Harman Stove Company 828i User's Manual
Contents
1. Valve Door Ait Inlet Grill Appendix A Fuel Conversion CONVERTING THE CLARITY FIREPLACE INSERT FROM ONE GAS TO ANOTHER IN THE FIELD NOTE THE CONVERSION SHALL BE CAR RIED OUT IN ACCORDANCE WITH THE RE QUIREMENTS OF THE PROVINCIAL OR LO CAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH REQUIRE MENTS OF THE CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 or the CAN CGA B149 INSTALLATION CODES CONVERSION KIT COMPONENTS Burner system module Conversion label NATURAL PROPANE The Clarity Fireplace Insert is designed to burn either natural gas or propane but requires a dedi cated burner system module for either fuel Conver sion to the alternate fuel is a simple matter of replac ing one burner system module with another A label on the burner system module will specify for which fuel it is intended To accomplish the conversion procedure follow these steps 1 Remove the trim panels and the glass door ac cording to the directions on page 12 2 Disconnect the electrical connections and the gas line fitting from the module 3 Remove the cross log the front logs and the two ember strips following the directions on page 7 4 Pull the module out an inch or so so that there is enough room to remove the rear log 5 Remove the Burner System Module The module can be removed as anintegrated unit by simply pulling t2. RECOMMENDED WIRE GAUGES Maximum Wire Length Gauge 100 14 60 16 40 18 25 20 15 22 INSTALLING THE INSERT INTO THE FIREPLACE The Clarity Fireplace Insert has an integrated draft hood so a separate draft hood is not re quired Some fireplace openings may be large enough to connect the draft hood to the venting after the unit has been moved to its final position Some openings will be too small and will require that the draft hood first be connected to the venting and then guided into position on the top of the insert as the unit is pushed back into the fireplace Particularly in installations with tight clearances the procedure will be most easily accomplished if the trim and wing panels are installed as the last step Follow these steps 1 Connect the Clarity Insert s detachable draft hood to the end of the venting by sliding it inside the venting then secure it with three sheet metal Screws 2 Line up the two draft hood guides with the fourth heat exchanger tube in on each side on the back of the stove as shown above 3 With assistance push the insert back into the fireplace while at the same time pulling on the draft hood to coax it into position Continue until both guides are far enough forward that the retainer clamps and nuts can be installed on the threaded guide bolts 4 Tighten the nuts to secure the draft hood 5 Adjust the rear levelling bolts until the unit is level 6 Inst
3. special tools or equipment are not covered Maintenance needed to keep the stove in good operating condition is not covered This includes but is not limited to cleaning adjustment of customer controls and customer education Labor materials expenses and or equipment needed to comply with law and or regulations set forth by any governmental agencies are not covered This Warranty provides specific legal rights and the consumer may have other rights that vary from state to state In the event of change in ownership the remaining portion of this warranty may be transferred to the new owner by sending the new owner information and a transfer fee of 25 00 US to the Harman Stove Company PLEASE READ THE LITERATURE BY THE MANUFACTURER FOR THE VARIOUS ACCESSORY DEVICES THE MANUFACTURER WARRANTS THESE ACCESSORY DEVICES NOT HARMAN STOVE COMPANY OR THEIR WARRANTY ADMINISTRATOR FURTHERMORE THESE ACCESSORY DEVICES MUST BE INSTALLED AND USED ACCORDING TO THE RECOMMENDATIONS OF THE MANUFACTURER REMEDIES The remedies set forth herein are exclusive and the liability of seller with respect to any contract or sale or anything done in connection therewith whether in Contract in tort under any warranty or otherwise shall not except as herein expressly provided exceed the price of the equipment or part of which such liability is based CLARIFY The above represents the complete warranty which is given in connection with stoves manufactured by Harm
4. zontal runs The Clarity Fireplace Insert is equipped witha ther mally activated vent safety switch which will shut down the main burner if the heater is not properly venting The safety switch will automatically reset after the heater has cooled down The switch will continue to cycle off and on until the venting problem is corrected If you are unable to correct the venting problem seek expert advice from your Harman dealer or installer DO NOT DISCONNECT OR BYPASS THE VENT SAFETY SWITCH WARNING Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide CO poisoning and possible death The Clarity Fireplace Insert is equipped with its own integral draft hood so no additional draft hood is required The heater should be installed so that the draft hood is in the same atmospheric pressure zone as the air inlets to the heater TEST FOR FLUE SPILLAGE A spillage test should always be made at the completion of the installation and at least annually thereafter 1 Start all exhaust fans in the home and then close all doors and windows in the room containing the heater 2 Light the heater and allow it to run for 5 min utes on the high output setting The convection air blower should be turned off for the test 3 Remove the left trim panel which is held in place by a clip at the bottom and a magnet at the t
