Harbor Freight Tools 97525 User's Manual
Contents
1. 1 4 air connector not included with pipe thread seal tape before connecting to a 3 8 ID Air Source Hose not included Connect the Air Source Hose to the Air Plug 77 Note If you are not using an automatic oiler system before operation add a few drops of Pneumatic Tool Oil to the airline connection Add a few drops more after each hour of continual use 2 Set the air pressure on your compressor to 60 100 PSI Do not exceed the maximum air pressure of 100 PSI 3 Check the air connection for leaks Note The amount of air pressure effects how deep the nails staples will be driven It is suggested that you experiment on scrap material 4 Check the air connection for leaks and disconnect the Nailer Stapler Testing The Single Sequential Safety Trip Mechanism Warning Even though the nailer should be empty during this procedure ALWAYS point the nailer Stapler at a piece of scrap wood when testing 1 The Nailer Stapler should not fire if the nose is not depressed against the workpiece This tool has a contact safety tip mechanism which is designed to prevent inadvertent firing The tool will only fire if the Safety 42 is resting on the workpiece prior to pulling the Trigger 38 2 Make sure the tool is disconnected from the air supply SKU 97525 For technical questions please call 1 800 444 3353 Page 5 Operation Testing The Single Sequential Safety Trip Mechanism continued Empty the magazine of nails or st2. Nailer Stapler to the air hose Driver tab Press the Safety 42 of the Nailer Stapler against Cover 50 Safety an appropriate piece of scrap wood ta 47 Test fire the Nailer Stapler several times checking A for proper operation Disconnect the Nailer Stapler remove the fasteners and store the Nailer Stapler in a location out of children s reach FIGURE 4 SKU 97525 For technical questions please call 1 800 444 3353 Page 7 Anytime any maintenance or repairs are done FIRST Disconnect the Nailer Stapler from the air hose Empty Magazine A 61 completely Attempt to fire the Nailer Stapler into a piece of scrap wood to ensure that it is disconnected and is incapable of firing any staples Always leave Magazine A 61 open during maintenance The Magazine is spring loaded and may cause parts or a fastener to fly out of the Nailer Stapler Problem Air leaking at Trigger area Air leaking between Housing and Nose Air leaking between Housing and Cap 4 Runs slowly or has power loss Tool skips a nail Fasteners are jammed Nailer Stapler will not drive down tight Blade driving fastener too deeply Troubleshooting Guide Stop using the Nailer Stapler immediately if any of the following problems occur Repairs and part replacements must be done only by a qualified technician All procedures in bold onthis chart are tobe attempted only bea qualified technician Likely Cause O
3. not load nails with the trigger or safety depressed Unintentional tool Always assume that the tool contains fasteners Disconnect air supply before loading Nailer Before reloading or making any adjustments to the Nailer make sure that the compressed air is disconnected Fire fasteners into an appropriate work surface only Do not attempt to fire fasteners into surfaces too hard to penetrate Do not drive fasteners on top of other fasteners or at too steep of an angle Fasteners can ricochet causing personal injury Never fire the Nailer into the air or point it toward yourself or another person Always wear ANSI approved safety goggles during use maintenance and reloading Do not fire fasteners too close to the edge of a workpiece They may split the workpiece and fly free causing personal injury Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When stapling or nailing these materials extra care should be taken to avoid inhalation and minimize skin contact Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber California Health
4. sure Exhaust is clear Replace either or both parts All procedures in bold on this chartare to be attempted only be a qualified technician SKU 97525 For technical questions please call 1 800 444 3353 Page 8 Maintenance Warning Always disconnect the tool from the air compressor and then empty the magazine of nails or staples before attempting to inspect or perform maintenance to the Nailer Stapler Inspect all of the nuts and screws and make sure they are securely fastened 2 Periodically lubricate the driving mechanism and magazine with a light oil Wipe down with a clean cloth Never use gasoline or flammable solvents to clean the tool 3 Inspect your air compressor according to manufacturer s instructions Warning If you detect any air leaks power loss the Nailer Stapler skips driving drives too deep or not deep enough take the Nailer Stapler to a qualified service technician Parts List Part Description Part Description Description 1 Exhaust Deflector 44 Hex Bolt Cylinder Pin 3 Hex Bolt 45 Stopper Magazine Tail Cover 4 Head Cap 46 Compression Spring Lock Nut 5 Seal 47 Safety Cover Hand Grip 6 Internal Lining 48 Safety Cover Bolt O ring 7 O Ring 49 Spacer End Cap 8 Compression Spring 50 Driver Cover 77 Air Plug 9 Gasket 51 Hex Bolt 10 O Ring 52 Driver Guide 11__ Head Valve Piston 53A Magazine B 8
