Harbor Freight Tools 96526 User's Manual
Contents
1. assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual To Charge The Battery 1 The Battery 29 does not come charged from the manufacturer Before use you must charge the Battery See Figure A next page 2 Plug the AC DC Adapter s 24 2 prong plug into the nearest 120 volt grounded electrical outlet See Figure A 3 Insert the AC DC Adapter s 24 charge cord into the Charger Stand 23 See Figure A SKU 96526 For technical questions please call 1 800 444 3353 Page 9 4 Insert the Battery 29 into the Charger Stand 23 See Figure A 5 The Battery 29 will charge in approximately 3 to 5 hours Do not charge the Battery for longer than 5 hours Subsequent charges will also take between 3 and 5 hours Allow the Charger Stand 23 to cool down before charging another Battery n W TERY jy WARNING FIGURE A BATTERY 29 CHARGER STAND 23 ACIDC ADAPTER 24 To Attach The Charged Battery To The Drill Driver 1 When the Battery 29 is fully charged unplug the AC DC Adapter 24 from its electrical outlet Then remove the Battery from the Charger Stand 23 See Figure A 2 Insert the Battery 29 into the Battery Receptacle located at the bottom of the Drill Driver Make sure the two Securing Clasps one on each side of the Battery eng2. is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives yo
3. use CAUTION Always disconnect the Battery 29 from the tool before performing and inspection maintenance or cleaning Before each use examine the general condition of the Drill Driver Check for loose screws misalignment or binding of moving parts broken parts damaged electrical wiring and any other condition that may affect its safe operation Run the Drill Driver for about ten seconds to ensure all moving parts are running smoothly and there are no loose parts rattles or sparking that would indicate defects If a problem occurs turn off the Drill Driver immediately and have the problem corrected before further use Do not use a damaged tool The Drill Driver is equipped with a 24V Nickel Cadmium Battery type 1300 mAh Ni Cd Rechargeable With proper care the Battery 29 can be recharged many many times Follow the Steps below to ensure proper Battery care Always switch to a fresh Battery when tool performance begins to diminish Severe heat is most destructive to a Battery The more heat generated the SKU 96526 For technical questions please call 1 800 444 3353 Page 14 faster the Battery loses power A Battery that gets too hot can be permanently damaged Never over discharge a Battery by using the tool even after tool performance is decreasing Never attempt to discharge a tool s Battery by continuing to pull the tool s Power Switch When tool performance begins to diminish stop the tool recharge the Battery and
4. Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury SKU 96526 For technical questions please call 1 800 444 3353 Page 2 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your line operated corded power tool or battery operated cordless power tool a b a SAVE THESE INSTRUCTIONS Work area safety Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety Power tool plu
5. use the fresh Battery for optimal performance Place the Battery 29 into the Charger Stand 23 as described in the section To Charge The Battery The charging room temperature should be between 50 Fahrenheit and 104 Fahrenheit e If the Battery 29 has charged from 3 to 5 hours but will not power the Drill Driver the Battery may need replacement Purchase replacement batteries only from Harbor Freight Tools Do not attempt to repair the Battery Contact local hazardous waste disposal authorities for proper Battery disposal Never set fire to a used Battery Keep the Drill Driver exterior free of oil and grease Use only a mild detergent and damp cloth when cleaning Do not use a flammable or combustible solvent Do not immerse this tool in a liquid or allow a liquid to flow inside the tool 4 WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician 5 CAUTION All maintenance service and repairs not mentioned in this manual must only be performed by a qualified service technician Troubleshooting Drill Driver will not Battery not connected properly Properly connect Battery start Low Battery Recharge Battery from 3 5 hours Defective Battery Replace Battery Unsatisfactory drilling Dull drill bit Use sharp drill bit results Drill bit improperly installed in Make sure drill bit is securely Chuck installed in Chuck
6. voltage drop to five volts at 150 of the rated amperes n Double Insulated Volts Alternating Current Underwriters Laboratories Inc REM Revolulions per Minuta SKU 96526 For technical questions please call 1 800 444 3353 Page 8 SPECIFICATIONS Charger Input 120 V 60 Hz Charger Output 24 VDC 400mA Electrical Requirements Battery Type 1300 mAh Ni Cd Rechargeable Charge Time 3 to 5 Hours Power Cord Type 22 AWG x 2C Dual Speed Drill RPM 0 400 RPM UI T NS Setting 0 1050 RPM 2 Setting Chuck Chuck Type 1 2 112 Keyless Drill Speed Settings 20 Clutch Settings 1 Drill Setting Additional Features Reversible Rotation Battery Qty 1 Charger Qty 1 Double Ended Screwdriver Bits Qty 2 Drill Dimensions 9 1 2 L x 3 1 8 W x 8 1 8 H Without Battery Net Weight 4 2 Pounds Accessories UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SET UP INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product Risk of accidental starting resulting in serious personal AWARNING injury Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before
