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1. 5 5 0 O ing wrench 14 x 17 mm ocket short 8 mm 9 5 sq ocket short 10 mm 9 5 sq socket short 14 mm 9 5 sq 12 point Socket long 12 mm 9 5 sq a approx 55 mm 2 17 in Socket long 14 mm 9 5 sq a approx 55 mm 2 17 in Socket long 19 mm 12 7 sq for wheel nuts Coupler 6 5 to 9 5 sq Extension b 75 100 mm 2 95 3 93 in 9 5 sq Extension c 140 160 mm 5 51 6 30 in 9 5 sq or 75 mm 2 95 in x 2 Extension d 480 500 mm 18 9 19 7 in 9 5 sq or 200 mm 7 87 in x 2 Ratchet handle 9 5 sq Spinner handle 12 7 sq for wheel nuts Torque wrench 6 3 sq 2 0 10 Nem preset type Torque wrench 9 5 sq 10 45 Nem e 250 300 mm 9 84 11 8 in preset type Torque wrench 12 7 sq 45 140 Nem for wheel nuts O For SX4 RW416 only b For Kizashi A6B424 only Q W Special Tool Special Tool Name Tool SWIFT SWIFT Sport Kizashi number AZH412 AZH416 RW420 A6B424 AZH414 SX4 RW41 T EE Suzuki SDT or Suzuki SDT II boo oe 2 2 Replacement Part 2 2 1 Replacement part for Inspection Procedure o Part Part number Comment Mu SX4 Kizashi I SXA RW420 A6B424 RW416 14183 71L00 RX0 1 set a Exhaust pipe seal set a Component Seal ring 14183 71L00 2pcs b Component Gasket 14181 70H00 1pc Seal ring 142. 14 For tightening torque check of the bolts continue to turn crankshaft pulley clockwise until torque converter No 1 bolt 1 black bolt is visible 15 Lock drive plate by engaging flat bladed screwdriver or the like 1 with drive plate ring gear 2 16 Check the six blots are tightened to specified torque by performing Step a one time and then repeating Step b c five times a Set preset type torque wrench 1 on torque converter No 1 bolt black bolt and check the bolt is tightened to specified torque Tightening torque Torque converter No 1 bolt one bolt 23 N m 2 3 kgf m 17 0 Ibf ft b Turn crankshaft pulley 60 clockwise c Check tightening torque of torque converter No 2 bolt silver bolt Tightening torque Torque converter No 2 bolt five bolts 23 Nem 2 3 kgf m 17 0 Ibf ft 17 After checking tightening torque of five torque converter No 2 bolt silver bolt turn crankshaft pulley 60 clockwise and confirm that torque converter No 1 bolt black bolt is visible 18 Install starting motor and temporarily tighten starting motor mounting bolt lower side 19 Lower vehicle and install starting motor mounting bolt upper side 1 and then tighten the bolt to specified torque Tightening torque Starting motor mounting bolt upper side 45 N m 4 6 kgf m 33 5 Ibf ft 20 Hoist vehicle and tighten starting motor mounting bolt lower side 1 to specified torque Tighten
3. 4 Disconnect breather pipe 1 from air cleaner outlet hose 2 and loosen air cleaner outlet hose clamp 3 5 Disconnect MAF and IAT sensor connector 1 6 Release clamps 2 and remove air cleaner case cover 3 with air cleaner outlet hose 4 7 Remove starting motor mounting bolt upper side 1 8 Hoist vehicle and remove right front wheel 9 Remove bolts 1 and remove right and left engine undercovers 2 10 Disconnect magnetic switch lead wire 2 from starting motor 1 11 Remove starting motor cable nut 3 and disconnect starting motor cable 12 Remove starting motor mounting bolt lower side 4 and remove starting motor 13 Turn crankshaft pulley by 60 clockwise look through starting motor installation hole and check that torque converter bolt 1 is installed at each of 6 positions If falling down of the bolt s is found remove and dispose of the falling bolt s after dismounting the transaxle Refer to the following manual for the dismounting and remounting procedure NOTE Do not reuse the falling bolt s Use same part number of new bolt s as falling bolt s North American model CVT Assembly Dismounting and Remounting in Section 5E in 2013MY Kizashi Service Manual 99500 57L30 33E Other than North American model CVT Assembly Dismounting and Remounting in Section 5E in Kizashi Service Manual 99500 57L00 01E 99500 57L00 01S or 99500 57L00 01F