5. up air even after disconnecting hose Disconnect the Nailer when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before attaching to an air source Avoid unintentional starting Be sure the trigger is in the Off position when not in use and before plugging in Do not carry any tool with your finger on the trigger whether it is attached to an air source or not Do not point the tool towards yourself or anyone whether it contains fasteners or not Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if the trigger does not operate properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Replacement parts and accessories This product is to be repaired and serviced only by a qualified technician When this product is serviced only identical replacement parts should be used Use of any othe
6. we may elect to refund the purchase price if we can not readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 97525 For technical questions please call 1 800 444 3353 Page 11
7. 0 O Ring 12_ O Ring 54 Steel Bar 13 O Ring 55 Pusher Unit 14 _ O Ring 56 _ Spring Holder 16 O Ring 58 Spring 17A _ Piston amp Driver 59 Spring Washer Bumper 25 Body 60 Hex Bolt 86 Sea 26 Nozzle 61 Magazine A 34 Spring 62 Magazine Bracket Spring 36 Spring Pin 63 Hex Bolt 89 O Ring lt 37 __ E Ring 64 Hex Bolt 90 Trigger Plunger 38 Trigger 65 Lock Nut 39 Pin 66 Retainer Pin 40 Safety Guide 67 Latch 41 Spring Pin 68 Spring 42 Safety 69 O Ring 43 Non Marking Tip 70 Hex Bolt PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 97525 For technical questions please call 1 800 444 3353 Page 9 Buimeig Ajquessy NOTE Some parts are listed and shown for illust
8. CENTRAL PNEUMATIC lt lt AIR NAILER STAPLER 2 IN 1 KIT 97525 ASSEMBLY AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork con tained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 10f Specifications Air Inlet 1 4 18 NPT Recommended Air Pressure 60 100 PSI 100 PSI Max Magazine Capacity 100 Nails or 80 Staples Safety Feature Single Sequential Safety Trip Mechanism Nail Size 039 042 Shank 18 Gauge 1 14 L Staple Size 1 7 Crown 039 042 Shank 18 Gauge 1 1 7 L Accessories Oil Dropper 2 Wrenches 1 Coupler Plug Note Performance of the compressor if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool performance Save This Manual You will need the man
9. Rings in Valve Body 92 are damaged Loose screws in Housing Damaged O Rings Bumper 85 Loose screws Damaged Gasket 9 Insufficient oil Broken Spring in Cylinder Cap 4 Exhaust is blocked Worn Bumper 85 or damaged Pusher Spring Dirt in Driver Guide 52 Inadequate airflow to Nailer Stapler Worn or dry O Ring on Piston Damaged O Ring on Trigger Valve Cap Gasket 9 leaking Guide on driver is worn Fasteners are wrong size or damaged Magazine or Nose screws are loose Driver 17A is damaged Rounded Driver 17A slipping off fastener crown Lack of air pressure Slow cycling and loss of power Worn Bumper 85 and or Piston Spacer Solution Replace O Rings and check contact trip operation Tighten screws Replace O Rings or Bumper 85 Tighten Screws Replace Gasket 9 Lubricate as instructed Replace Compression Spring 8 Clean Cap 4 or replace damaged parts Replace Bumper 85 or Pusher Spring Clean channels in Driver Guide 52 Check hose and compressor fittings Replace or lubricate O Rings Replace O Rings Replace Gasket 9 Replace Guide Use correct undamaged Fasteners Tighten screws Replace Driver 17A Replace Driver 17A Supply correct pressure 60 100 PSI Check Compression Spring 8 for broken coils or reduced length Make
10. amp Safety Code 25249 5 et seq Stay within air pressure capacity Never operate the Nailer above 100 PSI Hold tool away from head and body During operation the Nailer may kick back Causing injury Transport Nailer safely Always disconnect air supply when moving the tool in the workplace Carry the tool by the handle and avoid contact with the trigger The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 97525 For technical questions please call 1 800 444 3353 Page 4 Unpacking When unpacking check to make sure the parts listed on page 9 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Operation 1 4 18 NPT A Hose Line Nailer sf Stapler AIR COMPRESSOR Air Hose on Reel Regulator Recommended Air Line Components For best service you should incorporate an oiler regulator and inline filter as shown in the diagram above Hoses couplers oilers regulators and filters are all available at Harbor Freight Tools 1 You will need to prepare a 1 4 air connector sold separately to connect to the air inlet on the Nailer Stapler First wrap the
11. aples 4 Check that the Trigger 38 and the Safety 42 on the nose of the tool move freely without sticking 5 Connect the air supply to the tool at the Air Plug 77 and set at the recommended 60 100 PSI and not over the maximum 100 PSI 6 Test the tool by depressing the Safety 42 on the nose of the tool against the workpiece without pulling the Trigger 38 The tool must not cycle fire If it cycles fires stop immediately and take the tool to a qualified service technician for repair 7 Hold the tool away or off of the workpiece The Safety 42 or nose of the tool should return to its original position Squeeze the Trigger 38 The tool should not cycle fire If it cycles fires stop immediately and take the tool to a qualified service technician 8 Depress the Safety 42 against the workpiece and squeeze the Trigger 38 The tool must cycle fire once only Release the trigger and squeeze it again The tool must cycle fire once only With the Trigger held carefully lift the nailer and press it against the workpiece again The tool must not cycle fire If it fails to act in the manner explained in bold have it repaired by a qualified service technician Loading Nails or Staples ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL Other people in the work area must also wear ANSI approved impact safety goggles Warning Make sure the Nailer Stapler