7. DRILL L MASTER 19 2V 1 2 CORDLESS DRILL DRIVER SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product ADANGER AWARNING A CAUTION NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards
8. Improper drilling technique See Drilling An Object section SKU 96526 For technical questions please call 1 800 444 3353 Page 15 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Part Description Scatter Heat Block 6 Orientation Block Bown 6 Sheve Block 9 sing SKU 96526 For technical questions please call 1 800 444 3353 Page 16 ASSEMBLY DIAGRAM CARRYING CASE 36 NOT SHOWN SKU 96526 For technical questions please call 1 800 444 3353 Page 17 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product
9. a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code S 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS GROUNDING Improperly connecting the grounding wire can result in AWARNING y TUM 9 1 electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Pluqs Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If SKU 96526 For technical questions please call 1 800 444 3353 Page 6 the tool should electrically malfunction or break down grounding provides a low resistance path to c
10. age the Drill Driver See Figure B FIGURE B BATTERY 29 SKU 96526 For technical questions please call 1 800 444 3353 Page 10 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product To Operate The Forward Reverse Switch 1 The three position Forward Reverse Switch 7 is located on top of the Power Switch 10 See Figure C 2 When the Forward Reverse Switch 7 is in the center the Drill Driver is in a LOCKED position See Figure C 3 When the Forward Reverse Switch 7 is pressed to the right the rotation of the Drill Driver will be clockwise typically for driving fasteners or drilling holes See Figure C 4 When the Forward Reverse Switch 7 is pressed to the left the rotation of the Drill Driver will be counterclockwise typically for removing fasteners or freeing drill bits See Figure C To Insert And Remove Drill And Screw Driver Bits 1 Set the Forward Reverse Switch 7 to the LOCKED center position See Figure C FORWARD REVERSE SWITCH 7 POWER SWITCH 10 FIGURE C 2 The Drill Driver is equipped with a Keyless Chuck 1 To insert and remove drill bits or screw drivers loosen the Chuck See Figure D SKU 96526 For technical questions please call 1 800 444 3353 Page 11 Hold the Keyless Chuck 1 firmly while turni
11. arry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See 3 Prong Plug and Outlet Noe G 3 Prong Plug and Outlet Outlets for 2 Prong Plug Double Insulated Tools Tools with Two Pronq Pluqs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Outlets for 2 Prong Plug Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord U
12. e E Drill Bit Selection Always use sharp drill bits Sharp bits are less likely to bind when drilling Use the proper drill bit for the job There are many types of bits designed for specific purposes Check the information on the bit s packaging for proper usage Do not use drill bits larger than the rated capacity of the Drill Driver Gear damage or motor overload may result Drilling An Object CAUTION Do not operate the Drill Driver before placing a drill bit on the material Avoid overloading the Drill Driver Do not apply excessive pressure to the Drill Driver while drilling If the speed of the tool drops abnormally decrease the pressure immediately If the drill bit stops abruptly or the bit becomes blocked release the Power Switch 10 at once Ensure the safety of the work space Clear the work area of all parts and debris that may cause injury by flying objects Before drilling clamp the object down securely A poorly secured piece of material may result in personal injury and or inaccurate drilling When drilling in a light gauge metal or wood use a wooden block not included to back up the material to prevent damage to the workpiece Mark the center of the hole to be drilled with a center punch to give the drill bit a start and to prevent the bit from walking Lubricate the drill bit with cutting oil not included when drilling iron or steel Use a coolant when drilling nonferrous metals such as copper bras
13. eventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow people unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation SKU 96526 For technical questions please call 1 800 444 3353 Page 4 5 Service a Have your power tool serviced by a qualified technician using only identical replacement parts This will ensure that the safety of the power tool is maintained SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tool
