Harbor Freight Tools 94057 User's Manual
Contents
1. Description Quantity 1 Chain 2 6 Right Ramp 1 2 Bolt M6 x 40 2 3 Nut M6 4 8 Hinge 3 4 Bolt M6 x 25 2 9 Bolt 3 5 Left Ramp 1 10 Nut 3 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OFTHE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BYTHE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts Assembly Diagram REV 08e SKU 94057 For technical questions please call 1 800 444 3353 Page 62. damaged or worn parts immediately Note Dents or other imperfections in the Aluminum Ramp may lead to a weakening of the structural strength of this product do not use this ramp if this type of damage is noted 6 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty REV 08e SKU 94057 For technical questions please call 1 800 444 3353 Page 2 7 Do not operate product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the product 8 Use eye protection Always wear ANSI approved impact safety goggles during assembly 9 Do not exceed the product s maximum load capacity of 1200 Lbs combined ramps 10 Make proper ground contact Only use on a flat solid dry surface capable of supporting the Aluminum Ramp and its maximum capacity load of 1200 Lbs combined ramps Make certain that the tongue edge fully contacts the tailgate of the vehicle and that both safety chains are secured in place 11 Support the Ramp Make certain that the Ramp Safety Chains are attached to the vehicle before placing a load on the Ramp 12 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Non Skid footwear is recommended when assembling and when using the Loading Ramp Wear restrictive hair coveri
3. may result in damage to the vehicle s body finish 5 After use the Loading Ramp can be folded up Make certain to lock the latches to secure the two parts of the Ramp together Wrap the safety chains around the ramp to secure them see Figure 2 Converting the Aluminum Loading Ramp into Two Single Ramps 1 To create two single ramps separate the Left Ramp 5 from the Right Ramp 6 Remove each of the three Bolts 9 and Nuts 10 from the Hinges 8 located in the center of the Ramp see Figure 3 After removing the Bolts 9 and Nuts 10 you will have two single ramps 2 To assemble the Loading Ramp back into one single Loading Ramp set the Left Ramp 5 and Right Ramp 6 together with the holes in the Hinges 8 aligned as in Figure 3 Insert a Bolt 9 through each Hinge 8 and thread on Nut 10 Note When using as two single ramps each single ramp Maximum weight capacity is 600 Lbs Maintenance 1 Clean the Ramp after each use Make certain any dirt debris oil or grease are cleaned off the Ramp 2 Check the Ramp Chain Rungs and hinges for cracks signs of stress deformation or breakage Do not use the Ramp if any faults are discovered Take the Ramp to an authorized service technician if repairs are required 3 Before each use check each hinge Bolt 9 and Nut 10 for tightness REV 08e SKU 94057 For technical questions please call 1 800 444 3353 Page 5 Parts List Part Description Quantity Part
4. RBOR FREIGHT TOOLS at 1 800 444 3353 SKU 94057 For technical questions please call 1 800 444 3353 Page 3 Operation Your Aluminum Loading Ramp comes completely assembled It is important that you read the entire manual to become familiar with the product BEFORE you use the Loading Ramp Warning All persons not involved in the loading process must stand clear of the Loading Ramp ESPECIALLY KEEP CHILDREN AWAY At least one assistant is required to safely use this ramp Warning Never exceed the 1200 Lb maximum capacity combined Ramps Load the vehicle slowly Do not drive a load onto the vehicle Warning Make certain the vehicle you are attaching the Loading Ramp to has its engine off its transmission in gear or park and its emergency brake engaged Warning Before attempting to use this product make sure the Ramp is completely open and both sides are laying flat on the tailgate and that the Safety Chains and hooks are correctly in place Note Walking up or down the Ramp is not recommended If you must walk on the Ramp read and adhere to all safety warnings and instructions provided in this instruction manual 1 Make certain that the tailgate the Ramp will sit on is dry and clean Set the tongue of the Ramp on the tailgate The tailgate must be strong enough to support the Loading Ramp and any weight placed onto the Loading Ramp Stretch the Chain 1 on each side of the Ramp up into the inside of the truck bed Attach both C
