Harbor Freight Tools 96456 User's Manual
Contents
1. Page 3 gasoline before starting engine Do not store or handle gasoline near pilot light electrical equipment or open flame Do not smoke near gasoline a well ventilated area only Carbon Monoxide is created when engine is running and is a DEADLY gas when inhaled Carbon Monoxide is a colorless odorless gas Early signs of Carbon Monoxide poisoning resemble flu symptoms such as headache dizziness or nausea If you notice these signs turn off engine and immediately go to a well ventilated area WARNING Carbon Monoxide Hazard Operate this road sweeper in WARNING Burn Hazard The engine becomes hot during operation Do not touch the engine until it has cooled down after use Always shut off the road sweeper and allow the engine to cool before performing any maintenance on this tool Never operate the road sweeper without the Drive Belt Housing 89 in place and in good condition Never reach into the Belt Guard or allow any object to enter the belt guard when the road sweeper is operating The road sweeper and engine are a source of ignition when they are running and after operation until they have cooled off Never spray or spill flammables in the area of this tool Flammables such as spray paint solvents gasoline etc may ignite or explode if sprayed or spilled near or on this road sweeper or engine Gasoline fuel and fumes are highly flammable and explosive Always use extreme care and proper handling and storage techniques w2. SKU 96456 Description Q ty 2 A i _ pawe Ca fBotmsxs For technical questions please call 1 800 444 3353 Part Description Qty 54 Sormewmsxe 66 Drive Puly ee engine fr Thotts Cono 1 Botmexs Page 11 Part Description Q ty 17 Part Description Q ty 32 Bokm6x25 33 Nm 35 Brae 36 Round Pn ms x40 37 Universal Joint 38 Spindle Grip 39 Bearing 6003 40 BearingHousing a1 Drive srat a2 FitKeyasx20 Bushing a5 Step Washer 46 Botm x20 a7 Spinde Circip mia tre 49 50 Drive Transmission 51 Cable Fomara 52 Cable Reverse 53 Round Pin m8 x45 s4 Screwmsxe 85 a7 86 92 93 95 97 100 101 102 103 104 105 106 107 55 Flat Washer 5 Brush Cone 350 x 3 SKU 96456 For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM Page 13 For technical questions please call 1 800 444 3353 SKU 96456 Record Product s Serial Number Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that
3. its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not
4. within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd Box 6009 Camarillo CA 93011 800 444 3353 SKU 96456 For technical questions please call 1 800 444 3353 Page 14
5. CENTRAL MACHINERY ROAD SWEEPER WITH 7 5 HP ENGINE 1114196456 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product ADANGER AWARNING ACAUTION NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal
6. a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Donot overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts SPECIFIC SAFETY RULES 1 Maintain labels and nameplates the tool These carry important safety information unreadable or missing contact Harbor Freight Tools for a replacement 2 Avoid unintentional starting Prepare to begin work before turning the tool WARNING Fire Hazard Do not fill gas tank when engine is running or hot Do not operate engine near spilled gasoline Clean spilled SKU 96456 For technical questions please call 1 800 444 3353
7. cord must be properly grounded Ground Fault Circuit Interrupter should also be implemented it prevents sustained electrical shock 16 Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq 17 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS SKU 96456 For technical questions please call 1 800 444 3353 Page 5 SPECIFICATIONS UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken pleas
8. damage or leaks Repair any damage or leaks before operating the road sweeper Before each use check the oil level in the engine Add oil if required If oil leaks are detected or the engine is using excessive oil contact a qualified service technician If oil in engine appears dirty drain and replace with fresh oil Periodically check the Drive Belts 62 63 Be sure they are tight and in good condition Replace a belt if it is cracked or damaged Check the Belt Drive SKU 96456 For technical questions please call 1 800 444 3353 Page 9 Housing 89 before each use Be sure it is in good condition and is firmly installed on the road sweeper 6 Have a qualified service technician periodically service the Gasoline Engine 68 Over time the Brush will wear down not contact the pavement To adjust Brush height remove the Front Caster Wheels by pulling out the Retaining Pin 27 Remove 1 Plastic Ring from the lower part of the Caster Wheel Axle Replace the Caster Wheel with the Plastic Ring on the top Replace the Retaining Pin TROUBLESHOOTING ENGINE Symptom Possible Cause Possible Remedy Spark Plug Wire is Clean and Tighten Spark Plug Wire Loose or Disconnected Technical Problem Service by a Qualified Technician Engine Runs Gasoline is Wrong Type Drain Tank and Refill with 86 Oc Rough tane or Higher Unleaded Gasoline Pinge or Dies Gasoline is dirty or has Drain Tank and R
