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Harman Stove Company HARMAN Super Magnum Coal Stoker Stove User's Manual

1. B Quick Reference Maintenance Chart Cleaning or Inspection Area beneath fire grates Ash removal Combustion blower Distribution air filter Distribution blower Door latch inspection Fines tray Firebox thorough cleaning Glass Heat exchanger Chain scraper Hopper Venting system 24 Do Not Burn Wet Coal urroundings Replace as needed obstructed More frequently depending on fuel quality and quantity More frequently depending on surroundings Prior to heating season OR Super Magnum Coal Stoker Stove Soot Formation and Need For Removal When coal is burned the products of combustion combine with moisture to form a soot residue which accumulates on the flue lining When ignited this soot makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a soot buildup has occurred If soot has accumulated it should be removed to reduce the risk of a chimney fire If youexperiance a chimney fire Remove all burning fuel from the grate by scraping it into the ash pan Move the ash pan safely outside the home and place it on the ground well away from any combustibles Turn the control to Off and notify the fire department Do not operate the appliance until the chimney and connector have been inspected and approved by a chimney professional Daily Monthly Yearly EMEN uM X ai EN ndi NM EN
2. Yearly e Qualified Service Technician Chimney Sweep The entire chimney should be professionally cleaned at least once yearly It is best to have this done at the end of the heating season to be sure all ash is removed You ll also want to inspect the condition of the chimney prior to using the appliance to be sure there are no bird nests or the like D Motors and Components 1 Feed Motor Requires no lubrication Keep the motor windings free of dust Can be wiped clean or vacuumed To remove feed motor Remove rear access panel and open left rear door e Remove feed shaft shield by pushing with thumb where shown and lift up while pulling out 28 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove Locate the Allen head set screw on the feed motor shaft and loosen it Remove the 4 motor mounting screws and pull the motor out through the left rear door Mounting Screws lt Set Screw 2 Combustion Blower Requires no lubrication Keep the motor windings and intake screen free of dust and pet hair Can be wiped clean or vacuumed To remove combustion blower Open left rear door Remove wire tie from blower power cord Slide the blower mounting flange out of the bracket toward the left side NOTICE When re installing blower be sure it is slid completely into the mounting bracket There is a stop on the right side of the bracket to ensure proper positioning Blower Moun
3. remove the set screw plug bolt from the front of the Super Magnum body This plug is located in the center just below the top load door Attach the draft meter hose to the stove Turn the feed adjuster knob to Test This will run the combustion blower at its highest possible voltage or speed Close the restrictor over the opening to the combustion blower until the draft reading in the firebox fits the 03 to 04 range This will ensure that the combustion blower will never push more air into the firebox than the draft in the flue is capable of removing Disconnect the draft meter from the stove and re install the set screw plug bolt 14 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove D Draft meter connection locations WARNING Do not operate if the draft in the flue exceeds 08 in water column 3 90 02702R4_08 12 BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove Mobile Home A Mobile Home Installation Mobile home approval U S only 1 An outside air inlet must be provided for CAUTION Maintain structural integrity of mobile home Floor wall ceiling and or roof combustion air and must remain clear of leaves Do NOT cut through debris ice and or snow The outside air path must e Floor joist wall studs or ceiling trusses be unrestricted while the app
4. un ES EN NEN x ET ES X NN ao E m 3 90 02702RA4 08 12 Super Magnum Coal Stoker Stove C General Maintenance Procedures 1 Ash Removal e Frequency Daily e By User Wear Leather Gloves To Prevent Skin Burns Open the ash removal door by lifting upward on the latch handle then swing the door open Pull the ash pan out of the firebox using the lip on the front of the pan Once the ash pan is removed from the stove you can flip the carry handle up for convenience Ashes must be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Do not use the ash container for other debris or yard waste 3 90 02702R4 08 12 HARMAN BUILT TO A STANDARD NOT A PRICE 2 Heat Exchanger Chain Scraper e Frequency Daily e By User Wear Gloves To Perform Whenever adding coal to the hopper take the opportunity to clean the heat exchanger surfaces After all the cleaner the surface the better the heat transfer capability Remove the hopper lid and set aside Grasp the cleaning scraper knob and pull it toward the back of the hopper Push the knob back in toward the fro
5. PRICE Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed ue Stocked in this manual may be ordered from an authorized dealer at Depot Description COMMENTS PART NUMBER 00927 RS ET 7 1500 06142 Hopper Shield Support Asssembly 1 10 02724A Scraper Kit Rear Cover Right Assembly W O Board Circuit Board Rear Cover 1 4 20 x 1 2 Grade 8 2 Zinc SAE Flange Bolt 75CFM Blower 22 Cord Combustion 3214 07522 Blower Restrictor Plate Y Y Y Y Y Y Y N Handle Kit Qty 2 req 1 00 27713 1 4 20 x 1 2 Grade 8 2 Zinc SAE Flange Bolt Pkg of 50 3 30 2001 50 99 Steel Sleeve Bushing 1 2 OD x 3 4 Handle Kit 55006730 i Pkg of25 3 30 1119 25 Y 1 Adjuster Plate 2 00 06713D Gasket Single ply Feeder Body Po 1 00 88100 1 4 20 Grade C Zinc Plated Top Lock Nut Pkg of 50 3 30 8021 50 Glass Gasket 1 00 2312 Door Gasket 1 00 00888 25 6 1 4 20 Wing Screw with Collar Y CBbwerAsemby ttm Blower Distribution 821471320 Grate Holder Assembly W O Inserts mooo 1 4 20 x 1 2 Grade 5 Zinc Plated Hex Cap Screw Packaged 1 4 20 x 1 2 Alloy Steel Black Oxide Flat Head Cap Screw Additional service parts on following page 1 10 02763A 1 00 249119 N N N N N N N gt N N 1 3 8 16 x 1 Gr
6. THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer at Depot Fewermsemy 1 0927004 322 Pusher Block Side Walament ocre _ Pusher Am Weme Moon Feo 5 16 18 Grade 5 Zinc Plated Finished Hex Nut Pkg of 100 3 30 8005 100 AJOJN 3 Cows _ 3932 43 9 SH Shoulder Screw 5 16 18 X 3 8 X 3 8 3 30 131180759 Pasero Washer 1 4 Contact Spring 3 13 Feeder Cleanout Slide 20000048 43 14 FeederWetmen Additional Service Parts on following page A IN wo N Y Y Y HARMAN Service Parts Super Mag Stoker Beginning Manufacturing Date July 2009 BUILT TO STANDARD NOT PRICE Ending Manufacturing Date Active 44 Motor Mount Assembly IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer MotorMountassembly T oo Y mi camee O 3353944 5 16 18 x 3 8 Alloy Steel Black Oxide Knurled Point SSS Pkgof25 3 30 2004 25 Y 576 8 Zinc Plated SquereNut Pigorso 3308050 Y 5116 18 x 12 Grade 5 Zin Plated Hex Cap Scre
7. allow natural heat removal from the area Insulation in this space will cause a heat buildup which may ignite wood framing NOTE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction To provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance and close to sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 Apracticed evacuation plan consisting of at least two escape routes 4 Aplan to deal with a hopper fire as follows In the event of a hopper fire a Evacuate the house immediately b Notify Fire Department caution Do NOT connect this unit to a chimney flue servicing another appliance Do NOT connect to any forced air distribution duct or system 6 Do Not Burn Wet Coal CAUTION Fire Hazard Donotoperate appliance before reading and understanding the operating instructions Failure to operate properly may cause a house fire 2 3 90 02702R4_08 12 BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove H Component Locations Coal Storage Hopper Rem
8. po le un mat riau non combustible qui doit aussi tre plac sous les 4 parties horizontales du tuyau de ia raccord la chemin e et s tendre 51 mm 2 po au del de la mesure du tuyau Date of Manufacture Date de fabrication 2009 2010 2011 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Fabriqu par Harman Home Heating 352 Mountain House Road Halifax PA 17032 U IGN P N 3 90 02700 3 90 02702R4_08 12 HARMAN BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove TABLE OF CONTENTS Section 1 Listing and Code Approvals Section 9 Troubleshooting A Appliance Certifications 4 Troubleshooting Chart 23 B Mobile Home Approval 4 C Glass Specifications 4 Section 10 Service amp Maintenance D Electrical Rating 4 A Shut Down Procedure 24 E BTU amp Efficiency Specifications 4 B Quick Reference Maintenance 24 C General Maintenance Procedures 25 Section 2 Special Warnings and Notes D Motors and Components 28 A Carbon Monoxide Warnings amp Considerations 5 Section 11 Reference Materials B Wet Coal 5 gt A Wiring Diagram 30 B Service Parts Listing 31 Section 3 Getting Started C Warranty Policy 36 A Design Installation amp Location 6 B Fire Safety 6 C Component Locator 7 Pre Use Checklist 8 Section 4 Dimensions amp Clearances A Appliance Dimensions 9 B Clearances to Combustibles 10 C Floor Protection 10 Section 5 Chimneys and Vent
