Harbor Freight Tools 95091 User's Manual
Contents
1. is in its OFF position Then plug the Power Cord of the unit into the nearest 120 volt grounded electrical outlet See Figure G NOTE The Power Switch 42 features a Safety Key to prohibit unauthorized people from turning on the Chipper Shredder To use this feature turn the Power Switch to its OFF position Then remove the Safety Key from the Power Switch and store the Safety Key in a safe location The Safety Key must be reinserted in the Power Switch to turn on the Chipper Shredder See Figure G Insert the Safety Key into the Power Switch 42 Then turn the Power Switch to its ON position to start the Chipper Shredder See Figure G Allow sufficient time for the Chipper Shredder to run at full speed before feeding material into the Hopper 1 of the unit IMPORTANT Do not force the Chipper Shredder Branches cannot be more than 1 1 4 in diameter for the Chipper Shredder Do not attempt to force larger branches into the Hopper 1 Let the natural suction process take in the material to be cut See Figure G HOPPER 1 WING NUT 36 OVERLOAD PROTECTOR 45 POWER SWITCH WITH SAFETY KEY POWER CORD FIGURE G SKU 95091 For technical questions please call 1 800 444 3353 PAGE 12 11 Without putting your hands into the Hopper 1 slowly drop the material into the Hopper one branch at a time The machine will pull the material in automatically See Figure G 12 A WA2. s Head Screws 8 Then secure the Chute Cover 7 and Hopper 1 to the upper portion of the Shredder Housing 11 with the two Philip s Screws See Figure F q PHILIP S HEAD SCREW 8 oo WASHER 3 CHUTE COVER 2 SHREDDER HOUSING FIGURE F 11 OPERATING INSTRUCTIONS Use safety equipment Always wear eye protection Always wear ANSI approved safety impact goggles heavy duty work gloves and a dust mask or respirator when using this product ANSI approved hearing protection must also be used 2 Make sure the Chipper Shredder is located on a flat level sturdy surface capable of supporting the weight of the Chipper Shredder and any additional tools and equipment a IMPORTANT The Chipper Shredder feautures a Safety Switch 48 and can only be started when the Shredder Housing 11 is correctly closed The Wing Nut 36 is used to fasten the Shredder Housing and Lower Housing 62 together The Wing Nut MUST be tightened securely prior to and during each use of the Chipper Shredder Should the Wing Nut become loose the Chipper Shredder will not start and or will automatically turn itself off See Figure G next page SKU 95091 For technical questions please call 1 800 444 3353 PAGE 11 A CAUTION Make sure the Chipper Shredder is empty of material prior to starting the unit Check to make sure the Wing Nut 36 is securely tightened See Figure G Check to make sure the Power Switch 42
3. 353 PAGE 9 ASSEMBLY INSTRUCTIONS 1 A CAUTION Make sure the Power Switch 42 of the Chipper Shredder is in its OFF position and the unit is unplugged from its electrical outlet prior to performing assembly procedures To Attach The Wheels ils Move the Chipper Shredder to a clean dry level area in which to perform the necessary assembly 2 Place one Washer 24 on each end of the Axle 25 See Figure E 3 Insert the ends of the Axle 25 through the two Vertical Frames 15 See Figure E 4 Place one Wheel 14 on each end of the Axle 25 See Figure E 5 Place one Axle Ring 13 on each end of the Axle 25 See Figure E 6 Secure the Wheels 14 to the Axle 25 by lightly tapping with a hammer an Axle Cap 12 onto each end of the Axle See Figure E AXLE RING WwasHeR WASHERM AXLE RING 24 24 AXLE CAP 12 FIGURE E mei FRAME 15 To Attach The Chute Cover And Hopper de Slide the Chute Cover 7 downward over the upper portion of the Shredder SKU 95091 For technical questions please call 1 800 444 3353 PAGE 10 Housing 11 making sure to align the two mounting holes in the Chute Cover 7 with the two threaded mounting holes in the Shredder Housing See Figure F 2 Insert the Hopper 1 into the Chute Cover 7 making sure to align the two mounting holes in the Hopper with the two mounting holes in the Chute Cover 7 See Figure F 3 Place a Washer 3 on two Philip
4. CHICAGO Electric CHIPPER SHREDDER Model 95091 ASSEMBLY AND OPERATING INSTRUCTIONS Do to continuing improvements actual product may differ slighlty from the product described herein Distributed Exclusively by i HARBOR FREIGHT Zi mo TOOLS Waiki 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyrigh 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS Electrical 120 VAC 60 Hz 3400 RPM Requirements Power Switch Rocker Switch with Safety Key Power Cord 14 AWG x 3 C SJT 5 3 Long Power Plug 3 Prong Grounded Maximum Limb Up to 1 1 4 Diameter Capacity Feed Inlet Size 5 1 2 Long x 1 1 2 Wide Hopper Opening 14 1 2 Long x 10 3 4 Wide Size Wheel Type Solid Rubber with Plastic Hub 6 1 4 Diameter x 1 3 8 Wide Cutter Blade Single Blade Chipper Wheel 3 1 8 Long x 1 3 8 Wide Overall Dimensions 19 5 8 Long x 14 1 4 Wide x 37 7 8 High Net Weight 28 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleani
5. LUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS V y WA gt RS YNV A N BS To take advantage of this warranty the product or part must be returned to us with transportation charges SW prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If ZAA our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return D repaired products at our expense but if we determine there is no defect or that the defect resulted from causes RSS not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SS Sea EE ES T ANNAN YC OANINOAR TINNY ANNAN ISAS SISA SA SAI SIS SKU 95091 For technical questions please call 1 800 444 3353 PAGE 18
