Harbor Freight Tools 95801 User's Manual
Contents
1. A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Be sure all tools and or attachments used with this Air Hammer are secure before plugging in or turning on the air supply Be careful when connecting disconnecting air supply It is recommended to use quick disconnects not included rather than screw on air connections Always disconnect the air supply when this Air Hammer is not being used Use ONLY the attachments that come with this Air Hammer Using or altering other parts attachments could damage this tool or cause personal injury Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a moving part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by ha2. snug is good The Air Hammer is now ready to be used as a Scaler SKU 95801 For technical questions please call 1 800 444 3353 Page 8 OPERATION INSTRUCTIONS 1 With the proper tool attached to the Air Hammer attach your air supply to the Air Inlet 7 at the base on the Housing 1 Turn on the air supply Carefully place the tool against the surface of the project you are working with Make sure the project is in a vise or attached to something that holds it securely so it cannot be moved out of position 2 Set the Air Regulator 11 located at the base of the Housing 1 Air pressure should not exceed 90 PSI Test the action of the Air Hammer and adjust the Air Regulator 11 as necessary 3 Use a light touch on the Trigger 8 Never force the Air Hammer against the surface you are working with Easy light pressure works best WARNING If the Air Hammer is being used as a Scaler use a ANSI approved full face shield and not just safety goggles to protect against Needles that may snap off and could possibly cause personal injury INSPECTION MAINTENANCE AND CLEANING 1 Z warnine Make sure air compressor is unplugged and that the Air Hammer is disconnected from its Air Supply before performing any inspection maintenance or cleaning procedures 2 BEFORE EACH USE inspect the general condition of this tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged air hoses and
3. any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment MAINTENANCE CHART Before Every 6 Inspect the Air Hammer for w see 2 above Wipe off with clean moist cloth TROUBLESHOOTING Air Hammer will not 1 Air supply not connected 1 Check air connection start 2 Air Regulator 11 not turned up 2 Turn up Air Regulator 11 SKU 95801 For technical questions please call 1 800 444 3353 Page 9 Possible Causes Probable Solutions Air Hammer starts 1 Possible leak in air supply system 1 Check all hoses connections on air but not enough air compressor and all lines running pressure to the Air Hammer Replace any defective or broken parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESEN TATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANU FACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO TH
4. dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are spe cially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible NOTE READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT SETUP Figure 1 Air Hose Line Valve Oiler Filter Recommended Air Line Components ENI SE Air Compressor Air Hose on Reel Regulator NOTE For best service you should incorporate an oiler regulator and in line filter as shown in Figure 1 above Hoses couplers oilers regulators and filters are all available at Harbor Freight Tools If you are not using an automatic oiler system before operation add
5. CENTRAL PNEUMATIC SS H Ny 2 IN 1 AIR HAMMER WITH 4 PC CHISELS amp NEEDLE SCALER rexel 95801 ASSEMBLY AND OPERATION INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS Types 1 Ripping Chisel 1 Cold Chisel 1 Punch Chisel 1 Panel cutter Chisel CHISELS Dimensions Shanks 0 395 397 Bore 0 401 Lengths 4 3 4 4 7 8 L Net weights 3 10 3 25 oz Overall dimensions 9 L X 1 7 8 O D Needle quantity 19 SCALER dimensions 7 1 8 L X 1 8 O D X 3 16 Head O D Net Net weight 2 05 lb 2 05 Ib Save This Manual You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the products serial number in the back of the manual near the assembly diagram or write month and year of purchase if pro
6. E ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 95801 For technical questions please call 1 800 444 3353 Page 10 ASSEMBLY DIAGRAMS Air Hammer Diagram fio J la CH 4 N 12 Q 1 ap 16 BA 7A 6A P A i E ror E J y l 8 aaa 2 a 1 VY f Nie Gee y SKU 95801 For technical questions please call 1 800 444 3353 Page 11 WARRANTY TAVZA a yoy Og aAa RAVZA RAVZA ROATA Z KYA DI KY LIMITED 1 YEAR CENTRAL PNEUMATIC A R R A NTY S VvV AN d y W A KY NY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards IN and warrants to the original purchaser that this product is free from defects in materials and workmanship for the PX tN period of one year from the date of purchase This warranty does not apply to damage due directly or indirectly YZ A to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of maintenance i wes AN We shall in no event be liable for death injuries to persons or property or for incidental contingent special or NX gt Y consequential damages arising from the use of our product Some states do not allow t
7. a few drops of Pneumatic Tool Oil not included to the airline connection Add a few drops after each hour of continual use SKU 95801 For technical questions please call 1 800 444 3353 Page 5 ASSEMBLY INSTRUCTIONS Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 8 of this manual Z warnine Make sure the Power Switch of the tool is in its OFF position and that the tool is unplugged from its air supply before making any adjustments to the tool USE AS AIR HAMMER CHISEL is Insert the Chisel 17 you wish to use through the Spring 16 and into the front of the Cylinder 13 Twist the Spring 16 onto the threaded front of the Cylinder 13 NOTE When twisting on exert pressure on the hook at the front of the Spring 16 When twisting off exert pressure on the hook at the back Doing so allows for easy on easy off application See Figures 2 amp 3 13 16 Figure 2 a Banc 2 Insert Cylinder 13 over the Plunger 14 and the Valve 15 and carefully twist the Cylinder 13 into the Air Housing 1 Figure 3 Front Hook 16 Rear Hook SKU 95801 For technical questions please call 1 800 444 3353 Page 6 NOTE The threads inside the Cylinder 13 are plastic Do not exert too much twisting pressure or they can be damaged The Cylinder should easily twist into the Housing 1 until snug See Figures 2 amp 3 3 The Air Hammer is n