9. read this entire manual D Starting Your First Fire 1 With the mode selector in the OFF position and the Feed Adjuster NOT on Test plug the power cord into a properly grounded receptacle 2 Fill the hopper with DRY coal 3 Place some coal on the burn grate filling the valley in the back 4 Turn the mode selector dial to the desired mode If Room Temp is selected be sure to turn the temperature dial above the current room temperature 5 Fill the rest of the grates with a mixture of wood pellets rice coal and starting gel 6 Light the starting gel with a match and close the door 7T Only after the ESP temperature increases will the feeder start operating to increase the fire size NEVER APPLY STARTING GEL TO THE STARTING MIXTURE WITHOUT THE COMBUSTION BLOWER OPERATING NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE 22 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove E Fire Characteristics After lighting the fire it will go through a few different stages of appearance First because of the wood pellets mixed in you ll see mostly tall yellow flames As the wood pellets burn away and some coal begins to ignite your yellow flames will shorten and mix with blue flames After the wood pellets are gone and the coal is the only
10. restriction causing grinding Fines scraper adjustment Not enough time allowed Dirty or failed ESP Mode selector not truly in the OFF position Try different coal Remove coal from hopper and check for a foreign object or large piece of coal Re adjust scraper See Page 29 Shut down sequence Minimum feed un til ESP cools Combustion blower should be off unless fire is at maximum temp Remove and clean probe Attach DDM to monitor temperature and shut down parameters The status light will turn off when the knob is in the OFF position unless there is a 3 blink error code Distribution Blower not operating Room Temperature demand met Insuccessful ignition Upon meeting the room temperature setpoint the blower will stop Also the distribution blower will not run until the ESP senses a high enough tem perature to ensure that the discharged air is warm 3 90 02702R4 08 12 Do Not Burn Wet Coal 23 HARMAN BUILT TO A STANDARD NOT A PRICE 10 A Shut down Procedure The best way to shut down the appliance is to simply let it run out of fuel and shut down naturally as the temperature cools This method is highly recommended for the end of season shut down Service amp Maintenance To shut down otherwise turn the mode selector to OFF verify by ensuring that the Status light goes out The shut down protocol of the circuit board will safely allow the fire to go out
11. the door assuring that the tile is centered on the gasket 4 Apply the self adhesive gasket onto the back side of the tile 5 With the filler plate flipped over from its original position it now becomes the backer for the tile Attach using the four screws ASH DOOR 3 43 02730 ASH DOOR TILE 3 44 11862 3 8 GASKET W PSA AD FILLER PLATE 3 30 3110240382 BHSCS 10 24 X 3 8 BN Do Not Burn Wet Coal 17 BUILT TO A STANDARD NOT A PRICE F Optional Door Trim Kit The door trim kit includes a brushed stainless frame for each door and an air grill To install the optional door trim you ll first need to remove the latch mechanism from the door The process is the same for each door 1 Using a hex key wrench loosen the set screw at the latch Remove the latch pin and latch handle 2 Remove the door from stove Lay the door face down on a soft material 3 Locate the four drill dimples on the inside corners of the door Using bit supplied 1 4 drill a hole through each corner two locations on ash door 4 Insert the door trim studs through the holes Using a nut driver secure with the supplied nuts These nuts are placed on the stud with the indented triangle side facing up Before tightening the nuts check that the frame is properly nested into the offset of the door Do not over tighten nuts The frame may distort or the stud can break loose from the frame if over tightened 5 Place door back on th
12. then turned on damage to the pusher assembly and feed motor could result This will be considered neglect and will void the warranty on those parts Always check to see that moving parts are free before using if the unit has not been burned for a period of time This can best be determined by running a Test cycle and watching the cam block and pusher arm inside the right rear door Never use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use SPECIAL NOTE DUE TO ASH BUILDUP IT IS STRONGLY RECOMMENDED TO HAVE YOUR STOVE NEVER CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Installation and repair of this stove should be done by a qualified service person We recommend that the stove be inspected before use and at least annually by a qualified service person Periodic cleaning is required throughout the heating season and at the end of each winter for the stove to work efficiently See cleaning instructions on page 24 PROFESSIONALLY CLEANED AND SERVICED ANNUALLY THIS INCLUDES ALL PARTS OF THE STOVE AND THE VENTING SYSTEM 3 90 02702R4 08 12 Do Not Burn Wet Coal 5 Getting Started Super Magnum Coal Stoker Stove A Design Installation amp Location Considerations 1 Appliance Location Consideration must be given to safety convenience traffic
13. thing burning you ll see mostly blue flames which can be invisible in a brightly lit area As the fire settles in you ll have about a two inch band of hot burning coals running across the grates With a maximum temperature demand the ideal feed rate setting will put this band approximately 1 2 inches back from the end of the grates Allow at least an hour of burn time between adjustments to the feed rate Y TR F ad M 90 20 _ E VG 7014 OFF RR 65 3 1 DS S S 50 Ove 58 60 55 The setting above will produce continuous medium heat output with the distribution blower at low speed 90 LEM oJ n m Y VY 7014 3 41 L 65 lt 0 6 4 E The setting above will produce continuous maximum heat output with the distribution blower at full speed 3 90 02702R4_08 12 Super Magnum Coal Stoker Stove Troubleshooting HARMAN BUILT TO A STANDARD NOT A PRICE With Proper installation operation and maintenance your appliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified person in the diagnosis of a problem and the corrective action to be taken This troubleshooting guide is intended for use by qualified service technicians only Symptom Possible Cause Corrective Action Plug in appliance No response No current to outlet Defective power cord connection Defe
14. with the cover plate from the kit See Page 18 FOR YOUR SAFETY At 17 to 21 feet of duct length the 1 2 inch tab MUST be removed from the top of the plate At 21 feet or more the cover plate can remain solid allowing all of the heated air to flow through the duct pipe tab for duct lengths between 17 amp 21 feet Do not connect this appliance to the supply duct of an existing furnace This option is intended for use with a single heat register 3 90 02702R4 08 12 HARMAN BUILT TO A STANDARD NOT A PRICE D Air Filter To ensure cleanliness of the air circulated through the heat exchange the Super Magnum is equipped with a replaceable filter The filter is located under the stove To remove the filter loosen the two thumb screws and remove the cover Slide the filter out the open slots in the front of the channel Check the filter for damage change if necessary Replacement filters can be obtained through your Harman dealer or from most hardware or building supply centers Be sure to turn the blower off prior to changing Filter Filter Cover E Optional Decorative Tile Kit To install the optional ash door tile you ll first need to unassemble the ash door 1 Lay the ash door face down on a flat workspace 2 Remove the four screws which hold the filler plate into the door 3 Lay the filler plate and screws aside and lay the tile into place on
15. HARMAN BUILT TO A STANDARD NOT A PRICE Owner s Manual Installation and Operation We suggest that Mogel NE Super Magnum MS emn I certified in the US by Nations Fireplace S J naite as NA ou Coal Stoker Stove NOTICE DO NOT DISCARD THIS MANUAL e Important operating and Read understand and Leave this manual with maintenance instructions follow these instructions party responsible for use included for safe installation and and operation operation Please read this entire manual HOT SURFACES before installation and use of this coal burning room heater Glass and other surfaces are Failure to follow these instructions ue operation AND could result in property damage bodily injury even death y injury Hot will cause burns Do not store or use gasoline or other flammable Do not touch glass until it is cooled vapors and liquids in the vicinity ofthis or any other NEVER allow children to touch glass appliance Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other Comply with all minimum clearances to flammable materials combustibles as specified Failure to comply may Keep clothing furniture draperies and other flammable cause a house fire materials away CAUTION CAUTION Do not overfire If any external part starts to g