4. For SX4 install right side engine undercover 1 securely NOTICE Right side engine undercover is made of plastic and over tightening of bolts 2 may damage it Use Phillips driver or the like to tighten the bolts and avoid over tightening 11 Lower vehicle 2 3 3 SX4 RW420 1 Using SUZUKI scan tool Suzuki SDT or Suzuki SDT II check that no current and history DTCs are indicated 2 Disconnect negative cable at battery 3 Remove engine cover 1 with rubber pipe 2 4 Remove air cleaner assembly 4 and air cleaner inlet hose 5 together as follows a Disconnect MAF amp IAT sensor connector 1 b Loosen air cleaner outlet hose clamp 2 c Remove mounting bolt 3 5 Remove air cleaner bracket 1 by removing mounting bolts 2 6 Remove starting motor mounting bolt upper side 1 7 Hoist vehicle and remove right front wheel 8 Remove exhaust pipe bolts 1 and remove exhaust No 2 pipe 2 9 Disconnect H2OS connector 1 10 Remove H2OS harness bracket bolt 1 11 Remove exhaust No 1 pipe 1 by removing exhaust manifold stiffener bolt 2 and exhaust No 1 pipe bolts 3 12 Disconnect magnetic switch lead wire 1 from starting motor 13 Remove starting motor cable nut 2 and disconnect starting motor cable 14 Remove starting motor mounting bolt lower side 3 and remove starting motor 4 15 Turn crankshaft pulley 60 clockwise look through s
5. screwdriver or the like 1 with drive plate ring gear 2 19 Check the six bolts are tightened to specified torque by performing Step a one time and then repeating Step b c five times a Set preset type torque wrench 1 on torque converter No 1 bolt black bolt and check the bolt is tightened to specified torque Tightening torque Torque converter No 1 bolt one bolt 23 N m 2 3 kgf m 17 0 Ibf ft b Turn crankshaft pulley 60 clockwise c Set preset type torque wrench on torque converter No 2 bolt silver bolt and check the bolt is tightened to specified torque Tightening torque Torque converter No 2 bolt five bolts 23 N m 2 3 kgf m 17 0 Ibf ft 20 21 St 22 23 St 24 St 25 After checking tightening torque of five torque converter No 2 bolts silver bolt turn crankshaft pulley 60 clockwise and confirm that torque converter No 1 bolt black bolt is visible Install starting motor and temporarily tighten starting motor mounting bolt lower side Lower vehicle and install starting motor mounting bolt upper side and then tighten the bolt to specified torque Tightening torque Starting motor mounting bolt upper side 45 N m 4 6 kgf m 33 5 Ibf ft Hoist vehicle and tighten starting motor mounting bolt lower side 1 to specified torque Tightening torque Starting motor mounting bolt lower side 45 N m 4 6 kgf m 33 5 Ibf ft Connect starti
6. 1 using new seal rings and tighten exhaust No 2 pipe bolts 2 to specified torque NOTE Distinguish seal rings in their sizes larger one to the front and smaller one to the rear Tightening torque Exhaust No 2 pipe bolt 43 N m 4 4 kgf m 32 0 Ibf ft 29 Lower vehicle and install air cleaner bracket 1 and tighten air cleaner bracket bolts 2 30 Install air cleaner assembly 1 as follows a Connect air cleaner outlet hose aligning protrusions on air cleaner and hose end b Position air cleaner outlet hose clamp bolt 2 upward and then tighten air cleaner outlet hose clamp bolt to specified torque Tightening torque 2 Nr 4 s r 4 0 die L gt Air cleaner outlet hose clamp bolt 1 0 to 1 6 vr R 7 7 Nem 0 10 to 0 16 kgf m 0 7 to 1 2 Ibf ft 31 Tighten air cleaner mounting bolt 3 and connect MAF amp IAT sensor connector 4 32 Connect air cleaner inlet hose 1 aligning matchmarks 2 33 Install engine cover 1 with rubber pipe 2 and connect negative cable at battery 34 Install right front wheel tighten wheel nuts lightly and lower vehicle fully 35 Tighten wheel nuts in sequence as shown in figure and to specified torque Tightening torque Wheel nut a 85 N m 8 7 kgf m 63 0 Ibf ft 36 Perform Sensor Calibration of ESP as follows NOTE If any DTC other than C1075 is detected sensor calibration cannot be completed Rep
