Harbor Freight Tools 95267 User's Manual
Contents
1. 16 47 18 19 EJ El 24 25 26 27 El 30 31 33 34 35 36 EA EJ KI Ki 42 42 NOTE Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 95267 Page 8 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine motor the belts if so equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other parts and components of the product are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negli gence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not2. Use of any other parts will void the warranty Do not operate pump if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the pump Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool This tool requires use of an extension cord of 0 to 10 amps capability up to 50 feet with wire size rated at 18 AWG Longer extension cords require larger size wire If you are using the tool outdoors use an extension cord rated for outdoor use signified by WA on the jacket Note Do not make the extension cord connection underwater Do not pump hazardous materials Do not pump explosive or flammable materials such as Fuel Oil Kerosene Gasoline etc Do not pump in close proximity to flammable or explosive materials Do not pump fats oils salt or waste water This Pump is designed to move clean or dirty water Do not pump hot liquid SKU 95267 Page 3 18 Water transfers in cycles Do not attempt to manipulate the switch to keep pump running continuously It is meant to shut off intermittently Doing so will damage the pump Note Performance of this pump if powered by line voltage may vary d
3. apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUD ING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS R
4. on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords Always lock up tools and keep out of reach of children 4 Do not force pump It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the pump capacity 5 Use the right pump for the job Do not attempt to force a small pump or attachment to do the work of a larger industrial pump There are certain applications for which this pump was designed Do not modify this pump and do not use this pump for a purpose for which it was not intended SKU 95267 Page 2 10 Th 12 13 14 15 16 17 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wea
5. sump pit must have a minimum diameter of 11 and maximum depth of 18 feet N Construct the pit of tile plastic concrete or steel 9 Set the pump on a brick or block slightly smaller than the pit Fill the pit with clean 1 or larger stones to surround the lower half of the pump to keep it stable The stones should be large enough to not clog any of the inlets 4 Test pump see Operation on page 6 5 Install a sump cover to protect the pump from falling debris SKU 95267 Page 4 Installation continued Hose Connection The Universal Fitting 42 in Figure B connects to various hose sizes The hoses should be connected using a step nipple not included The 1 and 1 1 4 hoses should also be secured with hose clamps not included The largest connection 1 1 2 will yield the greatest flow The top of the Universal Fitting may be removed to fit on various size hoses see Figure B Use a knife to gently trim any unneeded material Note Use a pipe joint sealant to ensure air tight operation Note Optional To reduce vibration and noise a short section of rubber hose 1 1 4 x 1 3 8 inside dia may be attached to the discharge line using clamps hose and clamps not included Figure A Hose Fitting Sizes 1 1 2 1 1 4 1 Figure B Float Switch 1 Connect the Universal Adapter 42 here SKU 95267 Page 5 Warning Do not run the pump dry It will increase wear to the unit and poss
6. technician 2 _ Inlets should be inspected periodically and any debris which clogs them should be removed Note Before performing inlet cleaning disconnect pump from electrical source 3 Periodically clean the Base 38 Remove the Screws 41 from the Base 38 and remove any dirt or debris Replace the Base see page 8 SKU 95267 Page 6 Troubleshooting Problem 1 Pump runs but will not deliver any water Cause Base 38 clogged Solution Remove the Screws 1 from the Base 38 and remove Base 38 Clean out dirt or debris and replace Cause When starting the pump water height falls below the minimum water level Solution Submerge pump deeper Cause Low line voltage Solution Consult with an electrician Cause Optional check valve stuck or installed backwards Solution Remove and examine check valve Problem 2 Pump won t start or run Cause No power or line voltage problem Solution Check power connections and fuses Consult with an electrician Cause Water level too low Solution Add more water to sump or put pump in a lower location Cause Thermal overload switch has activated Solution See Note at the top of page 6 Cause Base 38 clogged Solution Remove the Screws 41 from the Base 38 and remove Base 38 Clean out dirt or debris and replace Cause Tangled Float Switch 1 Solution Arrange so Float Switch 1 moves freely Cause Defective motor or Float Switch 1 Solut
7. EPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 95267 Page 9