16. HILE IN OPERATION DO NOT TOUCH KEEP CHILDREN AND CLOTHING AWAY M CONTACT MAY CAUSE SKIN BURNS SEE NAMEPLATE AND INSTRUCTIONS KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS CONSIDERABLE DISTANCE AWAY FROM THIS APPLIANCE ATTENTION CHAUD LORS DU FONCTIONNEMENT NE TOUCHEZ PAS L APPAREIL GARDEZ LES lt ENFANTS ET LES VETEMENTS ELOIGNES TOUT CONTACT PEUT ENTRAINER DES BRULURES DE LA PEAU REFEREZ VOUS LA PLAQUE SIGNAL TIQUE ET AU MODE D EMPLOI GARDEZ LE MOBILIER ET LES AUTRES MAT RIAUX COMBUSTIBLES BIEN L CART DE L APPAREIL CLEARANCE TO COMBUSTIBLES DISTANCES MINIMALES DE SECURITE Parallel Floor Protection Installation Inches Millimeters EN Inches Millimeters Back Wall To Hopper Entre mur arriereet l appareil 2 51 G Sides C t s 8 203 Side Wall To Unit Entre mur lateral et l appareil H Front from glass Devant par rapport au verre 18 457 J Rear Arri re 12 305 Milimeters 381 610 comer Installation Inches E Walls to Unit Body Entre mur adjacent et l appareil 15 F Walls to Flue Pipe Entre tuyau et le mur adjacent 24 Floor protection must be a non combustible material and must also be placed under any horizontal sections of chimney connector pipe extending 2 51mm beyond the measurement of the pipe I Pour prot ger le plancher il faut sous le
17. No more than two 90 degree elbows should be used and the total length of connector should not exceed 10 feet 3m All horizontal runs of connector must have a minimum upward slope of 1 4 per foot 20 mm per meter C Wall Pass thrus It may be necessary to pass the chimney connector through a combustible wall to reach the chimney Depending on your local building codes and provincial or national codes there are several choices for accomplishing this safely Before beginning your installation contact local officials and the chimney manufacturer for specific requirements Canada Three methods are approved by the CSA The diagram shows one method requiring an 18 460 mm air space between the connector and the wall It allows use of one or two covers as described in the diagram The other two methods are described in detail in the current issue of CAN CSA B365 the national standard United States The national code is NFPA 211 Be sure to check with local authorities before beginning your installation The NFPA National Fire Protection Agency permits four methods for passing through a combustible wall A commonly used method to pass through a wall directly to a masonry chimney is to clear a minimum 12 305 mm around the entire chimney connector and fill it with brick masonry which is at least 3 5 90 mm thick A fireclay liner minimum 3 8 9 mm wall thickness must run through the brick wall to the chimney liner but not beyond
18. UILT TO A STANDARD NOT A PRICE CO detectors are very sensitive and may sound an alarm for fumes other than CO or CO from sources other than the stove such as car or lawn mower exhaust If the alarm sounds 1 Increase ventilation by opening windows or doors 2 Make sure the stove doors and hopper lid are closed and latched 3 Check stove for electrical power and normal operation 4 Check chimney for possible blockage or down draft 5 Check for false alarm NEVER SLEEP IN THE SAME ROOM WITH ANY COAL BURNING STOVE Wet Coal Freshly delivered coal is watered down to eliminate dust when loading and unloading Wet rice coal does not flow as well as dry coal We do not recommend burning wet coal however we realize if it s the only coal you have it is better to burn it than to be cold If you must burn wet coal the feed rate will likely need increased Doing this once or twice a year will not damage your stove as long as it is hot and burning Damage is caused when the hopper is left with wet coal in it while the stove is cold This will cause rust and corrosion and it is totally the operator s fault After the coal dries for three or four days depending on conditions it will flow and feed properly Prevent Rust amp Corrosion Always empty the hopper when not burning for more than a week When left standing for long periods with wet coal the feed system will rust and corrode causing it to seize If the stoker is
19. Year X x x x x x x covered Dy cendhions Exclusions and Limitations listed Igniters electronic components glass Factory installed blowers installed blowers mm nu 2 years 3 years TT x 1 Firepots and burnpots 5 years 1 year T J x x 1 1 Castings and baffles Manifold tubes 10 1 year X Burners logs and refractory ears Lifetime em Tx x x Ie Dee Te mmm beyond warranty period See conditions exclusions and limitations on next page 4021 645C 12 29 10 Page 1 of 2 WARRANTY CONDITIONS e This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites This warranty is only valid while the HHT appliance remains at the site of original installation Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product Check with your dealer in advance for any costs to you when arranging a warranty call Travel and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following e Changes in surface finishes as a result of nor
20. ade 5 Zinc Plated Hex Cap Screw Pkg of 50 3 30 1134 50 5 16 18 Grade 5 Zinc Plated Finished Hex Nut Pkg of 100 3 30 8005 100 HARMAN Service Parts Super Mag Stoker Beginning Manufacturing Date July 2009 BUILT TO STANDARD NOT PRICE Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Description COMMENTS 1 4 20 x 1 2 Alloy Steel Black Oxide Button Head Cap Screw Pkg of 100 Y 6 mm Spring Washer Qty 2 req Air Grill Standard Firebrick 9 x 4 1 2 x 1 1 4 Pkg of 7 Y Angle Cut Brick Set of cut brick Y ide Panel Qty 2 req Pig of 100 Pig of 6 3 8 16 x 1 4 Alloy Steel Black Oxide Cup Point SSS Pkg of 25 Y 3 20 72225 Y ody Weldment uct Cover Weldment opper Assembly SP Probe 8 18 x 3 4 Hex Washer Head TEKS Drill and Tap 1 4 20x5 8 Hex Washer Slot T23 Zinc Thread Cutting Screw 41 2 4 E 42 E ES ndi E ME NM EN E E EN E E mM EM p mee EE mE Thermostat Probe Extension Additional Service Parts on following page HARMAN Service Parts Super Mag Stoker Beginning Manufacturing Date July 2009 BUILT TO STANDARD NOT PRICE Ending Manufacturing Date Active 43 Feeder Assembly IMPORTANT
21. aft is the key to your stove s performance Draft is a force produced by an operating stove and the chimney to which it is attached It is created by hot gases rising up the chimney creating a pressure difference between the inside of your home and the outside air It continually moves fresh combustion air into the stove and hot exhaust gases out of the stove without this constant flow the fire will go out Other factors such as barometric pressure winds the tightness of the home the total inside chimney volume chimney height and the presence of venting devices such as exhaust fans also play a role in maintaining an adequate draft Low barometric pressures super insulated homes and exhaust fans can reduce draft winds can play havoc with draft and too large or too small a chimney volume can cause reduced draft due to the excessive cooling or not enough room to vent the exhaust gases Introducing outside air directly to the stove may help remedy a low draft problem Some signs of inadequate draft are smoking odor difficulty in maintaining the fire and low heat output Overdraft can be caused by a very tall chimney even if it is the recommended size and can cause overfiring of your stove Signs of an overdraft include rapid fuel consumption inability to slow the fire and parts of the stove or chimney connector glowing red It is important that you follow the chimney guidelines in this manual including size type and height to av
22. any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY e The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE 4021 645C 12 29 10 Page 2 of 2 HARMAN BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove Service amp Maintenance Log Date Of Service Performed By Description Of Service 38 Do Not Burn Wet Coal 3 90 02702R4_08 12 HARMAN BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove Service amp Maintenance Log Date Of Serv
23. ctive fuse on circuit board Circuit board defective Check circuit breaker at service panel Re connect or replace power cord Replace 6 amp fuse on board Replace circuit board Fire out no fuel on grates Out of fuel Wet coal bridged in hopper Foreign object obstruction Hopper Foreign object obstruction Feeder Feed system malfunction Check hopper Fill with fuel Do not load wet coal in hopper Empty the hopper searching for object With hopper empty examine feed throat Verify operation of motor pusher arm and pusher block Fire out grates full of fuel Combustion blower restrictor closed Combustion blower positioning Ash build up under grates Failed starting process ESP failure temp on DDM reads abnormally high when stove is cold Re set restrictor using draft meter Be sure that the blower is in its mount Remove grates and clean air chamber Follow start up procedure Replace ESP Unburned or partially burned coal in ash pan Black rocks in coal Feed rate too high Try different coal Set feed adjuster to lower setting Coal pushing out the sides of the grate frame Clinkers in ashes restricting flow of fuel over the burn grates Re set restrictor using draft meter Too much air flow will cause the ashes to fuse together Wet coal will not flow properly Excessive fines in fines tray Turned to OFF won t shut down Dirty coal supply Feed