5. 12 Divider Plates 2 2 00 446 108 48 Right Wing Cover 1 10 08593 13 Burner Weldment 1 10 08575 49 Right Wing Bracket 2 00 446306 14 Air Dam 2 00 446132 50 Flue Switch Bracket 2 00 446326 15 Valve Heat Shield 2 00 446135 51 StoveBody Weldment 1 89 08700 16 Valve NG 3 40 820628 52 Insulation 3 44 08562 Valve LP 3 40 82057 53 Stove Top 1 10 08595 17 Valve Door Magnet 3 3 08225 54 Draft Tube 2 00 446327 18 3 8 pipe x 3 8 comp L 3 31 08567 55 Draft Hood Weldment 1 10 08579 19 L Tube 2 00 08586 56 Vent Flange std 1 10 08591 20 3 8 pipe x 3 8 comp 3 31 08284 57 Flue Adaptor optional 1 10 08601 21 1 4 pipe x 3 8 comp L 3 31 08566 58 Top Wing 2 00 446312 22 S Tube Flex 3 40 8618 59 Top Wing Cover 2 00 446308 23 Label 60 Left Wing Bracket 2 00 446307 24 Rear Air Adjuster 2 00 446113 61 Left Wing Cover 2 00 446309 25 Center Air Adjuster 2 00 446112 62 Left Wing 2 00 446311 26 Front Air Adjuster 2 00 446111 63 Side Cover 1 10 08593 27 Front Burner Tube 3 40 08224 64 Hood Retainer 1 10 08590 28 Center Burner Tube 3 40 08225 65 Base 2 00446323 29 Rear Burner Tube 3 40 08226 30 Burner Plate 1 10 08577 31 1 4 20x5 8 Self Tap 3 30 1252006216 32 Burner Retainer 2 00 4211 33 1 4 20x1 bolt 3 30 1252010013 34 Air Deflector 1 10 08576 35 Door without frame 1 10 08587 Arch Frame 1 00 446303 Sunrise Frame 1 00 446304 Burner Assembly 22 Specifications Tested to ANSI Z21 88 2002 CSA 2 33 M0
6. 25857 71 Standard 7000 8000 60 3 40 25858 71 Standard 8000 9000 61 3 40 25858 71 Standard Rear Injector 44 45 45 46 47 47 48 48 Rear Injector 55 55 56 56 56 57 57 58 BY A MANUFACTURER S AUTHORIZED REP RESENTATIVE IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER PROVINCIAL OR TERRITORIAL AUTHORI TIES HAVING JURISDICTION AND IN AC CORDANCE WITH THE CURRENT EDITION OF THE REQUIREMENTS OF THE CAN CGA B141 1 OR CAN CGA B141 2 INSTALLATION CODES LA CONVERSION DOIT ETRE EFFECTU E CONFORM MENT AUX R GLEMENTATION PROVINCIAUX EN CAUSE ET AUX EXIGENCES DES CODES D INSTALLATION CAN CGA B149 Harman Part No Standard 3 40 25840 3 40 25841 3 40 25842 3 40 25842 3 40 25843 3 40 25843 3 40 25844 Harman Part No Standard 3 40 25854 3 40 25854 3 40 25854 3 40 25855 3 40 25855 3 40 25856 3 40 25856 Nominal Btu Input Rate 40 000 38 400 36 900 35 400 34 000 32 600 31 300 30 100 Nominal Btu Input Rate 40 000 36 900 36 900 35 400 32 600 32 600 30 100 30 100 Appendix C Changing Orifices To change the orifices such as when derating for altitude follow these steps 1 Remove the side trim panels according to the directions on page 12 to gain access to the levers that secure the glass door then remove the glass door according to the directions on page 7 2 Disconnect the electrical connections and the gas line fitting from the fuel module 3 Remove
7. Testing Services Warnock Hersey to ANSI standard Z21 88 2002 CSA2 33 M02 and CAN CGA 2 17 M91 The installation of the Clarity Fireplace Insert must conform with local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 latest edition NFPA 54 and CAN 1 B1 149 1 and 2 Gas Appliance Installation Code Installer l appareil selon les codes ou r glements locaux ou en l absence de tels r glements selon les Codes d installation CAN CGA B149 The Clarity Fireplace Insert is not for use in mobile homes CAUTION This appliance must be vented to the outside INSTALLATION ANDREPAIR OF THE CLAR ITY FIREPLACE INSERTSHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE APPLI ANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON MORE FREQUENT CLEAN ING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATE RIAL ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCU LATING AIR PASSAGEWAYS OF THE APPLI ANCE BE KEPT CLEAN ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE S ASSURER QUE LE BR LEUR ET LE COMPARTIMENT DES COMMANDES SONT PROPRES VOIR LES INSTRUCTIONS D INSTALLATION ET D UTILISATION QUI ACCOMPAGNENT L APPAREIL When operating your Harman Clarity Fireplace Insert respect basic safety standards Read these instructions carefully before you at tempt to opera
8. and grates Clean the chimney thoroughly to remove ash soot and any obstructions and then clean ash soot dust and debris from the fireplace The damper must be locked open to allow the 4 venting to pass through If it is necessary to modify the damper area to allow passage of the venting the modifications should be allowed under local codes Confirm any planned changes with local building officials VENTING Use Only Approved Venting The Clarity 828I Vented Gas Fireplace Insert is tested and listed for connection to a 4 100 mm listed Class B venting system If the unit is installed to vent through an approved masonry chimney or a factory built chimney system a listed lining system approved for use with gas fired appliances must be used Observe local codes when venting the Clarity If no local codes exist follow the current edition of ANSI Z223 1 and CAN1 B149 installation codes Do not connect the venting to the flue of a chim ney that serves a separate solid fuel burning appli ance Theventing manufacturer s installation instructions must be followed exactly IMPORTANT Because ofthe high efficiency and low flue gas temperatures of this appliance it is important that it be connected to a well sealed and efficient venting system which is capable of regis tering a negative pressure while the stove is in op eration The most efficient venting systems are those that havea minimum number of bends and minimal hori