7. 183 65D00 1 pc Seal ring 14183 71L00 1pc SX4 RW420 14181 70H00 2 3 Inspection Procedure CAUTION Touching a hot exhaust system component will cause a burn Perform inspection procedure of torque converter bolt when the exhaust system is cool NOTE For SWIFT AZH412 AZH414 SX4 RW420 and Kizashi models if the vehicle is equipped with clock audio system etc confirm their preset conditions with the customer at the time of the vehicle entry for this campaign and record them for resetting after completing the work Confirmation of torque converter bolt installation 2 3 1 SWIFT AZH412 AZH414 1 Using SUZUKI scan tool Suzuki SDT or Suzuki SDT II check that no current and history DTCs indicated 2 Disconnect negative cable at battery 3 Open air cleaner case 2 by unhooking its clamps 1 4 Remove air cleaner bolts 3 and remove air cleaner case 2 and air cleaner suction pipe 4 together 5 Disconnect engine harness clamp 5 from air cleaner Case 6 Remove breather pipe 1 disconnecting it from cylinder head cover 2 and air cleaner outlet hose 3 A 7 While releasing hook s of engine harness clamp 1 detach engine harness clamps 1 from brackets 2 to facilitate removal and installation of starting motor pz OW un mounting bolt 8 Remove starting motor mounting bolt upper side 1 9
8. AUTOMOBILE ISSUE NO L G 140 Service Bulletin x _ RECALL SSR03 Loose Torque Convertor Bolt AZH414 Swift AZH416 Swift Sport RW SX4 A6B424 Kizashi EFFECTIVE ENGINE OR FRAME NO As per attached information REFERENCE PREVIOUS BULLETIN N A Dealer Principal Service Manager Sales Manager DA Parts Manager X APPLICABLE TO Service Reception Workshop Manager Technicians PX Warranty Admin SUBJECT APPLICABLE MODEL This Bulletin is to inform you of the above recall campaign PLEASE READ THIS BULLETIN THOROUGHLY Condition There is a possibility that the bolts fastening the drive plate to the torque convertor may become loose on vehicles with Continuously Variable Transmission CVT or Automatic Transmission AT This may lead to abnormal noise or in the worst case the bolts may become sufficiently loose as to dislodge and lodge between the drive plate and the engine block leading to possible engine stalling and not being able to restart Please Note In the event that it is found that any of the bolts are missing from any vehicle please contact SAPL Service Department for further advice on 03 9931 5516 or 03 9931 5515 Affected vehicle information Selected AZH414 Swift AZH416 Swift Sport RW SX4 A6B424 Kizashi Attachments e Attachment a Repair procedures e Attachment b Affected VIN List e Attachment c Claim information Countermeasure action The following acti
9. Hoist vehicle and remove right front wheel 10 Remove exhaust pipe bolts 1 and remove exhaust No 1 pipe 2 11 Disconnect exhaust center pipe mountings No 2 1 from suspension frame 2 and suspend the exhaust center pipe 3 with a rope 12 Disconnect knock sensor connector 1 13 Disconnect magnetic switch lead wire 1 from starting motor 14 Remove starting motor cable nut 2 and disconnect starting motor cable 15 Remove starting motor mounting bolt lower side 1 and remove starting motor 16 Turn crankshaft pulley by 60 clockwise look through starting motor installation hole and check that torque converter bolt 1 is installed at each of 6 positions If falling down of the bolt s is found remove and dispose of the falling bolt s after dismounting the transaxle Refer to the following manual for the dismounting and remounting procedure NOTE Do not reuse the falling bolt s Use same part number of new bolt s as falling bolt s A T model A T Assembly Dismounting and Remounting in Section 5A in SWIFT Service Manual 99500 71L00 01E or 99500 71L00 01S CVT model CVT Assembly Dismounting and Remounting in Section 5E in SWIFT Service Manual 99500 71L00 35E 17 For tightening torque check of the bolts continue to turn crankshaft pulley clockwise until torque converter No 1 bolt 1 black bolt is visible 18 Lock drive plate by engaging flat bladed