8. as replacement parts SKU 95801 For technical questions please call 1 800 444 3353 Page 12
9. duct has no serial number Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in serious injury SAVE THESE INSTRUCTIONS 1 Use compressed air only Clean dry regulated compressed air at no more than 90 PSI Never use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool SKU 95801 For technical questions please call 1 800 444 3353 Page 2 10 12 13 14 15 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Use protection Always wear ANSIl approved safety eye goggles dust mask respirator work gloves hard toed shoes long sleeve shirt and long pants when using or servicing this Air Hammer Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed Stay alert Watch what you are doing and use common sense when operat ing a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication
10. he exclusion or limitation Ne C of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS VX A WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WA ra THE WARRANTIES OF MERCHANTABILITY AND FITNESS Ry A WV RY To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid AN CA Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection VX i verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase YA S price if we cannot readily and quickly provide you with a replacement We will return repaired products at our EO KA expense but if we determine there is no defect or that the defect resulted from causes not within the scope of No FAN our warranty then you must bear the cost of returning the product Ax CSS y y x ZA LA This warranty gives you specific legal rights and you may also have other rights which vary from state to state YAS SS S FF BUNS SE PSG PGW PS PF SNS DAKIN WAY Record Product s Serial Number Here Note Note VY gt Vp If product has no serial number record month and year of purchase instead Some parts are listed and shown for illustration purposes only and are not available individually
11. nd or against your body is unstable and may lead to loss of control SKU 95801 For technical questions please call 1 800 444 3353 Page 3 16 17 18 19 20 21 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not force the tool and do not use the tool for a purpose for which it is not intended Do not use the Air Hammer if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the air supply before making any adjustments changing acces sories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Always unplug the tool from its air supply before performing any inspection maintenance or cleaning procedures Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Never allow Children to come in contact with this product Maintain tools with care Keep cutting tools sharp and clean Properly main tained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged ha
12. ow ready to use as a chisel 4 To remove or change chisel heads simply reverse steps 1 and 2 USE AS A SCALER Figure 4 6A 5A 4A T i 4 ta oulu _ _ wi pu X 3A 2A 8A Mi A My zh A i mh Mf AM eo Mee ty SKU 95801 For technical questions please call 1 800 444 3353 Page 7 5 Figure 4A Hex Wrench for Set Screw included T n S Ta Insert the Needles 5A through the holes in the Needle Holder 4A There are nineteen Needles Make sure all holes are filled before putting the Needle Holder 4A through the Spring 3A the Retainer Clip 2A and into the Barrel Assembly 1A Slide one Retainer Ring 8A around the Needles 5A and fasten it at the front end of the Barrel Assembly 1A See Figures 4 amp 4A Figure 5 Hole for Set Screw 8A 7A 6A 1A Holding the Barrel Assembly 1A in one hand with the Needles 5A pointing down ward insert the Needle Driver 6A the Screw Cap 7A and the last Retainer Ring 8A See Figures 4 amp 5 The Screw Cap 7A has a Set Screw that holds it in place Be very careful NOT to tighten the Set Screw too tightly snug is good Otherwise you may damage the plastic threads inside the Screw Cap 7A causing it to bind or strip some threads Insert the Barrel Assembly 1A into the end of the Air Hammer Housing 1 and thread the two parts together As before do not over tighten
13. ve the tool serviced before using Many accidents are caused by poorly maintained tools SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instruc tions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury SPECIFIC SAFETY RULES Maintain labels and nameplates on the Air Hammer These carry important infor mation If unreadable or missing contact Harbor Freight Tools for a replacement Maintain a safe working environment Make sure there is adequate surrounding workspace Do not use this product in a damp or wet location When using this Air Hammer always maintain a firm grip on the tool with both hands to resist starting torque Avoid unintentional starting Make sure you are prepared to begin work before turning on the air supply or the Air Hammer switch SKU 95801 For technical questions please call 1 800 444 3353 Page 4 5 Never lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control 6 Never leave this Air Hammer unattended when it is plugged into an air supply Turn off the tool and unplug it from an air supply before leaving Ta WARNING Some
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