5. Uo GENERAL ALUMINUM LOADING RAMP 1200 LBS CAPACITY Wels 3194057 ASSEMBLY amp OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 THANK YOU for choosing a HARBOR FREIGHT TOOLS product For future reference please complete the owner s record below Model Serial No Purchase Date SAVE THE RECEIPT WARRANTY AND THESE INSTRUCTIONS It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly The Aluminum Loading Ramp can convert into a single load ramp or two single load ramps by removing the hinges Technical Specifications Construction Extruded Aluminum ridged platform and side railings Overall Dimensions 72 Lx 30 1 4 W x 2 13 16 H Angle Approach 15 18 degree upward A
6. hains 1 to a secure location on the truck bed Truck beds will usually have built in hooks or grommets for securing the Chain The Chains 1 should be taut so that the Ramp s tongue can not slip off of the tailgate see Figure 1 2 Very slowly push the vehicle that you wish to load up onto the Loading Ramp Get help from your assistant s Never sit on a vehicle while the vehicle is being moved up or down the ramp Caution If walking up or down the ramp be extremely careful of your footing Only walk on the innermost vertical beams Never attempt to walk on the outside edge of the Ramp Figure 1 Chains 1 A Secure Chains 1 to S Truck j hooks in vehicle D gi 1 il H Pfi i Na Aluminum Loading Ramp Set Loading Ramp tongue securely on vehicle tailgate i Be extremely careful not to get your feet or fingers caught between the Left Ramp 5 and Right Ramp 6 SKU 94057 For technical questions please call 1 800 444 3353 Page 4 3 Make sure no persons or pets are near or under the Ramp or vehicle Have an assistant monitor the Ramp tongue to make sure that no slippage occurs on the tailgate as you slowly move the vehicle into the truck bed 4 When you are finished using the Loading Ramp remove the Chain hooks from the truck bed and carefully lift the Loading Ramp away from the truck bed Warning Contact between the tongue of the Loading Ramp and the tailgate of the vehicle
7. ng to contain long hair 13 Do not force this product Do not use inappropriate attachments in an attempt to exceed the ramp s capacity 14 Keep children away Children must never be allowed in the work area 15 Keep the Ramp clean Prior to each use clean dirt oil or any debris off the ramp 16 Make certain that no persons or pets are under the Ramp or vehicle during loading 17 Be aware of dynamic loading If a weight drops onto or bounces on the Loading Ramp it will create for a brief instant an excess load which may result in damage to the Ramp the vehicle and or may result in personal injury 18 Contact between the tongue of the Ramp and the tailgate of the vehicle may result in damage to the vehicle s body finish 19 Tailgate must be able to support the Loading Ramp and any vehicle or object loaded into the vehicle 20 Never attempt to drive one side of a four wheel vehicle up the ramp in order to use the Ramp as a vehicle lifting device Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Unpacking When unpacking your Aluminum Loading Ramp make certain that all parts on page 6 of this manual are included If any parts are missing or broken please call HA
8. pproach Length 2 3 4 Hinge Dimensions 3 7 8 L x 3 1 8 W x 5 8 H x 3 32 Thick Bolt Length 4 3 8 x 5 16 Diameter Hardness 8 8 metric or Grade SAE 5 Chain QTY 2 37 with 1 1 8 links 0 155 OD with S type hooks Maximum Weight Capacity Rated at 1200 Lbs combined ramps evenly distributed Net Weight 34 1 2 Lbs IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT Safety Warnings and Precautions WARNING When using product basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this product 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Keep work area well lighted 3 Store idle equipment When not in use the Ramp must be stored in a safe and clean location Always lock up products and keep out of reach of children 4 Use the right product for the job There are certain applications for which the Loading Ramp was designed Do not modify the Loading Ramp and do not use the Loading Ramp for a purpose for which it was not intended 5 Check for damaged parts Before using any product any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for any broken or damaged parts and any other conditions that may affect its operation Replace or repair
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