9. chart below lists by part num bers the appropriate injectors for both LP and natu ral gas at various altitudes For Canadian installations the Clarity Fireplace Insert is approved for elevations up to 1370 meters 4500 feet For highaltitude installations above 1370 meters 4500 feet consult the local gas distributor or the authority having jurisdiction for proper rating methods NOTE The difference in altitude derating require ments for the U S and Canada is simply a result of dif ferences in testing standards between the two coun tries If the installer must convert the unit to adjust for vary ing altitudes an information sticker like the one below must be filled out and affixed to the appliance at the time of conversion NATURAL GAS THE CONVERSION SHALL BE CARRIED OUT Front Harman Center Harman Altitude Injector Part No Injector Part No 0 2000 47 Standard 56 Standard 2000 3000 47 3 40 25848 56 Standard 3000 4000 48 3 40 25849 56 Standard 4000 5000 49 3 40 25849 56 3 40 25857 5000 6000 49 3 40 25850 57 3 40 25857 6000 7000 50 3 40 25850 57 3 40 25857 7000 8000 50 3 40 25851 58 3 40 25858 8000 9000 51 3 40 25851 58 3 40 25858 PROPANE Front Harman Center Harman Altitude Injector Part No Injector Part No 0 2000 57 Standard 71 Standard 2000 3000 59 Standard 71 Standard 3000 4000 57 Standard 71 Standard 4000 5000 58 3 40 25857 71 Standard 5000 6000 59 3 40 25857 71 Standard 6000 7000 59 3 40
10. codes or in the absence of local codes with the the current edition of the National Electrical Code ANSI NFPA 70 in the United States or the current Canadian Electrical Code CSA 22 1 in Canada This appliance is equipped with a three prong grounding plug for protection against shock haz ard and should be plugged directly into a properly grounded three prong receptacle Do not cut or re move the grounding prong from the plug NOTE The convection fan requires a 120 VAC supply for operation but the heater can be operated without the fan as in the case of a power outage Plug the 3 prong grounded electrical cord plug into the wall outlet CONNECTING THE OPTIONAL THERMOSTAT If the optional thermostat is used it must be plugged into the terminal strip located behind the right side air inlet grill It can be accessed by first opening the control access door and then pulling up and forward on the air grill The terminal block will then be visible When installing a millivolt control system use only a special low resistance thermostat Do not use a regular heating thermostat Be sure that all electrical connections are clean free from corrosion and tight Inspect connections periodically to confirm that no corrosion has built up over time When properly installed and maintained a mil livolt control system should give many years of trouble free service It is important to use wire of a gauge proper for the length of the wire
11. install the logs in the same order that they were removed Place the rear log in position first centered and pushed snugly against the back wall and slide the fuel system module back into posi tion Re install the ember strips so that they rest against the front of the firebox Guide them to ward you and to the outside until they fit snugly Check the air slot in the inside of the ember strips to confirm that they do not obstruct it Log Positions When Assembled Install the center log so that it goes all the way to the back and is centered When properly posi tioned there should be an even gap along the front of the center burner in the cavity in the log A small portion of the log support frame will be revealed The center log has a round viewing port in the left end through which the pilot can be observed Install the cross log making sure that it is ori ented with the forked end toward the left rear of the stove and slip it over the front locator pin and position as shown below Re install and Secure the Glass door NOTE The glass door is heavy Lift it carefully to prevent damage Center the glass on the opening and suspend it in place by placing the tab hooks over the top edge of the opening Press the glass slightly against the stove to confirm that it seats properly then press it firmly against the front while pushing the levers to the rear to engage them INSERT TO A GAS SUPPLY Burn Only the Fu
12. the cross log the front logs and the two ember strips following the directions on page 7 4 Pull the module out an inch or so so that there is enough room to remove the rear log 5 Remove the burner system module 6 Pull the top tray forward so that it disengages lift the front edge up then remove it 8 Remove the center burner 9 Remove the front burner 10 Remove the 1 4 20 fasteners and retainer clip that secure the rear burner then remove the rear burner 11 Lift the rear air deflector straight up and rock it forward 12 Remove the orifice compartment cover before it can be removed it may be necessary to use pliers to straighten the tab that goes throught the T slot which holds the cover in place Pull the cover to the left and lift it out The orifices will now be visible 13 Lift the orifice compartment dividers straight up to remove them for better access When you re install the dividers make sure they are seated all the way in to prevent air leakage from one com partment to another 14 Re install all components in the reverse order that they were removed 18 Appendix D Low Voltage Wiring Diagram SWITCH T e yo OQ OOO MAG BLUE 3 WIRE CONNECTOR RED RED RED MAG MAG N 2 WIRE don THERMOSTAT TERMINALS MAG BLUE 120 Volt Wiring Diag
