety protective devices in place Do not change the engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury Before leaving the operator s position disengage the power take off and lower the attachments change into neutral and set the parking brake stop the engine and remove the key Disengage drive to attachments stop the engine and disconnect the spark plug wire s or remove the ignition key before clearing blockages or unclogging chute before checking cleaning or working on the lawn mowet after striking a foreign object Inspect the lawn mower for damage and make repairs before restarting and operating the equipment ifthe machine starts to vibrate abnormally check immediately Disengage drive to attachments when transporting or not in use Stop the engine and disengage drive to attachment before refuelling before removing the grass catcher before making height adjustment unless adjustment can be made from the operator s position Reduce the throttle setting during engine run o
50. petrol or kerosene Replace the paper element if it is damaged or cannot be cleaned thoroughly Installing the Foam and Paper Elements Important To prevent engine damage always operate the engine with the complete foam and paper air cleaner assembly installed 1 Place the foam element and paper element into the blower housing Note Make sure that the rubber seal is flat against the air cleaner base 2 Align the tabs on the air cleaner cover with the slots of the blower housing Figure 31 3 Hook the handle onto the cover and press down on the handle to lock the cover in place 4 Close the hood Servicing the Spark Plug Service Interval Every 25 hours Service the spark plug Every 100 hours Replace the spark plug Use a Champion QC12YC or equivalent spark plug Make sure that the air gap between the center and side electrodes is 0 030 inch 0 76 mm before installing the spark plug Use a spark plug wrench for removing and installing the spark plug and a gapping tool feeler gauge to check and adjust the air gap Removing the Spark Plug 1 Disengage the blade control PTO 2 Set the parking brake 3 Stop the engine wait for all moving parts to stop and remove the key before leaving the operating position 4 Open the hood Disconnect the wire from the spatk plug Figure 32 27 1 Figure 32 Spark plug wire p Clean around the spark plug to prevent dirt from falling into the eng
51. r a long nail partially through the holes in the steering wheel and shaft 4 Insert the spirol pin into the hole on the opposite side Figure 5 5 Using a hammet drive the spirol pin in until it is flush with the outside of the steering wheel Figure 5 Installing the Seat Parts needed for this procedure Procedure 1 Position the seat onto the seat base by inserting 2 shoulder bolts through the key hole openings at the end of both slots Figure 6 G008227 Figure 6 4 Seat switch 5 Seat base 1 Seat 2 Shoulder bolts 3 Knobs and flat washers 2 Thread the knobs and flat washers through the slots and into the rear center holes in the seat Figure 6 3 Adjust the seat and tighten the knobs 4 Connect the seat switch to the wire harness connector Figure 6 Note Ensure that the wiring is not pinched in the seat brackets 5 Activating the Battery Parts needed for this procedure As Bulk electrolyte 1 260 specific gravity purchase needed separately Bolt 1 4 x 3 4 inch Procedure Purchase bulk electrolyte with 1 260 specific gravity from a local battery supply outlet Important Never fill the battery with electrolyte while the battery is installed in the tractor Electrolyte could be spilled on other parts and corrode them 1 Remove the battery and battery box from the tractor refer to Removing the Battery in Maintenance 12 Battery electrolyte contains
52. r dealer Please retain this voucher for your records LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To qualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags brush bristles batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equ
53. raction control pedal to move forward or on the bottom of the pedal to move backward Figure 23 Note The farther you move the traction control pedal in either direction the faster the tractor will move in that direction G006906 Figure 23 3 Backward Traction control pedal 2 Forward Note To slow down release the pressure on the traction control pedal Important To avoid transmission damage always release the parking brake before moving the traction control pedal Note To reverse the tractor with the blade control PTO engaged deactivate the operating in reverse interlock using the reverse interlock switch located in front of and below the seat Stopping the Tractor 1 Release the traction control pedal 2 Disengage the blade control PTO 3 Turn the ignition key to Off to stop the engine 4 Set the parking brake if you leave the tractor unattended refer to Setting the Parking Brake 5 Remove the ignition key from the switch Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Always remove the ignition and reverse interlock keys and set the parking brake when leaving the tractor unattended even if just for a few minutes Side Discharge or Mulch Grass Without the grass deflector discharge cover or complete grass catcher assembly mounted in place you and others are exposed to blade contact and thrown debris Conta