10. Tightening torque Wheel nut a 140 N m 14 3 kgf m 103 5 Ibf ft 32 Install engine cover 1 33 Connect negative cable at battery 34 Using Suzuki SDT or Suzuki SDT II perform Electric Throttle Control System Calibration as follows a Push engine switch to change the ignition mode to ON without depressing brake pedal and leave the ignition mode in ON for 5 sec or more b Check that no DTC is detected 35 Reset the clock audio system etc to the preset conditions as recorded before the work 36 Set ignition OFF A6B424 Kizashi VIN ENGINE VIN ENGINE A6B424 Kizashi JSAFRE91S00123920 J24B 1227749 JSAFRF91S00122934 J24B 1227581 JSAFRF91500122935 J24B 1227761 AZH414 Swift VIN ENGINE VIN ENGINE AZH416 Swift Sport VIN ENGINE RW420 SX4 VIN ENGINE VIN ENGINE RW420 SX4 SWIFT SWIFT K14B 2WD AT Campaign Number 2 005 99 GF9999 Trouble Code Basic Code UT I Labor Allowance Causal Part No Q ty Causal Part Name 09103 VEXXX BOLT 8X9 5 Replaced Part No Q ty Replaced Part Name 14183 71L00 RXO SWIFT Sport M16A 2WD CVT Campaign Number RING SET SEAL EXH PIPE AZHOO6 99 VE Basic Code GF9999 Labor Allowance Causal Part No Q ty Causal Part Name BOLT 8X9 5 Replaced Part No Q ty Replaced Part Name O w o D lt O mi g
11. air the detected DTC first a Set steering wheel in straight ahead position b Connect SUZUKI scan tool Suzuki SDT or Suzuki SDT II to DLC with ignition switch OFF c Turn ignition switch to ON and confirm that only DTC C1075 is detected If any other DTC s is detected repair the detected 5 d Park vehicle on level surface with parking brake applied stop engine with ignition ON set steering wheel in straight ahead position without depressing the brake pedal NOTE Hold the above condition in Step d to calibrate sensor correctly until sensor calibration is completed e Select menu Sensor Calibration under Utility mode of SUZUKI scan tool and calibrate sensor Refer to scan tool operator s manual for further details f After completing the calibration turn ignition to OFF and disconnect SUZUKI scan tool from DLC 37 Perform Electric Throttle Control System Calibration as follows a Push engine switch to change the ignition mode to without depressing brake pedal and leave the ignition mode in for 5 sec or more b Check that no DTC is detected 38 Reset the clock audio system etc to the preset conditions as recorded before the work 39 Set ignition OFF 2 3 4 Kizashi 1 Using SUZUKI scan tool Suzuki SDT or Suzuki SDT II check that no current and history DTCs are indicated 2 Disconnect negative cable at battery 3 Remove engine cover 1
12. he repair completion as per standard warranty policy Please ensure you check online that the vehicle has not previously been repaired for this campaign Your Suzuki District Service Manager shall dispose of the displaced components during their scheduled visits Suzuki customers have the right to present their vehicle to any Suzuki Australia Dealership for rectification with an appropriate booking and as such you are obliged to undertake these repairs Should a transient owner present their vehicle at your dealership for rectification please check Suzuki online to ensure applicability In the instance the VIN is not recognized please call your Suzuki Service Representative to clarify the requirement Repairs undertaken on non listed vehicles shall not be reimbursed For your information the Warranty claims will be reimbursed as on the attached pages SUZUKI AUSTRALIA PTY LIMITED PRIVACY AND CONFIDENTIALITY NOTICE The information contained in this document is to remain confidential to the Dealer to whom it is sent Do not disclose it to any other person Way of Life A failure to maintain confidentiality is a breach of your Dealer Agreement SUZUKI SWIFT SWIFT Sport SX4 Kizashi Repair Instruction for Recall Campaign Inspection of Torque Converter Bolt Workflow 1 Confirmation of Affected Vehicle 2 Inspection of Torque Converter Bolt 2 1 Necessary Tool 2 2 Replacement Part 2 2 1 Replacement part for i