8. d PACIFIC HYDROSTAR 1 HP DIRTY WATER SUBMERSIBLE PUMP ASSEMBLY and OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 REV 08i 120 V 60 Hz 4 7 A run perating Temp 95 Deg F 18 Ft 3 Prong Plug Min Switch Level Discharge Size 1 1 2 i ions 6 5 Dia x 12 375 Discharge Fittings 1 1 4 1 1 2 and 1 i i Delivery Height low Rate otor Drive Horsepower ax Particle Size Warning The pump should not be submerged in water deeper than the length of the power cord which is 18 feet long Save This Manual You will need the manual for the safety warnings and precautions assembly instruc tions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number
9. epending on variations in local line voltage Extension cord usage may also affect pump performance Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator When unpacking check to make sure the parts listed on page 8 are included If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 Installation Reminder This pump should be plugged into an outlet fitted with a Ground Fault Circuit Interrupter GFCI Note Hose connection is covered on page 5 _ Make sure the pump rests on a flat level and solid foundation Never operate on earth clay sand or gravel surfaces 2 Never suspend the pump from the power cord or discharge pipe You may firmly attach a rope to the carry handle Keep the pump inlet openings near the suction base clear of debris 4 Avoid installation in areas of extreme heat or cold If the piping you install runs in excess of ten feet it is recommended you use a check valve not included to prevent back flow which could lead to rapid cycling To avoid air locks in the pump drill a 1 8 hole in the piping between the check valve and the pump Sump Installation all instructions above apply _ The
10. ibly cause seal damage Note This pump has a built in thermal protector for the motor which automatically shuts it off to avoid overheating After it cools it will cycle back on Wait for the cycle to continue Do not try to turn on the pump manually after it has cut off 1 Plug unit into an outlet fitted with a Ground Fault Circuit Interrupter GFCI 2 The pump will automatically turn on when the water level or the sump has filled to approximately 3 above the base It will stop when the water level drops below 3 It will continue to recycle thereafter 3 Check that the discharge water travels several feet from the foundation Float Switch Adjustment There is a Cable Clip 11 that is connected to the Pump Housing 13 The Float Switch 1 cord snaps into the Cable Clip 11 See page 8 You can adjust the level that the Pump turns on by adjusting the length of the Float Switch cord Note If air bubbles are spotted around the handle or pressure switch this is normal It is trapped air escaping from the unit This pump is equipped with a de aerating device which removes air locked in the pump Also if the water level drops below the Vent Valve see page 7 figure B some water might purge from the pump from the Vent Valve This is nor mal More on air escape is covered in the troubleshooting section Maintenance Pump Motor Maintenance iF Any repair or replacement of parts should be performed by a qualified service
11. ion Have a qualified service technician repair or replace Problem 3 Excessive noise or vibration Cause Worn bearings Solution Have a qualified service technician repair or replace Cause Debris in Impeller 29 Solution Remove the Screws 41 from the Base 38 and remove Base 38 Clean out dirt or debris and replace Cause Discharge restricted Solution Clean pump and piping Problem 4 Pump starts and stops too frequently Cause Water temperature too high Solution Never exceed temperatures above 95 degrees F Cause Defective or entangled Float Switch 1 Solution Arrange the Float Switch 1 so that it moves freely Cause Back flow of water from piping Solution Install or inspect check valve optional Note Many problems occur due to a clogged Base 38 Remove the Screws 41 from the Base 38 and remove the Base 38 Clean out dirt or debris from the bottom of the Pump and replace Base 38 using the same screws see page 8 SKU 95267 Page 7 Parts List Float Switch 4 stainless steel ball Screw i 4 4 4 i 1 ble compaction buckle 2 e compaction buckle 1 Under Washer 4 stator O Baw o a oll seal washer h 3 fa type seal pressed ring stainless steel sleeve mesosphore type seal saleplate Universal Adapter OoOo g 3 NO Lt ra EE KE 5 6 8 EH 10 KO 12 43 14 15
12. r restrictive hair covering to contain long hair Use eye and ear protection Always wear ANSI approved impact safety goggles Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines Maintain pump with care Inspect tool cords periodically and if damaged have them repaired by an authorized technician Disconnect electrical source before performing any maintenance or troubleshooting Avoid unintentional starting Dry running of the pump causes excess wear Stay alert Watch what you are doing use common sense Do not operate any pump when you are tired Check for damaged parts Before using any pump any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures It is strongly recommended that this pump be plugged into a Ground Fault Circuit Interrupter GFCI Ask a local electrician for easy installation instructions To avoid electrical shock no person or animal should be in contact with the water being pumped Never walk on wet or damp area when pump is running in the same room Replacement parts and accessories When servicing use only identical replacement parts
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