13. the installation is to check the flame pattern which should resemble the pattern illustrated in the right column The flames should be relatively well defined and stable They should be bright yellow with a blue base where attached to the burner ports and should not look orange or sooty Start the fire according to the directions on page 11 and allow the heater to burn for approximately 15 minutes The flames will increase in length and become more yellow in color as the unit heats up Three adjustment levers one for each burner are used to adjust the flames for a particular installation They are accessible when the front control access door is opened The levers may become hot to the touch after prolonged operation Swing out Label with lighting instructions Flame Adjustment Levers Use a glove to avoid contact if hot For best results when fine tuning the flame picture initially leave the middle lever unchanged from its factory set ting Move the other two levers as needed to increase or decrease the brightness and length of the flame moving left will increase the flame moving right will decrease the flame MONITORING THE GAS FLAME Periodically the flames of the Clarity Fireplace Insert should be checked while it is in operation The flames should be well defined and stable They should be bright yellow with a blue base where attached to the burner ports The flames should not look orange or sooty Portions of
14. 2 CAN CGA 2 17 M91 NATURAL GAS PROPANE Input Rating Btu hr 0 1370 m 37 000 37 000 Min Input Rating Btu hr 0 1370 m 25 000 27 500 Injector Sizes DMS front center rear 0 1370 m 47 56 44 57 71 55 Manifold Pressure in w c kPa 3 5 0 87 10 0 2 49 Minimum Manifold Pressure in w c kPa 1 7 0 42 5 9 1 47 Minimum Inlet Pressure in w c kPa 5 0 1 25 11 0 2 74 Maximum Output Btu hr 0 1370 m 27 600 28 400 AFUE seasonal efficiency minimum venting 64 9 67 0 Steady State Efficiency max input blower on High 77 2 78 6 MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION Unit to side wall or combustible trim 10 in 254 mm Unit to mantel and combustible trim unprotected 12 in 305 mm Electrical Rating 120 Volts 60 Hz 1 2 Amp 32 5 std 30 opt 40 opt 10 23 97 HARMAN GOLD WARRANTY for corn stove 6 YEAR TRANSFERABLE LIMITED HOLD WARRANTY Residential 1 YEAR LIMITED WARRANTY Commercial WARRANTY Harman Stove Company warrants its products to be free from defects in material or workmanship in normal use and service for a period of 6 years from the date of sales invoice and for mechanical and electrical failures
15. Installation amp Operating Manual The Harman Clarity 8281 Gas Fireplace Insert ri COMPANY PRA i EE aan S in Ce manuel est disponible en Frangais sur demande SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOMHEATER FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJ URY OR EVEN DEATH FOR USE IN THE U S AND CANADA SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS MUNICIPAL BUILDING DEPARTME NT FIRE DEPARTMENT FIRE PREVENTION BUREAU ETC TO DETERMINE THE NEED FORA PERMIT CETTE GUIDE D UTILISATION EST DISPONIBLE EN FRANCAIS CHEZ VOTRE CONCESSIONNAIRE DE HARMANSTOVE COMPANY SAVE THESE INSTRUCTIONS WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier Do not store or use gaso line
16. all the wing panels they attach to brackets on each side of the Clarity Install the side wing 10 panels first using two 1 4 20 fasteners for each panel Their mounting locations are near the top and bottom of the panel Install the top wing panel last using two 1 4 20 fasteners The mounting holes are near the inside edge of the side wing panels Before tightening make sure the outer edges of the top panel align with the edge of the side pan els Brass edge trim is added as the last step of install ing the wing panels 7 Mount the side trim panel each is held in place by two magnets Install the left side trim panel first by placing the bottom close to where it goes then align the top and move it close to the insert body until it is held snugly by the two magnets The right side trim panel installs in the same fashion as the left but the wiring Two Amp Mate N Lok connectors that serves the On Off switch at the top of the panel and the blower speed control switch on the bottom must be connected first Move the right panel close enough to make the connection Align the three wire male connector with the latch to the bottom Push into the three wire female connector on the stove until it clicks Do the same with the two wire connector with the latch turned to the top move panel into place while routing the switch wires into the opening of the wing bracket Secure the panel AIR SHUTTER ADJUSTMENT The final step of
17. an Stove Company No other commitments verbal or otherwise shall apply except by a written addendum to this warranty