6. RAM NOTE 12 Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 95091 For technical questions please call 1 800 444 3353 PAGE 16 ELECTRICAL SCHEMATIC Main winding Punning Canacitor White White AUX Winding Blue Black Overload protector SKU 95091 For technical questions please call 1 800 444 3353 PAGE 17 IMPORTANT WARRANTY INFORMATION VY Vy Vary Vary Vary Vary LY IMAM UZ UN NA AAAA LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY sy IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INC
7. RNING Never use your hands to feed material into the Hopper 1 If needed use a stick to push the branches leaves etc into the Hopper See Figure G 13 Always stand clear and to the side of the Discharge Chute located at the bottom of the Chipper Shredder See Figure G 14 Do not allow processed material to build up in the Discharge Chute This may prevent proper discharge and can result in kickback of material through the Hopper 1 See Figure G 15 Should the Chipper Shredder jam during use immediately turn the unit s Power Switch 42 to its OFF position and remove the Safety Key Unplug the unit from its electrical outlet Wait until the machine completely stops Clear the jam in the Blade 56 of the machine Then resume operation See Figure G 16 NOTE The Chipper Shredder features an Overload Protector 45 If the Motor shuts off or fails to start due to overloading cutting material too fast using a dull Blade low voltage using the machine beyond its capacity etc turn the Power Switch 42 to its OFF position Let the Motor cool three to five minutes and push the Overload Protector button which will reset the overload device The Motor can then be turned on again in the usual manner See Figure G 17 When finished turn the machine s Power Switch 42 to its OFF position Unplug the unit from its electrical outlet and wait until the machine completely stops Then open the upper co
8. ay create a risk of electric shock or injury SPECIFIC SAFETY RULES AND PRECAUTIONS 1 Maintain labels and nameplates on the Chipper Shredder These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 2 Make sure the Chipper Shredder is located on a flat level sturdy surface capable of supporting the weight of the Chipper Shredder and any additional tools and equipment Do not use on a sloped surface 3 Industrial applications must follow OSHA guidelines 4 Never stand on the Chipper Shredder Serious injury could result if the machine is tipped 5 Never leave the Chipper Shredder unattended when it is running Turn off the Power Switch and unplug the tool before leaving Never allow your hands fingers or any other part of your body to 6 amp Be extremely cautious of the rotating Blade in the Chipper Shredder enter the Chipper Shredder hopper re Never place your hands fingers feet or any other part of your body close to the Discharge Opening while the Chipper Shredder is in operation 8 Do not look into the Hopper or Discharge Opening when the machine is running 9 Never allow metal stone glass or other foreign objects to be fed into the REV 07f SKU 95091 For technical questions please call 1 800 444 3353 PAGE 5 Chipper Shredder Use a stick to push the tree limbs leaves etc into the feed Hopper 10 Make sure the plastic cover on the Hopper is close
9. d when the machine is running 11 Always feed large branches slowly into the machine Branches larger than 1 1 4 diameter should never be fed into the machine 12 Do not allow processed material to build up in the discharge area This may prevent proper discharge and can result in kickback of material through the feed Hopper 13 If the machine becomes clogged immediately turn off the Power Switch of the unit Unplug the unit from its electrical outlet Wait until the Chipper Shredder comes to a complete stop Then clear the machine of the clogged material 14 Do not allow children and other unauthorized people to handle or play with the Chipper Shredder Never allow people or animals in the work area 15 Do not force the Chipper Shredder This tool will do the work better and safer at the speed and capacity for which it was designed 16 WARNING People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure 17 Z WARNING The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator REV 07f SKU 95091 For technical questions please call 1 800 444 3353 PAGE 6 Z WARNING Imp
10. e call 1 800 444 3353 PAGE 14 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Parna Description oiy Parne Description ay E EE 36 37 39 40 ai i 42 43 44 45 46 a7 48 49 50 51 52 53 54 55 56 59 er 62 63 64 65 _ 7 5 4 2 23 Recess Head Screw Washer Axle Lower Frame Hex Pan Head Bolt Hex Nut Type 1 Frame Connection Bar Il 11 12 13 14 17 i4 6 i7 i8 9 Frame Horizontal Frame Connection Bar I Recess Head Screw Spring Plate Special Nut NJ O ayo wo COIN lt 1 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 95091 For technical questions please call 1 800 444 3353 PAGE 15 ASSEMBLY DIAG
11. ectricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering power equipment will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating the Wood Shaper Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while SKU 95091 For techn
12. ical questions please call 1 800 444 3353 PAGE 3 Ia 12 13 14 15 16 E 18 19 20 21 operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Make sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A key or a wrench that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Always wear ANSI approved safety impact goggles heavy duty work gloves and a dust mask or respirator when using this product ANSI approved hearing protection must also be used TOOL USE AND CARE Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Po
