Harbor Freight Tools 97028 User's Manual
Contents
1. The Frame can be filled with sand if you wish to help minimize sound and vibration Air Inlet 9 Mini Planishing ao Hammer gt fateh ird j S J 1 Le Figure 1 3 Connect the Rubber Air Hose 25 to both the Air Inlet 9 and the Foot Pedal 26 See Figure 1 Hose Line Foot Pedal amp 26 Air Hose on Reel Regulator Recommended Air Line Components Figure 2 4 Connect pneumatic air supply to the Foot Pedal 26 See Figure 2 and Figure 3 on page 8 5 The air line components listed in Figure 2 are not included as part of this tool but may be purchased at Harbor Freight tools 6 Be sure to tighten all fittings and connections REV 08a SKU 97028 For technical questions please call 1 800 444 3353 Page 7 beginning of this manual including all text under subheadings therein Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the before set up or use of this product Air Outlet connect Figure 3 Air Inlet connect hose hose to Hammer to air compressor T The Frame 24 should be positioned so that the mounted Mini Planishing Ham mer is extending slightly over the edge of the workbench This will help to accom modate various shapes being plannished 8 Screw off the Coil Spring 15 and remove the Anvil Head 21 and Hammer Shank 23 from the Cylinder 14 9 Slide the Hammer Body 1 into the Frame 24 10 Insert the Anvil Head 21 into t2. alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury SKU 97028 For technical questions please call 1 800 444 3353 Page 2 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in serious injury SAVE THESE INSTRUCTIONS 1 Work area safety a b Keep work area clean and well lit C uttered or dark areas invite accidents Keep children and bystanders away while operating this Planishing Hammer Distractions can cause you to lose control 2 Personal safety a Stay alert watch what you are doing and use common sense when operating Do not use this tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating may result in serious personal injury Use safety equipment Always wear ANSI approved safety goggle
3. up and or use Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Keep fingers away from the anvil head Do not leave the tool unattended when it is plugged into an air supply Turn off the tool and disconnect from air supply before leaving Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control This product is not a toy Keep it out of reach of children Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq The warnings
4. CENTRAL PNEUMATIC _ OOOO ee a BENCHTOP PLANISHING HAMMER exe 31197028 ASSEMBLY AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 R EV 08b SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product ADANGER AWARNING ACAUTION NOTICE CAUTION This is the safety alert symbol It is used to
5. ERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 97028 For technical questions please call 1 800 444 3353 Page 10 Part Description aty e fore r E e sem f e farne PARTS PHOTO SKU 97028 For technical questions please call 1 800 444 3353 Page 11 ASSEMBLY DIAGRAM D 1 26 SKU 97028 For technical questions please call 1 800 444 3353 Page 12 LIMITED 1 YEAR WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workma
6. c legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 97028 For technical questions please call 1 800 444 3353 Page 13
7. ctions to operate the Planishing Hammer Tools are dangerous in the hands of untrained users SKU 97028 For technical questions please call 1 800 444 3353 Page 3 e Maintain tools Check for misalignment or binding of moving parts breakage of parts damaged or cracked hoses bad connections and any other condition that may affect the tool s operation If damaged have the tool repaired before use Many accidents are caused by poorly maintained tools Properly maintained tools are less likely to bind and are easier to control f Use the Planishing Hammer in accordance with these instructions and in the manner intended for this particular type of tool taking into account the working conditions and the work to be performed Use of this tool for operations different from those intended could result in a hazardous situation Service a Have your Planishing Hammer serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the tool is maintained VIBRATION HAZARD This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from u
8. he Anvil Shaft 19 and tighten in place with Hex Screw 20 11 Place the Anvil Head 21 and Hammer Shank 23 into the Coil Spring 15 and screw onto the Cylinder 14 See Parts List and Assembly Diagram on page 11 and 12 OPERATING INSTRUCTIONS REV 08a SKU 97028 For technical questions please call 1 800 444 3353 Page 8 OPERATING INSTRUCTIONS Turn on the Air Compressor not included and set it to 90 PSI Do not exceed maximum air pressure of 100 PSI Before planishing test the operation by pressing down on the Foot Pedal 26 Adjust the cycle speed of the Planishing Hammer by turning the Regulator 4 clockwise or counterclockwise Using both hands place the material to be planished between the Anvil Head 21 and the Hammer Shank 23 Press down on the Foot Pedal 26 to opperate planishing action When finished remove your foot from the Foot Pedal 26 and wait for the action to stop completely Turn the air compressor off Press down on the Foot Pedal 26 to release any remaining air pressure within the Planishing Hammer To prevent accidents always disconnect the air supply after use Clean then store the tool indoors out of children s reach MAINTENANCE AND SERVICING Risk of serious personal injury unplug the tool from its air AWARNING c ti RRA supply before performing any inspection maintenance or cleaning procedures Damaged equipment can fail causing serious personal injury Do not
9. nship for the period of one year from the date of purchase 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specifi
10. precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be SKU 97028 For technical questions please call 1 800 444 3353 Page 5 understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS SPECIFICATIONS Stand Mounting Bracket Formed Steel Anvil Shaft and Anvils Machined Steel Construction Materials Air Hammer Die Cast Aluminum Air Hose Black Braided Reinforced Rubber w Crimped Brass Fittings Mounting Plate Thickness 11 Gauge Steel Plate Air Inlet Size 1 4 X 18 NPT Female UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SET UP INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual SKU 97028 For technical questions please call 1 800 444 3353 Page 6 ASSEMBLY 1 Mount the Frame 24 to workbench and make sure it is fastened securely to prevent loosening during use 2
11. s and heavy duty work gloves Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq 3 Tool use and care a b Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it was designed Do not use the Planishing Hammer if the Trigger 16 does not completely start and stop the action of the tool f the Planishing Hammer cannot be controlled with the Trigger 16 it is dangerous and must be repaired Disconnect the Planishing Hammer from the air source before making any adjustments changing accessories or storing Such preventive safety measures reduce the risk of starting the tool accidentally Store the Planishing Hammer out of the reach of children and do not allow persons unfamiliar with this tool or these instru
12. se Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip the workpiece as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SKU 97028 For technical questions please call 1 800 444 3353 Page 4 E wW P on SPECIFIC SAFETY RULES WARNING To prevent serious injury and or property damage Wear ANSI approved safety goggles and heavy duty work gloves during use Do not exceed max air pressure of 100 PSI Disconnect from air supply when not in use Mount on flat level surface able to support the weight of the Planishing Hammer and the material being hammered Inspect before each use do not use if parts are loose or damaged Read this manual before set
13. use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged air hoses and any other condition that may affect its safe operation AFTER USE clean external surfaces of the tool with clean moist cloth WARNING If the air hose is damaged DO NOT attempt to repair it It must be replaced SKU 97028 For technical questions please call 1 800 444 3353 Page 9 Troubleshooting Possible Causes Probable Solutions Mini Planishing No air pressure in air line Check all hoses connections Hammer will not and make sure the compressor is operate when Foot operating Pedal is depressed Regulator valve is closed Turn the valve counterclockwise Mini Planishing Air Pressure is below normal operating Check Regulator on compressor and Hammer operates pressure of 90 PSI Planishing Hammer but at diminished Regulator valve is closed Turn the valve counterclockwise pressure Be sure to follow all manufacturer s instructions safety warnings and maintenance procedures in the manual of the air compressor you are using with this Mini Plannishing Hammer LEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REF
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