18. e If the alternate fuel is to be used the appropriate burner system module must be installed at this time as well See the fuel conversion instructions in Appendix A on page 15 Removing the Glass door NOTE The glass door is heavy Be prepared for its weight when lifting it to avoid damage during removal Locate latches on each side of the glass door Then grasp each latch handle and pull forward until the front is disengaged Lift the glass door slightly and remove it from the stove Set the glass door aside in a Se safe place where it will not be damaged WARNING Do not abuse the glass on the Clarity Fireplace f Insert front by strik i ing slamming or MIN similar trauma Do not operate this NN x Fireplace Insert with NI the glass panel re moved cracked or broken Use only glass supplied by Harman and approved for use with this heater Do not use substitute materials Re placement of the panel should be done by a li censed or qualified service person Latch Removing and Replacing logs The log set consists of a back log 1 a center log that has a pilot viewing port in the left end 2 ember strip 3 and a cross log that rests on top 4 Remove the cross log the center log and the ember strips in that order To remove the rear log first pull the fuel system module forward about an inch to create clearance then lift the log out Re
19. el for Which the Heater is Equipped The Clarity Fireplace Insert will burn either natural gas or propane but requires a dedicated burner system module for either fuel The label on the burner system module indicates the fuel for which it is equipped Making The Connection NATURAL PROPANE The gas inlet is located ai t of the Insert The inlet fitting is a 1 4 male pipe thread A separate gas shut off valve and a 1 8 N P T plugged tapping should beinstalled immediately upstream of the connec Inlet tion to the appliance Jt The ClarityFireplace H Insert must be discon nected from the gas supply piping during any pressure testing of that system at pressures in excess of 1 2 psig 3 5 kPa The Clarity gas control valve must be in the OFF position during any pressure testing of the gas supply system at pressures equal to or less than 1 2 psig 3 5 kPa WARNING To avoid pipe compounds from entering into the gas train apply compounds only to the male pipe threads and only to the first two threads CAUTION TEST ALL JOINTS FOR LEAKS U D BEFORE OPERATING Gas Pressure Requirements Correct gas pressure and the use of a properly sized gas supply line are essential for the safe and efficient performance of this appliance Make sure that the plumber or gas supplier checks the gas sup ply line and gas pressure at installati
20. he module forward 6 Install the replacement module re install the logs re connect the wiring connections and gas line fit ting secure the glass door and replace the trim pan els After completing the fuel conversion an installer fuel label supplied with the burner system mod ule must be filled out by the installer and attached to the stove HARMAN CLARITY GAS FIREPLACE INSERT This appliance is equipped for NATURAL GAS fuel Cet appareil a ete converti au _ GAZ NATUREL Injectors Injecteur Front Center Rear DMS 47 DMS 56 DMS 44 Input Debit calorifique 40 000 Manifold Pressure Pression a la tubulure d alimentation Inlet Pressure 0 Pression D Arriv e Min Date module was installed By us in The above label on the Clarity s burner system module indicates that the unit is equipped to burn natural gas A similar label is used for Propane CAUTION LABEL ALL WIRES PRIOR TO DISCONNEC TION WHEN SERVICING CONTROLS WIRING ER RORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING SEE WIRING DIAGRAM ON PAGE 18 16 Appendix B De rating for High Altitude For U S installations the Clarity Fireplace Insert is approved for elevations up to 2000 feet using the factory installed burner injectors At elevations above 2000 feet U S codes require a decrease in the input rating by changing the burner injectors to a smaller size The
21. in normal use and service for a period of 3 years from the date of sales invoice If defective in material or workmanship during the warranty period Harman Stove Company will at its option repair or replace the product as described below The warranty above constitutes the entire warranty with respect to Harman Stove Company products HARMAN STOVE COMPANY MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE No employee agent dealer or other person is authorized to give any warranty on behalf of Harman Stove Company This warranty does not apply if the product has been altered in any way after leaving the factory Harman Stove Company and its agents assume no liability for resultant damages of any kind arising from the use of its products In addition the manufacturer and its warranty adminis trator shall be held free and harmless from liability from damage to property related to the operation proper or improper of the equipment THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF THESE WARRANTIES APPLY only if the device is installed and operated as recommended in the user s manual THESE WARRANTIES WILL NOT APPLY if abuse accident improper installation negligence or use beyond rated capacity causes damage HOW TO MAKE A CLAIM Any claim under this warranty should be made to the dealer from whom this appliance was purcha