54. rom the machine Cutting dismemberment hazard of hand or foot mower blade thrown object hazard mower stay away from moving parts keep all guards and shields in place Warning don t operate the mower with the deflector up or removed keep the deflector in place 99 2986 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts 1 Crushing dismemberment hazard of bystanders do not turn the key while children are present keep children a safe distance from the machine 99 5340 1 Reverse interlock key turn to enable reverse mowing Warning don t operate the mower with the deflector up or removed keep the deflector in place Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts 93 7317 Thrown object hazard keep bystanders a safe distance 99 8144 from the machine 2 Thrown object hazard mower keep the deflector in place 1 Mowing in reverse enabled 4 Engine Start Cutting dismemberment of hand or foot stay away from 2 Engine Stop 5 Headlights moving parts 3 Engine Run 100 7449 Pull the lever out to push the machine 3 Read the instructions before servicing or performing maintenance 2 Push the lever in to 4 Do not tow the machine the machine 107 4922 1 Warning to avoid tipping the tractor do not drive across slopes greater than 5
55. se interlock switch You could back over a child or bystander while the cutter deck blades or other attachment is engaged and cause serious injury or death Do not mow in reverse unless it is absolutely necessary Do not insert the reverse interlock key unless it is absolutely necessary Always look backward and down before backing up Use the reverse interlock switch only if you are certain no children or other bystanders will enter the mowing area Be very observant after deactivating the interlock because the sound of the engine may prevent you from noticing that a child or bystander has entered the work area Always remove both the ignition and reverse interlock keys and put them in a safe place out of the reach of children or unauthorized users when leaving the tractor unattended 1 Engage the blade control PTO 2 Insert the reverse interlock key into the switch Figure 20 3 Turn the reverse interlock key Note A ted light on the front console Figure 21 turns on indicating that the interlock is disabled 20 6006904 Figure 21 1 Operating in reverse light 4 Shift the traction control switch into Revetse and complete your task 5 Disengage the blade control PTO to activate the interlock 6 Remove the reverse interlock key and put it in a safe place out of the reach of children Testing the Safety Interlock System If safety interlock switches are disconn
56. so that it does not accidentally contact the spark plug 24 Lubrication Greasing and Lubricating the Tractor Service Interval Every 25 hours Grease and lubricate the tractor More often in dusty or dirty conditions How to Grease the Tractor 1 Disengage the blade control PTO 2 Set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Clean the grease fittings with a rag Note Ensure that you scrape any paint off the front of the fittings 5 Connect a grease gun to each fitting and pump grease into it 6 Wipe up any excess grease Where to Add Grease Lubricate the front wheels and steering spindles until grease begins to ooze out of the bearings Figure 25 Qk G006908 Figure 25 Engine Maintenance Servicing the Engine Oil Oil Type Detergent oil API service SF SG SH SJ or higher Crankcase Capacity 48 oz or 1 1 2 qt 1400 cc or 1 4 1 when the filter is not changed 56 oz or 1 3 4 qt 1700 cc or 1 7 1 when the filter is changed Viscosity See the table below USE THESE SAE VISCOSITY OILS 10W 30 SYNTHETIC 5W 20 5 20 0 20 40 60 80 100 E 20 10 0 10 20 30 40 G006909 Figure 26 Checking the Oil Level Service Interval Before each use daily 1 Park the tractor on a level surface 2 Disengage the blade control PTO 3 Set th