12. ded 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair 7 Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines or air hoses SKU 97525 For technical questions please call 1 800 444 3353 Page 2 18 Use eye and ear protection Always wear ANSI approved impact safety goggles and appropriate hearing protection Wear a full face shield if you are producing metal filings or wood chips Wear a NIOSH approved dust mask or respirator when working around metal wood and chemical dusts and mists Other people in the work area must also wear ANSI approved impact safety goggles Maintain tools with care Keep tools clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords and air hoses periodically and if damaged have them repaired by an authorized technician The handle must be kept clean dry and free from oil and grease at all times Do not operate a tool if any portion of the tool s operating controls are inoperable disconnected altered or not working properly Disconnect Air Hose and release any built up air pressure Never service the Nailer clear jams or disassemble with the air hose attached Always release any built
13. is not attached to the air hose whenever loading the tool 1 Depress the Latch 67 and pull back on the Magazine Tail Cover 72 opening Magazine A 61 2 Insert the brad nails into the Magazine letting the pointed end ride on the rail of Magazine B 53 If loading staples fit the crown of the staples so they fit over and ride on the rail of the Magazine B 53 3 After the nails or staples reach the nose of the tool close Magazine A 61 Note The window gauge on Magazine A 61 lets you know how many nails or staples remain Operating the Stapler Nailer 1 Attach the Nailer Stapler to the air supply at the Air Plug 77 Start your compressor and check the pressure making sure it is set at the recommended 60 100 PSI and not over the maximum 100 PSI 2 Tofire place the nose of the Nailer Stapler on the workpiece The Nailer Stapler should not fire if the Safety 42 is not depressed Once depressed gently and briefly squeeze the Trigger 38 once Do not fire repeatedly nails or staples could bounce off of one another damaging the work piece or causing PERSONAL INJURY SKU 97525 For technical questions please call 1 800 444 3353 Page 6 Anytime any maintenance or repairs are done including clearing jams FIRST Disconnect the Nailer Stapler from the air hose Empty Magazine A 61 completely Attempt to fire the Nailer Stapler into a piece of scrap wood to ensure that it is disconnected and is incapable of firi
14. ng any staples Always leave Magazine A 61 open during maintenance The Magazine is spring loaded and may cause parts or a fastener to fly out of the Nailer Stapler Clearing Jams Disconnect tool from air hose empty Magazine A 61 of fasteners release any built up air pressure and leave the magazine open as explained above FIGURE 1 While doing this step and the next 2 steps hold the Nailer Stapler pointed away from you and any other people or fragile objects see Figure 1 Remove all three Safety Cover Bolts 48 on the Safety Cover 47 see Figure 2 Lift the Safety Cover 47 off the top of the Nailer Stapler see Figure 3 Carefully slide the Driver Cover 50 off around the Safety 42 Note the position of the tab on the Driver Cover 50 Remove the jammed fastener pliers may be necessary to remove a stuck fastener Safety Cover 47 Inspect the Driver 17A for bends or breakage If Bolts 48 itis damaged do not use the tool until it is repaired by a qualified technician FIGURE 3 ar Lightly oil the Driver 17A and replace the Driver Cover 50 with the tab in the Cover facing the Driver sae Guide 52 Replace the Safety Cover 47 being careful to line up the bolt holes and fit the Safety 42 into the slot Replace and securely tighten all of the Safety Cover Bolts 48 Make sure that the Safety 42 moves without sticking Reload the Nailer Stapler Reconnect the
15. r parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the compressor without SKU 97525 For technical questions please call 1 800 444 3353 Page 3 19 20 21 22 23 24 20 26 2 28 29 30 heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool Check your air compressor s manual for the appropriate size cord It is also possible that the use of an extension cord may cause your circuit breaker to trip or your panel fuse to break If this happens either use the compressor without an extension cord or find a larger amperage circuit to use Maintenance The maintenance outlined in the maintenance section should be performed regularly For your safety this product should be serviced or repaired regularly only by a qualified technician Compressed air only Never use combustible gas as a power source firing may occur Do not load nails when the air hose is connected to the y Do
16. ration purposes only and are not available individually as replacement parts SKU 97525 For technical questions please call 1 800 444 3353 Page 10 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of pur chase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity im proper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTH ER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MER CHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transpor tation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or
17. ual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lit Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or air hoses 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not inten
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