Harbor Freight Tools 95504 User's Manual
Contents
1. rev pescrprion ory nev vescripnion 1 DiscNut 2 19 BearingSpacer 1 4 SpringWasher__ 8 DiscCover 1 L 32 Ea oai 36 i Pi Angle Housing ever Safety Look 1 SKU 95504 Page 8 REV 07i 1 6 8 9 10 i6 18 Front Plate WARRANTY v RVD 7 WZ J CENTRAL PNEUMATIC LIMITED 90 DAY X WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for WZ the period of ninety days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of 347 maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent A special or consequential damages arising from the use of our product Some states do not allow the exclusion or A limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS Sa To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanatio2. use an extension cord rated for outdoor use signified by WA on the jacket 21 Maintenance For your safety service and maintenance should be performed regularly by a qualified technician 22 Use clean dry regulated compressed air at 90 PSI Do not exceed the recommended 90 PSI Never use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for these tools Note Performance of this tool if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool perfor mance Warning This product contains or produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Cali fornia Health amp Safety Code 25249 5 et seq Warning The warnings cautions and instructions discussed in this instruc tion manual cannot cover all possible conditions and situations that may oc cur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Special Warnings for This Tool 1 There are certain applications for which this tool was designed Harbor Freight Tools strongly recommends that this tool not be modified and or used for any application other than which it was designed SKU 95504 Page 4 2 All accessories must be rated for at least the RPM speed recommended on the tool s warning
3. PSI and a 12 Gallon Air Tank You may use Couplings not supplied as shown in the Diagram above Do not connect Couplers directly to the Air Inlet Doing so will increase the overall bulk of the tool and strain the Inlet Threads SKU 95504 Page 5 4 Be sure to follow all safety precautions as listed on Pages 2 5 of this manual Acquire a 1 4 NPT air fitting not supplied and screw into the Air Inlet fitting Tighten with a wrench Attach a quick coupler not supplied to the air fitting if desired This allows quick exchange of the Air Hose to other air tools Once the air compressor is off connect the Air Hose to the Air Inlet Coupling This air tool requires lubrication during operation For best results it is recom mended to have an oiler and water filter in line with the air supply as shown This will extend the life of the tool Attaching Changing the Wheel Accessory Fit the U shaped end of the Stop Spanner 33 around the Gear Shaft 6 and hold in place to prevent the Shaft from spinning Insert the two prongs on the end of the Disc Spanner 34 into the corresponding holes in the Disc Nut 1 and turn your wrist to unscrew the Disc Nut See Fig A right Slide the Disc Wheel 2 onto the Shaft Replace the Disc Nut and tighten using the Stop Spanner and Disc Spanner DANGER Grinding wheel used must be rated at 11 000 RPM or higher Operation Always wear ANSI approved impact safety goggles w
4. properly and perform its intended function Check for alignment and binding of moving parts and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly SKU 95504 Page 3 17 Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures 18 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools 19 Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool 20 Use proper size and type extension cord If an extension cord is required for an air compressor it must be of the proper size and type to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool This tool requires use of an extension cord of 0 to 10 amps capability up to 50 feet with wire size rated at 18 AWG Longer extension cords require larger size wire If you are using the air compressor outdoors
5. CENTRAL PNEUMATIC Nee ts 4 AIR ANGLE GRINDER ASSEMBLY AND OPERATING INSTRUCTIONS 7 yy i n Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY D READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications 7 1 2 L x 5 W x 3 3 4 H 1 Dia x 3 1 8 L left side onl 1 4 18 NPT Female thread 6 CFM 90 PSI 10 000 RPM Resin bonded aluminum oxide grit 4 Diameter x 1 4 Thickness 2 65 Lbs Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should alwa
6. hen setting up and using this tool Tighten all work pieces to your work surface with a clamp or vise so that both of your hands are free to operate the Grinder Screw the Handle 35 into the threaded inlet on the side of the Angle Housing 13 as shown in the Assembly Diagram on Page 8 Set the Air Compressor s pressure regulator to 90 PSI Connect the Grinder to the Air Compressor s hose SKU 95504 Page 6 5 Check to be sure all attachments are secure before turning on the tool Adjust the Wheel Guard so that it provides a shield between you the user and the material you are working on The Wheel Guard must be in place at all times when using the Angle Grinder 6 Grip the Handle 35 with your left hand and the Housing 25 with your right hand Depress the Lever 31 with your right hand to turn the tool on Allow the motor to reach its full speed before grinding Make sure the Wheel is rotating evenly and all parts appear to be working properly Always maintain a firm grip with both hands when operating this tool 7 To begin cutting or grinding approach the material at an angle between 15 and 30 degrees to the Wheel Maintain that angle until you are finished cutting grinding Do not force the Wheel or apply too much pressure If the Wheel slows down as you work with your material you are applying too much pressure 8 Once you have turned the Grinder off continue to hold onto the tool with both hands until the motor sto
7. label Wheels and other accessories running over rated speed can fly apart and cause injury 3 For safest operation it is recommended that only these accessories be used with this product Abrasive Cut Off Discs and Wheels Flap Wheels Wire Brushes Wire Wheel Brushes 4 Always use an approved and proper guard when using the above mentioned accessories Each accessory must have the correct arbor size and must fit properly on the Gear Shaft Make sure accessories are tightened down securely 5 Always disconnect from power source before adding or removing accessories Use a cloth or glove to protect hands from abrasion 6 The Handle must be used at all times to maintain complete control of the tool Two handed operation is required at all times WARNING Never install a carbide tipped or steel circular saw blade for use with this Angle Grinder Never install a wood carving blade carving disc with saw chain cutters or a cutting carving disc on this Angle Grinder Unpacking When unpacking check to make all parts listed on Page 8 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual AIR COMPRESSOR Quick Quick aiek S ii f in CONNECTOR oe fo FILTER Angle y eee Ean O ng QU COUPLER REGU D AIR a Air Connection Note Air Compressor is not supplied You will need an Air Compressor with a minimum rating of One Horsepower 6 CFM delivery at 90
8. n of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state W 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 CONTINERET _ aE WS ae eS OSS SS ee aes Se Fis CNG SAS SA SD SSIS CaS SS SKU 95504 Page 9
9. ps completely before you set it down Maintenance and Troubleshooting Caution Always disconnect the Air Grinder from its compressed air supply source before performing any cleaning servicing or maintenance Before use add a few drops of light tool oil into the air inlet 26 See assembly diagram on page 8 If the tool stops turning the Rotor Blades 21 may be gummed up or damaged You can remove and clean them or replace them if needed See page 8 Call 1 800 444 3353 to order replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 95504 Page 7 Assembly Drawing 31 32 NOTE Some parts are listed and shown for illustration purposes only i and are not available individually as Parts List replacement parts
10. tion Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Disconnect when not in use Disconnect tool from air compressor hose when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in Avoid unintentional starting Be sure the switch is in the Off position when not in use and before plugging in Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When working with these materials extra care should be taken to avoid inhalation and minimize skin contact Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate
11. ys be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Do not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity SKU 95504 Page 2 O7i Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair Use eye and ear protec
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