9. e call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SET UP INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product Risk of accidental starting resulting in serious personal AWARNING injury Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the A beginning of this manual including all text under subheadings therein before set up or use of this product SKU 96456 For technical questions please call 1 800 444 3353 Page 6 ASSEMBLY Your road sweeper is shipped assembled except for adjustment of the handle and initial service of tires and engine Check the Wheels 1 Check the Wheels for proper function and adjust if needed Check the Wheel air pressure fill to no than 30 PSI cold Adjusting the Handle 1 Loosen the Handle Screw Knobs 74 to loosen the Upper Handle 76 2 Pull the Upper Handle 76 upward into position Tighten Handle Screw Knobs 74 securely Recheck all bolts and fasteners peri
10. echeck oil level and add more oil if needed DO NOT OVERFILL Overfilling the oil reservoir can cause excess pressure causing damage to the engine Fill the gasoline tank with regular grade unleaded gasoline Do not add oil or use leaded gasoline Fuel cap must be tightly in place prior to starting the engine Starting the Engine For complete engine operating instructions see the engine manufacturer s owners manual shipped with this product 1 O o N Position the Road Sweeper a level surface Before starting the engine check the oil level Unscrew the oil dipstick pull it out wipe it off then re insert into the engine Screw it into place then unscrew it remove it and read the oil level If the level is low add standard 30 weight or multi grade motor oil until the reading is in the range indicated on the dipstick DO NOT OVERFILL as this will cause excessive pressure in the oil reservoir and can cause engine damage Before starting check to see that there is gasoline in the fuel tank If the fuel level is low fill before starting with fresh clean standard unleaded gasoline Do not add oil to the gasoline FIRE HAZARD Do not add gasoline to the engine after it has been running and is hot Allow the engine to cool before adding gasoline Open the fuel valve by rotating the Fuel Valve Lever to the right Close the manual choke all the way by rotating the Choke Lever to the left Press the Primer Bulb 8 t
11. eplace with Clean Water or Oil in it Fresh Gasoline Fuel Level is Very Low Fill Fuel Tank Engine Shuts Low Oil Level Shut Off Check Oil Level Add if Needed a Loose or Damaged Check Spark Plug Wire Replace if Fue Spark Plug Wire Needed Other Technical Problem Service by a Qualified Technician Engine Does Choke Closed Open Choke when Engine is Warm Nor Reach Gasoline is Contami Drain Tank and Replace Fuel Full Speed ated Air Filter is Clogged Clean or Replace Air Filter Other Technical Problem Service by a Qualified Technician SKU 96456 For technical questions please call 1 800 444 3353 Page 10 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST AND ASSEMBLY DIAGRAM
12. ft side starts and stops the rotation of the brush Press the lever down onto the handle to start the brush Release the lever to stop the brush The levers on the Right side control the power drive to the rear wheels Press the Upper Lever down onto the Handle to cause the machine to move forward Pull the Lower Lever up to the Handle to cause the machine to move backward Prior to changing travel direction allow the Road Sweeper to come to a complete stop The Control Levers are Deadman type They must be held down onto the Handle to operate Whenever a Lever is released its operation will stop In an emergency you can release the levers to stop the machine and stop the brush When ready to sweep press the Left Lever to the Handle to start the Brush rotating With the Brush rotating press either the upper or lower lever on the right side to cause the machine to move forward or back The angle of the Brush may be adjusted up to 20 degrees either way to brush debris to the side With the machine stopped lift up the Steering Arm 99 rotate the Brush as desired then lower the Steering Arm to lock the Brush in place MAINTENANCE Keep the road sweeper clean and dry Store the road sweeper in a secure location out of reach of children and unauthorized persons Protect the road sweeper from incidental damage while in storage or during transport Before each use check all parts of the road sweeper for proper function and to locate any