13. ing torque Starting motor mounting bolt lower side 45 N m 4 6 kgf m 33 5 Ibf ft 21 Connect starting motor cable and tighten starting motor cable nut 2 to specified torque Tightening torque Starting motor cable nut 11 N m 1 1 kgf m 8 5 Ibf ft 22 Fit rubber cap 4 on starting motor cable nut and connect magnetic switch lead wire 3 to starting motor 23 Install right and left engine undercovers 1 securely NOTICE Engine undercover is made of plastic and over tightening of bolts 2 may damage it Use phillips driver or the like to tighten the bolts and avoid over tightening 24 Lower vehicle 25 Install air cleaner case cover 1 with air cleaner outlet hose 2 and set clamps 3 26 Connect MAF and IAT sensor connector 4 27 Aligning matchmarks 1 on hose and throttle body fit air cleaner outlet hose 2 to throttle body 28 Connect breather pipe 3 to air cleaner outlet hose 2 29 Tighten air cleaner outlet hose clamp 1 to specified torque NOTE Position clamp bolt head 2 within range a between throttle body mounting bolt end 3 and protrusion 4 and tighten air cleaner outlet hose clamp bolt to specified torque Tightening torque Air cleaner outlet hose clamp bolt 2 0 Nem 0 2 kgf m 1 0 Ibf ft 30 Install right front wheel tighten wheel nuts lightly and lower vehicle fully 31 Tighten wheel nuts in sequence as shown in figure and to specified torque
14. itions are satisfied Ambient temperature gt 5 C 41 F DTC Not detected Accelerator pedal position Idle position 5 C 41 F lt ECT lt 100 C 212 F Battery voltage gt 10 V b Set ignition ON for 60 sec c Set ignition OFF d Check that no DTC is detected 37 Reset the clock audio system etc to the preset conditions as recorded before the work 2 3 2 SWIFT Sport AZH416 SX4 RW416 1 Hoist vehicle and turn steering to the right fully 2 For SX4 remove right side engine undercover 4 by removing clips 1 screws 2 and bolts 3 Y 3 Remove clutch housing lower plate 2 by removing mounting bolts 1 4 Turn crankshaft by 60 clockwise and check that torque converter bolt 1 is installed at each of 6 positions If falling down of the bolt s is found remove and dispose of the falling bolt s after dismounting the transaxle Refer to the following service manual for the dismounting and remounting procedure NOTE Do not reuse the falling bolt s Use same part number of new bolt s as falling bolt s SWIFT Sport CVT Assembly Dismounting and Remounting in Section 5E in SWIFT Service Manual 99500 72L00 01E or 99500 72L 00 015 SX4 Automatic Transaxle Unit Dismounting and Remounting in Section 5A in SX4 Service Manual 99500 52L20 01E 99500 52L20 01S or 99500 52L20 01F 5 For tightening torque check of the bolts continue to t
15. ng motor cable and tighten starting motor cable nut 1 to specified torque Tightening torque Starting motor cable nut 11 N m 1 1 kgf m 8 5 Ibf ft Fit rubber cap on starting motor cable nut and connect magnetic switch lead wire 2 to starting motor 26 Connect knock sensor connector 1 27 Install exhaust center pipe mountings No 2 1 to suspension frame 2 28 Replace exhaust pipe seal rings with new ones and connect exhaust No 1 pipe 1 to exhaust manifold and exhaust center pipe and then tighten exhaust pipe bolts 2 to specified torque Tightening torque Exhaust pipe bolt 43 N m 4 4 kgf m 32 0 Ibf ft 29 Lower vehicle and install breather pipe 1 connecting it to cylinder head cover 2 and air cleaner outlet hose 3 30 Install air cleaner case 1 and air cleaner suction pipe 2 as a set and tighten air cleaner bolts 3 31 Set air cleaner filter and fix air cleaner cap with clamps 4 32 Fix engine harness clamp 5 to air cleaner case 33 Install right front wheel tighten wheel nuts lightly and lower vehicle fully 34 Tighten wheel nuts in sequence as shown in figure and to specified torque Tightening torque Wheel nut 85 N m 8 7 kgf m 63 0 Ibf ft 35 36 Connect negative cable at battery Using Suzuki SDT or Suzuki SDT Il perform Electric Throttle Control System Calibration as follows a Check that the following cond