24. d the fire temperature with two thermistor probes and then determines the best feed rate for your heating demand The platinum combination is Harman s Patented Verti Flow Feeder system and ESP Control which have been developed to their highest state These features work together to allow amazing heat output with little regard for fuel quality We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance T oid HARMAN BUILT TO A STANDARD NOT A PRICE Thank you for choosing Harman Home Heating Super Magnum Coal Stoker Stove Po le charbon Super Magnum Room Heater Coal Burning Appareil de chauffage d appoint au charbon Harman Home Heating A division of Hearth amp Home Technologies Inc 352 Mountain House Road Halifax PA 17032 www harmanstoves com When This Room Heater Is Not Properly Installed a House Fire May Result To Reduce The Risk Of Fire Follow The Installation Instructions Contact Local Building Or Fire Officials About Restrictions And Installation Inspection Requirements In Your Area 2 Do Not Burn Wet Coal Report Raport 135 S 24 6 2 Tested to Test UL1482 Serial no 008 UL 391 and ULC 5627 00 de s rie Test Date July 2009 Rapport no 135 S 24 6 2 Conforme UL 1482 UL 391 et ULC S627 00 Date d essai Juillet 2009 Approved For Use in Mobile Manufactured Homes USA ONLY This appliance is a
25. e specific requirements for such an installation More Than 10 ft 3m Height Necessary Above Any Roof Sur 10 ft 3m face Within 10ft 3m 2 ft 0 6m min ST 3ft 0 9m minimum above Chimney The 3 foot 2 foot 10 foot rule 3 90 02702R4_08 12 Super Magnum Coal Stoker Stove 1 Existing Masonry Chimneys If you plan on using a pre existing masonry chimney have it thoroughly inspected and cleaned Any faults which make the chimney unsafe and unusable must be repaired prior to use These can include improper height structural defects blockages inadequate clearance to combustibles unsealed openings into other rooms of the house signs of creosote or smoke leakage a loose or absent clean out door or absence of a liner 2 Venting to a Masonry Chimney When connecting to a masonry chimney several provisions are standard First whether the chimney connector is vented to the chimney through a thimble or a breech pipe neither must pass beyond the inner surface of the chimney liner and both must be firmly cemented in place with refractory cement A thimble is a masonry pipe which is inserted through the chimney wall and is frequently the preferred method a breech pipe is a piece of steel pipe used the same way In Canada a breech pipe has ridges or protrusions to lock it firmly into the refractory cement In either case the chimney connector vents to the chimney through the thimble or breech pi
26. e legs attached Do not obstruct airflow under the appliance DANGER Risk of Fire or Explosion Do not burn garbage gasoline drain oil or other flammable liquids WARNING Risk of Fire Do not operate with flue draft exceeding 0 080 in water column Do not operate with fuel loading or ash removal doors open Do not store fuel or combustibles within marked clearances Inspect and clean flues and chimney regularly Homologu pour les maisons mobiles et pr fabriqu es U SEULEMENT Cet appareil est galement homologu pour tre install dans un atelier VITEZ LES INCENDIES DE MAISON N installez et n utilisez cet appareil que selon le mode d installation et le mode d emploi du fabricant et les codes locaux En l absence de codes locaux l installation doit au minimum tre conforme aux exigences de la norme NFPA 211 aux U Voir dans les recommandations du fabricant et dans les codes locaux les pr cautions quant au passage d une chemin e travers un mur ou un plafond combustible MISE EN GARDE POUR LES MAISONS PR FABRIQU ES U seulement N installez pas cet appareil dans une chambre coucher Une arriv e d air de combustion ext rieur doit tre pr vue L int grit structurelle du plancher des murs et du plafond de la maison pr fabriqu e doit tre maintenue Voir dans les recommandations du fabricant et dans les codes locaux les pr cautions quant au passage d une chemin e travers un mur ou un p
27. e stove Attach the latch by reversing Step 1 S SSS Loc 18 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove To Install the air grill remove the existing painted grill Then using the same two screws and spring washers install the brushed stainless grill G Room Sensor Installation Although not required it is recommended that the room sensor be connected in every installation Using a minimum size 18 gauge wire you may splice in an additional length to extend the room sensor The following are typical locations for the room sensor On an interior wall next to or in place of a typical wall thermostat On the leg of a coffee table or end table in your favorite sitting location Dangled behind the stove hidden from view acting as a return air sensor Note When installing the room sensor limit the distance from the stove to 25 feet or less Once the location has been decided run the wiring to the rear of the stove Crimp the two female terminals onto the ends of the wires and plug them in to the port provided on the right rear portion of the stove These connections are not polarity specific Note If the room sensor is located too close to the appliance or in a direct path of the distribution air You may need to elevate the temperature setting to maintain a comfortable temperature level throughout the heated space Room Sensor attaches on rea
28. ed 5 7 and 8 should be on with the rest of them off NEVER ADJUST THESE SWITCHES YOURSELF AS SERIOUS ISSUES COULD DEVELOP Also know that if there is a need to replace an ESP probe a switch change may also be needed It is strongly recommended to have a trained service representative 9 make any repairs to the appliance 3 90 02702RA4 08 12 Super Magnum Coal Stoker Stove a Feed Rate Adjustment The Circuit board runs on a one minute timer cycle Each minute the board is thinking ahead to what it needs to do for the next minute to maintain or achieve the demanded temperature What you are setting on the feed adjuster dial is the maximum amount of feed time per minute that you ll allow The circuit board will make its own determination of how long to run the feeder UP TO the maximum as set on the dial For instance a number 4 setting on the feed adjuster will allow a maximum of 40 seconds per minute of feed If the room temperature is satisfied with only feeding 20 seconds then that is all the circuit board will run the feeder In most tested scenarios the number 4 setting is adequate however fuel quality may dictate a higher or lower setting If you see un burned or burning coal being pushed off of the grate during a high demand period the feed rate is set too high Ideally you ll want to see about an inch of ashes in front of the burning coal during a peak demand period Setting the feed rate too low may not all
29. ed lag bolts 3 90 02702R4 08 12 Do Not Burn Wet Coal 15 BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove Appliance Set Up A Outside Air Attachment Parts and Supplies Needed 1 piece of metal flexible pipe 3 X needed length 1 Rodent Screen Plus you ll want to obtain a trim ring for finishing around the pipe on the inside wall 1 Remove the knockout from the bottom shield There are three small areas that are not previously cut You can cut these tabs using a hacksaw or by drilling them A small rounded file will be helpful in removing any sharp burrs from the cut 2 Determine an appropriate hole location through the wall Be sure there are no studs or other supporting members Also ensure there are no electrical wires or plumbing contained within the wall 3 Make the hole through the exterior wall using a hole saw or reciprocating saw You ll want the hole to be just slightly larger than the metal flex pipe 4 Attach the rodent screen to one end of the flex pipe and insert it through the wall until the back of the screen cover is against the outside surface 5 Hold the flex pipe in place to make an accurate determination of the length needed Cut the flex pipe to length 6 Slide the trim ring onto the flex for the inside wall portion 7 Slide the other end of the metal intake flex pipe through the bottom shield and secure itto the shield with a minimum of two screws The flex pipe doe
30. flow and the fact that the appliance will need a chimney and chimney connector It is a good idea to plan your installation on paper using exact measure ments for clearances and floor protection before actu ally beginning the installation Maintain specified vent clearance to combustible re quirements listed by the vent manufacturers instruc tions and all clearance to combustibles listed in this manual Check with your local building code agency before you begin your installation Be sure local codes do not supersede UL specifications and always obtain the required permit so that insurance protection benefits cannot be unexpectedly cancelled If any assistance is required during installation please contact your dealer We recommend that a qualified building inspector and your insurance company representative review your plans before and after the installation 2 Room Sensor Location The room sensor s location will have some effect on the appliance s operation When the sensor is located close to the appliance it may require a higher setting to keep the rest of the house comfortable If the sensor is located in an adjacent room or farther away from the stove you will notice higher temperatures near the appliance B Fire Safety Maintain the designated clearances to combustibles Insulation must not touch the chimney You must maintain the designated air space around the chimney This space around a chimney is necessary to
