Harbor Freight Tools 92196 User's Manual
Contents
1. B 3 Operate the filler pump to fill the Grease Tube 2 CAUTION Make sure to read and understand all safety warnings and instructions as outlined in the owner s manual of the filler pump 4 When the Follower Rod 22 automatically extends out from the rear of the Grease Tube 2 about 8 inches the Grease Tube is filled Then release the Follower Key 20 from the slot on the end cap of the Grease Tube 2 to allow the Follower Rod 22 to move forward into the Grease Tube See Figure B TO ATTACH THE BATTERY PACK TO THE GREASE GUN T Make sure the Switch 18 is in its OFF position See Figure C 2 Depress the Lock Button on each side of the Battery Pack 3 and insert the Battery Pack firmly into the bottom of the Right Left Covers 1 5 of the Grease Gun Then release pressure on the Lock Buttons and check to make sure the Battery Pack is locked in place See Figure C SWITCH 18 RIGHT LEFT COVERS 1 5 LOCK BUTTON FIGURE C SKU 92196 For technical questions please call 1 800 444 3353 PAGE 9 TO EXPEL AIR POCKETS ls Release the Follower Rod 22 from the slot on the end cap of the Grease Tube 2 to allow the Follower Rod to move forward into the Grease Tube See Figure B 2 Push the Follower Handle 19 forward while depressing the Vent Valve 13 See Figure D 3 Squeeze the Switch 18 several times to operate the Grease Gun until the trapped air is expelled Then push2. sure the Switch 18 is in its OFF position and unplug the Charger 17 from its electrical outlet before performing any inspection maintenance or cleaning BEFORE EACH USE inspect the general condition of the Grease Gun Check for misalignment or binding of moving parts cracked or broken parts leaking Battery Pack damaged Hose 15 and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem cor rected before further use Do not use damaged equipment Battery Pack 3 precautions Never burn Batteries as they can explode in a fire Do not charge leaking Batteries Only a qualified service technician should perform maintenance on the Battery Pack Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Pack DAILY With a soft dry cloth remove all dirt grease and debris from the exterior of the Grease Gun Do not use solvents to clean the Grease Gun Do not immerse the Grease Gun in any liquids When storing Always remove the Battery Pack 3 from the Grease Gun Keep the Grease Gun and its accessories in a clean dry location and out of childrens reach SKU 92196 For technical questions please call 1 800 444 3353 PAGE 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DIS
3. vinegar If the fluid comes into contact with the eyes flush with water for several minutes and con tact a doctor immediately Never burn the Battery Pack as it can explode in a fire Do not charge the Cordless Drill with a leaking Battery Pack Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Pack Always switch to a fresh Battery Pack 3 when tool performance begins to diminish Severe heat is most destructive to a Battery Pack The more heat SKU 92196 For technical questions please call 1 800 444 3353 PAGE 5 generated the faster the Battery Pack loses power A Battery Pack that gets too hot can be permanently damaged Never over discharge a Battery Pack by using the tool while tool performance is decreasing Never attempt to discharge a tool s Battery Pack by continuing to squeeze the tool Switch 18 When tool performance begins to diminish stop the tool re charge the Battery Pack and use the fresh Battery Pack for optimal performance WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference or failure of the pacemaker In addition people with pacemakers should adhere to the following Avoid operating power tools alone Don t use a power tool with the power switch locked on Properly maintain and inspect all tools before use to avoid electrical sho
4. CHICAGO 3 Tei ii feiPower Tools 12 VOLT RECHARGEABLE GREASE GUN Model 92196 OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS Electrical Requirements Charger Input Power 120VAC 60 Hz Battery Output Power 12VDC Battery Capacity 1300 MAH Battery Charge Time 1 Hour Quick Charge Grease Reservoir Capacit Squeeze Type LED Function Button ON OFF Weight 12 10 Pounds UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 12 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dr
5. TRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST D o o ee ees es Se Part Description _ Qty Part Description _ _ Qty i5 Hose i 6 _ SealRing t 7 Cnager Ji 8 Switch Ji 9 FolowerHande t 0 FolowerKey Ji 1 Spring t FolowerRod Ji Follower h Follower Sea fi 5 Screw Oi 26 Carrying Case 1 1 1 l6 1 2 i8 Sleeve i 2 9 PushBlock 22 23 24 2 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 92196 For technical questions please call 1 800 444 3353 PAGE 12 ASSEMBLY DIAGRAM 26 CARRYING CASE NOT SHOWN NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 92196 For technical questions please ca
6. ck WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS TO CHARGE THE BATTERY PACK NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 13 1 NOTE The Battery Pack 3 requires charging The first charge requires 1 hour charge time prior to using the Grease Gun See Figure A next page 2 When the Battery Pack 3 requires re charging a 1 hour charge allows the tool to operate at full power Do not re charge the Battery Pack longer than 1 hour as damage to the Battery Pack and or Charger 17 will occur See Figure A 3 Insert the Battery Pack 3 into the Charging Socket of the Charger Then plug the Charger 17 into the nearest 120 volt grounded electrical outlet See Figure A 4 The Green Light on the Charger 17 will automatically turn on See Figure A SKU 92196 For technical questions please call 1 800 444 3353 PAGE 6 5 Depress the SET button on the Charger 17 The Green Light will automati cally go out and the Red Light will turn on indicating the Charger has switched to the charge mode See Figure A 6 In approximately 1 hour when the Battery Pac
7. d gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Switch 18 is released before plug ging in Carrying power tools with your finger on the Trigger or plugging in power tools with the Trigger depressed invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear ANSI approved safety glasses underneath a full face safety shield Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions SKU 92196 For technical questions please call 1 800 444 3353 PAGE 3 TOOL USE AND CARE T Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 2 Do not use the power tool if the Switch 18 does not turn it on or off Any tool that cannot be controlled with the Switch is dangerous and must be replaced 3 Disconnect the power tool from its Battery Pack 3 before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the too
8. ease oil trash and other debris Do not use the Grease Gun in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location Maintain labels and nameplates on this product These carry important infor mation If unreadable or missing contact Harbor Freight Tools for a replacement When using the Grease Gun always maintain a firm grip on the tool with both hands Do not use the Grease Gun or Charger 17 if it has been dropped dam aged left outdoors or immersed in liquid To avoid electrical shock do not handle the Charger 17 its Power Cord Plug or the Grease Gun with wet hands Keep the outer body of the Grease Gun dry clean and free from oil and grease Always turn off the Grease Gun and unplug the Charger 17 from its electrical outlet before changing accessories or performing any inspec tion maintenance or cleaning procedures Avoid unintentional starting Make sure you are prepared to begin work before turning on the Grease Gun To avoid electrical shock do not pull or carry the Charger 17 by its Power Cord Never leave the Charger 17 unattended when it is plugged into an electrical outlet Make sure to unplug it from its electrical outlet before leaving Proper Battery Pack Care Battery Pack 3 leakage may occur under extreme usage or temperature conditions If Battery Pack fluid comes in contact with skin wash with soap and water and rinse with lemon juice and
