Harbor Freight Tools Brake Bleeder and Vacuum Pump Kit Product manual
Contents
1. gt P Position the vehicle in a flat level outdoor area Set the parking brake and chock the tires Attach a 23 Hose 4 to the Vacuum Pump 1 Attach the other end of the Hose to the vacuum system Keep clear of parts that will move or get hot while an assistant starts the engine Wait until the vacuum reading stabilizes and compare it to the manufacturer s specification After obtaining a measurement shut off the engine Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product 5 Alow or unstable vacuum reading may mean a vacuum leak vacuum line blockage cylinder sealing problems incorrect valve ignition timing or other issues Note Vehicle vacuum systems will differ Consult the vehicle s service manual for proper testing procedures 6 After testing is complete disconnect the Vacuum Pump and Hose remove any plugs or clamps and secure all vacuum lines age 4 For technical questions please call 1 888 866 5797 Item 69328 Brake Bleeding 1 TO BRAKE CALIPER Item 69328 Attach a 3 Hose 5 to the bottom of the Suction Lid 2a Attach a 23 Hose 4 to the port on the top of the Suction Lid 2a that does not have the 3 Hose attached as shown in Figure A Then attach the other end of that 23 Hose to the Vacuum Pump 1 Make sure the O ring 11 is completely sea2. Harbor Freight Tools for a replacement Keep the handle dry clean and free from brake fluid oil and grease Before use read and understand all warnings safety precautions and instructions as outlined in the vehicle manufacturer s service manual Every vehicle has specific measurement values for vacuum related readings Itis beyond the scope of this manual to properly describe the correct procedure and test data for each vehicle Carbon monoxide is produced while a vehicle s engine is operating and is deadly in a closed environment Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness or nausea If you have these signs the work area may not be vented properly Get fresh air immediately 18 19 20 21 22 23 24 For technical questions please call 1 888 866 5797 Prior to using the Vacuum Pump place the vehicle s transmission in PARK if automatic or NEUTRAL if manual Then block the tires with chocks Be alert for hot engine parts to avoid accidental burns Use the Brake Bleeder only with brake fluid Do not attempt to use the tool to siphon any other liquids Damage to the internal chamber and seal or future brake fluid contamination may result Follow guidelines for proper brake fluid disposal Used brake fluid should be removed from the vehicle and properly recycled Many states require recycling Contact your local solid l
3. users Maintain tools with care Keep tools dry and clean Properly maintained tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Item 69328 11 12 13 14 15 16 17 Item 69328 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Keep the work area free of obstructions grease oil trash and other debris Do not use this product in a damp or wet location Maintain labels and nameplates on this product These carry important information If unreadable or missing contact
4. 9B OR 9C Page 5 9 Release the vacuum in the Vacuum Pump 1 with the Vacuum Release Valve Then disconnect the Brake Bleed Screw Adapter 9 from the vehicle s brake caliper bleed screw Note Do not allow the cup to fill completely with brake fluid When necessary release the vacuum in the tool and empty its Cup 3 of old brake fluid To assist in transport this set includes a Transport Lid 2b without hose connections After the brake fluid is disposed of properly resume bleeding the brakes 10 11 12 13 Remove the cap from the vehicle s master cylinder and refill the master cylinder back to its normal capacity with clean new brake fluid Then replace the cap on the master cylinder Proceed to the vehicle s next brake caliper and perform the same steps as above When finished using the Vacuum Pump clean the tool and store it in a clean dry location out of reach of children WARNING Before driving the vehicle carefully check for leaks and test for proper brake operation Maintenance and Servicing 1 Before each use Inspect the general condition of the Vacuum Pump Check for misalignment or binding of moving parts cracked or broken parts damaged Hoses loose connections and any other condition that may affect its safe operation If a problem occurs have the problem corrected before further use Do not use damaged equipment 2 When cleaning Do not clean the Vacuum Pum
5. AND ALL INSTRUCTIONS Failure to follow instructions listed below may result in serious injury SAVE THESE INSTRUCTIONS Keep bystanders children and visitors away while operating the Vacuum Pump Distractions can cause you to lose control Protect others in the work area from injury Stay alert Watch what you are doing and use common sense when operating the Vacuum Pump Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and jewelry away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Page 2 5 For technical questions please call 1 888 866 5797 Use safety equipment Wear ANSI approved safety glasses underneath a full face safety shield Nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained
6. O THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P I TTSB URG H ITEM 69328 Brake Bleeder and Vacuum Pump Kit Visit our website at http www harborfreight com REV 14e Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible AWARNING Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications 0 30 IN of mercury in Hg Gauge Range 0 760 torr Important Safety Information WARNING READ AND UNDERST
8. iquid waste authority for information on recycling Do not reuse old brake fluid Brake fluid may damage paint Clean up spilled fluid quickly The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 3 Setup Instructions 1 N Ga Open the Cup 3 Seat the O ring 11 completely into the groove in the top of the Cup 3 Remove the shipping spacer that prevents the Vacuum Pump 1 handle from moving through its full range Operating Instructions 4 Cover the inlet of the Vacuum Pump with something such as the plastic bag To prevent injury DO NOT USE YOUR SKIN TO PLUG THE INLET Operate the pump several times to create the vacuum The vacuum should not decrease quickly If air is entering through the vacuum release valve tighten it After the pump properly holds a vacuum press in the Pump s vacuum release valve to release the vacuum Set the plastic bag aside 5 The vacuum pump should now be ready for use A Vacuum System Testing 1 N oo
9. p with cleaners or other solvents Use a clean dry cloth Do not immerse the Vacuum Pump in any liquid 3 When storing Do not store fluid in the Cup Dispose of excess fluid properly according to federal state and local guidelines Store the Vacuum Pump in a clean dry location out of reach of children WARNING All maintenance service or repairs not listed in this manual are only to be attempted by a qualified service technician Page 6 For technical questions please call 1 888 866 5797 Item 69328 Parts List and Diagram ay z 2 1 4 x 23 Vacuum Hose 10 7 Item 69328 For technical questions please call 1 888 866 5797 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or con
10. sequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND T
11. ted into the groove on the top of the Cup to provide a good seal Firmly attach the Suction Lid 2a to the Cup 3 Remove the cap from the vehicle s master cylinder and make sure the master cylinder is full of brake fluid If not full fill the master cylinder to capacity with clean new brake fluid Use only the kind BLEED SCREW Note Determine the proper brake bleeding sequence from your vehicle service manual i e right rear wheel left rear wheel right front wheel left front wheel 5 Connect the 23 Hose 4 to the remaining port on the Suction Lid 2a Insert the Tapered Hose Adapter 6 into the 23 Hose Connect the other end of the adapter to the Brake Bleed Screw Adapter 9 Squeeze the Handle of the Vacuum Pump 1 10 to 15 times to create a vacuum in the Cup 3 Note The Gauge on the Vacuum Pump should read at approximately 10 inHg Do not exceed 20 inHg A greater vacuum could damage the vehicle s brake system For technical questions please call 1 888 866 5797 of brake fluid recommended by 8 Open the vehicle s brake caliper the vehicle manufacturer bleed screw and allow brake fluid to flow into the Cup 3 until fluid appears clear and free of bubbles Then retighten the bleed screw SUCTION 23 LID 2A GAUGE VACUUM HOSE 4 PUMP 1 SCREW PUMP A O RING 11 RELEASE VALVE TAPERED CUP 3 HOSE ADAPTER Sg E BRAKE BLEED ecw ADAPTER FIGURE A 9A
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