Harbor Freight Tools Portable Electric Pipe Threader Product manual
Contents
1. 14 Set p zione E tiles 8 Warranty ssssssssssseeeeenee 16 Operation iiei oe redet dene 9 o gt nm m lt CENTRAL CS MACHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work Area Safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres suc2. 1 34 Trigger 0 0 1 35 JLeftHande 41 36 CordClamp 1 37 Cord Protector 1 38 PowerCord J 1 39 JRolPin 1 40 Clamp 1 1 41 ClampBar 1 1 42 U2Die A J 1 42a 0 2 Die BladeSet 3 4 Die 3a_ 3 4 DieBladeSet_ 44a l DieBladeSet 45a_ 1 1 4 Die Blade Set Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 888 866 5797 Item 62203 Assembly Diagram R ey MAINTENANCE Item 62203 For technical questions please call 1 888 866 5797 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper ins
3. RPM T WARNING marking concerning Risk e Canadian Standards Association E of Eye Injury Wear ANSI approved safety goggles with side shields Underwriters Laboratories Inc Read the manualibefore set up and or use WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet CENTRAL CS MACHINERY Item 62203 For technical questions please call 1 888 866 5797 Page 7 Specifications Electrical Rating 120VAC 60Hz 12A Die Size 1 2 3 4 1 amp 1 1 4 dies marked with NPT and sizing included Intertek 3110123 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Front Clamp Direction Handle Rod Slot Die Holder Switch Safety button on other side Clamp Lever T Rod Trigger Clamp Dies Page 8 For technical questions please call 1 888 866 5797 Item 62203 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool S
4. finger on the Trigger or energizing power tools that have the Trigger on invites accidents Power Tool Use and Care 1 Do not force the power tool Use the 3 correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the Trigger does not turn it on and off 4 Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired Item 62203 For technical questions please call 1 888 866 5797 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock SAFETY If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear
5. grasped Apply pressure until Die engages pipe cutting two to three threads See Figure E Figure E 5 From this point the Die will automatically be drawn over the pipe and a standard taper thread will be cut 6 Toensure a good clean standard taper thread stop Pipe Threader every few turns reverse oil pipe and re cut thread 7 Stop threading when the end of the Die is flush with the end of the pipe At this point the correct thread length has been reached to produce the proper joint To continue beyond this point would make a straight or running thread 8 To finish threading operation a Release Power Switch Allow Pipe Threader to completely stop b Reverse Direction Switch c Squeeze Power Switch to turn on Pipe Threader Allow Die to reverse path of thread until it has fully expelled pipe d Release Power Switch Avoid damaging newly cut threads when removing pipe from Pipe Threader CAUTION Freshly cut threads may be hot and have sharp edges or sharp metal turnings still attached Clean pipe and allow it to cool before use 9 IMPORTANT Clean any oil spills on the ground At the end of each job clean Pipe Threader and store in a clean dry safe location out of reach of children and unauthorized people 10 To prevent accidents turn off tool and unplug it after use Clean then store tool indoors out of children s reach z o E lt Qc TT A o Item 62203 For technical questions
6. in the preceding illustration See Outlets for 2 Prong Plug The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A Item 62203 5 Ifyou are using one extension cord for more TABLE A RECOMMENDED MINIMUM WIRE than one tool add the nameplate amperes GAUGE FOR EXTENSION CORDS 120 240 VOLT and use the sum to determine the required minimum cord size See Table A NAMEPLATE EXTENSION CORD 6 If you are using an extension cord outdoors make AMPERES ated hy sure it is marked with the suffix W A W in at fu load 25 50 75 100 150 Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace 3 5 5 0 a damaged extension cord or have it repaired 5 1 7 0 by a qualified electrician before using it 71 120 a8 aa 4 40 T 8 Protect the extension cords from sharp objects 12 1 16 0 414 12 00 excessive heat and damp or wet areas 16 1 20 0 Rar ea t pn m Based on limiting the line voltage drop to five volts at 150 of the rated amperes SAFETY Symbology n Double Insulated ng xxxx min No Load Revolutions per Minute