31. hanges it s thermal resistance based on minute changes in temperature which is monitored by the circuit board and used to determine the need for changes in the burn rate to meet the temperature demand Do Not Burn Wet Coal 19 2 Circuit Board Super Magnum Coal Stoker Stove As stated previously the circuit board is a microprocessor which means it has the ability to think and adjust itself based on both reported temperatures and demand temperature The circuit board also has the ability to self diagnose when things are not happening as they should be Power Light Indicates power to the control Status Light Will be lit in either stove or room temp mode when pointer is not within off position band except after normal shut down Blinks to indicate errors listed below DISTRIBUTIO Indicates power to the distribution blower FEED Indicates power to the combustion blower Indicates power to the feed motor Temperature Dial Allows you to adjust the room temperature in Room Temp Mode using the outer scale marked in degrees Fahrenheit It also allows you to adjust the stove temperature while in Stove Temp Mode using the inner scale marked from 1 to 7 STATUS BLOWER BUSTION O BLOWER MOTOR WARNING HJGH VOLTAGE Disconnect power Hefore opening cover Feed adjuster Sets the maximum feed rate Test Runs all motors at full speed for one minute to check opera
32. high temperature standards UL 103 or ULC S629 Do Not Burn Wet Coal 13 HARMAN BUILT TO A STANDARD NOT A PRICE E Draft Test Procedure Because of the dangers associated with coal gases and the potential for carbon monoxide release It is important to balance the airflow into the stove with the draft in the flue The combustion blower has a restrictor plate attached to it which must be adjusted upon completion of the installation The barometric damper if installed must also be set to prevent over drafting in the appliance Follow these steps to ensure safe and efficient operation of your Super Magnum coal stoker stove You will need to start a fire in the appliance to establish a draft in the chimney flue Refer back to these instructions after reading the entire manual Drill a hole into the flue connector pipe for the purpose of attaching a draft meter This hole should be between the barometric damper and the stove s flue collar and in an inconspicuous location as it will be closed off after the test with a bolt Attach the draft meter to the hole in the connector A great chimney will have draft without a fire or heat source Set the barometric damper to maintain 06 to 08 inches of water column Remove the draft meter from the connector pipe and seal the hole by threading in a screw or bolt You may also want to apply a small dab of high temperature silicone to the threads prior to installing Next
33. i Col lios o co ecole 35 403 MEN P b 4 il 3 90 02702R4 08 12 Do Not Burn Wet Coal 9 Back Wall To Unit Hopper 2 Side Wall To Unit 4 17 6 Back Wall To Flue Connector 17 42 D Side Wall To Flue Connector 34 864 10 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove Corner Inch Millimet Walls to Flue Connector Floor protection must be of a non combustible materi al It must be located under the appliance and extend beyond the appliance according to the measure ments below Floor protection must also extend under any horizontal sections of chimney connector and 2 50 8mm beyond each side of the connector DANGER The appliance legs may not be removed for installation Minimum Size floor protection is 4977 Deep By 4274 Wide Floor Protection d Millimeters Requirements Inches 8 203 Front measured from glass Rear 3 90 02702RA4 08 12 Super Magnum Coal Stoker Stove Chimneys and Venting HARMAN BUILT TO A STANDARD NOT A PRICE A Draft Draft is widely misunderstood It is important that you the stove operator realize that draft is a variable effect not a given quantity Stoves and chimneys do not have draft yet dr
34. ice Performed By Description Of Service 3 90 02702R4 08 12 Do Not Burn Wet Coal 39 At Harman we build each product to standard not price Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax PA USA HARMAN BUILT TO A STANDARD NOT A PRICE Proudly Printed On 100 Recycled Paper we
35. imum of 3 but not at the bottom of the connector t Clay thimble 011907 reaching just to the inside of the chimney liner High temperature sealant used to cement the clay thimble CONNECTION TO A MASONRY CHIMNEY USING A CLAY THIMBLE Do not burn any fuel other than coal Never use highly volatile substances in your stove such as gasoline which could cause an explosion When solid fuels are burned completely they produce water and carbon dioxide However in long slow burns a substantial amount of carbon monoxide may be produced If allowed to build up carbon monoxide which is odorless can prove fatally poisonous Proper ventilation and draft will prevent this from happening If you smell smoke thoroughly ventilate your dwelling and contact your dealer for service Re test the draft and properly set the barometric damper Other causes of poor ventilation or draft are icing exhaust fans a blocked outside air inlet and room air starvation If your stove is sluggish and you get occasional odor check these possibilities and increase the air flow in your home 4 Installing to a Prefabricated Chimney When venting using a prefabricated chimney be sure to contact local building code authorities and to follow the manufacturer s instructions exactly Use only the manufacturer s parts do not use makeshift installation techniques All prefabricated chimneys must be tested to either the U S or Canadian
36. ing A Draft 11 B Chimney Connectors 11 C Wall Pass Throughs 11 D The Chimney 12 E Draft Test Procedure 14 Section 6 Mobile Home US only A Mobile Home Installation 15 Section 7 Appliance Set Up A Outside Air Attachment 16 B Leveling The Appliance 17 C Optional Heat Transfer kit 17 D Air Filter 17 E Optional Decorative Tile Kit 17 F Optional Door Trim Kit 18 G Room Sensor Installation 18 Section 8 Operating Instructions A Fuel Specifications 19 B General Operating Information 19 C Before Your First Fire 22 D Starting Your First Fire 22 E Fire Characteristics 22 Contains updated information 3 90 02702R4 08 12 Do Not Burn Wet Coal 3 BUILT TO A STANDARD NOT A PRICE Listing and Code Approvals Super Magnum Coal Stoker Stove A Appliance Certification Model Super Magnum Coal Stoker Laboratory OMNI Test Laboratories Inc Report No 135 S 24 6 2 Type Solid Fuel Room Heater Coal Burning Type Standard s UL1482 UL391 amp ULC 5627 00 This appliance is also approved for installation in a shop B Mobile Home Approved This appliance is approved for Installation in mobile manufactured homes in the US only The structural integrity of the mobile home floor ceiling and walls must be maintained The appliance must be properly grounded to the frame of the mobile home and must never be installed in a room designated for sleeping The unit must have provisions for an outside a
37. ir source when installed in a mobile home C Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass if needed D Electrical Rating 115 VAC 60 Hz 3 1 Amps 4 Not Burn Wet Coal E BTU amp Efficiency Specifications Particulate Emissions Not Tested Rating BTU Input 5 000 103 000 hr Heating Capacity 2 500 sq ft or more 110 Ibs Anthracite Rice Coal 543 16 Hopper Capacity Fuel Shipping Weight BTU input will vary depending on the type of coal you use in your stove Coal mined from different veins will typically have different burn characteristics 3 90 02702RA4 08 12 Super Magnum Coal Stoker Stove Special Warnings and Notes Carbon monoxide referred to as CO is a colorless odorless gas that is produced during combustion of coal and other fuels CO fumes are toxic and can be fatal The Super Magnum is a natural draft system which relies on a properly designed chimney to remove CO and other combustion by products from the stove Even though this stove is designed to be as safe as possible it is important that you install a CO detector This is true for oil gas or wood burning products as well CO is not specifically heavier or lighter than air Therefore It is best to install the detector at table top level rather than on the ceiling like a smoke detector HARMAN B
38. its own discretion may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty is subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions Warranty Period Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Wood Pellet Wood Coal Electric Venting All parts and material except as 1
39. lafond combustible Le tuyau de raccord la chemin e doit tre d un diam tre de 15 25 cm 6 po au minimum en acier bleu 24 MSG La chemin e doit tre en m tal 103HT d usine ou construite en magonnerie NE RELIEZ PAS CE PO LE UNE CHEMIN E QUI SERT POUR UN AUTRE APPAREIL IL NE FAUT UTILISER QUE DE L ANTHRACITE RICE pas du charbon mouill Ne chauffez pas TROP Si l appareil ou le raccord de chemin e rougit c est que le feu est trop puissant Consommation maximale 7 75 Ib de carburant heure Courant alternatif de 115 V 60 Hz 3 1 amp res loignez le cordon lectrique de l appareil DANGER Risque de d charge lectrique D branchez la prise avant tout entretien Pour plus de d tails consultez le mode d emploi Ne remplacez le verre que par du verre c ramique de 5 mm obtenir de votre d taillant L appareil doit tre install avec ses pieds fix s N obstruez pas le passage d air sous l appareil DANGER Risque d incendie ou d explosion Ne br lez pas d ordures d essence d huile de vidange ni aucun autre liquide inflammable MISE EN GARDE Risque d incendie N utilisez pas le po le avec un conduit de chemin e d passant 0 080 de colonne d eau N utilisez pas le po le lorsque les portes du foyer et du cendrier sont ouvertes Gardez le carburant et les mat riaux combustibles en dehors des d gagements prescrits Inspectez et nettoyez fr quemment les conduits et la chemin e CAUTION HOT W
