Harbor Freight Tools Soda Blast Conversion Kit Product manual
Contents
1. Functional Description Specifications Working Air Pressure 80 PSI Tank Top Connector 3 8 or 1 2 Item 60618 For technical questions please call 1 800 444 3353 Page 5 Initial Tool Set Up Installation A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Note This air tool is shipped with a protective plug covering the inlet Remove this plug before set up Installation Note Abrasive Blaster required for operation sold separately 1 Close air supply valve disconnect air supply from Abrasive Blaster and release all pressure from its Tank by pulling the safety valve 2 Empty all abrasive media from the Abrasive Blaster and its hoses Note Any remaining abrasive media may cause clogging and or undesirable results 3 Disconnect the Abrasive Valve Assembly s three connections as listed below and shown in Figure A a Air Hose Connection b Tank Connection c Abrasive Hose Connection Air Hose Connection Abrasive Abrasive Valve Asm Hose Connection Figure A Disconnect Three Abrasive Valve Asm Connections Item 68994 shown for reference 4 Clean disconnected hose ends and threads leading into the tank Remove all thread2. Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq Attach all accessories properly to the tool before connecting the air supply A loose accessory may detach or break during operation SAFETY Obey the manual for the air compressor and abrasive blaster used with this tool Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain tool as explained in this manual If abnormal vibration occurs stop immediately A SAVE THESE INSTRUCTIONS
3. accessories or storing the tool Such preventive 8 safety measures reduce the risk of starting the tool unintentionally Close all valves detach the air Supply and pull on the safety valve to release all residual air pressure before leaving the work area Service 1 Tool service must be performed only 3 by qualified repair personnel 2 When servicing a tool use only identical replacement parts Use only authorized parts Item 60618 For technical questions please call 1 800 444 3353 Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Always wear eye protection Wear ANSI approved safety goggles SAFETY Always wear hearing protection when using the tool Prolonged exposure to high intensity noise is able to cause hearing loss Wear heavy duty work gloves during use Store the tool when it is idle out of reach of children and other untrained persons A tool is dangerous in the hands of untrained users Maintain the tool with care A properly maintained tool reduces the risk of binding and is easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged Use only accessories that are identifi
4. cccccccccecceeeeeeeseeseteeeeeeees 5 Parts List and Diagram ccccceee 11 SOUP eid its a O 6 Waan y ee S 12 wn gt TI m lt CENTRAL WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following Addresses practices not related to personal injury General To reduce the risks of electric shock fire and injury to persons read all the instructions before using the tool Work Area 1 Keep the work area clean and well lighted 3 Keep bystanders children and visitors away Cluttered benches and dark areas increase the while operating the tool Distractions are able risks of electric shock fire and injury to persons to result in the loss of control of the tool 2 Do not operate the tool in explosive atmospheres
5. such as in the presence of flammable liquids gases or dust The tool is able to create sparks resulting in the ignition of the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 60618 Personal Safety 1 Stay alert Watch what you are doing and 4 use common sense when operating the tool Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool increases the risk of injury to persons 2 Avoid unintentional starting Be sure the valves are closed before connecting to the air supply Do not connect the tool to the air supply with the valves open 6 3 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 7 Tool Use and Care 1 Use clamps or another practical way to secure 5 and support the workpiece to a stable platform Holding the work by hand or against the body is unstable and is able to lead to loss of control 2 Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed 3 Do not use the tool if the valves do not turn the tool on or off Any tool that cannot be controlled with the valves is dangerous and must be repaired 4 Disconnect the tool from the air source before making any adjustments changing
6. blanket c Quickly open and close the Purge 13 After blasting parts will have a thin coating that will Valve to clear the clog d If clog is cleared continue working If clog is not cleared try closing the Throttle Valve help inhibit rust temporarily This coating needs to be washed off with a wet cloth before painting Air Valve directing the Nozzle at a piece of scrap material and opening the Trigger Valve to clear the clog e If clog cannot be cleared any other way close all Valves disconnect air supply and open Air Valve to release air pressure then disassemble components and clean them out TO PREVENT CLOGGING e USE A DRY OIL FREE AIR SUPPLY e USE DRY FRESH SODIUM BICARBONATE BLASTING MEDIA ONLY Household baking soda is NOT blasting media e SCREEN MEDIA WHEN FILLING ANY moisture or oil will quickly clog the blaster and render it unusable Z O H lt aa Lu ou O 9 To REFILL media as needed a Close the Air Throttle Abrasive and Trigger Valves P b Disconnect air supply and open Air Valve to release air pressure c Refill media according to the instructions on page 8 d Reconnect air supply and restart use at Step 4 Figure D Components and Controls Item 60618 For technical questions please call 1 800 444 3353 Page 9 par m gt Z 2 m User Maintenance Instructions Procedures not specifically explained in this manual mu