16. nspection procedure 2 3 Inspection Procedure Confirmation of torque converter bolt installation 2 3 1 SWIFT AZH412 AZH414 2 3 2 SWIFT Sport AZH416 SX4 RW416 Page 15 2 3 3 SX4 RW420 2 3 4 Kizashi A6B424 1 Confirmation of Affected Vehicle Check the vehicle identification number to see if the vehicle needs to check for torque converter bolts Vehicle Identification Number VIN SWIFT AZH412 AZH414 SWIFT Sport AZH416 Location On the cowl top panel in the engine compartment SX4 RW416 RW420 Location On the cowl top panel 1 in the engine compartment on the left side of the instrument panel 2 or on the left side of the cowl top panel 3 depending on the vehicle specification Kizashi A6B424 Location On the cowl top panel 1 in the engine compartment or on the left side of the instrument panel 2 depending on the vehicle specification Affected Vehicles SWIFT AZH414 2WD JSAFZC82S00136359 to JSAFZC82S00136880 en AZH416 2WD JSAFZC32500103991 to JSAFZC32500104295 LWD JSAGYB51500400638 JSAGYB51500400734 2WD JSAFRE91S00123861 to JSAFRE91S00123920 Kizashi A6B424 LWD JSAFRF91S00122863 to JSAFRF91S00122935 2WD JSAGYA51500400018 JSAGYC51500401186 SX4 RW420 2 Inspection of Torque Converter Bolt 2 1 Necessary Tool Conventional Tool x d 4 a 13 4 15 116 SX4 Tool Name p RW420 I Kizashi aware A6B424 O
17. ons are required by each Dealers Service Department to ensure the diligent undertaking of this campaign 1 Cross reference your dealer stock and sales records against the attached VIN list to identify vehicles requiring rectification Additionally your Suzuki District Service Manager shall be emailing to you Suzuki Australia s reconciliation of your sales activity and current stock SUZUKI AUSTRALIA PTY LIMITED PRIVACY AND CONFIDENTIALITY NOTICE The information contained in this document is to remain confidential Way of Life to the Dealer to whom it is sent Do not disclose it to any other person SUZUKI A failure to maintain confidentiality is a breach of your Dealer Agreement AUTOMOBILE ISSUE INO L G 140 DATE Nov 13 2013 3 Contact each of your retail customers by telephone to arrange a suitable repair time and repair as per attached instructions Suzuki Australia Pty Limited shall be writing directly to retail purchasers as per our records Ensure you check via Suzuki Online that the vehicle has not previously been repaired prior to undertaking the relevant rectification for this campaign 4 Undertake repairs on Dealer demonstrator vehicles as per the attached repair instructions if applicable 5 Undertake repairs on dealer stock as per the attached repair instructions 6 Submit warranty claims via Suzuki Online utilizing the below claim details 7 Retain the displaced parts as evidence of t
18. t five bolts 23 N m 2 3 kgf m 17 0 Ibf ft 19 After checking tightening torque of five torque converter No 2 bolts silver bolt turn crankshaft pulley 60 clockwise and confirm that torque converter No 1 bolt 1 black bolt is visible 20 Install starting motor and temporarily tighten starting motor mounting bolt lower side 1 21 Lower vehicle and install starting motor mounting bolt upper side 1 and then tighten the bolt to specified torque Tightening torque Starting motor mounting bolt upper side 45 N m 4 6 kgf m 33 5 Ibf ft 22 Hoist vehicle and tighten starting motor mounting bolt lower side 1 to specified torque Tightening torque Starting motor mounting bolt lower side 45 N m 4 6 kgf m 33 5 Ibf ft 23 Connect starting motor cable and tighten starting motor cable nut 2 to specified torque Tightening torque Starting motor cable nut 11 N m 1 1 kgf m 8 5 Ibf ft 24 Fit rubber cap 3 on starting motor cable nut and connect magnetic switch lead wire 4 25 Install exhaust No 1 pipe 1 using new exhaust No 1 pipe gasket and tighten exhaust No 1 pipe bolts 2 and exhaust manifold stiffener bolt 3 to specified torque Tightening torque Exhaust No 1 pipe bolt 50 Nem 5 1 kgf m 37 0 Ibf ft Exhaust manifold stiffener bolt 50 Nem 5 1 kgf m 37 0 Ibf ft 26 Tighten H2OS harness bracket bolt 1 27 Connect H2OS connector 1 28 Install exhaust No 2 pipe