22. ing it must be replaced and securely closed before operating the appli ance The glass must be securely fixed in the door when operating the appliance appointment the service person should clean dust lint and any light accumulation from the logs and the firebox area An extra soft brush should be used on the logs as they are extremely fragile a vacuum cleaner may be used on the firebox If at any time the logs cannot be removed or installed without forcing the cause must be found The logs must never be forced Follow this sequence 1 Remove the side trim panels according to the directions on page 12 2 Remove the glass door according to the direc tions on page 12 3 Remove clean and re install the log set observ ing the directions on log handling and placement found on pages 7 and 8 CONVECTION BLOWER SERVICE ACCESS The blower is located behind a panel that can be accessed by first removing the fuel module See page 15 for instructions Remove the two fasteners securing the panel and pull the panel forward The blower will come out with the panel Disconnect the blower electrical connector to completely remove the blower from the unit 1 m Flame Adjusters Arch Frame Thermostat Off Top Wing B Top Trim Panel LLL Right Trim Panel bom Wing Cun Cord Channel Remove to connect Blower Speed Switch thermostat Optional Sunrise Gold Frame
23. ment gasket that is available from your Harman dealer To replace the gasket follow this procedure 1 Remove the front according to directions above 2 Remove the existing gasket and clean its channel with a scraper or wire brush 3 Lay a thin bead of high temperature silicone the entire length of the channel 4 Place the gasket in the channel with sufficient pressure that it stays in place 5 Trim the excess from the end of the gasket so that it butts snugly against the other end without leaving a gap Seal the end joint with high tem perature silicone 6 Close the door and apply firm pressure to seat the gasket evenly throughout INSPECTING THE VENTING An inspection of the venting system should be made during the annual service appointment to confirm that there is no blockage and that the system is in good repair Directions for conducting a flue spillage test may be found on page 6 The vent manufacturer s instructions may provide specific suggestions or details on vent inspection Any sections that are taken apart for the inspection must be reassembled and sealed as required CLEANING THE GLASS The glass may be cleaned with ordinary house hold glass cleaner and a soft cloth or paper towel WARNING Never clean the glass when it is hot Do not use abrasive cleaners on the glass CLEANING THE LOG SET AND FIREBOX During the annual inspection and maintenance CAUTION If the door is opened or re moved for servic
24. n annual inspec tion and maintenance of your Clarity its venting and the installation to keep it running safely and efficiently These procedures should be performed only by a qualified service person The gas supply should be turned off whenever a maintenance procedure is performed Any access panels that are removed for servicing must be replaced prior to operating the Clarity 8281 Vented Gas Fireplace Insert REMOVING THE GLASS DOOR AND TRIM PANELS To gain access to the latches that secure the door frist remove the two side trim panels Each is held 2 E Uen n in place by a magnet at the bottom and a magnet at the top Remove the left side trim panel first by pulling the top slightly away from the unit and then lifitng The right side trim panel is removed in the same fashion as the left but is tethered to the Insert by the wiring that serves the On Off switch at the top and the blower speed control switch on the bot tom Disengage the right side panel then pull gently on it to create enough space so that you can reach the latch that holds the door If more space is needed to gain access to the latches reach inside and disconnect the wiring Two Amp Mate N Lok connectors The trim panel will then come away from the unit REPLACING THE GASKET The Clarity has 5 8 diameter fiberglass gasket around the glass door Should it ever need replace ment use only the proper replace
25. on NOTE Improper gas pressure can affect heater performance flame color or cause pilot outage Natural Gas Maximum inlet pressure 7 0 w c 1 74 kPa Minimum inlet pressure 5 0 w c 1 25 kPa Gas manifold pressure 3 5 w c 0 87 kPa LPG Gas Maximum inlet pressure 13 w c 3 24 kPa Minimum inlet pressure 11 w c 2 74 kPa Gas manifold pressure 10 w c 2 49 kPa DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER WATER OR EXPOSED TO MOIS TURE CORROSION IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE HEATER AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER NE PAS SESERVIR DE CETAPPAREIL S ILA TRE PLONGE DANS L EAU COMPL TEMENT OU EN PARTIE APPELER UN TECHNICIEN QUALIFI POUR INSPECTER L APPAREIL ET REMPLACER TOUTE PARTIE DU SYST ME DE CONTR LE ET TOUTECOMMANDE QUIONT T PLONG S DANS L LAU CONNECTING THE CORDSET RECOMMENDED GAS PIPE DIAMETER Tubing Type L Pipe Length Schedule 40 Pipe Feet Inside Diameter Outside Diameter o seje ne 0 10 1 2 3 8 1 2 1 3 cm 1 0 cm 1 3 cm 10 40 172 1 2 5 8 1 3 cm 1 3 cm 1 6 cm 40 100 1 2 1 2 3 4 1 3 cm 1 3 cm 1 6 cm 100 150 3 4 1 2 7 8 2 0 cm 1 3 cm 2 3 cm 2 0 cm NOTE NEVER USE PLASTIC PIPE CHECK TO CONFIRM WHETHER YOUR LOCAL CODES ALLOW COPPER TUBING OR GALVANIZED PIPE The Clarity Fireplace Insert when installed must be electrically grounded in accordance with local