40. liance is in operation e Any supporting material that would affect the 2 The combustion air intake system must be of structural integrity metal construction It must permit zero clearance to combustible materials and contain a rodent screen 3 The appliance must be secured to the mobile CAUTION home structure by bolting it to the floor There are brackets included you ll need to secure with the Never draw outside combustion air from proper length lag bolts Wall floor or ceiling cavity 4 The appliance must be grounded to the metal e Enclosed space such as an attic or garage framing of the mobile home 5 All clearances to combustibles and floor protection requirements must be followed 6 Follow the vent manufacturer s instructions when installing in a mobile home 7 Installation shall be in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 8 The appliance must never be installed in a room designated for sleeping Installation must comply with Manufactured Home and Safety Standard HUD CFR 3280 Part 24 This diagram shows the bracket that was used to bolt the stove to the pallet Use at least two of these WARNING brackets for securing the appliance through the floor in a mobile home installation The bracket will slip over Never install in a room intended for sleeping the top of the leveling adjuster The installer will need to determine and obtain the properly siz
41. ling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance Non HHT venting components hearth components or other accessories used in conjunction with the appliance Any part of a pre existing fireplace system in which an insert or a decorative gas appliance is installed HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configuration environmental conditions insulation and air tightness of the structure This warranty is void if e The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast iron bubbling cracking and discoloration of steel or enamel finishes The appliance is subjected to prolonged periods of dampness or condensation There is
42. low you are overfiring Reduce feed rate Overfiring Will void your warranty Tested and approved for use with anthracite rice Check building codes prior to installation coal only Burning any other type of fuel will void your warranty national codes and regulations Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits Installation MUST comply with local regional state and 3 90 02702R4_ 08 12 www harmanstoves com BUILT TC STANDAR A PRICE Super Magnum Coal Stoker Stove Hearth amp Home Technologies welcomes you to our tradition of excellence By choosing a Harman appliance you have become part of a long standing family committed to meeting the heating needs of consumers with the most distinctive powerful and responsible home heating products available The Super Magnum has huge features in an elegant package giving you 5000 to 100 000 BTU when you need it automatically You need only set your desired room temperature keep the hopper full and the ash pan empty With the Super Magnum you will notice even heat throughout your zone and a level of convenience you never thought possible The Super Magnum takes advantage of Harman s 30 years of stove design technology and manufacturing This high output stove has Super Smart controls coupled with minimal maintenance Output is managed by a microprocessor that senses the room temperature an
43. lso approved for installation into a shop PREVENT HOUSE FIRES Install and use only in accordance with manufacturer s installation and operation instructions and local codes In absence of local codes installation must meet minimum requirements of NFPA 211 in USA Refer to manufacturer s instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling WARNING FOR MANUFACTURED HOMES US Only Do not install appliance in a sleeping room An outside air inlet must be provided The structural integrity of the manufactured home s floor walls and ceiling must be maintained Refer to manufacturer s instructions and to local codes for precautions required for passing chimney through a combustible wall or ceiling Flue connector pipe must be 6 diameter minimum 24 MSG blue steel Chimney must be factory built 103HT or masonry construction DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FOR USE WITH ANTHRACITE RICE COAL ONLY Do not burn wet coal DO NOT Overfire If Heater or chimney connector glows you are overfiring Input Rating Maximum 7 75 Ib Fuel hr Electrical Rating 115 VAC 60 Hz 3 1 AMPS Route power cord away from unit DANGER Risk of electrical shock Disconnect power supply before servicing For further instruction refer to owner s manual Replace glass only with 5mm ceramic available from your dealer Appliance must be installed with th
44. mal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts that are subject to normal wear and tear during the warranty period These parts include paint wood pellet and coal gaskets firebricks grates flame guides light bulbs batteries and the discolor ation of glass Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or hand
45. ns a round flue either masonry or approved prefabricated of either 6 150 mm 7 180 mm or 8 200 mm may be used For square or rectangular masonry chimneys nominal sizes of 8 x 8 or 8 x 12 200mm x 200 mm 200 mm x 300 mm may be used Codes require that solid fuel chimneys extend 3 ft 0 9 m above the highest point at which they exit from the roof Then the chimney must extend 2 ft 6 m above the highest point within a 10 ft 3 m radius Thus the 3 foot 2 foot 10 foot rule 3ft Above roof exit point 2ft Higher than anything within 10ft of the chimney 12 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove Closest Combustible Minimum 2 50mm Clearance to Brick Minimum 12 300mm to Brick 2 Fire Clay Thimble PR DE 9 I L T HE Chimney Connector Chimney Flue Masonry Chimney Built to NFPA 211 Specifications Minimum 12 300mm to Combustibles AN APPROVED USS WALL PASS THROUGH Do not connect this unit to a chimney flue servicing another appliance NOTE The restriction of not venting more than one appliance to the same flue applies to the U S specifically While it is not recommended that you use the same chimney for more than one appliance in Canada certain exceptions may be made Be sure to contact your building code inspection official to see if this option is allowed in your area and to find out th
46. nstalled in accordance with the instructions herein The proper clearances from the appliance and chimney connector to combustibles have been met The masonry chimney has been cleaned and inspected by a professional or the factory built metal chimney is installed according to the manufacturers instructions The chimney meets the minimum height requirements Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance Modification of the appliance e Installation other than as instructed by Hearth amp Home Technologies e Operating appliance without fully assembling all components e Operating appliance without legs attached Do NOT Overfire Or any such action that may cause a fire hazard 10 All labels and hang tags have been removed from the glass 11 All plated surfaces have been wiped clean if applicable 12 The room sensor and any additional cable has been installed properly 13 8 A properly grounded electrical receptacle is available within reach of the unit s power cord Do Not Burn Wet Coal 3 90 02702RA4 08 12 HARMAN BUILT TO A STANDARD NOT A PRICE Super Magnum Coal Stoker Stove Dimensions amp Clearances A Appliance Dimensions F Ba 6 000 35 403 41 287 auae d
47. nt of the hopper and repeat a few times This motion drags a chain across each of the heat exchange surfaces and will knock any loose ashes down into the ash pan Do Not Burn Wet Coal 25 3 Fines Tray Emptyin e Frequency Weekly e By User Wear Gloves To Perform Fines are small dust like particles which fall from the feed system during operation Depending on the fuel being used this tray may need emptied more frequently Open the left rear access door and remove the fines tray by sliding it out If the tray over flowed vacuum the fines tray area prior to re inserting the tray These fines can be disposed of with your household garbage Fines tray removed 26 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove 4 Door Glass e Frequency As needed Weekly e By User Whenever the view of the fire is obstructed or weekly clean the glass using a soft cloth dampened with standard household glass cleaner Never spray glass cleaner directly onto hot glass Apply the cleaner to the cloth then wipe the glass Fly ash allowed to accumulate on the glass may lead to permanent fogging or crazing of the glass Inspect the glass and sealing gasket Replace gasket as needed Do not operate the stove with a broken glass Replacement glass which is ceramic glass should be obtained through your Harman dealer To replace a broken glass first be sure to carefully remove the b