19. t lt O x Q x D I No parts replacement required Cc X4 SX4 J20B 2WD CVT Campaign Number RWOO2 99 VE Basic Code GF9999 Labor Allowance 1 3 H Causal Part No Causal Part Name Replaced Part No Replaced Part Name 14181 70800 RX0 GASKET SET EXH MANF SX4 J20B AWD CVT BOLT 8X9 5 O w o D lt O m gt lt O 52 x D Campaign Number RWOO2 99 VE Basic Code GF9999 Labor Allowance 1 3 H Causal Part No Causal Part Name Replaced Part No Replaced Part Name BOLT 8X9 5 14181 70800 RX0 GASKET SET EXH MANF T m O w o D lt O m gt lt O 52 x D KIZASHI KIZASHI J24B 2WD CVT Campaign Number Trouble Code Basic Code Labor Allowance Causal Part No Replaced Part No Causal Part Name BOLT 8X9 5 Replaced Part Name No parts replacement required KIZASHI J24B 4WD CVT Campaign Number Trouble Code Basic Code Labor Allowance Causal Part No Replaced Part No Replaced Part Name No parts replacement required
20. tarting motor installation hole and check that torque converter bolt 1 is installed at each of 6 positions If falling down of the bolt s is found remove and dispose of the falling bolt s after dismounting the transaxle Refer to the following manual for the dismounting and remounting procedure NOTE Do not reuse the falling bolt s Use same part number of new bolt s as falling bolt s North American model CVT Assembly Dismounting and Remounting in Section 5E in 2013MY SX4 Service Manual 99500 80J60 33E Other than North American model CVT Assembly Dismounting and Remounting in Section 5E in SX4 Service Manual 99500 80J20 01E 16 For tightening torque check of the bolts continue to turn crankshaft pulley clockwise until torque converter No 1 bolt 1 black bolt is visible 17 Lock drive plate by engaging flat bladed screwdriver or the like 1 with drive plate ring gear 2 18 Check the six bolts are tightened to specified torque by performing Step a one time and then repeating Step b c five times Set preset type torque wrench 1 on torque converter No 1 bolt black bolt and check the bolt is tightened to specified torque Tightening torque Torque converter No 1 bolt one bolt 23 N m 2 3 kgf m 17 0 Ibf ft b Turn crankshaft 60 clockwise c Check tightening torque of torque converter No 2 bolt silver bolt Tightening torque Torque converter No 2 bol
21. urn crankshaft pulley clockwise until torque converter No 1 bolt 1 black bolt is visible 6 Lock drive plate by engaging flat bladed screwdriver or the like 1 with drive plate 2 as follows SWIFT Sport Insert flat bladed screwdriver or the like 1 through a hole at lower part of CVT assembly SX4 Insert flat bladed screwdriver or the like 1 through an opening of torque converter housing 7 Check the six bolts are tightened to specified torque by performing Step a one time and then repeating Step b c five times a Set preset type torque wrench 1 on torque converter No 1 bolt black bolt and check the bolt is tightened to specified torque Tightening torque Torque converter No 1 bolt one bolt 23 Nm 2 3 kgf m 17 0 Ibf ft SWIFT Sport b Turn crankshaft pulley 60 clockwise c Set preset type torque wrench on torque converter No 2 bolt silver bolt and check the bolt is tightened to specified torque Tightening torque Torque converter No 2 bolt five bolts 23 Nem 2 3 kgf m 17 0 Ibf ft 8 After checking tightening torque of five torque converter No 2 bolts silver bolt turn crankshaft pulley 60 clockwise and confirm that torque converter No 1 bolt black bolt is visible 9 Install clutch housing lower plate 1 and tighten clutch housing lower plate bolts 2 to specified torque Tightening torque Clutch housing lower plate bolt 11 N m 1 1 kgf m 8 5 Ibf ft 10
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