9. k 3 is fully charged the Red Light will automatically go out and the Green Light will turn on Remove the Battery Pack from the Charger and disconnect the Charger from its electrical outlet See Figure A TA NOTE The temperature of the Battery Pack 3 may increase during use and shortly after use The Battery Pack may not accept a full charge if it is charged immediately after use Allow the Battery Pack to cool to room temperature before charging for best results See Figure A CHARGER 17 TOP VIEW BATTERY PACK 3 CHARGER 17 SET BUTTON RED LIGHT CHARGE MODE GREEN LIGHT FIGURE A NON CHARGE MODE TO INSTALL A GREASE CARTRIDGE i Pull back on the Follower Handle 19 until the Follower Rod 22 is fully ex tended Then turn the Follower Handle and latch the Follower Rod into the slot on the end cap of the Grease Tube 2 See Figure B next page 2 Unscrew and remove the Grease Tube 2 from the Pump Housing 6 See Figure B 3 Remove the plastic cap from a grease cartridge not included and insert the cartridge into the Grease Tube 2 See Figure B SKU 92196 For technical questions please call 1 800 444 3353 PAGE 7 4 Remove the pull tab from the grease cartridge Then screw the Grease Tube 2 into the Pump Housing 6 See Figure B 5 Turn the Follower Handle 19 to release the Follower Rod 22 from the slot on the end cap of the Grease Tube 2 to allow the Follower R
10. l accidentally 4 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 5 Maintain tools with care Properly maintained tools are less likely to malfunc tion and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 6 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly main tained tools re Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool jn Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES Ts Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of SKU 92196 For technical questions please call 1 800 444 3353 PAGE 4 12 obstructions gr
11. ll 1 800 444 3353 PAGE 13
12. od 22 to move for ward into the Grease Tube See Figure B FOLLOWER ROD 22 FOLLOWER HANDLE 19 GREASE TUBE an FIGURE B 2 TO FILL THE GREASE TUBE FROM A BULK CONTAINER T Unscrew and remove the Grease Tube 2 from the Pump Housing 6 See Figure B 2 Insert the open end of the Grease Tube 2 into the lubricant Slowly pull the Follower Handle 19 back while pushing the Grease Tube deeper into the lubri cant to prevent air pockets from being pulled into the Grease Tube See Figure B 3 When the Follower Rod 22 is fully extended turn the Follower Handle 19 and latch the Follower Rod into the slot on the end cap of the Grease Tube 2 See Figure B 4 Screw the Grease Tube 2 into the Pump Housing 6 See Figure B 5 Release the Follower Key 20 from the slot on the end cap of the Grease Tube 2 to allow the Follower Rod 22 to move forward into the Grease Tube See Figure B 6 Clean off any excess grease off the outer body of the Grease Gun SKU 92196 For technical questions please call 1 800 444 3353 PAGE 8 TO FILL THE GREASE GUN USING A FILLER PUMP 1 Pull back on the Follower Handle 19 until the Follower Rod 22 is fully ex tended Then turn the Follower Handle 19 and latch the Follower Rod into the slot on the end cap of the Grease Tube 2 See Figure B 2 Attach the connector of the filler pump not included to the Filler Valve 12 on the Grease Gun See Figure
13. the Follower Rod 22 all the way into the Grease Tube 2 See Figure D SWITCH 18 COUPLER m 14 GREASE TUBE 2 FOLLOWER ROD 22 FOLLOWER HANDLE 19 FIGURE D TO PRIME THE GREASE GUN iP Squeeze the Switch 18 until grease flows smoothly from the Coupler 14 If necessary depress the Vent Valve 13 to expel air pockets See Figure D TO OPERATE THE GREASE GUN T Attach a fully charged Battery Pack 3 to the Grease Gun See Figure C SKU 92196 For technical questions please call 1 800 444 3353 PAGE 10 Always clean the grease zerk fitting carefully and completely with a clean cloth prior to inserting the Grease Gun s Coupler 14 onto the grease zerk fitting See Figure D Insert the Coupler 14 fully onto the clean grease zerk fitting of the object you are lubricating See Figure D With one hand hold the Grease Tube 2 securely With the other hand squeeze the Switch 18 several times or until a small amount of grease begins to flow back out of the grease zerk fitting See Figure D Remove the Coupler 14 from the grease zerk fitting and wipe any excess grease from the exterior of the grease zerk fitting and Coupler See Figure D When finished remove the Battery Pack 3 from the Grease Gun Then store the Grease Gun in its Carrying Case 26 and in a clean safe location out of reach of children See Figure C INSPECTION MAINTENANCE AND CLEANING WARNING Make
14. y place for future reference GENERAL SAFETY RULES IMPORTANT SAFETY INSTRUCTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents SKU 92196 For technical questions please call 1 800 444 3353 PAGE 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when oper ating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing an
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