13. ng procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES AND PRECAUTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create SKU 95091 For technical questions please call 1 800 444 3353 PAGE 2 sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Provide barriers or shields as needed Children should never be allowed in the work area ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry el
14. roperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS Aye Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirementsand complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure A 2 Double insulated tools may be used in either of the 120 volt outlets as shown in the following illustration See Figure A THIS PRODUCT DOES NOT USE A 2 PRONG PL ONG PLUG 120 VOLT 1 GROUNDED ELECTRICAL OUTLETS GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS iF Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing
15. st the minimum wire size required See Figure C next page 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C next page 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use T Make sure your extension cord is properly wired and in good electrical condition SKU 95091 For technical questions please call 1 800 444 3353 PAGE 8 Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas Recommended Minimum Wire Gauge For Extension Cords 120 Volt NAMEPLATE AMPERES At Full Load Based on limiting the line voltage drop FIGURE C to five volts at 150 of the rated amperage SYMBOLOGY fel Doublesnsulated Canadian Standards Association Underwriters Laboratories Inc olts Alternating Current A fame O No 5 No Load Revolutions FIGURE D per Minute RPM UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 15 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SKU 95091 For technical questions please call 1 800 444 3
16. ten the safety screw securely is not properly closed 3 The extension cord is defective 3 Replace the extension cord 4 The power switch is defective 4 Have a qualified service technician replace the power switch 5 The motor and or capacitor is 5 Have a qualified service technician defective replace the motor and or capacitor 6 Shredder material is obstructing 6 Turn off and unplug the unit Open the cutter blade the upper housing and clean out the shredder material Motor will not start But the safety 1 The gauge of the extension cord 1 Use a larger gauge extension cord screw is securely tightened used is too small Refer to Extension Cord table in this manual Motor overloads and shuts off 1 The quantity of wet shredder 1 Select a smaller quantity of wet material is too high shredder material Occasionally include dry shredder material 2 The cutter blade and output areas 2 Turn off and unplug unit Open the are clogged upper housing and clean areas 3 The cutter blade is dull 3 Have a qualified service technician sharpen or replace cutter blade 4 The gauge of the extension cord 4 Use a larger gauge extension cord used is too small Refer to Extension Cord table in this manual The Shredder intake is diminished 1 The cutter blade is dull 1 Have a qualified service technician reducing cutting capacity sharpen or replace cutter blade SKU 95091 For technical questions pleas
17. the risk of electric shock See Figure B next page 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the SKU 95091 For technical questions please call 1 800 444 3353 PAGE 7 only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure B 3 The Chipper Shredder must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure B THIS PRODUCT USES A 3 PRONG PLUG 120 VOLT GROUNDED ELECTRICAL OUTLET FIGURE B EXTENSION CORDS T Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C next page 4 When using more than one extension cord to make up the total length make sure each cord contains at lea
18. ver of the Shredder Housing 11 and clean out the interior of the machine and its Discharge Chute See Figure G 18 Make sure to store the Chipper Shredder in a clean dry safe location out of reach of children and other unauthorized people INSPECTION MAINTENANCE AND CLEANING 1 A WARNING Always make sure the machine s Power Switch 42 is in its OFF position and the unit is unplugged from its electrical outlet prior to performing any service maintenance or cleaning of the Chipper Shredder 2 Before each use inspect the general condition of the Chipper Shredder Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect the safe operation of the machine SKU 95091 For technical questions please call 1 800 444 3353 PAGE 13 If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 To clean the unit use a clean cloth and mild detergent Do not use solvents Do not expose the electrical parts of the machine to water or any other liquids AN CAUTION All maintenance service or repairs not mentioned in this manual must only be performed by a qualified service technician TROUBLESHOOTING Motor will not start 1 No current is coming out of 1 Make sure to plug the unit into a the outlet working 120 volt grounded electrical outlet 2 The upper housing of the unit 2 Tigh
19. wer Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventative safety measures reduce the risk of starting the unit accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Properly maintained tools are less likely to malfunction and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have SKU 95091 For technical questions please call 1 800 444 3353 PAGE 4 the tool serviced before using Many accidents are caused by poorly maintained tools 22 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions m
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