7. seal tape from threads and chase threads if needed 5 Remove the Cover 1 from the top of the Service Tee 2 6 Wrap the threads on the top of the Service Tee 2 with at least three wraps of thread seal tape sold separately Page 6 For technical questions please call 1 800 444 3353 7 Thread the Service Tee 2 into the bottom of the Tank by hand as far as possible then wrench tighten it 8 The Hose Barb Fitting 8 that is angled upward is used to attach a plain Air Hose Secure this connection using a Hose Clamp sold separately Note For an Air Hose with a threaded fitting a Unthread and remove the Hose Barb Fitting 8 b Wrap the threads on the end of the Air Hose with at least three wraps of thread seal tape sold separately c Thread the Air Hose into the 45 Elbow 9 by hand as far as possible then wrench tighten it 9 Slip the Abrasive Hose over the Hose Barb Fitting 8 and secure it with a Hose Clamp sold separately 10 Wrap the threads on the end of the Purge Hose 10 with at least three wraps of thread seal tape sold separately 11 Thread the Purge Hose 10 into the Ball Valve 5 by hand as far as possible then wrench tighten it Tank Connection Purge Hose 10 Air Hose Connection Soda Abrasive Blast Hose Asm 3 Connection Figure B Kit Installation Item 60618 Air Supply AWARNING TO PREVENT SERIOUS INJURY FROM EXPL
8. wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353
9. NY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Part Description Qty Part Description Qty 6 Male BranchTee 1 2 Service Tee _ 1 3 8 to 1 2 Adapter 3 Ceramic Nozze 41 8 Hose Barb Fitting 2 4 Oring tT 9 45 Elbow J 1 Record Product s Serial Number Here MAINTENANCE Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 60618 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal
10. OSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool NOTE A DRY OIL FREE AIR SUPPLY IS CRITICAL Moist or lubricated air will quickly clog the blaster and render it unusable 1 Incorporate a filter regulator with pressure gauge 3 Close the tool s Trigger Valve dryer in line shutoff valve and quick coupler Open all of the tool s other valves for best service as shown on Figure C An in line shutoff ball valve is an important safety 4 Turn on the air compressor according device because it controls the air supply even if to the manufacturer s directions and the air hose is ruptured The shutoff valve should allow it to build up pressure until it cycles off be a ball valve because it can be closed quickly 5 Adjust the air compressor s output regulator Note An oiler system should not be used so that the air output is enough to properly with this tool The oil will mix with the material power the tool but the output will not exceed being propelled causing poor results the tool s maximum air pressure at any time Adjust the pressure gradually while checking the 2 Attach an air hose to the compressor s air outlet air output gauge to set the right pressure range Connect the air hose to the air inlet of the tool Other components such as a coupler plug 6 Inspect the air connections for leaks a
11. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CENTRALPNEUMATIC soda blast conversion kit Sf LS fff AAS ve Abrasive Blaster required for operation sold separately Visit our website at http www harborfreight com ITEM 60618 Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Da OLY aA 2 MaINtGNAN CO nna 10 Specifications
12. ed by the manufacturer for the specific tool model Use of an accessory not intended for use with the specific tool model increases the risk of injury to persons Use only the lubricants supplied with the tool or specified by the manufacturer Page 3 wn gt TI m lt Air Source 1 Never connect to an air source that is capable of exceeding 200 psi Over pressurizing the tool may cause bursting abnormal operation breakage of the tool or serious injury to persons Use only clean dry regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air pressure range 2 Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Such gases are capable of explosion and serious injury to persons A SAVE THESE INSTRUCTIONS Symbols and Specific Safety Instructions Symbol Definitions Symbol Property or statement PSI Pounds per square inch of pressure Cubic Feet per Minute flow Cubic Feet per Minute flow SCFM at standard conditions National pipe thread tapered NPS National pipe thread straight Property or statement WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye protection WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking conce
13. ly within operating PSI 2 Close the Purge Valve and the Trigger Valve completely 3 Open the Air Valve 4 Open the Throttle Valve about halfway for now This may require adjustment later for optimal performance 5 Slowly open the Abrasive Valve completely 6 Direct the Nozzle at the work surface and open the Trigger Valve to start blasting Note Media flow will be intermittent at first 7 As needed adjust the Throttle Valve to optimize operation 8 If media clumps and flow stops 10 PREVENT CLOGGING PURGE media after use a Leave the Air Valve open and close the Throttle Abrasive and Trigger Valves b Direct the end of the Purge Hose into the large bucket and cover it with a blanket Hold the Purge Hose while opening the Purge Valve slowly and completely until all of the media has drained out c Close the Purge Valve Leave the Purge Hose in the bucket and the bucket covered for a few minutes d Open the Throttle and Abrasive Valves e Direct the Nozzle at a piece of scrap material and open the Trigger Valve to expel any media remaining in the Hose f Close the Air Throttle Abrasive and Trigger Valves g Disconnect air supply and open Air Valve to release air pressure then close it a Close the Trigger Valve 11 Vacuum and or sweep up all dust after use b Hold the end of the Purge Hose in the 12 Store the tool indoors out of children s reach large bucket and cover it with a