7. rattling brushes or bearings for example Overheating 1 Forcing tool to work too fast 1 Allow tool to work at its own rate 2 Blocked motor housing vents 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Pipe doesn t fit Die Die is inappropriate to pipe size Choose a Die appropriate to the pipe Pipe inserted from wrong side Insert pipe from correct side See Workpiece and Area Set Up on page 10 3 Pipe not chamfered 3 Make sure pipe end to be threaded is chamfered Pipe spins Clamp is upside down for Move Clamp Bar to other side of Clamp Turn the rotation direction Clamp upside down and reclamp it to pipe See Workpiece and Area Set Up on page 10 Dies break 1 Die Blades insufficiently 1 Lubricate Die Blades sufficiently See General lubricated Operating Instructions section on page 11 2 Die Blades installed in wrong 2 Ensure cutting edges of Blades face inward order or backwards and the number on each Die Blade is at the top and in sequence See To replace the Die Blades section on page 12 Disconnect power supply before service Follow all safety precautions whenever diagnosi
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference VE MACHINERY Portable Electric PIPE THREADER Visit our website at http www harborfreight com ITEM 62203 REV 14f Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 888 866 5797 as soon as possible Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely cos geb npe ted 2 Maintenance s ndie eiae 12 Specifications sesseeeeee 8 Parts List and Diagram
9. an s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with Trigger locked on 10 For technical questions please call 1 888 866 5797 Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code S 25249 5 et seq WARNING The cord of this product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after hand
10. ce the Die Blades face inward and that the number on each a Remove the four Screws on the Die Die Blade is at the top and in sequence b Remove the Chrome Ring from the Die e Once the Die Blades are properly inserted replace the Chrome Ring and four Screws Die Blade Blade Number Chrome Ring Die Page 12 For technical questions please call 1 888 866 5797 Item 62203 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected Check that cord is plugged in 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker Turn off tool and allow to cool tripped if equipped Press reset button on tool Internal damage or wear Have technician service tool Carbon brushes or Trigger for example Tool operates slowly 1 Forcing tool to work too fast Allow tool to work at its own rate Extension cord too long or cord Eliminate use of extension cord If an extension diameter too small cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance Carbon brushes worn or damaged Have qualified technician replace brushes pu EE Excessive noise Internal damage or wear Carbon Have technician service tool or
11. et Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section 1 Select the appropriate Die for Note Dies can be inserted from either side the pipe to be threaded of Pipe Threader provided the Clamp and rotation direction are properly configured Note Dies are intended for use on standard schedule 40 steel pipe Note Dies are held in place with a retaining ring so removing a properly inserted Die may require light 2 Insert Die into the Die Holder of the tapping with a wooden mallet sold separately Pipe Threader See Figure A Make sure the Die is secured in place before proceeding 3 Fill the Oil Can with Thread Cutting Oil not included Keep it nearby during the threading operation za O k Figure A Qc LLI ou oO C EN TRAL CS MACHINERY Item 62203 For technical questions please call 1 888 866 5797 Page 9 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 5 Install Clamp Rod into Clamp Rob Slot Ensure The work area must not allow access by children Clamp Lever can be adjusted easily from above Be or pets to prevent distraction and injury certain that pipe has enough clearance to proceed 2 Route power cord along a safe route to reach Note Pipe end to be threaded must the work area without creating a
12. h as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 888 866 5797 Item 62203 Electrical Safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet 6 conditions Water entering a power tool will increase the risk of electric shock Personal Safety 1 Stay alert watch what you are doing 4 and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power 9 tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective 6 equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting T Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your
13. is tool 7 Toreduce vibration maintain the tool as If you feel any symptoms related to vibration such explained in this manual If any abnormal as tingling numbness and white or blue fingers vibration occurs stop use immediately seek medical advice as soon as possible A SAVE THESE INSTRUCTIONS C EN TRAL CS MACHINERY Item 62203 For technical questions please call 1 888 866 5797 Page 5 o gt mn m lt it repaired by a service facility before use a qualified electrician Page 6 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the m 3 Prong Plug and Outlet Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Usi