48. oid draft problems When installed and operated according to this manual this unit will produce enough hot gases to keep the chimney warm so that adequate draft is maintained throughout the burn cycle B Chimney Connectors A barometric damper is recommended for chimneys over 15 feet high and may be necessary to prevent over drafting Install it in the connector approximately 12 inches above the flue exit The barometric damper should be set so that the flue draft will maintain 06 to 08 inches of water column The appliance may be installed with 6 mm 24 gauge chimney connector pipe The size of the connector should be 6 inch to match the size of the flue collar opening Do not use makeshift components 3 90 02702R4 08 12 No part of the chimney connector may pass through an attic or roof space closet or other concealed space or through a floor or ceiling Whenever possible avoid passing the connector through a combustible wall if you must use an approved wall pass through described later in this section Assemble the connector beginning at the flue collar with the crimped ends pointing towards the stove to keep debris and creosote flakes inside the system Each joint including the one to the stove s flue collar and the one to the chimney itself should be secured with at least three sheet metal screws a maximum of 3 inches apart A 1 1 4 32 mm overlap is required at each joint including the flue collar attachment
49. ovable Hopper Lid Heat Transfer Kit Filler Plate Air Grill Load Door Ash Removal Door v Exhaust LL Sensing E Probe ESP esso Oo Heat Exchange Cleaning Rod z Verti Flow Feeder Control Panel b d Distribution Air Filter Distribution Blower 3 90 02702R4_08 12 Do Not Burn Wet Coal 7 BUILT TO A STANDARD NOT A PRICE D Pre Use Check List Super Magnum Coal Stoker Stove Place the appliance in a location near the final installation and follow the procedures below WARNING Open the appliance and remove all articles packed inside Inspect all items for shipping damage Notify dealer of any missing or damaged goods All safety warnings have been read and followed precisely Inspect appliance and components for damage Damaged parts may impair safe operation NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer This Owner s Manual has been read in it s entirety Floor protection requirements have been read and followed WARNING The flue connector has been i
50. ow the demand temperature to be met Keeping the setting at 4 or above will work with most batches of coal Allow a minimum of one hour between adjustments Note Since the circuit board is feeding as needed only adjust the feed rate while maximum demand is occurring Stove Temp Mode with a temp dial setting of 7 will create maximum demand b Mode Selection Room Temp mode is the ideal mode of operation if you wish to maintain a comfortable temperature in the room As the outdoor temperature fluctuates the Super Magnum will adjust the feed rate to maintain the desired temperature setting in the room For best results be sure the room sensor is located outside of any drafty areas and not positioned on the floor or near an exterior wall Stove Temp mode is more of a manual method of operation The stove will run at a constant heat output regardless of outside air temperature Note that on the coldest days your indoor heated space will be cooler than on the warmer days The only real benefit to this mode of operation is that you ll be able to know exactly how long a hopper full of coal will last because the consumption is going to stay relatively the same 3 90 02702R4 08 12 HARMAN BUILT TO A STANDARD NOT A PRICE c Temperature Dial The temperature dial is a dual purpose dial In Room Temp mode you selectthe room temperature you want the stove to maintain at the room sensor probe This is marked in fahrenheit scale f
51. pe Using a thimble the connector slides completely inside the masonry to the inner edge of the flue liner and may be easily removed for chimney and connector inspection A breech pipe must extend at least 2 50 mm into the room so the connector can be attached with sheetmetal screws 3 Venting to a Masonry Fireplace Chimney In some situations a code compliant chimney originally used for a masonry fireplace may be used In addition to the requirements found in the previous paragraphs itis important to be aware that all clearances must be met including those from the chimney connector to combustibles Do not forget to include floor protection in your plans See Clearances and Floor Protection in this section Since many fireplaces have exposed wooden mantels and trim pay special attention to the clearances necessary to these materials If your fireplace chimney is behind a combustible wall you must use an approved wall pass through system to gain access to the masonry chimney The chimney connector must enter the chimney at a place where it is lined and the fireplace must be made inoperable For example you might remove the damper replacing it with a secure airtight noncombustible seal removable for inspection this also satisfies the requirement that no room air must be allowed to enter the chimney 3 90 02702R4 08 12 BUILT TO A STANDARD NOT A PRICE Chimney Liner Inner Edge Mechanical fasteners min
52. r Stove A PRICE BUILT TO A STANDARD NOT Reference Materials 0 C0 06 E ON LHVd 138V1 S34IM GALSIML 38034 5NISN3S 15 1 5 ayog AT TOYLNOD HOLDAINNOD Nid LL 3913 519 dv M T NOISN3 LX3 YOSNAS WOO o ED Y 1 A Hl yovig ALIHM 4B 3010 0334 ovi AUHM AHM po NOLNSIHLSIQ Yovig Yovig El E X YOLDJNNOD LL dl 00 0 06 1 15 1VOD WANDVW H3dflS NVIWHVH anig aad 3LIHM 3389 DV14 QoooooooooQo Q II HAM NIS DVA OZ L 3ov18 ZH 09 D Y SLIOA OCL 96 SLIVM XV NMOH4 3 90 02702R4_08 12 Do Not Burn Wet Coal 30 HARMAN Service Parts Super Mag Stoker Coal Stove Beginning Manufacturing Date July 2009 BUILT TO STANDARD NOT PRICE Ending Manufacturing Date Active 1 90 02700 1 Part number list on following page HARMAN Service Parts Super Mag Stoker Beginning Manufacturing Date July 2009 BUILT TO STANDARD NOT
53. r of stove 3 90 02702R4_08 12 Super Magnum Coal Stoker Stove Operating Instructions HARMAN BUILT TO A STANDARD NOT A PRICE A Fuel Specifications The Super Magnum is designed for use with Anthracite Rice coal Only Anthracite is a hard coal which is mined mostly in the Eastern United States The post mining process involves breaking the large lumps of anthracite into smaller usable sized pieces In the breaking process the coal is sifted and sorted by different sized screens Rice size is basically defined as the coal that has a maximum size of 3 8 and a minimum size of 3 16 Most coal suppliers wash the coal and or wet it for delivery to keep the dust minimized However the coal must be dry when loading it in the stove Therefore it is highly recommended that you purchase your coal well ahead of the heating season to allow it time to dry Coal whether in bags or in bulk should be stored in a dry area CAUTION Approved for use with coal only The use of any other fuel except for the purpose of igniting the coal will void the product warranty and may cause damage to the appliance and or your home NOTICE Freshly delivered coal is watered down to eliminate dust when loading and unloading Wet rice coal does not flow as well as damp or dry coal We do not recommend burning wet coal however we realize if it s the only coal you have it is better to burn it than to be cold If you must burn wet coal
54. roken glass and any remaining shards or pieces With the door laying on a flat surface lay the gasketted glass panel onto the door and be sure it is properly fitted into the channel Lay the glass retainer clips in place near each corner and secure them using the 3 8 screws Be sure to tighten each screw equally so you don t create a pressure point on the glass Glass Retainers f Glass Panel Glass Retainer Screws Gasket Warning Do not abuse glass by striking or slamming the door closed This type of breakage is not covered by the product warranty 3 90 02702R4_08 12 Super Magnum Coal Stoker Stove 5 Air Filter e Frequency Monthly e By User Filter replacement is recommended every month Follow the steps below to remove the filter Turn the mode selector to OFF to stop the blower from operating Locate and loosen the two thumb screws that hold the filter retainer in place Slide the filter retainer downward and remove it With the retainer plate removed slide the filter straight out through the front of the stove Filter size is 16 X 16 X 1 inches Filter Cover 6 Hopper Frequency As necessary Yearly e By User Whenever the hopper is low or empty take the time to inspect the hopper throat area for any larger pieces of coal or foreign objects This is also a good time to vacuum any coal residue or dust from the hopper Remember to empty and clean
55. rom 50 to 90 degrees In Stove Temp mode you select a temperature setting based on the 1 7 with 1 being a minimum burn and 7 being a maximum burn rate d Blower Speed Adjustment The mode selector is also marked with a L to H scale in each mode This is a variable speed control for the distribution blower L is the low setting and H is the high setting It is important to note that the blower will not come on until the ESP reaches a high enough temperature to ensure that cold air is not being blown out into the room Also the speed of the blower when set on lower speeds will automatically increase as the temperature of the stove increases Keep Hopper Lid Ash Pan and Fire viewing doors closed while in operation Maintain all door seals and gaskets in good condition Replace gaskets when necessary using parts obtianed through your Harman dealer Burning with one or more of the unit doors open will lead to overfiring which could damage the appliance chimney or connector or could cause a house fire Do Not Burn Wet Coal 21 Before Your First Fire Be sure the appliance is installed properly and that all safety requirements have been met Pay particular attention to the clearances to combustibles floor protection and the venting instructions Test your smoke detector s and CO detector s to the specifications of the manufacturer Double check that the ash pan and internal firebox are empty Be sure to