57. ssages under the engine blower housing are plugged The blades are bent or unbalanced The blade mounting bolt is loose The engine mounting bolts are loose There is a loose engine pulley idler pulley or blade pulley The engine pulley is damaged The blade drive belt is worn loose or broken The blade drive belt is off of the pulley 44 Disengage the blade control PTO Set the parking brake Charge the battery Check the electrical connections for good contact Replace the fuse Contact an Authorized Service Dealer 1 Siton the seat Fill the fuel tank with petrol Clean or replace the air cleaner element Connect the wire to spark plug Install a new correctly gapped spark plug Adjust the throttle cable Replace the fuel filter Adjust the carburettor idle speed and idle mixture Contact an Authorized Service Dealer Reduce the ground speed Clean the air cleaner element Add oil to the crankcase Remove the obstruction from the cooling fins and air passages Install a new correctly gapped spark plug Clean or replace the fuel cap Replace the fuel filter Contact an Authorized Service Dealer Reduce the ground speed Add oil to the crankcase Remove the obstruction from the cooling fins and air passages Install new blades Tighten the blade mounting bolt Tighten the engine moun
58. t Maititefiatice iis ener tn Post 35 Replacing the Blade Drive Belt acte 35 Cutter Deck Maintenance oec ota rer DRE nisin 35 Servicing i mob e hes 35 Leveling the Cutter Deck from DISCO Side aiis oso aa ee vate me pio 39 Adjusting the Front to Rear Blade Slope 40 Li rain edet ERE CU 41 Washing the Underside of the Cutter Decka RV E rA RR RU 41 icr e 42 cete 44 Sou deron mitis rab rd ton Me aaa 46 Safety Safe Operation Practices for Ride on Riding Rotary Lawn Mowers Read and understand the contents of this manual before operating the tractor The following instructions from the CEN standard EN 836 1997 This product is capable of amputating hands and feet and of throwing objects Always follow all safety instructions to avoid serious injury or death Training Read the instructions carefully Be familiar with the controls and the proper use of the equipment e Never allow children or people unfamiliar with these instructions to use the lawnmower Local regulations can restrict the age of the operator e Never mow while people especially children or pets are nearby Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property Do not carry passengers e All drivers should seek and obtain professional and practic
59. tall the cutter deck or look for an uneven cut on your lawn Before you level the cutter deck set the air pressure in the tyres to the recommended level refer to Checking the Tyre Pressure 39 1 2 3 4 5 Park the tractor a level surface Disengage the blade control PTO and set the parking brake Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Move the height of cut lever into the C notch Carefully rotate the blades side to side Figure 59 C mn G006934 Figure 59 Blades side to side 3 Measure here Outside cutting edges 6 Measure between the outside cutting edges and the flat surface Figure 59 If both measurements are not within 3 16 inch 5 mm adjust them refer to 7 through 10 Remove the hairpin cotter and washer from the leveling bracket Figure 60 G006931 Figure 60 Hairpin cotter and washer Long rod 3 Leveling bracket 4 Cutter Deck mount 8 Position the leveling bracket in a different hole and install the washer and hairpin cotter Figure 60 Note Positioning the leveling bracket toward the front hole lowers the blade height positioning the leveling bracket toward the rear hole raises the blade height 9 Repeat 7 and 8 on the opposite side of the cutter deck 10 Check the front to rear blade slope refer to Adjusting the Front to Rear Blade Slope Adjusting
60. the blades blade bolts and cutter assembly are not worn or damaged Replace worn or damaged blades and bolts in sets to preserve balance On multi bladed machines take care as rotating one blade can cause other blades to rotate Operation Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect Mow only in daylight or in good artificial light Before attempting to start the engine disengage all blade attachment clutches and shift into neutral Do not use on slopes of more than 5 when mowing on side hills 10 when mowing uphill 15 when mowing downhill Remember there is no such thing as a safe slope Travel on grass slopes requires particular care To guard against overturning do not stop or start suddenly when going up or downhill engage clutch slowly always keep machine in gear especially when travelling downhill s machine speeds should be kept low on slopes and during tight turns stay alert for humps and hollows and other hidden hazards never mow across the face of the slope unless the lawn mower is designed for this purpose Use care when pulling loads or using heavy equipment Use only approved drawbar hitch points Limit loads to those you can safely control Do not turn sharply Use care when reversing Use counterweight s or wheel weights when suggested in the instruction handbook Watch out f