14. ling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 62203 Vibration Safety This tool vibrates during use 2 Do not smoke during use Nicotine reduces Repeated or long term exposure to vibration may the blood supply to the hands and fingers cause temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 3 Wear suitable gloves to reduce the gt vibration effects on the user H 1 Anyone using vibrating tools regularly or for LU an extended period should first be examined 4 Use tools with the lowest vibration by a doctor and then have regular medical when there is a choice y check ups to ensure medical problems are not 5 Include vibration free periods each day of work being caused or worsened from use Pregnant women or people who have impaired blood 6 Grip tool as lightly as possible while still keeping circulation to the hand past hand injuries safe control of it Let the tool do the work nervous system disorders diabetes or Raynaud s Disease should not use th
15. loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Page 3 o gt mn m lt Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edge
16. ng extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 For technical questions please call 1 888 866 5797 grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have If the plug will not fit the outlet have a proper outlet installed by Grounded Tools Tools with Three eee ee wiih Three Prong DE Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown
17. ng or servicing the tool MAINTENANCE Item 62203 For technical questions please call 1 888 866 5797 Page 13 Z m gt Z Oo m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 1 M5Nut 6 5 j M5X228cew 6 6 Right Head Housing 1 8 jO5Washr 1 4 9 jST49x35Scew 2 Record Products Serial Number Here Part Description Qty 27 CarbonBrushHolder 2 28 CarbonBrush j 2 29 CarbonBrushCovr 2 30 JRigtHande 1 31 ST39x16 Screw 3 32 ST3 9x45 Screw 4 33 Direction Switch
18. please call 1 888 866 5797 Page 11 P Z m gt Z Oo m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth ese hardware 3 AMWARNING If the supply cord of this misalignment or binding of moving parts power tool is damaged it must be replaced damaged cord electrical wiring only by a qualified service technician cracked or broken parts and any other condition that may affect its safe operation To replace the Die Blades 1 Worn Die Blades can result in poor thread c Remove all four Die Blades quality When replacing Die Blades verify that d Insert four new Die Blades into the Die the size of the new Die Blades corresponds NOTE When inserting the Die Blades make ic the size onthe DIE 1 2 on Ts or sure the cutting edges of the Die Blades 1 1 4 To repla
19. s are less likely to bind and are easier to control Service T Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Pipe Threader Safety Warnings 1 Page 4 Secure the pipe being threaded with the Clamp before use Fully engage the direction switch in the in or out position before use Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physici
20. tallation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
21. tripping hazard be clean and chamfered or exposing the power cord to possible damage A i Power cord must reach the work area with enough 6 Insert pipe into toothless end of Die extra length to allow free movement while working Make sure inside diameter of Die matches outside diameter of pipe See Figure C 3 There must not be objects such as utility lines nearby that will present a hazard while working 4 Use Clamp assembly to secure and support pipe during threading operation Screw Clamp Rod into Clamp Make sure pipe is secured to Clamp assembly and is supported during Rod Slot threading operation See Figure B Clamp Die Clamp Rod lt 3 Pipe J i gt E Figure C Figure B ie m S d ie zZ CENTRAL CEMRERINERY Page 10 For technical questions please call 1 888 866 5797 Item 62203 General Operating Instructions 1 Make sure pipe end and threads of Die are sufficiently oiled at all times See Figure D Otherwise the life of the Die Blades will be shortened and the threads will be rough Figure 2 The Direction Switch determines the direction of the threading operation Flip Rotating Direction Switch to right position arrow should point toward head of Threader for a clockwise rotation 3 Make sure Trigger is in off position then plug in tool 4 While holding Handle press Trigger in and squeeze Handle Pipe Threader will not engage until Safety Handle is firmly
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