26. op and place a source of smoke such as a match lighter or a cigarette in front of the flue spillage test tube The smoke should be drawn into the tube If it is not let the heater run for 5 more minutes and repeat the test Remove Left Wing Cover to Expose Draft Tube 4 If the smoke is not drawn into the tube turn off the heater and determine why there is no draft If necessary seek expert advice For sites with swirling or turbulent wind condi tions a wind cap may solve the problem CONNECTING THE CLARITY FIREPLACE Assembly The Clarity 828I Fireplace Insert comes with the log set packed inside the firebox The three trim panels and two wing brackets are packed together in a separate carton NOTE The wing brackets must go on before the door Left Wing Bracket Right Wing Bracket A second shipping carton contains the wing panels Two different size wing panel sets are available for the Clarity Insert large 32 1 2 X 44 and small 30 X 40 The set that will work best with the fireplace opening should be used The wing panels may be trimmed to fit inside the fireplace opening if a flush look is desired Before the unit is installed all components should be unpacked The cross log must be re moved the packing material taken out and then re installed The Clarity 828I is shipped from the factory equipped to burn either natural gas or propan
27. or other flammable vapors and liquids in the vicinity of this or any other appliance ADVETISSEMENT Quinconque ne re spect pas la lettre les instructions dans le pr sent manuel risque de d clencher un incendie ou une explosion entra ant des dommages mat rials des l sions corporelles ou la perte de vies humaines Installation ou modification consulter le manuel des usagers fourn avec ce g nerateur d air chaud Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil Manufactured by Harman Stove Co 352 Mountain House Road Halifax PA 17032 TABLE OF CONTENTS INTRODUCTION INSTALLATION Clearances Test for Flue Spillage ASSEMBLY Connecting to a Gas Supply Connecting the Cordset and Thermostat Installing into a Fireplace Air Shutter Adjustment Monitoring the Gas Flame OPERATION How to Light the Fire How to Turn Off the Fire MAINTENANCE Removing the Glass Replacing the Gasket Inspecting the Venting Cleaning the Glass Cleaning the Log Set and Firebox Convection Blower Service Access Reference Pictures APPENDIX A FUEL CONVERSION APPENDIX B ALTITUDE DE RATING APPENDIX C CHANGING ORIFICES APPENDIX D WIRING DIAGRAM PARTS LIST amp DRAWING SPECIFICATIONS Introduction The Harman Clarity 828I Vented Gas Fireplace Insert is a listed gas fired vented room heater tested by Intertek
28. ram P Blower Switeh O ye Blower Variable Speed Switch O Black Power Cord d The Clarity Fireplace Insert when installed must be electrically grounded in accordance with local codes or in the absence oflocal codes with the current edition of the National Electrical Code ANSI NFPA 70in the United States orthecurrent Canadian Electrical Code CSA 22 1 in Canada 10 m Parts List The following replacement parts for your Harman Clarity Fireplace Insert are available from your Har man dealer 1 Pilot NG 3 40 08229 36 Burner Module NG 1 10 08700 Pilot LP 3 40 08230 Burner Module LP 1 10 08800 2 Thermopile 3 20 08219 37 Gold Bars 2 4 40 00141 3 Pilot Tube 2 00 446118 Bar Holders Left 2 00 446300 1 4 Thermocouple 3 40 08228 Bar Holder Right 2 00 446300 2 5 Piezo Ignitor 3 40 08220 38 Retainer Clips 2 2 00 446322 6 Ignitor Cable 3 40 0823 1 39 Blower Assembly 1 10 08594 7 Pilot Bracket 2 00 446134 40 Valve Door 1 00 08592 8 Tube Box Top 2 00 446110 41 U Bolt 3 31 08568 9 Rear Orifice NG 44 3 40 25844 42 Pipe Nipple 13 1 2 3 50 08570 Rear Orifice LP 55 3 40 25855 43 1 4 pipe x 3 8 comp L 3 31 08566 10 Center Orifice NG 56 3 40 57356 44 1 4 Coupling 3 10 3001025 Center Orifice LP 71 3 40 57271 45 Air Inlet Grill 1 10 08593 11 Front Orifice NG 47 3 40 25847 46 Latch Plate 2 2 00 446315 Front Orifice LP 57 3 40 25857 47 Right wing 2 00 446313
29. s lit Release the knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 9 elf the knob does not pop up when released stop and immediately call your service technician or gas supplier elf the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 11 Turn the gas control knob counterclock wise to ON 12 Place the ON OFF THERMOSTAT switch in the ON position or in the THERMOSTAT position if the optional thermostat is used 13 Turn on the electric power to the heater 14 Set the optional thermostat to the desired room temperature 15 Set the High Low Regulator to desired set ting turn fully counterclockwise for High and fully clockwise for Low NOTE An odor resulting from the initial heating of new materials in your heater is not unusual during the first fire and in most cases will disap pear after an hour or two HOW TO TURN OFF THE FIRE 1 If using an optional thermostat set thermostat to the lowe position 2 Turn off the electric power to the appliance 3 Turn the ON OFF THERMOSTAT switch to the OFF position 4 Push in the gas control knob slightly and turn it clockwise to OFF NOTE The knob cannot be turned from PI LOT to OFF unless it is pushed in slightly Do not force it Maintenance A qualified service person recommended by your Harman dealer should conduct a