14. g use 8 This product is not a toy Keep it out of reach of children 9 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock SKU 96526 For technical questions please call 1 800 444 3353 Page 5 Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock To reduce the risk of personal injury where the drill bit may contact hidden wiring hold the tool by its plastic insulated gripping surfaces Contact with a live wire will make exposed metal parts of the Cordless Drill Driver live and will shock the operator Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in
15. gs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear ANSI approved eye proection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries SKU 96526 For technical questions p
16. lease call 1 800 444 3353 Page 3 Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such pr
17. ng the forward section of the Chuck counterclockwise This opens the Chuck to accept the drill or screw driver bit See Figure D Continue turning the Keyless Chuck 1 counterclockwise until the drill bit or screw driver slips into the Chuck Jaws See Figure D KEYLESS CHUCK 1 FORWARD SECTION L BIT NOT INCLUDED Turn the forward section of the Keyless Chuck 1 clockwise while holding the Chuck firmly in place to tighten the Chuck around the drill bit or screw driver shaft Make sure the drill bit or screw driver is seated securely before operation See Figure D Push the Forward Reverse Switch 7 to the right Gently press the Power Switch and note whether the bit wobbles while it rotates If the bit wobbles release the power switch repeat steps 1 through 5 to reposition bit To Operate The Torque Selector The Torque Setting Ring 3 is a 19 position dial located behind the Keyless Chuck 1 The Torque Setting Ring also features one drill setting See Figure D TORQUE SETTING RING 3 FIGURE E SKU 96526 For technical questions please call 1 800 444 3353 Page 12 A higher setting equals more torque therefore position 1 low torque is appropriate for driving screws into wood without stripping the screw but would not provide enough torque for drilling or driving into harder materials See Figure E Position 20 is indicated by a drill bit icon and should be used for drilling only See Figur
18. s or aluminum Grip the Drill Driver firmly with both hands Place the drill bit on the spot that is to be drilled To begin drilling squeeze the Power Switch 10 SKU 96526 For technical questions please call 1 800 444 3353 Page 13 The Drill Driver has a variable speed for drilling To vary the speed of the drilling action vary the pressure on the Power Switch 10 Drill only as deep as is necessary Do not drill deeper than necessary into walls or other areas where you cannot identify any possible hazards behind the drilling surface To reduce jamming as the drill bit breaks through the workpiece decrease the drilling pressure when the point of the drill bit breaks through the surface of the workpiece When you have drilled the hole remove the drill bit from the hole while the Drill Driver is still rotating This prevents the drill bit from getting caught in the hole and causing damage Release the Power Switch 10 to stop the Drill Driver INSPECTION MAINTENANCE AND CLEANING Risk of serious personal injury from accidental startin AWARNING Pd 3 or electric shock Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Damaged equipment can fail causing serious personal injury Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further
19. s for a replacement 2 Avoid unintentional starting Prepare to begin work before turning on the tool 3 Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control 4 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 5 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 6 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control T The battery charger gets hot during use The charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used in a hot environment Do not place the charger on a flammable surface Do not obstruct any vents on the charger Especially avoid placing the charger on carpets and rugs they are not only flammable but they also obstruct vents under the charger Place the charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the charger and battery durin
20. sing extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A SKU 96526 For technical questions please call 1 800 444 3353 Page 7 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use T Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES GM 25Feet 50Feet 75Feet 100Feet 150Feet a om p m ja e uec m 121 160 14 12 10 wicmo m L 9 1 1l TABLE A Based on limiting the line
21. u specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 96526 For technical questions please call 1 800 444 3353 Page 18
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