14. nd quick coupler will make operation Repair any leaks found mote eMoeni Duare ndtrequired 7 If the tool will not be used at this time Note Air flow and therefore tool performance close all valves detach the air supply can be hindered by undersized air supply components and pull on the safety valve to release all residual air pressure to prevent accidental operation PE iis ag ne he EN a im Converted Soda Blaster Air Hose Moisture Air Hose Coupler Filter and Plug Alr Dryer Compressor Figure C Portable Air Supply Setup CENTRAL Item 60618 For technical questions please call 1 800 444 3353 Page 7 2 m S 2 zZ Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Tool Set Up Filling Soda Blasting Media AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Close all valves detach the air supply and pull on the safety valve to release all residual air pressure before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY Do not adjust or tamper with any control or component in a way
15. not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards IMPORTANT Fill tank immediately before use and 2 Use a funnel and screen filter to fill the Tank do not allow media to sit in the blaster It will solidify with sodium bicarbonate blasting media in the tank becoming very difficult to remove all sold separately 1 Open the Tank Note Using DRY media only and SCREENING when filling are both CRITICAL to prevent severe clogging Note Household baking soda is NOT blasting media 3 Close the Tank securely Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working or pets to prevent distraction and injury 4 There must not be hazardous objects 2 Route the air hose along a safe route to reach such as utility lines or foreign objects nearby the work area without creating a tripping hazard that will present a hazard while working or exposing the air hose to possible damage 5 Keep a large bucket and blanket nearby to assist with purging unused media after use CENTRAL Page 8 For technical questions please call 1 800 444 3353 Item 60618 General Operating Instructions 1 Connect the air hose from the moisture and oil free air supply as explained earlier and adjust air supp
16. rning Risk of Respiratory Injury Wear NIOSH approved dust mask respirator WARNING marking concerning Risk of Explosion Page 4 For technical questions please call 1 800 444 3353 Item 60618 Specific Safety Instructions 1 The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 2 Use this kit only with sodium bicarbonate blasting media sold separately Do not use any other blasting media Especially do not use sand crystalline silica as a blasting media it can cause serious respiratory disease 3 WARNING This product when used for abrasive blasting and similar applications produces chemicals known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Vibration Precautions This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use
17. st be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Close all valves detach the air supply and pull on the safety valve to release all residual air pressure before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air operated tool 1 BEFORE EACH USE inspect the general 2 Daily Air Supply Maintenance condition of the tool Check for Every day maintain the air supply according to the component manufacturers instructions Drain the moisture filter regularly misalignment or binding of moving parts Performing routine air supply maintenance e cracked or broken parts and will allow the tool to operate more safely and will also reduce wear on the tool e loose hardware or housing e any other condition that may affect its safe operation Troubleshooting Possible Causes Likely Solutions Decreased output 1 Not enough air pressure and 1 Check for loose connections and make sure that or air flow air supply is providing enough air flow CFM at required pressure PSI to the tool s air inlet Do not exceed ma
18. ximum air pressure Blocked air inlet screen Clean air inlet screen of buildup if equipped Air leaking from loose housing 3 Make sure housing is properly assembled and tight Mechanism contaminated Have qualified technician clean mechanism Install in line filter in air supply as stated in Setup Air Supply on page 7 Severe air leakage 1 Cross threaded housing Check for incorrect alignment and uneven gaps Slight air leakage components If cross threaded disassemble and is normal replace damaged parts before use especially on Loose housing Tighten housing assembly older tools If housing cannot tighten properly internal parts may be misaligned Technician needs to disassemble tool align parts and reassemble Damaged valve or housing 3 Replace damaged components Dirty worn or damaged valve 4 Clean or replace valve assembly Follow all safety precautions whenever diagnosing or servicing the tool Disconnect air supply before service Page 10 For technical questions please call 1 800 444 3353 Item 60618 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE A
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