61. the Front to Rear Blade Slope Check the front to rear blade slope whenever you install the cutter deck Before you check the slope set the air pressure in the tyres to the recommended level refer to Checking the Tyre Pressure If the front of the cutter deck is not within a range of 1 8 to 3 8 inch 3 to 10 mm lower than the rear of the cutter deck adjust the blade slope as follows 1 Park the tractor on a level surface 2 Disengage the blade control PTO and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Check and adjust the side to side blade level if you have not checked the setting refer to Leveling the Cutter Deck from Side to Side 5 Move the height of cut lever into the C notch 6 Measure the length of the rod extending out of the front of the adjusting block on the sides of the chassis Figure 61 If the rod length is not 5 8 inch 16 mm remove the hairpin cotter and washer from the end of the rod Figure 61 and turn the rod until it extends out 5 8 inch 16 mm E 4 5 8 inch 16 mm 3 G006936 Figure 61 1 Adjusting block 2 Long rod 3 Hairpin cotter and washer 4 Cutter Deck mount 7 Install the end of the rod into the hole in the cutter deck mount and secure it with the washer and hairpin cotter 8 Repeat 6 and 7 on the opposite side of the cutter deck Check the front to re
62. ting bolts Tighten the appropriate pulley Contact an Authorized Service Dealer Install a new blade drive belt Install the blade drive belt and check the idler pulley and belt guides for the correct position The tractor does not drive The cutter deck is cutting unevenly The drive control is in the Push position The traction belt is worn loose or broken The traction belt is off of the pulley 1 The tyre pressure is incorrect The cutter deck is not level The underside of the cutter deck is dirty 45 Move the drive control to the Operate position Contact an Authorized Service Dealer Contact an Authorized Service Dealer Set the tyre pressure Level the cutter deck from side to side and front to rear Clean the underside of the cutter deck Schematics HEADLIGHT HARNESS KEY SWITCH PN 88 9830 G007057 XL SCH OFF NO CONNECTION WIRE COLOR CODES f CENE A vi BROWN PINK Sw3 DS IGNITION puse BLUE BLACK T Y X s 8 eGY GREY eya YELLOW M M ewa WHITE eqe TAN eyige VIOLET egne GREEN BK OR 2 1 5 4
63. ut and if the engine is provided with a shut off valve turn the fuel off at the conclusion of mowing Use only Haytet approved attachments The warranty may be voided if you use the tractor with unapproved attachments Maintenance and Storage e Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never store the equipment with fuel in the tank inside a building where fumes can reach an open flame or spark Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine silencer battery compartment and fuel storage area free of grass leaves or excessive grease Replace worn or damaged parts for safety Ifthe fuel tank has to be drained this should be done outdoors On multi bladed machines take care as rotating one blade can cause other blades to rotate When machine is to be parked stored or left unattended lower the cutting means unless a positive mechanical lock is used Sound Pressure This unit has a maximum sound pressure level at the operator s ear of 89 dBA based on measurements of identical machines per EN 836 and ISO 11201 Sound Power This unit has a guaranteed sound power level of 100 dBA based on measurements of identical machines per ISO 11094 Vibration This unit does not exceed a hand arm vibration level of 2 4 m s2 based on measurements of identical machines per EN 836 and EN 1033
64. y interlock switches are disconnected or damaged the tractor could operate unexpectedly causing personal injury Do not tamper with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the tractor Understanding the Safety Interlock System The safety interlock system is designed to prevent the engine from starting unless You sitting on the seat The brake pedal is depressed The blade control PTO is in the Disengage position The safety interlock system is designed to stop the engine if you do the following You rise from the seat when the brake pedal is teleased You rise from the seat while the blade control PTO is in the Engage position You shift into reverse while the blade control PTO is in the Engage position Setting the Tractor to Operate in Reverse An interlock feature on the tractor prevents the power take off PTO from operating when you back up the tractor If you shift the traction control switch into Reverse with the blade control PTO engaged Le with the cutter deck blades or other attachment running the engine will stop Do not mow in reverse unless it is absolutely necessary If you need to use the blade control PTO while backing up turn off the interlock feature using the reverse interlock switch located near the seat bracket Figure 20 G006903 Figure 20 1 Rever

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