30. sed Then contact is made with manufacturer giving the model and serial numbers the date of purchase your dealer s name and address plus a simple explanation of the nature of the defect Extra costs such as mileage and overtime are not covered Nuisance calls are not covered by these warranties THIS WARRANTY IS LIMITED TO DEFECTIVE PARTS REPAIR AND OR REPLACEMENT AT HARMAN STOVE COMPANY S OPTION AND EXCLUDES ANY INCIDENTAL AND CONSEQUENTIAL DAMAGES CONNECTED THEREWITH WARRANTY EXCLUSIONS Failure due but not limited to fire lightning acts of God power failures and or surges rust corrosion and venting problems are not covered Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or battery back up and related duct work are not covered Also excluded from this warranty are consumable or normal wear items including but not limited to flame guides grates coal bars afterburner hoods fire brick gaskets Additional exclusions for corn stoves are burnpot housing weldment burnpot grate weldment pellet or corn burnpot front plate pellet or corn burnpot front plate lock corn auger extension ceramic insert and ceramic insert plate Additional or unusual utility bills incurred due to any malfunction or defect in equipment and the labor cost of gaining access to or removal of a unit that requires
31. te the heater Failure to do so may result in damage to property or personal injury and may void the product warranty Consult with your local building code agency and insurance representative before you begin your installation to ensure compliance with local codes including the need for permits and follow up inspections Observing required clearances to combustible materials proper connection to an approved vent ing system and the accessibility of the gas and electrical supply must all be considered when planning the installation of an Clarity Fireplace Insert Adequate clearances around air openings to the combustion chamber and provisions for adequate combustion and ventilation air must be provided Install the Clarity Fireplace Insert only ina listed solid fuel burning factory built fireplace or a ma sonry solid fuel burning fireplace The Fireplace Insert and vent should be enclosed when installed in or when passing through a living area where children may come in contact with it Installation Due to high temperatures the Clarity 8281 Vented Gas Fireplace Insert should be located outof traffic and awayfrom furniture and drap eries Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully super vised when they are in the same roomas the Clarity 8281 Fireplace Insert Clothing or other flammable ma
32. terials should not be placed on or near the Clarity 828l Surveiller les enfants Garder les v tements les meubles l essence ou autres liquides vapeur inflammables lin de l appareil CLEARANCES The following clearances to combustibles must be observed Unit to sidewall or combustible trim 10 254 mm Unit to mantel and combustible trim unprotected 12 305 mm In addition to these clearances adequate acces sibility clearance for servicing and proper operation must be maintained Do not in any way obstruct the combustion air inlets that are located on the front of the heater If the unit is to be installed on carpeting vinyl or other combustible material other than wood floor ing the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance PRELIMINARY STEPS TO PREPARE FOR THE INSTALLATION OF THE CLARITY FIRE PLACE INSERT 10 VS LLL EIN o Clearance from unit to sidewall or combustible trim Clearance from top of unit to mantel and combustible trim unprotected Remove the chimney cap if one exists so that the flue may be cleaned and the venting installed Remove any existing hearth accessories such as glass doors spark screens andirons
33. the logs will glow red when the flames are properly adjusted If you find the flames to be other than that described here do not operate the heater Consult a qualified service person or your Harman dealer for advice Operation 11 Through Hole in Left End of Log HOW TO LIGHT THE FIRE 1 STOP Read the safety information on the lighting instructions label on the stove 2 If using the optional thermostat set thermo stat to the lowest setting 3 Turn off electric power to the appliance 4 Turn the ON OFF THERMOSTAT switch to the OFF position 5 Push in the gas control knob slightly and turn it clockwise to OFF NOTE The knob cannot be turned from PILOT to OFF unless it is pushed in slightly Do not force it 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information on the swing out label If you don t smell gas go to the next step 7 Set the High Low Regulator to High by turning it fully counterclockwise 8 Press in the gas control knob slightly and turn counterclockwise to PILOT 9 Find the pilot by looking through the round opening on the left end of the center log 10 Push the control knob fully down and hold Immediately push the red piezo ignitor button to light the pilot It is normal to have to push the red button several times before the pilot ignites Con tinue to hold the control knob in for about one 1 minute after the pilot i
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