56. s not make a positive connection to the appliance it will supply outside air as a proximity source 8 Secure the trim ring in place for finishing the inside wall area 9 Seal around the rodent screen on the exterior wall using silicone caulking CAUTION Never draw outside combustion air from Outside Air Knockout Wall floor or ceiling cavity Enclosed space such as an attic or garage 16 Do Not Burn Wet Coal 3 90 02702RA4 08 12 Super Magnum Coal Stoker Stove B Leveling the Appliance To adjust the leveling bolts you must first loosen the locking nut Turn the leveling bolt to the desired position and re tighten the locking nut against the cast iron leg Optional Heat Transfer Kit The duct piping must be of metal construction in accordance with NFPA 90B 2 1 1 and 2 1 3 1 Lift and remove the round cover from the top of the Super Magnum 2 Install the 6 duct pipe starting collar into the round opening Reaching down through the starting collar bend the tabs upward to secure the collar to the stove 3 Attach your 6 duct coming from a heat register located a minimum of 17 ft away to the starting collar Secure the duct to the starting collar with a minimum of three screws 4 Maintain a minimum of 1 clearance to combustible materials with the entire length of duct 5 If maximum heat transfer to the duct is desired replace the air grill from the front of the stove
57. the feed rate may need increased in order to get the same size fire Doing this once or twice a year will not damage your stove as long as it is hot and burning The damage is caused when the hopper has wet coal in while the stove is notin use This will cause rust and corrosion which is not covered by your warranty WARNING NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE 3 90 02702R4 08 12 B General Operating Information The Super Magnum s ESP control will maintain an output level to fit your temperature demands There are two modes of operation Stove Temp mode where the control will maintain a specified constant temperature regardless ofthe surrounding environmenttemperature conditions Or Room Temp mode where the control will adjust the rate of burn to meet a specified room temperature setting Regardless of the mode selected operation is controlled by both exhaust temperature being reported by the ESP Exhaust Sensing Probe and the microprocessor circuit board We ll discuss these control devices and their functions now WARNING ROUTE POWER CORD AWAY FROM THE APPLIANCE DO NOT RUN THE CORD UNDER OR IN FRONT OF THE APPLIANCE 1 ESP Exhaust Sensing Probe The ESP is a tiny thermistor located in the exhaust stream The probe c
58. the hopper at the end of the burn season or whenever the stove is not going to be operated for a few days This will help to prevent rust formation in the hopper and feed system 3 90 02702R4 08 12 HARMAN BUILT TO A STANDARD NOT A PRICE 7 Firebox e Frequency As necessary Yearly By User Cleaning the firebox and internal heat exchange surfaces is recommended to maintain thermal efficiency Depending on the quality and quantity of coal being used you may want to perform this cleaning monthly Be sure to clean these areas thoroughly at the end of the heating season Brush and vacuum all internal surfaces Lift the grates and thoroughly clean the air flow area under the grates See drawing below This cross sectional cut away illustration shows an internal view of the heat exchange plus you can also see how the grates are removed by lifting them out of the frame Do Not Burn Wet Coal 27 HARMAN BUILT TO A STANDARD NOT A PRICE 8 Chimney Connector e Frequency As necessary Yearly e Qualified Service Technician User At the end of the burn season brush and clean all sections of chimney connector pipe Some owners remove the chimney connector for the off season Any coal ashes left in the connector pipe will actually draw moisture which promotes rust This is why it is very important to clean all ashes at the end of the heating season 9 Chimney Frequency As necessary
59. the inner surface of the liner It must be cemented in place with refractory cement This method is illustrated For details on the other three options refer to the most recent edition of the NFPA 211 code Do Not Burn Wet Coal 11 Non combustible cover one side only If two covers are used each must be mounted on non combustible spacers at least 7 8 21mm away from the wall Hole with a minimum clearance of 18 450 mm between connector and wall 1 25mm Clearance AN APPROVED CANADIAN WALL PASS THROUGH D The Chimney This unit must be installed into a chimney approved for use with solid fuel appliances In the U S it must be connected to 1 a prefabricated chimney complying with the requirements for Type HT chimneys in the Standard for Chimneys Factory Built Residential Type and Building Heating Appliances UL 103 or 2 a code approved masonry chimney with a flue liner In Canada this unit is listed for use with prefabricated chimneys tested and listed to the high temperature 650 degrees C chimney standard ULC S 629 or with a code approved masonry chimney For mobile homes US only it must only be installed with prefabricated chimney systems including the installation components tested to use in mobile homes the diameter should match the diameter of the flue collar opening The minimum recommended height for any chimney is 16 ft 4 8 m above flue collar height For non mobile home installatio
60. ting Bracket 3 90 02702RA 08 12 Super Magnum Coal Stoker Stove 3 Distribution Blower Requires no lubrication Change filter monthly to prevent build up of pet hair etc To remove distribution blower Remove filter retainer and filter Disconnect the three wires from the blower power cord e Loosen mounting screws which hold the motor into its housing Lower the motor and squirrel cage fan out of the blower housing Mounting Screws 3 3 90 02702RA4 08 12 HARMAN BUILT TO A STANDARD NOT A PRICE 4 ESP Exhaust Sensing Probe Remove and wipe clean with a soft cloth and glass cleaner or alcohol To remove the probe you ll need to access the panel in the fuel hopper Remove the knob from the heat exchange scraper handle The knob is threaded onto the shaft Remove the access panel by loosening the screws e With a 1 4 socket or driver remove the screw that attaches the probe e Pull the probe out of it s mounting hole Access Cover 5 Fines Scraper in feeder In the base of the hopper there is a scraper plate that keeps the coal fines flowing toward the fire This scraper plate is designed to be adjustable To adjust loosen the two bolts with a 7 16 wrench allow the scraper plate to rest downward against the top of the pusher block and re tighten the two bolts IS LOOKING STRAIGHT DO Do Not Burn Wet Coal 29 HARMAN Super Magnum Coal Stoke
61. tion After two minutes the stove will go to minimum burn and the blowers will alternate from high to low every minute to remind you that you are still in Test Mode Distribution Blower speed adjustment range L low high Variable speed anywhere between L and H although as the stove temp goes up so does the low end of the scale Mode Selector Allows you to choose between Room Temp Mode Stove Temp Mode or OFF Also allows you to vary the distribution blower speed by 0 Dealer Diagnostic Port For dealer maintenance only Requires special DDM turning the knob to the high or low side of each mode monitor supplied to Harman Dealers exclusively Status Light Error Messages 3 Blinks Indicates thatthe ESP has gone out of range too many times Could be an indicator of build up of ash etc in the flue pipe or heat exchange Perform a Manual Reset 4 Blinks Indicates that the room sensor circuit is not complete May mean a poor connection or short in the sensor wire Will only occur in Room Temp mode Manual Reset Turn the mode selector to OFF and disconnect power for a second Restore power and return to original setting 20 Do Not Burn Wet Coal Circuit Board Dipswitches On the face ofthe circuit board there is a block of 8 switches These ON OFF switches are used to set the times and temperatures for the different models of stove For this model switches number
62. w Pkg ofs0 930 1280 v 445 LaserCamAssembly ooze 446 PllowBlok 33132442 Y 5 16 18 Grade 5 Zinc Plated Finished Hex Nut Pkgof100 3 30 8005 100 Y Cas extension Shat 20008 Y 449 Back Cover 2000270588 4410 WreCover 12000278 Grommet 7 16 ID X 3 4 OD 3190021 44 13 PeletFeederGeamotrARPM 320696 Y Core Game 320 44 16 22 PowerCordFeedMotor 3202953 Y Mate Disconnect Power Cord Pgo Y Ring Terminal Power Cord Green Pkgof25 1 00 01008 Hearth amp Home Technologies Inc LIMITED LIFETIME WARRANTY Hearth amp Home Technologies Inc on behalf of its hearth brands HHT extends the following warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original owner of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at

Harman Stove Company HARMAN Super Magnum Coal Stoker Stove User's Manual

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