13. imes to prime the carburetor Pull the starting cord 3 or 4 times to introduce gasoline vapor into the cylinder Move the manual choke to its 1 2 closed position Pull the starting cord again The engine should start with the first or second pull Once the engine is started let it warm up As it warms gradually open the choke until it is fully open You may then begin to use the road sweeper If the engine does not start or run properly following these procedures check the troubleshooting section in this owners manual OPERATION This road sweeper is designed for sweeping dust dirt leaves and snow from driveways walkways and paved areas This Owner s Manual assumes that the operator has an understanding of the use of road sweepers and gasoline engines Only use on firm level surfaces Use on steeply inclined surfaces may cause the operator to lose control of the sweeper Use on loose or gravel surfaces may SKU 96456 For technical questions please call 1 800 444 3353 Page 8 cause rocks or debris to be thrown possibly causing personal injury or property damage Before starting the engine read the operator s manual provided by the engine manufacturer Observe all safety instructions and recommended practices contained in that manual To begin operation start the engine Once the Engine is started allow a few minutes for the engine to warm up The levers on the Handle are used to operate the machine The Lever on the Le
14. injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury SKU 96456 For technical questions please call 1 800 444 3353 Page 2 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 1 Work area safety a b Keep work area clean and well lit C uttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Personal safety
15. ith these materials Always have an appropriate fire extinguisher available when working with gasoline and other flammables If gasoline or oil are spilled they must be properly cleaned up immediately Use an approved absorbent material and dispose of in accord with local regulations Gasoline and oil spills are a fire hazard as well as a slip and fall hazard Never operate the road sweeper if there are leaks the fuel system If a leak is observed shut off the road sweeper allow it to cool and repair the leak before restarting Never store fuel or other flammables near the road sweeper while it is in operation or is still hot from operation This road sweeper and engine will create loud and prolonged noise when in operation Do not remain near the road sweeper when it is in SKU 96456 For technical questions please call 1 800 444 3353 Page 4 operation without appropriate hearing protection Always wear ANSI approved hearing protection equipment when working near this road sweeper 14 This product is not a toy Keep it out of reach of children 15 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked Properly maintain and inspect to avoid electrical shock Any power
16. odically before work to ensure the assembly remains secure and safe MANDATORY MAINTENANCE BEFORE FIRST USE WARNING The road sweeper is shipped without oil in engine and without gasoline in the engine fuel tank You must add oil and fuel before first use of this tool Serious damage to the tool will result if it is not properly serviced before first use Initial Engine Service For complete engine operating instructions see the engine manufacturer s owners manual shipped with this product 1 CAUTION To prevent accidental starting remove the spark plug wire before working on the engine 2 CAUTION The engine is shipped without oil or gasoline You must engine oil reservoir before starting the engine for the first time Operating the engine without oil will result in almost immediate severe damage to the engine 3 To add or check oil level engine must always be OFF unscrew Oil Dipstick which is attached to the cap of the Oil Fill Port Oil level on dipstick should be between the ADD and FULL marks If oil level is unclear wipe dipstick with a clean rag insert dipstick into opening and turn screw cap until finger tight Unscrew cap and remove dipstick and read oil level 4 Prior to first use unscrew Oil Fill Port and add approximately 3 4 quart SAE 30 weight non detergent motor oil into opening Use a suitable clean funnel to prevent oil spills SKU 96456 For technical questions please call 1 800 444 3353 Page 7 R
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